-7 AC

 -7S/ -7W/ -7C

SGD7S-A, -F
SGD7W-A
SGD7C-A

-7-Series AC Servo Drive

 -7S,  -7W, and  -7C SERVOPACK
Safety Precautions
Model SGD7S-A, -F
SGD7W-A
SGD7C-A
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

Entraînement de servomécanisme CA modèles -7

SERVOPACK modèles  -7S,  -7W et  -7C
Précautions de sécurité
Modèle SGD7S-A, -F
SGD7W-A
SGD7C-A
Pour utiliser correctement le produit, lisez attentivement ce manuel.
Conservez-le comme références et pour les cas d’inspections et de
maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.

MANUAL NO. TOMP C710828 00J

Copyright © 2014 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form, or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the
prior written permission of Yaskawa. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Never-
theless, Yaskawa assumes no responsibility for errors or omissions. Nei-
ther is any liability assumed for damages resulting from the use of the
information contained in this publication.
 Safety Precautions
 Safety Information
To prevent personal injury and equipment damage in advance, the following sig-
nal words are used to indicate safety precautions in this document. The signal
words are used to classify the hazards and the degree of damage or injury that
may occur if a product is used incorrectly. Information marked as shown below is
important for safety. Always read this information and heed the precautions that
are provided.

DANGER
• Indicates precautions that, if not heeded, are likely to result in loss of
life, serious injury, or fire.

WARNING
• Indicates precautions that, if not heeded, could result in loss of life,
serious injury, or fire.

CAUTION
• Indicates precautions that, if not heeded, could result in relatively seri-
ous or minor injury, or in fire.

NOTICE
• Indicates precautions that, if not heeded, could result in property dam-
age.

E-1
  Safety Precautions That Must Always Be Observed
 General Precautions

DANGER
• Read and understand this manual to ensure the safe usage of the
product.
• Keep this manual in a safe, convenient place so that it can be referred
to whenever necessary. Make sure that it is delivered to the final user
of the product.
• Do not remove covers, cables, connectors, or optional devices while
power is being supplied to the SERVOPACK.
There is a risk of electric shock, operational failure of the product, or
burning.

WARNING
• Use a power supply with specifications (number of phases, voltage,
frequency, and AC/DC type) that are appropriate for the product.
There is a risk of burning, electric shock, or fire.
• Connect the ground terminals on the SERVOPACK and Servomotor to
ground poles according to local electrical codes (100 Ω or less for a
SERVOPACK with a 100-VAC or 200-VAC power supply, and 10 Ω or
less for a SERVOPACK with a 400-VAC power supply).
There is a risk of electric shock or fire.
• Do not attempt to disassemble, repair, or modify the product.
There is a risk of fire or failure.
The warranty is void for the product if you disassemble, repair, or modify
it.

E-2
 CAUTION
• The SERVOPACK heat sinks, regenerative resistors, External Dynamic
Brake Resistors, Servomotors, and other components can be very hot
while power is ON or soon after the power is turned OFF. Implement
safety measures, such as installing covers, so that hands and parts
such as cables do not come into contact with hot components.
There is a risk of burn injury.
• For a 24-VDC power supply, use a power supply device with double
insulation or reinforced insulation.
There is a risk of electric shock.
• Do not damage, pull on, apply excessive force to, place heavy objects
on, or pinch cables.
There is a risk of failure, damage, or electric shock.
• The person who designs the system that uses the hard wire base block
safety function must have a complete knowledge of the related safety
standards and a complete understanding of the instructions in this
document.
There is a risk of injury, product damage, or machine damage.
• Do not use the product in an environment that is subject to water, cor-
rosive gases, or flammable gases, or near flammable materials.
There is a risk of electric shock or fire.

NOTICE
• Do not attempt to use a SERVOPACK or Servomotor that is damaged
or that has missing parts.
• Install external emergency stop circuits that shut OFF the power sup-
ply and stops operation immediately when an error occurs.
• In locations with poor power supply conditions, install the necessary
protective devices (such as AC reactors) to ensure that the input power
is supplied within the specified voltage range.
There is a risk of damage to the SERVOPACK.
• Use a Noise Filter to minimize the effects of electromagnetic interfer-
ence.
Electronic devices used near the SERVOPACK may be affected by elec-
tromagnetic interference.
• Always use a Servomotor and SERVOPACK in one of the specified
combinations.
• Do not touch a SERVOPACK or Servomotor with wet hands.
There is a risk of product failure.

E-3
  Storage Precautions

CAUTION
• Do not place an excessive load on the product during storage. (Follow
all instructions on the packages.)
There is a risk of injury or damage.

NOTICE
• Do not install or store the product in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed prod-
uct specifications
• Locations that are subject to relative humidities that exceed product
specifications
• Locations that are subject to condensation as the result of extreme
changes in temperature
• Locations that are subject to corrosive or flammable gases
• Locations that are near flammable materials
• Locations that are subject to dust, salts, or iron powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock that exceeds product
specifications
• Locations that are subject to radiation
If you store or install the product in any of the above locations, the prod-
uct may fail or be damaged.
 Transportation Precautions

CAUTION
• Transport the product in a way that is suitable to the mass of the prod-
uct.
• Do not use the eyebolts on a SERVOPACK or Servomotor to move the
machine.
There is a risk of damage or injury.
• When you handle a SERVOPACK or Servomotor, be careful of sharp
parts, such as the corners.
There is a risk of injury.
• Do not place an excessive load on the product during transportation.
(Follow all instructions on the packages.)
There is a risk of injury or damage.

E-4
 NOTICE
• Do not hold onto the front cover or connectors when you move a
SERVOPACK.
There is a risk of the SERVOPACK falling.
• A SERVOPACK or Servomotor is a precision device. Do not drop it or
subject it to strong shock.
There is a risk of failure or damage.
• Do not subject connectors to shock.
There is a risk of faulty connections or damage.
• If disinfectants or insecticides must be used to treat packing materials
such as wooden frames, plywood, or pallets, the packing materials
must be treated before the product is packaged, and methods other
than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core tem-
perature of 56°C for 30 minutes or more.
If the electronic products, which include stand-alone products and prod-
ucts installed in machines, are packed with fumigated wooden materials,
the electrical components may be greatly damaged by the gases or
fumes resulting from the fumigation process. In particular, disinfectants
containing halogen, which includes chlorine, fluorine, bromine, or iodine
can contribute to the erosion of the capacitors.
• Do not overtighten the eyebolts on a SERVOPACK or Servomotor.
If you use a tool to overtighten the eyebolts, the tapped holes may be
damaged.
 Installation Precautions

CAUTION
• Install the Servomotor or SERVOPACK in a way that will support the
mass given in technical documents.
• Install SERVOPACKs, Servomotors, regenerative resistors, and Exter-
nal Dynamic Brake Resistors on nonflammable materials.
Installation directly onto or near flammable materials may result in fire.
• Provide the specified clearances between the SERVOPACK and the
control panel as well as with other devices.
There is a risk of fire or failure.
• Install the SERVOPACK in the specified orientation.
There is a risk of fire or failure.
• Do not step on or place a heavy object on the product.
There is a risk of failure, damage, or injury.
• Do not allow any foreign matter to enter the SERVOPACK or Servomo-
tor.
There is a risk of failure or fire.

E-5
 NOTICE
• Do not install or store the product in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed prod-
uct specifications
• Locations that are subject to relative humidities that exceed product
specifications
• Locations that are subject to condensation as the result of extreme
changes in temperature
• Locations that are subject to corrosive or flammable gases
• Locations that are near flammable materials
• Locations that are subject to dust, salts, or iron powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock that exceeds product
specifications
• Locations that are subject to radiation
If you store or install the product in any of the above locations, the prod-
uct may fail or be damaged.
• Use the product in an environment that is appropriate for the product
specifications.
If you use the product in an environment that exceeds product specifica-
tions, the product may fail or be damaged.
• A SERVOPACK or Servomotor is a precision device. Do not drop it or
subject it to strong shock.
There is a risk of failure or damage.
• Always install a SERVOPACK in a control panel.
• Do not allow any foreign matter to enter a SERVOPACK or a Servomo-
tor with a Cooling Fan and do not cover the outlet from the Servomo-
tor’s cooling fan.
There is a risk of failure.
 Wiring Precautions

DANGER
• Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.

E-6
 WARNING
• Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
• Check all wiring and power supplies carefully.
Incorrect wiring or incorrect voltage application to the output circuits may
cause short-circuit failures. If a short-circuit failure occurs as a result of
any of these causes, the holding brake will not work. This could damage
the machine or cause an accident that may result in death or injury.
• Connect the AC and DC power supplies to the specified SERVOPACK
terminals.
• Connect an AC power supply to the L1, L2, and L3 terminals and the
L1C and L2C terminals on the SERVOPACK.
• Connect a DC power supply to the B1/ and 2 terminals and the
L1C and L2C terminals on the SERVOPACK.
• Do not connect a DC power supply to a SERVOPACK for a 100-VAC
input.
There is a risk of failure or fire.
• If you use a SERVOPACK that supports a Dynamic Brake Option, con-
nect an External Dynamic Brake Resistor that is suitable for the
machine and equipment specifications to the specified terminals.
There is a risk of unexpected operation, machine damage, burning, or
injury when an emergency stop is performed.

CAUTION
• Wait for at least six minutes after turning OFF the power supply (with a
SERVOPACK for a 100-VAC input, wait for at least nine minutes) and
then make sure that the CHARGE indicator is not lit before starting wir-
ing or inspection work. Do not touch the power supply terminals while
the CHARGE lamp is lit after turning OFF the power supply because
high voltage may still remain in the SERVOPACK.
There is a risk of electric shock.
• Observe the precautions and instructions for wiring and trial operation
precisely as described in this document.
Failures caused by incorrect wiring or incorrect voltage application in the
brake circuit may cause the SERVOPACK to fail, damage the equipment,
or cause an accident resulting in death or injury.
• Check the wiring to be sure it has been performed correctly.
Connectors and pin layouts are sometimes different for different mod-
els. Always confirm the pin layouts in technical documents for your
model before operation.
There is a risk of failure or malfunction.
• Connect wires to power supply terminals and motor connection termi-
nals securely with the specified methods and tightening torque.
Insufficient tightening may cause wires and terminal blocks to generate
heat due to faulty contact, possibly resulting in fire.
Continued on next page.

E-7
 Continued from previous page.

CAUTION
• Use shielded twisted-pair cables or screened unshielded multi-
twisted-pair cables for I/O Signal Cables and Encoder Cables.
• The maximum wiring length is 3 m for I/O Signal Cables, and 50 m for
Servomotor Main Circuit Cables or Encoder Cables.
• Observe the following precautions when wiring the SERVOPACK’s
main circuit terminals.
• Turn ON the power supply to the SERVOPACK only after all wiring,
including the main circuit terminals, has been completed.
• If a connector is used for the main circuit terminals, remove the main
circuit connector from the SERVOPACK before you wire it.
• Insert only one wire per insertion hole in the main circuit terminals.
• When you insert a wire, make sure that the conductor wire (e.g., whis-
kers) does not come into contact with adjacent wires.
• Install molded-case circuit breakers and other safety measures to pro-
vide protection against short circuits in external wiring.
There is a risk of fire or failure.

NOTICE
• Whenever possible, use the Cables specified by Yaskawa.
If you use any other cables, confirm the rated current and application
environment of your model and use the wiring materials specified by
Yaskawa or equivalent materials.
• Securely tighten cable connector screws and lock mechanisms.
Insufficient tightening may result in cable connectors falling off during
operation.
• Do not bundle power lines (e.g., the Main Circuit Cable) and low-cur-
rent lines (e.g., the I/O Signal Cables or Encoder Cables) together or
run them through the same duct. If you do not place power lines and
low-current lines in separate ducts, separate them by at least 30 cm.
If the cables are too close to each other, malfunctions may occur due to
noise affecting the low-current lines.
• Install a battery at either the host controller or on the Encoder Cable.
If you install batteries both at the host controller and on the Encoder
Cable at the same time, you will create a loop circuit between the batter-
ies, resulting in a risk of damage or burning.
• When connecting a battery, connect the polarity correctly.
There is a risk of battery rupture or encoder failure.

E-8
 Operation Precautions

WARNING
• An SGD7-B SERVOPACK has the specifi-
cations that were registered by the customer with the MechatroCloud
service. Confirm the registered specifications before you attempt to
use the SERVOPACK.
If you just turn ON the power supply to the SERVOPACK, unexpected
operation may occur, and machine damage or personal injury may occur.
• Before starting operation with a machine connected, change the set-
tings of the switches and parameters to match the machine.
Unexpected machine operation, failure, or personal injury may occur if
operation is started before appropriate settings are made.
• Do not radically change the settings of the parameters.
There is a risk of unstable operation, machine damage, or injury.
• Install limit switches or stoppers at the ends of the moving parts of the
machine to prevent unexpected accidents.
There is a risk of machine damage or injury.
• For trial operation, securely mount the Servomotor and disconnect it
from the machine.
There is a risk of injury.
• Forcing the motor to stop for overtravel is disabled when the Jog
(Fn002), Origin Search (Fn003), or Easy FFT (Fn206) utility function is
executed. Take necessary precautions.
There is a risk of machine damage or injury.
• When an alarm occurs, the Servomotor will coast to a stop or stop with
the dynamic brake according to the SERVOPACK Option specifications
and settings. The coasting distance will change with the moment of
inertia of the load and the resistance of the External Dynamic Brake
Resistor. Check the coasting distance during trial operation and imple-
ment suitable safety measures on the machine.
• Do not enter the machine’s range of motion during operation.
There is a risk of injury.
• Do not touch the moving parts of the Servomotor or machine during
operation.
There is a risk of injury.

E-9
 CAUTION
• Design the system to ensure safety even when problems, such as bro-
ken signal lines, occur.
For example, the P-OT and N-OT signals are set in the default settings
to operate on the safe side if a signal line breaks. Do not change the
polarity of this type of signal.
• When overtravel occurs, the power supply to the motor is turned OFF
and the brake is released. If you use the Servomotor to drive a vertical
load, set the Servomotor to enter a zero-clamped state after the Servo-
motor stops. Also, install safety devices (such as an external brake or
counterweight) to prevent the moving parts of the machine from falling.
• Always turn OFF the servo before you turn OFF the power supply. If
you turn OFF the main circuit power supply or control power supply
during operation before you turn OFF the servo, the Servomotor will
stop as follows:
• If you turn OFF the main circuit power supply during operation without
turning OFF the servo, the Servomotor will stop abruptly with the
dynamic brake.
• If you turn OFF the control power supply without turning OFF the servo,
the stopping method that is used by the Servomotor depends on the
model of the SERVOPACK. For details, refer to the manual for the
SERVOPACK.
• If you use a SERVOPACK that supports a Dynamic Brake Option, the
Servomotor stopping methods will be different from the stopping meth-
ods used without the Option or for other Hardware Option specifica-
tions. For details, refer to the product manual for the Dynamic Brake
Option.
• Do not use the dynamic brake for any application other than an emer-
gency stop.
There is a risk of failure due to rapid deterioration of elements in the
SERVOPACK and the risk of unexpected operation, machine damage,
burning, or injury.

NOTICE
• When you adjust the gain during system commissioning, use a mea-
suring instrument to monitor the torque waveform and speed wave-
form and confirm that there is no vibration.
If a high gain causes vibration, the Servomotor will be damaged quickly.
• Do not frequently turn the power supply ON and OFF. After you have
started actual operation, allow at least one hour between turning the
power supply ON and OFF (as a guideline).
Do not use the product in applications that require the power supply to
be turned ON and OFF frequently.
The elements in the SERVOPACK will deteriorate quickly.
Continued on next page.

E-10
 Continued from previous page.

NOTICE
• An alarm or warning may occur if communications are performed with
the host controller while the SigmaWin+ or Digital Operator is operat-
ing.
If an alarm or warning occurs, it may interrupt the current process and
stop the system.
• After you complete trial operation of the machine and facilities, use the
SigmaWin+ to back up the settings of the SERVOPACK parameters.
You can use them to reset the parameters after SERVOPACK replace-
ment.
If you do not copy backed up parameter settings, normal operation may
not be possible after a faulty SERVOPACK is replaced, possibly resulting
in machine or equipment damage.
 Maintenance and Inspection Precautions

DANGER
• Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.

WARNING
• Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.

CAUTION
• Wait for at least six minutes after turning OFF the power supply (with a
SERVOPACK for a 100-VAC input, wait for at least nine minutes) and
then make sure that the CHARGE indicator is not lit before starting wir-
ing or inspection work. Do not touch the power supply terminals while
the CHARGE lamp is lit after turning OFF the power supply because
high voltage may still remain in the SERVOPACK.
There is a risk of electric shock.
• Before you replace a SERVOPACK, back up the settings of the SERVO-
PACK parameters. Copy the backed up parameter settings to the new
SERVOPACK and confirm that they were copied correctly.
If you do not copy backed up parameter settings or if the copy operation
is not completed normally, normal operation may not be possible, possi-
bly resulting in machine or equipment damage.

NOTICE
• Discharge all static electricity from your body before you operate any
of the buttons or switches inside the front cover of the SERVOPACK.
There is a risk of equipment damage.

E-11
  Troubleshooting Precautions

DANGER
• If the safety device (molded-case circuit breaker or fuse) installed in
the power supply line operates, remove the cause before you supply
power to the SERVOPACK again. If necessary, repair or replace the
SERVOPACK, check the wiring, and remove the factor that caused the
safety device to operate.
There is a risk of fire, electric shock, or injury.

WARNING
• The product may suddenly start to operate when the power supply is
recovered after a momentary power interruption. Design the machine
to ensure human safety when operation restarts.
There is a risk of injury.

CAUTION
• When an alarm occurs, remove the cause of the alarm and ensure
safety. Then reset the alarm or turn the power supply OFF and ON
again to restart operation.
There is a risk of injury or machine damage.
• If the Servo ON signal is input to the SERVOPACK and an alarm is
reset, the Servomotor may suddenly restart operation. Confirm that the
servo is OFF and ensure safety before you reset an alarm.
There is a risk of injury or machine damage.
• Always insert a magnetic contactor in the line between the main circuit
power supply and the main circuit power supply terminals on the
SERVOPACK so that the power supply can be shut OFF at the main
circuit power supply.
If a magnetic contactor is not connected when the SERVOPACK fails, a
large current may flow, possibly resulting in fire.
• If an alarm occurs, shut OFF the main circuit power supply.
There is a risk of fire due to a regenerative resistor overheating as the
result of regenerative transistor failure.
• Install a ground fault detector against overloads and short-circuiting or
install a molded-case circuit breaker combined with a ground fault
detector.
There is a risk of SERVOPACK failure or fire if a ground fault occurs.
• The holding brake on a Servomotor will not ensure safety if there is the
possibility that an external force (including gravity) may move the cur-
rent position and create a hazardous situation when power is inter-
rupted or an error occurs. If an external force may cause movement,
install an external braking mechanism that ensures safety.

E-12
 Disposal Precautions
• Correctly discard the product as stipulated by regional,
local, and municipal laws and regulations. Be sure to
include these contents in all labelling and warning notifica-
tions on the final product as necessary.

 General Precautions
• Figures provided in this document are typical examples or conceptual
representations. There may be differences between them and actual
wiring, circuits, and products.
• The products shown in illustrations in this document are sometimes
shown without covers or protective guards. Always replace all covers
and protective guards before you use the product.
• If you need a new copy of this document because it has been lost or
damaged, contact your nearest Yaskawa representative or one of the
offices listed on the back of this document.
• This document is subject to change without notice for product
improvements, specifications changes, and improvements to the man-
ual itself.
We will update the document number of the document and issue revi-
sions when changes are made.
• Any and all quality guarantees provided by Yaskawa are null and void if
the customer modifies the product in any way. Yaskawa disavows any
responsibility for damages or losses that are caused by modified prod-
ucts.

E-13
 Warranty
 Details of Warranty
 Warranty Period
The warranty period for a product that was purchased (hereinafter called the
“delivered product”) is one year from the time of delivery to the location specified
by the customer or 18 months from the time of shipment from the Yaskawa fac-
tory, whichever is sooner.
 Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect
attributable to Yaskawa occurs during the above warranty period.
This warranty does not cover defects caused by the delivered product reaching
the end of its service life and replacement of parts that require replacement or
that have a limited service life.
This warranty does not cover failures that result from any of the following causes.
• Improper handling, abuse, or use in unsuitable conditions or in environments
not described in product catalogs or manuals, or in any separately agreed-
upon specifications
• Causes not attributable to the delivered product itself
• Modifications or repairs not performed by Yaskawa
• Use of the delivered product in a manner in which it was not originally intended
• Causes that were not foreseeable with the scientific and technological under-
standing at the time of shipment from Yaskawa
• Events for which Yaskawa is not responsible, such as natural or human-made
disasters
 Limitations of Liability
• Yaskawa shall in no event be responsible for any damage or loss of opportu-
nity to the customer that arises due to failure of the delivered product.
• Yaskawa shall not be responsible for any programs (including parameter set-
tings) or the results of program execution of the programs provided by the user
or by a third party for use with programmable Yaskawa products.
• The information described in product catalogs or manuals is provided for the
purpose of the customer purchasing the appropriate product for the intended
application. The use thereof does not guarantee that there are no infringe-
ments of intellectual property rights or other proprietary rights of Yaskawa or
third parties, nor does it construe a license.
• Yaskawa shall not be responsible for any damage arising from infringements of
intellectual property rights or other proprietary rights of third parties as a result
of using the information described in catalogs or manuals.

E-14
 Suitability for Use
• It is the customer’s responsibility to confirm conformity with any standards,
codes, or regulations that apply if the Yaskawa product is used in combination
with any other products.
• The customer must confirm that the Yaskawa product is suitable for the sys-
tems, machines, and equipment used by the customer.
• Consult with Yaskawa to determine whether use in the following applications is
acceptable. If use in the application is acceptable, use the product with extra
allowance in ratings and specifications, and provide safety measures to mini-
mize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical
interference, or use in conditions or environments not described in prod-
uct catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems,
aviation systems, vehicle systems, medical equipment, amusement
machines, and installations subject to separate industry or government
regulations
• Systems, machines, and equipment that may present a risk to life or
property
• Systems that require a high degree of reliability, such as systems that
supply gas, water, or electricity, or systems that operate continuously 24
hours a day
• Other systems that require a similar high degree of safety
• Never use the product for an application involving serious risk to life or prop-
erty without first ensuring that the system is designed to secure the required
level of safety with risk warnings and redundancy, and that the Yaskawa prod-
uct is properly rated and installed.
• The circuit examples and other application examples described in product cat-
alogs and manuals are for reference. Check the functionality and safety of the
actual devices and equipment to be used before using the product.
• Read and understand all use prohibitions and precautions, and operate the
Yaskawa product correctly to prevent accidental harm to third parties.
 Specifications Change
The names, specifications, appearance, and accessories of products in product
catalogs and manuals may be changed at any time based on improvements and
other reasons. The next editions of the revised catalogs or manuals will be pub-
lished with updated code numbers. Consult with your Yaskawa representative to
confirm the actual specifications before purchasing a product.

E-15
 1 Product Confirmation

1 Product Confirmation
When you receive your Σ-7-Series SERVOPACK, confirm the following
items.
Item Confirmation Method
Check the model number on the name-
Did you receive the correct Σ-7-
plate on the side of the SERVOPACK.
Series SERVOPACK?
Also, check all accessories.
Check the entire external appearance of
Is the SERVOPACK damaged in
the SERVOPACK for damage that might
any way?
have occurred during shipping.
Use a screwdriver to check for any loose
Are there any loose screws?
screws.
If you discover any problems with the above items, contact your Yaskawa
representative immediately.
 Nameplate

Degree of
SERVOPACK protection
model
Surrounding
air temperature

BTO information
Order number
Serial number Certification/standard
marks
䠵䠝䠯䠧䠝䠳䠝䚷䠡䠨䠡䠟䠰䠮䠥䠟䚷䠟䠫䠮䠬䠫䠮䠝䠰䠥䠫䠪

Figure1 SERVOPACK Nameplate

WARNING
• An SGD7-B SERVOPACK has the specifi-
cations that were registered by the customer with the MechatroCloud
service. Confirm the registered specifications before you attempt to
use the SERVOPACK.
If you just turn ON the power supply to the SERVOPACK, unexpected
operation may occur, and machine damage or personal injury may occur.

E-16
 1 Product Confirmation

 Interpreting Manufacturing Year and Month

The manufacturing year and month are given as part of the serial number.

S/N D0 1 4 3 H095610004
3rd+4th 5th digit
digits

3rd+4th
digits Manufacturing Year 5th digit Manufacturing Month

The last two digits of the manufacturing year are given. The manufacturing month is given using
the codes listed in the following table.
Example Code Manufacturing Month
15: 2015 1 January
16: 2016 2 February
3 March
4 April
5 May
6 June
7 July
8 August
9 September
X October
Y November
Z December

E-17
 2 Installation

2 Installation
When you install a SERVOPACK, refer to Chapter 3 SERVOPACK Installa-
tion in the product manual for your SERVOPACK.
The installation conditions are given in the following table.
Item Specification
-5°C to +55°C
Σ-7S/7W
Surrounding SERVOPACK (With derating*2, usage is possible
Air between 55°C and 60°C.)
Temperature*1 Σ-7C
0°C to +55°C
SERVOPACK
Storage
-20°C to +85°C
Temperature
Surrounding 95% relative humidity max.
Air Humidity (with no freezing or condensation)
Storage 95% relative humidity max.
Humidity (with no freezing or condensation)
Vibration
Resistance 4.9 m/s2
Environmental Conditions

Shock
Resistance 19.6 m/s2
I

Degree SERVOPACK Models

• SGD7S-R70A, -R90A, -1R6A, -2R8A, -3R8A,
-5R5A, -7R6A, -120A (3-phase 200-VAC
Degree of IP20 input), -R70F, -R90F, -2R1F, and -2R8F
Protection • SGD7W-1R6A, -2R8A, -5R5A, and -7R6A
• SGD7C-1R6A, -2R8A, -5R5A, and -7R6A
SGD7S-120A008 (single-phase 200-VAC
IP10 input), -180A, -200A, -330A, -470A, -550A, -
590A, and -780A
2
Pollution • Must be no corrosive or flammable gases.
Degree • Must be no exposure to water, oil, or chemicals.
• Must be no dust, salts, or iron powder.
1,000 m max. (With derating *2, usage is possible between
Altitude
1,000 m and 2,000 m.)*3
Do not use the SERVOPACK in the following locations:
Others Locations subject to static electricity noise, strong electro-
magnetic/magnetic fields, or radioactivity

E-18
 2 Installation

*1. If you use a Σ-V-Series Option Module together with the SERVOPACK,
the surrounding air temperature must be 0°C to 55°C. The applicable
range cannot be increased by derating.
*2. Refer to the following section for derating specifications.
 Derating Specifications on page 20
*3. This does not apply if a Σ-7-Series SERVOPACK is used together with a
Σ-V-Series Option Module.
Observe the following precautions when you install the SERVOPACK.
 Installation in a Control Panel
• Design the size of the control panel, the SERVOPACK installation loca-
tion, and the cooling method so that the temperature around the SER-
VOPACK meets the environmental conditions given on the previous
page.
• If you install more than one SERVOPACK together, provide space
between any two adjacent SERVOPACKs and install a fan above the
SERVOPACKs. Also, provide space above and below the SERVOPACKs.
 Installation Near Sources of Heat
Implement measures to prevent temperature increases caused by radiant
or convection heat from heat sources so that the temperature around the
SERVOPACK meets the environmental conditions.
 Installation Near Sources of Vibration
Install a vibration absorber on the installation surface of the SERVOPACK
so that the SERVOPACK will not be subjected to vibration.
 Installation in Locations Subject to Corrosive Gas
Implement measures so that corrosive gas does not enter the SERVO-
PACK. Although corrosive gas will not immediately affect the SERVO-
PACK, it may cause the SERVOPACK or contact devices to fail in the
future.
 Other Precautions
• Do not install the SERVOPACK in a location subject to high tempera-
tures, high humidity, water drops, cutting oil, excessive dust, excessive
dirt, excessive iron powder, corrosive gasses, or radioactivity.
• Do not subject the SERVOPACK to freezing or condensation.
• To ensure long-term reliability, use the SERVOPACK at a surrounding air
temperature of 45°C or lower.

E-19
 2 Installation

 Derating Specifications
If you use the SERVOPACK at a surrounding air temperature of 55°C to
60°C or at an altitude of 1,000 m to 2,000 m, you must apply the derating
rates given in the following graphs.
Note: 1. You cannot use a Σ-7C SERVOPACK at a surrounding air tempera-
ture above 55°C even with derating.
2. If you combine a Σ-7-Series SERVOPACK with a Σ-V-Series Option
Module, you cannot exceed a surrounding air temperature of 55°C
or an altitude of 1,000 m even with derating.
 Σ-7S SERVOPACKs
• SGD7S-R70A, -R90A, -1R6A, -2R8A, -R70F, -R90F, -2R1F, and -2R8F
(solid lines): Derating rate for all SERVOPACKs except for the SGD7S-A0A and -C0A
(dotted lines): Derating rate for SGD7S-A0A and -C0A SERVOPACKs
Effective output current

Effective output current

Effective output current

100% 100% 100%
80% 80%
60% 64%
48%

0% 0% 0%
-5°C 55°C 60°C 0m 1000 m 2000 m -5°C 55°C 60°C
0m 1000 m 2000 m
Surrounding air temperature Altitude Surrounding air temperature
and altitude

• SGD7S-3R8A, -5R5A, -7R6A, -120A, -180A, -200A, -330A, -470A,

-550A, -590A, and -780A
Effective output current

Effective output current

Effective output current

100% 100% 100%

80%

0% 0% 0%
-5°C 55°C 60°C 0m 1000 m 2000 m -5°C 55°C 60°C
0m 1000 m 2000 m
Surrounding air temperature Altitude Surrounding air temperature
and altitude

E-20
 2 Installation

 Σ-7W SERVOPACKs
• SGD7W-1R6A, -2R8A, -5R5A, and -7R6A
Effective output current

Effective output current

Effective output current

100% 100% 100%
80% 80%
64%

0% 0% 0%
-5°C 55°C 60°C 0m 1000 m 2000 m -5°C 55°C 60°C
0m 1000 m 2000 m
Surrounding air temperature Altitude Surrounding air temperature
and altitude

 Σ-7C SERVOPACKs
• SGD7C-1R6A, -2R8A, -5R5A, and -7R6A
Effective output current

100%
80%

0%
0m 1000 m 2000 m

Altitude

E-21
 3 Wiring

3 Wiring
3.1 Wiring Precautions
Before you attempt to perform any wiring, read and understand the safety
precautions that are given at the beginning of this document to help pre-
vent bodily injury and equipment damage. Also observe the following pre-
cautions.
• Observe the maximum applicable voltage.
200-VAC Class: 240 Vrms AC
100-VAC Class: 120 Vrms AC
• If you use the SERVOPACK with a Linear Servomotor or similar device on
a moving part, use Flexible Cables.

3.2 Terminal Symbols and Terminal Names

Use the main circuit connector and terminal block on the SERVOPACK to
wire the main circuit power supply and control circuit power supply to the
SERVOPACK.
The layout of the main circuit power supply terminals on the SERVOPACK
and detailed SERVOPACK dimensions depend on the model of the SER-
VOPACK. For details, refer to the product manual for your SERVOPACK.

The SERVOPACKs have four types of main circuit power supply specifica-
tions: three-phase 200-VAC power supply input, single-phase 200-VAC
power supply input, single-phase 100-VAC power supply input, and DC
power supply input.

CAUTION
• Wire all connections correctly according to the following table.
If the wiring is not correct, there is a risk of SERVOPACK failure or fire.

 Three-Phase, 200-VAC Power Supply Input

Terminal
Terminal Name Specification
Symbols
Main circuit power
L1, L2, supply input termi- Three-phase, 200 VAC to 240 VAC,
and L3 nals for AC power -15% to +10%, 50 Hz/60 Hz
supply input
Continued on next page.

E-22
 3 Wiring

Continued from previous page.

Terminal
Terminal Name Specification
Symbols
AC
Single-phase, 200 VAC to 240 VAC,
power
-15% to +10%, 50 Hz/60 Hz
supply
L1C and Control power supply L1C: 270 VDC to 324 VDC,
L2C terminals DC -15% to +10%, L2C: 0 VDC
power or
supply L2C: 270 VDC to 324 VDC,
-15% to +10%, L1C: 0 VDC
• SGD7S-R70A, -R90A, -1R6A, and
-2R8A
If the regenerative capacity is insufficient,
connect an External Regenerative Resis-
tor between B1/ and B2. Obtain an
External Regenerative Resistor separately.
• SGD7S-3R8A, -5R5A, -7R6A, -120A, -
180A, -200A, and -330A;
SGD7W-1R6A, -2R8A, -5R5A, and
-7R6A;
SGD7C-1R6A, -2R8A, -5R5A, and
B1/ + , Regenerative Resis- -7R6A
B2, and tor terminals If the regenerative capacity is insufficient,
B3 remove the lead or short bar between B2
and B3 and connect an External Regener-
ative Resistor between B1/ and B2.
Obtain an External Regenerative Resistor
separately.
• SGD7S-470A, -550A, -590A, and
-780A
Connect a Regenerative Resistor Unit
between B1/ and B2. Obtain a Regen-
erative Resistor Unit separately.
These models do not have a B3 terminal.
1 and DC Reactor terminals These terminals are to connect a DC reactor
for power supply har- for power supply harmonic suppression and
2 monic suppression power factor improvement.
None. (Do not connect anything to this ter-
minal.)
− Note: The SGD7S-330A to -780A
SERVOPACKsｚ do not have a
terminal.
These are the Σ-7S connection terminals for
U, V, and
Servomotor terminals the Servomotor Main Circuit Cable (power
W
line).
Continued on next page.

E-23
 3 Wiring

Continued from previous page.

Terminal
Terminal Name Specification
Symbols
UA, VA, Servomotor termi-
and WA nals for axis A These are the Σ-7W/Σ-7C connection termi-
nals for the Servomotor Main Circuit Cable
UB, VB, Servomotor termi- (power line).
and WB nals for axis B
These terminals are provided only on
SERVOPACKs that support the Dynamic
Brake Option. These terminals are used to
connect an External Dynamic Brake Resis-
D1 and Dynamic Brake
tor for a Σ-7S SERVOPACK. Obtain an
D2 Resistor terminals
External Dynamic Brake Resistor separately.
Note: The SGD7S-R70A to -2R8A SERVO-
PACKs do not have D1 and D2 termi-
nals.
These terminals are provided only on
Dynamic Brake SERVOPACKs that support the Dynamic
D1A and
Resistor terminals for Brake Option. These terminals are used to
D2A
axis A connect an External Dynamic Brake Resis-
tor for a Σ-7W/
Σ-7C SERVOPACK. Obtain an External
Dynamic Brake Resistor separately.
Dynamic Brake Note: The SGD7W-1R6A and -2R8A and
D1B and
Resistor terminals for SGD7C-1R6A and -2R8A SERVO-
D2B
axis B PACKs do not have D1A, D2A, D1B,
and D2B terminals.
This is the ground terminal to prevent elec-
Ground terminal
tric shock. Always connect this terminal.

 Single-Phase, 200-VAC Power Supply Input

Terminal
Terminal Name Specification
Symbols
Main circuit power
L1 and supply input termi- Single-phase, 200 VAC to 240 VAC,
L2 nals for AC power -15% to +10%, 50 Hz/60 Hz
supply input
Continued on next page.

E-24
 3 Wiring

Continued from previous page.

Terminal
Terminal Name Specification
Symbols
AC
Single-phase, 200 VAC to 240 VAC,
power
-15% to +10%, 50 Hz/60 Hz
supply
L1C and Control power supply L1C: 270 VDC to 324 VDC,
L2C terminals DC -15% to +10%, L2C: 0 VDC
power or
supply L2C: 270 VDC to 324 VDC,
-15% to +10%, L1C: 0 VDC
• SGD7S-R70A, -R90A, -1R6A, and
-2R8A
If the regenerative capacity is insufficient,
connect an External Regenerative Resistor
between B1/ and B2. Obtain an Exter-
nal Regenerative Resistor separately.
B1/ + , Regenerative Resis- • SGD7S-5R5A and -120A008;
B2, and tor terminals SGD7W-1R6A, -2R8A, and -5R5A;
B3 SGD7C-1R6A, -2R8A, and -5R5A
If the regenerative capacity is insufficient,
remove the lead or short bar between B2
and B3 and connect an External Regener-
ative Resistor between B1/ and B2.
Obtain an External Regenerative Resistor
separately.
1 and DC Reactor terminals These terminals are to connect a DC reactor
for power supply har- for power supply harmonic suppression and
2 monic suppression power factor improvement.
L3 and None. (Do not connect anything to this ter-
−
minal.)
These are the Σ-7S connection terminals for
U, V, and
Servomotor terminals the Servomotor Main Circuit Cable (power
W
line).
UA, VA, Servomotor termi-
and WA nals for axis A These are the Σ-7W/Σ-7C connection termi-
nals for the Servomotor Main Circuit Cable
UB, VB, Servomotor termi- (power line).
and WB nals for axis B
Continued on next page.

E-25
 3 Wiring

Continued from previous page.

Terminal
Terminal Name Specification
Symbols
These terminals are provided only on
SERVOPACKs that support the Dynamic
Brake Option. These terminals are used to
connect an External Dynamic Brake Resis-
D1 and Dynamic Brake
tor for a Σ-7S SERVOPACK. Obtain an
D2 Resistor terminals
External Dynamic Brake Resistor separately.
Note: The SGD7S-R70A to -2R8A SERVO-
PACKs do not have D1 and D2 termi-
nals.
Dynamic Brake These terminals are provided only on
D1A and
Resistor terminals for SERVOPACKs that support the Dynamic
D2A
axis A Brake Option. These terminals are used to
connect an External Dynamic Brake Resis-
tor for a Σ-7W/
Σ-7C SERVOPACK. Obtain an External
Dynamic Brake Dynamic Brake Resistor separately.
D1B and
Resistor terminals for Note: The SGD7W-1R6A and -2R8A and
D2B
axis B SGD7C-1R6A and -2R8A SERVO-
PACKs do not have D1A, D2A, D1B,
and D2B terminals.
This is the ground terminal to prevent elec-
Ground terminal
tric shock. Always connect this terminal.

The following models support a single-phase, 200-VAC power supply

input.
• SGD7S-R70A, -R90A, -1R6A, -2R8A, and -5R5A
• SGD7W-1R6A, -2R8A, and -5R5A
• SGD7C-1R6A, -2R8A, and -5R5A
If you use a single-phase, 200-VAC power supply input for the SERVO-
PACK’s main circuit power supply, set parameter Pn00B to n.1 (Sin-
gle-phase power supply input supported).

 Single-Phase, 100-VAC Power Supply Input

Terminal
Terminal Name Specification
Symbols
Main circuit power
supply input termi- Single-phase, 100 VAC to 120 VAC,
L1 and L2
nals for AC power -15% to +10%, 50 Hz/60 Hz
supply input
Continued on next page.

E-26
 3 Wiring

Continued from previous page.

Terminal
Terminal Name Specification
Symbols
L1C and Control power sup- Single-phase, 100 VAC to 120 VAC,
L2C ply terminals -15% to +10%, 50 Hz/60 Hz
If the regenerative capacity is insufficient,
Regenerative Resis- connect an External Regenerative Resis-
B1 and B2
tor terminals tor between B1 and B2. Obtain an Exter-
nal Regenerative Resistor separately.
These are the connection terminals for
Servomotor termi-
U, V, and W the Servomotor Main Circuit Cable
nals
(power line).
This is the ground terminal to prevent
Ground terminal electric shock. Always connect this ter-
minal.
 DC Power Supply Input

WARNING
• Always specify a DC power supply input (Pn001 = n.1) before
you input DC power for the main circuit power supply.
If you input DC power without specifying a DC power supply input (i.e.,
without setting Pn001 to n.1), the SERVOPACK’s internal elements
may burn and may cause fire or damage to the equipment.
• With a DC power supply input, time is required to discharge electricity
after the main power supply is turned OFF. A high residual voltage may
remain in the SERVOPACK after the power supply is turned OFF. Be
careful not to get an electric shock. Refer to the following section for
details.
11 Capacitor Discharge Time on page 73
• The Servomotor returns regenerative energy to the power supply. If you
use a SERVOPACK with a DC power supply input, regenerative energy
is not processed. Process the regenerative energy at the power supply.
• If you use a DC power supply input with any of the following SERVO-
PACKs, externally connect an inrush current limiting circuit and use the
power ON and OFF sequences recommended by Yaskawa: SGD7S
-330A, -470A, -550A, -590A, or -780A.
There is a risk of equipment damage.
For information on the power ON and OFF sequences, refer to the prod-
uct manual for your SERVOPACK.
• The SGD7S-F cannot be used with a DC power supply input.
Absolutely never input a DC power supply.
The SERVOPACK’s internal elements may burn and may cause fire or
damage to the equipment.

E-27
 3 Wiring

Terminal
Terminal Name Specification
Symbols
AC
Single-phase, 200 VAC to 240 VAC,
power
-15% to +10%, 50 Hz/60 Hz
supply
L1C and Control power supply L1C: 270 VDC to 324 VDC,
L2C terminals DC -15% to +10%, L2C: 0 VDC
power or
supply L2C: 270 VDC to 324 VDC,
-15% to +10%, L1C: 0 VDC
B1/ + Main circuit power 270 VDC to 324 VDC, -15% to +10%
supply input termi-
2 nals for DC power 0 VDC
supply input
None. (Do not connect anything to this ter-
L1, L2, minal.)
L3, B2, Note: 1. The SGD7S-470A to -780A do not
B3, 1, − have a B3 terminal.
and 2. The SGD7S-330A to -780A do not
have a terminal.
These are the Σ-7S connection terminals for
U, V, and
Servomotor terminals the Servomotor Main Circuit Cable (power
W
line).
UA, VA, Servomotor termi-
and WA nals for axis A These are the Σ-7W/Σ-7C connection termi-
nals for the Servomotor Main Circuit Cable
UB, VB, Servomotor termi- (power line).
and WB nals for axis B
These terminals are provided only on
SERVOPACKs that support the Dynamic
Brake Option. These terminals are used to
connect an External Dynamic Brake Resistor
D1 and Dynamic Brake
for a Σ-7S SERVOPACK. Obtain an External
D2 Resistor terminals
Dynamic Brake Resistor separately.
Note: The SGD7S-R70A to -2R8A SERVO-
PACKs do not have D1 and D2 termi-
nals.
Continued on next page.

E-28
 3 Wiring

Continued from previous page.

Terminal
Terminal Name Specification
Symbols
These terminals are provided only on
Dynamic Brake SERVOPACKs that support the Dynamic
D1A and
Resistor terminals for Brake Option. These terminals are used to
D2A
axis A connect an External Dynamic Brake Resistor
for a Σ-7W/
Σ-7C SERVOPACK. Obtain an External
Dynamic Brake Resistor separately.
Dynamic Brake Note: The SGD7W-1R6A and -2R8A and
D1B and
Resistor terminals for SGD7C-1R6A and -2R8A SERVO-
D2B
axis B PACKs do not have D1A, D2A, D1B,
and D2B terminals.
This is the ground terminal to prevent elec-
Ground terminal
tric shock. Always connect this terminal.

E-29
 3 Wiring

3.3 Molded-Case Circuit Breakers and

Fuses
Using an AC Power Supply
Use a molded-case circuit breaker and fuse to protect the power supply
line. They protect the power line by shutting OFF the circuit when overcur-
rent is detected. Select these devices based on the information in the fol-
lowing tables.
Note: The following tables provide the net values of the current capacity and
inrush current. Select a fuse and a molded-case circuit breaker that
meet the following conditions.
• Main circuit and control circuit: No breaking at three times the cur-
rent value given in the table for 5 s.
• Inrush current: No breaking at the current value given in the table
for 20 ms.
 Σ-7S SERVOPACKs
Power Rated
Maxi- Supply Current Capacity Inrush Current Voltage
Main mum Ap- SERVO- Capacity
Circuit plicable PACK Control Main Control
per Main
Power Motor Model: Power Power Fuse MCCB
Supply Capacity SGD7S- SERVO- Circuit Supply Circuit Supply [V] [V]
PACK [Arms]*
[kW] [kVA]* [Arms] [A0-p] [A0-p]
0.05 R70A 0.2 0.4
0.1 R90A 0.3 0.8
0.2 1R6A 0.5 1.3
0.4 2R8A 1.0 2.5
0.2
0.5 3R8A 1.3 3.0
34
0.75 5R5A 1.6 4.1
Three- 1.0 7R6A 2.3 5.7
phase,
1.5 120A 3.2 7.3 34 250 240
200
VAC 2.0 180A 4.0 10
0.25
3.0 200A 5.9 15
5.0 330A 7.5 25
6.0 470A 10.7 29 0.3 68
7.5 550A 14.6 37
11 590A 21.7 54
0.4 114
15 780A 29.6 73
Continued on next page.

E-30
 3 Wiring

Continued from previous page.

Power Rated
Maxi- Supply Current Capacity Inrush Current Voltage
Main mum Ap- SERVO- Capacity
Circuit plicable PACK Control Main Control
per Main
Power Motor Model: Power Power Fuse MCCB
Supply Capacity SGD7S- SERVO- Circuit Supply Circuit Supply [V] [V]
PACK [Arms]*
[kW] [kVA]* [Arms] [A0-p] [A0-p]
0.05 R70A 0.2 0.8
0.1 R90A 0.3 1.6
Single- 0.2 1R6A 0.6 2.4 0.2
phase, 34 34 250 240
200 0.4 2R8A 1.2 5.0
VAC 0.75 5R5A 1.9 8.7
120A 4.0
1.5 16 0.25
008
Single- 0.05 R70F 0.2 1.5
phase, 0.1 R90F 0.3 2.5
0.38 34 34 250 240
100 0.2 2R1F 0.6 5
VAC 0.4 2R8F 1.4 10
* This is the net value at the rated load.
 Σ-7W/Σ-7C SERVOPACKs
Maxi- Power Current Capacity Inrush Current Rated
SERVO- Supply
Main mum Ap- Voltage
PACK Capacity
plicable
Circuit Model: Control Main Control
Motor per Main
Power SGD7W- SERVO- Power Circuit Power Fuse MCCB
Supply Capacity or Circuit Supply
*1 Supply [V] [V]
per Axis PACK
SGD7C- [kVA]*1 [Arms] [Arms] [A0-p] [A0-p]
[kW]
0.2 1R6A 1.0 2.5
Three-
phase, 0.4 2R8A 1.9 4.7
200 0.75 5R5A 3.2 7.8
VAC
1.0 7R6A 4.5 11 0.25 34 34 250 240
Single- 0.2 1R6A 1.3 5.5
phase, 0.4 2R8A 2.4 11
200
VAC 0.75 5R5A*2 2.7 12

*1. This is the net value at the rated load.

*2. If you use the SGD7W-5R5A or SGD7C-5R5A with a single-phase 200-
VAC power supply input, derate the load ratio to 65%. An example is
given below.
If the load ratio of the first axis is 90%, use a load ratio of 40% for
the second axis so that average load ratio for both axes is 65%.
((90% + 40%)/2 = 65%)

E-31
 3 Wiring

Using a DC Power Supply

This section gives the power supply specifications for using a DC power
supply input. Use the Fuses given in the following tables to protect the
power supply line and SERVOPACK. They protect the power line by shut-
ting OFF the circuit when overcurrent is detected.
Note: The following tables also provide the net values of the current capacity
and inrush current.
 Σ-7S SERVOPACKs
Power Current Capacity Inrush Current External Fuse
Main SERVO- Supply Con- Con-
Circuit PACK Capacity Main trol Main trol Current Voltage
Power Model: per SERVO- Circuit Power Circuit Power Order Number *2 Rating Rating
Supply SGD7S- PACK [Arms]*1 Supply [A0-p] Supply [A] [Vdc]
[kVA]*1 [Arms] [A0-p]]
R70A 0.2 0.5
R90A 0.3 1.0 3,5URGJ17/16UL 16
0.2
1R6A 0.5 1.5
2R8A 1.0 3.0 3,5URGJ17/20UL 20
3R8A 1.3 3.8
5R5A 1.6 4.9 0.2
34 3,5URGJ17/40UL 40
7R6A 2.3 6.9
120A 0.2
120A 3.2 11
270 
008 34 400
VDC 0.25 3,5URGJ17/63UL 63
180A 4.0 14
200A 5.9 20
3,5URGJ17/
330A 7.5 34 68*3 100UL 100
0.3 (5Ω
470A 10.7 36 exter- 3,5URGJ23/
nal) 160
550A 14.6 48 160UL
590A 21.7 68 114*3
0.4 (3Ω 3,5URGJ23/ 200
780A 29.6 92 exter- 200UL
nal)
*1. This is the net value at the rated load.
*2. These Fuses are manufactured by Mersen Japan.
*3. If you use a DC power supply input with any of the following SERVO-
PACKs, externally connect an inrush current limiting circuit and use the
power ON and OFF sequences recommended by Yaskawa:
SGD7S-330A, -470A, -550A, -590A, or -780A.
There is a risk of equipment damage.
For information on the power ON and OFF sequences, refer to the prod-
uct manual for your SERVOPACK.

E-32
 3 Wiring

 Σ-7W/Σ-7C SERVOPACKs
Power Current Capacity Inrush Current External Fuse
SERVO-
Supply
Main PACK Con- Con-
Capacity
Circuit Model: Main trol Main trol Current Voltage
per
Power SGD7W-
SERVO- Circuit Power Circuit Power Order Number*2 Rating Rating
Supply or
PACK [Arms]*1 Supply [A0-p] Supply [A] [Vdc]
SGD7C- [Arms] [A0-p]
[kVA]*1
1R6A 1 3.0
3,5URGJ17/40UL 40
270 2R8A 1.9 5.8
0.25 34 34 400
VDC 5R5A 3.2 9.7
3,5URGJ17/63UL 63
7R6A 4.5 14

*1. This is the net value at the rated load.

*2. These Fuses are manufactured by Mersen Japan.
DC power supply
(converter)
Fuses
U
+ B1/ +
V M
− 2
− W

SERVOPACK

Fuses
U
B1/ + M
V
− 2
W

SERVOPACK

Note: If you connect more than one SERVOPACK to the same DC power
supply, connect Fuses for each SERVOPACK.

E-33
 3 Wiring

3.4 Wire Sizes and Tightening Torques

SERVOPACK Main Circuit Wires
This section describes the main circuit wires for SERVOPACKs.

These specifications are based on IEC/EN 61800-5-1, UL

61800-5-1, and CSA C22.2 No.274.
1. To comply with UL standards, use UL-compliant wires.
Important 2. Use copper conductors only.
3. Use wires with a rated temperature of 75°C or higher.
4. Use wires with a rated withstand voltage of 300 V or
higher.

Note: To use 600-V-grade heat-resistant polyvinyl chloride-insulated wire

(HIV), use the following table as reference for the applicable wires.
• The specified wire sizes are for three bundled leads when the
rated current is applied with a surrounding air temperature of
40°C.
• Select the wires according to the surrounding air temperature.

If you use a SERVOPACK that supports a Dynamic Brake Option and con-
nect an External Dynamic Brake Resistor, refer to the following section.
 Dynamic Brake Resistor Terminals: Σ-7S, Σ-7W, and Σ-7C SERVO-
PACKs on page 47

 Σ-7S SERVOPACKs for Use with Three-Phase,

200-VAC Power Supplies
SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1, L2, and L3 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
R70A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

Continued on next page.

E-34
 3 Wiring

Continued from previous page.

SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1, L2, and L3 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
R90A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1, L2, and L3 AWG16 (1.25 mm 2) – –
U, V, and W* AWG16 (1.25 mm2) – –
1R6A L1C and L2C AWG16 (1.25 mm2) – –
2
B1/ + and B2 AWG16 (1.25 mm ) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1, L2, and L3 AWG16 (1.25 mm 2) – –
U, V, and W* AWG16 (1.25 mm2) – –
2R8A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

L1, L2, and L3 AWG16 (1.25 mm 2) – –
U, V, and W* AWG16 (1.25 mm2) – –
3R8A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

L1, L2, and L3 AWG16 (1.25 mm 2) – –
U, V, and W* AWG16 (1.25 mm2) – –
5R5A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
Continued on next page.

E-35
 3 Wiring

Continued from previous page.

SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1, L2, and L3 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
7R6A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1, L2, and L3 AWG14 (2.0 mm2) – –
U, V, and W* AWG14 (2.0 mm2) – –
120A L1C and L2C AWG16 (1.25 mm2) – –
2
B1/ + and B2 AWG16 (1.25 mm ) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1, L2, and L3 AWG14 (2.0 mm2) M4 1.0 to 1.2
U, V, and W* AWG10 (5.5 mm2) M4 1.0 to 1.2
180A L1C and L2C AWG16 (1.25 mm2) M4 1.0 to 1.2
B1/ + and B2 AWG16 (1.25 mm2) M4 1.0 to 1.2

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

L1, L2, and L3 AWG12 (3.5 mm2) M4 1.0 to 1.2
U, V, and W* AWG10 (5.5 mm2) M4 1.0 to 1.2
200A L1C and L2C AWG16 (1.25 mm2) M4 1.0 to 1.2
B1/ + and B2 AWG16 (1.25 mm2) M4 1.0 to 1.2

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

L1, L2, and L3 AWG8 (8.0 mm2) M4 1.0 to 1.2
U, V, and W* AWG8 (8.0 mm2) M4 1.0 to 1.2
330A L1C and L2C AWG16 (1.25 mm2) M4 1.0 to 1.2
B1/ + and B2 AWG14 (2.0 mm2) M4 1.0 to 1.2

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

Continued on next page.

E-36
 3 Wiring

Continued from previous page.

SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1, L2, and L3 AWG8 (8.0 mm 2) M5 2.2 to 2.4
U, V, and W* AWG6 (14 mm2) M5 2.2 to 2.4
470A L1C and L2C AWG16 (1.25 mm2) M5 2.2 to 2.4
B1/ + and B2 AWG14 (2.0 mm2) M5 2.2 to 2.4
2
AWG14 (2.0 mm ) or larger M5 2.2 to 2.4
L1, L2, and L3 AWG8 (8.0 mm 2) M5 2.2 to 2.4
U, V, and W* AWG4 (22 mm2) M5 2.2 to 2.4
550A L1C and L2C AWG16 (1.25 mm2) M5 2.2 to 2.4
B1/ + and B2 AWG10 (5.5 mm2) M5 2.2 to 2.4
2
AWG14 (2.0 mm ) or larger M5 2.2 to 2.4
L1, L2, and L3 AWG4 (22 mm2) M6 2.7 to 3.0
U, V, and W* AWG4 (22 mm2) M6 2.7 to 3.0
590A L1C and L2C AWG16 (1.25 mm2) M6 2.7 to 3.0
B1/ + and B2 AWG10 (5.5 mm2) M6 2.7 to 3.0
2
AWG14 (2.0 mm ) or larger M6 2.7 to 3.0
L1, L2, and L3 AWG3 (30 mm2) M6 2.7 to 3.0
U, V, and W* AWG3 (30 mm2) M6 2.7 to 3.0
780A L1C and L2C AWG16 (1.25 mm2) M6 2.7 to 3.0
B1/ + and B2 AWG8 (8.0 mm2) M6 2.7 to 3.0
2
AWG14 (2.0 mm ) or larger M6 2.7 to 3.0
* If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.

E-37
 3 Wiring

 Σ-7S SERVOPACKs for Use with Single-Phase,

200-VAC Power Supplies
SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1 and L2 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
R70A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1 and L2 2 – –
AWG16 (1.25 mm )
U, V, and W* AWG16 (1.25 mm2) – –
R90A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1 and L2 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
1R6A L1C and L2C AWG16 (1.25 mm2) – –
2
B1/ + and B2 AWG16 (1.25 mm ) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1 and L2 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
2R8A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

L1 and L2 AWG14 (2.0 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
5R5A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

Continued on next page.

E-38
 3 Wiring

Continued from previous page.

SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1 and L2 AWG14 (2.0 mm2) M4 1.0 to 1.2
U, V, and W* AWG14 (2.0 mm2) M4 1.0 to 1.2
120A L1C and L2C AWG16 (1.25 mm2) M4 1.0 to 1.2
008
B1/ + and B2 AWG16 (1.25 mm2) M4 1.0 to 1.2
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
* If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.
 Σ-7S SERVOPACKs for Use with Single-Phase, 100-VAC
Power Supplies
SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1 and L2 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
R70F L1C and L2C AWG16 (1.25 mm2) – –
B1 and B2 AWG16 (1.25 mm2) – –
AWG14 (2.0 mm2) or larger M4 1.2 to 1.4
L1 and L2 2 – –
AWG16 (1.25 mm )
U, V, and W* AWG16 (1.25 mm2) – –
R90F L1C and L2C AWG16 (1.25 mm2) – –
B1 and B2 AWG16 (1.25 mm2) – –
AWG14 (2.0 mm2) or larger M4 1.2 to 1.4
L1 and L2 AWG16 (1.25 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
2R1F L1C and L2C AWG16 (1.25 mm2) – –
B1 and B2 AWG16 (1.25 mm2) – –
AWG14 (2.0 mm2) or larger M4 1.2 to 1.4
Continued on next page.

E-39
 3 Wiring

Continued from previous page.

SERVO-
Tightening
PACK Terminal Screw
Wire Size Torque
Model: Symbols Size
[Nm]
SGD7S-
L1 and L2 AWG14 (2.0 mm2) – –
U, V, and W* AWG16 (1.25 mm2) – –
2R8F L1C and L2C AWG16 (1.25 mm2) – –
B1 and B2 AWG16 (1.25 mm2) – –
AWG14 (2.0 mm2) or larger M4 1.2 to 1.4
* If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.
 Σ-7S SERVOPACKs for Use with DC Power Supplies
SERVO-
Tighten-
PACK Terminal Screw
Wire Size ing Torque
Model: Symbols*1 Size
[Nm]
SGD7S-
U, V, and W*2 AWG16 (1.25 mm 2) – –
L1C and L2C AWG16 (1.25 mm 2) – –
R70A
B1/ + and 2 AWG16 (1.25 mm 2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
U, V, and W*2 AWG16 (1.25 mm 2) – –
L1C and L2C AWG16 (1.25 mm 2) – –
R90A
B1/ + and 2 AWG16 (1.25 mm 2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
U, V, and W*2 AWG16 (1.25 mm 2) – –
L1C and L2C AWG16 (1.25 mm 2) – –
1R6A
B1/ + and 2 AWG16 (1.25 mm 2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

Continued on next page.

E-40
 3 Wiring

Continued from previous page.

SERVO-
Tighten-
PACK Terminal Screw
Wire Size ing Torque
Model: Symbols*1 Size
[Nm]
SGD7S-
U, V, and W*2 AWG16 (1.25 mm2) – –
L1C and L2C AWG16 (1.25 mm2) – –
2R8A 2
B1/ + and 2 AWG16 (1.25 mm ) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
U, V, and W*2 AWG16 (1.25 mm2) – –
L1C and L2C AWG16 (1.25 mm2) – –
3R8A
B1/ + and 2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

U, V, and W*2 AWG16 (1.25 mm2) – –
L1C and L2C AWG16 (1.25 mm2) – –
5R5A
B1/ + and 2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

*2 2 – –
U, V and W AWG16 (1.25 mm )
L1C and L2C AWG16 (1.25 mm2) – –
7R6A
B1/ + and 2 AWG16 (1.25 mm2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
*2 2 – –
U, V, and W AWG14 (2.0 mm )
120A
(3-phase
L1C and L2C AWG16 (1.25 mm2) – –
200-VAC 2
B1/ + and 2 AWG14 (2.0 mm ) – –
input)
AWG14 (2.0 mm2) or larger M4 1.2 to 1.4
*2
120A U, V, and W AWG14 (2.0 mm2) M4 1.0 to 1.2
008
(single-
L1C and L2C AWG16 (1.25 mm2) M4 1.0 to 1.2
phase B1/ + and 2 AWG14 (2.0 mm2) M4 1.0 to 1.2
200-VAC
input) AWG14 (2.0 mm2) or larger M4 1.2 to 1.4
Continued on next page.

E-41
 3 Wiring

Continued from previous page.

SERVO-
Tighten-
PACK Terminal Screw
Wire Size ing Torque
Model: Symbols*1 Size
[Nm]
SGD7S-
U, V, and W*2 AWG10 (5.5 mm 2) M4 1.0 to 1.2
L1C and L2C AWG16 (1.25 mm 2) M4 1.0 to 1.2
180A 2
B1/ + and 2 AWG10 (5.5 mm ) M4 1.0 to 1.2

AWG14 (2.0 mm 2) or larger M4 1.2 to 1.4

*2
U, V, and W AWG10 (5.5 mm 2) M4 1.0 to 1.2
L1C and L2C AWG16 (1.25 mm 2) M4 1.0 to 1.2
200A
B1/ + and 2 AWG10 (5.5 mm 2) M4 1.0 to 1.2

AWG14 (2.0 mm 2) or larger M4 1.2 to 1.4

U, V, and W*2 AWG8 (8.0 mm2) M4 1.0 to 1.2
L1C and L2C AWG16 (1.25 mm 2) M4 1.0 to 1.2
330A
B1/ + and 2 AWG8 (8.0 mm2) M4 1.0 to 1.2

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

*2 2 M5 2.2 to 2.4
U, V, and W AWG6 (14 mm )
L1C and L2C AWG16 (1.25 mm 2) M5 2.2 to 2.4
470A
B1/ + and 2 AWG8 (8.0 mm2) M5 2.2 to 2.4
2
AWG14 (2.0 mm ) or larger M5 2.2 to 2.4
U, V, and W*2 AWG4 (22 mm 2) M5 2.2 to 2.4
L1C and L2C AWG16 (1.25 mm 2) M5 2.2 to 2.4
550A
B1/ + and 2 AWG6 (14 mm 2) M5 2.2 to 2.4
2
AWG14 (2.0 mm ) or larger M5 2.2 to 2.4
U, V, and W*2 AWG4 (22 mm 2) M6 2.7 to 3.0
L1C and L2C AWG16 (1.25 mm 2) M6 2.7 to 3.0
590A
B1/ + and 2 AWG3 (30 mm 2) M6 2.7 to 3.0

AWG14 (2.0 mm2) or larger M6 2.7 to 3.0

Continued on next page.

E-42
 3 Wiring

Continued from previous page.

SERVO-
Tighten-
PACK Terminal Screw
Wire Size ing Torque
Model: Symbols*1 Size
[Nm]
SGD7S-
U, V, and W*2 AWG3 (30 mm2) M6 2.7 to 3.0
L1C and L2C AWG16 (1.25 mm2) M6 2.7 to 3.0
780A
B1/ + and 2 AWG3 (30 mm2) M6 2.7 to 3.0
2
AWG14 (2.0 mm ) or larger M6 2.7 to 3.0
*1. Do not wire the following terminals: L1, L2, L3, B2, B3, 1, and ter-
minals.
*2. If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.
 Σ-7W/Σ-7C SERVOPACKs for Use with Three-Phase,
200-VAC Power Supplies
SERVO-
PACK Tightening
Terminal Screw
Model: Wire Size Torque
Symbols Size
SGD7W- [Nm]
or SGD7C-
L1, L2, and L3 AWG16 (1.25 mm2) – –
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*
1R6A
L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1, L2, and L3 AWG14 (2.0 mm2) – –
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*
2R8A
L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

Continued on next page.

E-43
 3 Wiring

Continued from previous page.

SERVO-
PACK Tightening
Terminal Screw
Model: Wire Size Torque
Symbols Size
SGD7W- [Nm]
or SGD7C-
L1, L2, and L3 AWG14 (2.0 mm2) – –
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*
5R5A
L1C and L2C AWG16 (1.25 mm2) – –
2
B1/ + and B2 AWG14 (2.0 mm ) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

L1, L2, and L3 AWG14 (2.0 mm2) – –
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*
7R6A
L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG14 (2.0 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

* If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.
 Σ-7W/Σ-7C SERVOPACKs for Use with Single-Phase,
200-VAC Power Supplies
SERVO-
PACK Tightening
Terminal Screw
Model: Wire Size Torque
Symbols Size
SGD7W- [Nm]
or SGD7C-
L1 and L2 AWG16 (1.25 mm2) – –
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*
1R6A
L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm 2) or larger M4 1.2 to 1.4

Continued on next page.

E-44
 3 Wiring

Continued from previous page.

SERVO-
PACK Tightening
Terminal Screw
Model: Wire Size Torque
Symbols Size
SGD7W- [Nm]
or SGD7C-
L1 and L2 AWG14 (2.0 mm2) – –
UA, VA, WA,
UB, VB, and 2 – –
AWG16 (1.25 mm )
WB*
2R8A
L1C and L2C AWG16 (1.25 mm2) – –
2
B1/ + and B2 AWG16 (1.25 mm ) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
L1 and L2 AWG14 (2.0 mm2) – –
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*
5R5A
L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and B2 AWG14 (2.0 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

* If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.
 Σ-7W/Σ-7C SERVOPACKs for Use with DC Power Supplies
SERVO-
PACK
Tighten-
Model: Terminal Screw
Wire Size ing Torque
SGD7W- Symbols*1 Size
[Nm]
or
SGD7C-
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*2
1R6A L1C and L2C AWG16 (1.25 mm 2) – –
B1/ + and 2 AWG16 (1.25 mm 2) – –
2
AWG14 (2.0 mm ) or larger M4 1.2 to 1.4
Continued on next page.

E-45
 3 Wiring

Continued from previous page.

SERVO-
PACK
Tighten-
Model: Terminal Screw
Wire Size ing Torque
SGD7W- Symbols*1 Size
[Nm]
or
SGD7C-
UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*2
2R8A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and 2 AWG16 (1.25 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*2
5R5A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and 2 AWG14 (2.0 mm2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

UA, VA, WA,
UB, VB, and AWG16 (1.25 mm2) – –
WB*2
7R6A L1C and L2C AWG16 (1.25 mm2) – –
B1/ + and 2 AWG14 (2.0mm 2) – –

AWG14 (2.0 mm2) or larger M4 1.2 to 1.4

*1. Do not wire the following terminals: L1, L2, L3, B2, B3, 1, and ter-
minals.
*2. If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.

E-46
 3 Wiring

 Dynamic Brake Resistor Terminals:

Σ-7S, Σ-7W, and Σ-7C SERVOPACKs
These terminals are used if you use a SERVOPACK that supports a
Dynamic Brake Option and connect an External Dynamic Brake Resistor.
Ter- Tighten-
minal Screw ing
SERVOPACK Models Wire Size
Sym- Size Torque
bols [Nm]
R70A,
R90A,1R6A,
2R8A,R70F, – – – –
R90F, 2R1F,
and 2R8F
3R8A, 5R5A,
D1
7R6A, 120A, AWG14 (2.0 mm 2) to
and – –
SGD7S- 180A, 200A, AWG18 (0.9 mm 2)*
D2
and 330A
D1
470A and AWG12 (3.5 mm 2) to
and M4 1.0 to 1.2
550A AWG18 (0.9 mm 2)*
D2
D1
590A and AWG12 (3.5 mm 2) to
and M4 1.6 to 1.8
780A AWG18 (0.9 mm 2)*
D2
1R6A and
– – – –
2R8A
D1A,
SGD7W- D2A,
5R5A and AWG14 (2.0 mm 2) to
D1B, – –
7R6A AWG18 (0.9 mm 2)*
and
D2B
1R6A and
– – – –
2R8A
D1A,
SGD7C- D2A,
5R5A and AWG14 (2.0 mm 2) to
D1B, – –
7R6A AWG18 (0.9 mm 2)*
and
D2B
* Any wire sizes within the ranges given in this table can be used for the
External Dynamic Brake Resistor.

E-47
 3 Wiring

 Wire Types
The following table shows the wire sizes and allowable currents for three
bundled leads.
Allowable Current at Surrounding Air
HIV Specifications*
Temperatures [Arms]
Nominal Cross-
Configuration
sectional Area 30°C 40°C 50°C
[Wires/mm]
[mm2]
0.9 7/0.4 15 13 11
1.25 7/0.45 16 14 12
2.0 7/0.6 23 20 17
3.5 7/0.8 32 28 24
5.5 7/1.0 42 37 31
8.0 7/1.2 52 46 39
14.0 7/1.6 75 67 56
22.0 7/2.0 98 87 73
38.0 7/2.6 138 122 103
* This is reference data based on JIS C3317 600-V-grade heat-resistant
polyvinyl chloride-insulated wires (HIV).

E-48
 4 Maintenance and Inspection

4 Maintenance and Inspection

This section describes the inspection and maintenance of a SERVOPACK.

4.1 Inspections
Perform the inspections given in the following table at least once every
year for the SERVOPACK. Daily inspections are not required.
Item Frequency Inspection Correction
External Check for dust, dirt, Clean with compressed
Appearance and oil on the surfaces. air or a cloth.
At least
once a Check for loose terminal
Loose year block and connector Tighten any loose screws
Screws screws and for other or other loose parts.
loose parts.

4.2 Guidelines for Part Replacement

The following electric or electronic parts are subject to mechanical wear or
deterioration over time. Use one of the following methods to check the
standard replacement period.
• Use the service life prediction function of the SERVOPACK.
• Use the following table.
When any standard replacement period is close to expiring, contact your
Yaskawa representative. After an examination of the part in question, we
will determine whether the part should be replaced.

The parameters of any SERVOPACKs that are sent to Yas-

kawa for part replacement are reset to the default settings
before they are returned to you. Always keep a record of the
Important parameter settings. And, always confirm that the parame-
ters are properly set before starting operation.

Standard Replace-
Part Remarks
ment Period
The standard replacement periods
Cooling Fan 4 to 5 years given on the left are for the following
operating conditions.
Surrounding air temperature:
Electrolytic Annual average of 30°C
10 years
Capacitor Load ratio: 80% max.
Operation rate: 20 hours/day max.
Continued on next page.

E-49
 4 Maintenance and Inspection

Continued from previous page.

Standard Replace-
Part Remarks
ment Period
100,000 power ON Frequency of turning ON the power
Relays
operations supply: Approx. once an hour
3 years without Surrounding air temperature without
Battery
power supplied power supplied: 20°C

E-50
 5 Conditions for Compliance with EC Directives

5 Conditions for Compliance with EC Directives

5.1 Conditions for Compliance with the
EMC Directive
For a Servomotor and SERVOPACK combination to comply with the EMC
Directive, ferrite cores, Noise Filters, Surge Absorbers, and possibly other
devices must be used. These Yaskawa products are designed to be built
into equipment. Therefore, you must implement EMC measures and con-
firm compliance for the final equipment. The applicable standards are EN
55011 group 1 class A, EN 61000-6-2, EN 61000-6-4, and EN 61800-3
(category C2, second environment).

For information on EMC installation conditions, refer to the product manual

for your SERVOPACK.

E-51
 5 Conditions for Compliance with EC Directives

5.2 Conditions for Compliance with the Low

Voltage Directive
The products have been tested according to IEC/EN 61800-5-1 and EN
50178, and they comply the Low Voltage Directive. To comply with the
Low Voltage Directive, the equipment or machine in which you use the
products must meet the following conditions.

Installation Environment and Insulation

Conditions
Overvoltage Compliance standards: IEC 60364-4-44 and
III
Category IEC 60664-1
Pollution Compliance standards: IEC 60364-4-44 and
2
Degree IEC 60664-1
Refer to the following section for application at
Surrounding Air -5°C to 55°C or higher.
Temperature 60°C*1  Derating Specifications on page 20
2,000 m Refer to the following section for application at
Altitude 1,000 m or higher.
max.*2  Derating Specifications on page 20
Degree of Refer to 2
Installation Compliance standard: IEC 60529
Protection on page 18.
Protective
I Compliance standard: IEC 61140
Class
Input Power AC power CE Marking is not applicable if a DC power
Supply supply supply input is used.
*1. If you use a Σ-7C SERVOPACK, or if you use a Σ-7-Series SERVOPACK
together with a Σ-V-Series Option Module, use them at a surrounding air
temperature of 0°C to 55°C.
*2. If you use a Σ-7-Series SERVOPACK together with a Σ-V-Series Option
Module, use them at an altitude of 1,000 m or less.
External Power Supply for Control Circuits
For the DC power supply for the control signal I/O circuits (CN1 and CN8),
use a power supply device with double insulation or reinforced insulation.

Installation of a Short-Circuit Protection Element

Always use Fuses that comply with UL standards on the main circuit
power supply line.
Use either non-time delay fuses or semiconductor fuses.
Refer to 3.3 Molded-Case Circuit Breakers and Fuses on page 30 for infor-
mation on selecting fuse voltage and current ratings.

E-52
 6 Conditions for Compliance with UL/cUL Standards

6 Conditions for Compliance with UL/cUL Standards

The products have been tested according to the following standards and
they comply the UL/cUL standards. To comply with the UL/cUL standards,
the equipment or machine in which you use the products must meet the
following conditions.
• UL: UL 61800-5-1 (Adjustable Speed Electrical Power Drive Systems)
• cUL: CSA C22.2 No.274 (Adjustable speed drives)
Installation Environment and Insulation
Conditions
Overvoltage Compliance standards: IEC 60364-4-44 and
III
Category IEC 60664-1
Pollution Compliance standards: IEC 60364-4-44 and
2
Degree IEC 60664-1
Refer to the following section for application at
Surrounding Air -5°C to 55°C or higher.
Temperature 60°C*1  Derating Specifications on page 20
2,000 m Refer to the following section for application at
Altitude 1,000 m or higher.
max.*2  Derating Specifications on page 20
Degree of Refer to 2
Installation Compliance standard: IEC 60529
Protection on page 18.
Protective
I Compliance standard: IEC 61140
Class
Input Power AC power UL/cUL standards are not applicable if a DC
Supply supply power supply input is used.
*1. If you use a Σ-7C SERVOPACK, or if you use a Σ-7-Series SERVOPACK
together with a Σ-V-Series Option Module, use them at a surrounding air
temperature of 0°C to 55°C.
*2. If you use a Σ-7-Series SERVOPACK together with a Σ-V-Series Option
Module, use them at an altitude of 1,000 m or less.

E-53
 6 Conditions for Compliance with UL/cUL Standards

External Power Supply for Control Circuits

The DC power supplies connected to the control signal I/O circuits (CN1
and CN8) must meet one of the following conditions.
• Use a class 2 power supply (compliance standard: UL 1310).
• Connect the control signal I/O circuits (CN1 and CN8) to a circuit with a
maximum voltage of 30 Vrms and a peak voltage of 42.4 V that uses a
UL 5085-3 (previous standard: UL 1585)-compliant class 2 transformer
as its power supply.
• Use an isolated power supply with a maximum voltage of 30 Vrms and a
peak voltage of 42.4 V that is isolated by double or reinforced insulation.
Wiring the Main Circuit Terminals
Wire the main circuit terminals according to the National Electrical Code
(NEC/NFPA70) of the United States. However, Σ-7W and Σ-7C SERVO-
PACKs are suitable for the Motor Group Installation defined in UL 61800-
5-1.
 SERVOPACKs with Enclosed Main Circuit Connectors and
Motor Connectors
The following models comply with UL/cUL standards. Always use the con-
nectors that are enclosed with the SERVOPACK to wire the main circuit
terminals.
• SGD7S models: SGD7S-R70A, -R90A, -1R6A, -2R8A, -3R8A, -5R5A,
-7R6A, -120A (3-phase 200-VAC input), -R70F, -R90F, -2R1F, and -2R8F
• All SGD7W models
• All SGD7C models
 SERVOPACKs with Screw Terminal Blocks for the Main
Circuit Terminals
The following models comply with UL/cUL standards. Always connect
closed-loop crimp terminals that comply with UL standards to the wires to
connect to the main circuit terminals.
• SGD7S models: SGD7S-120A008 (single-phase 200-VAC input),
-180A, -200A, -330A, -470A, -550A, -590A, and -780A
Note: 1. Use the tool recommended by the crimp terminal manufacturer to
attach the crimp terminals.
2. Use copper wires that withstand 75°C or the equivalent.
3. Refer to the following section for the wire sizes and tightening
torques. Use the maximum tightening torque given in the following
section to connect the wires.
3.4 Wire Sizes and Tightening Torques on page 34
4. Refer to the following section for the recommended UL-compliant
closed-loop crimp terminals and insulating sleeves.
9 Crimp Terminals and Insulating Sleeves on page 63

E-54
 6 Conditions for Compliance with UL/cUL Standards

5. A Terminal Kit for specific connection terminals is packed with the

SERVOPACKs given in the following table. If you connect a cable to
the connection terminals given in the following table, use the
enclosed Terminal Kit.
Closed-loop
SERVO- Insulating Terminal Kit Model
Connec- Crimp Termi-
PACK Sleeve Model (Crimp Terminals
tion Ter- nal Model
Model: (From Tokyo and Slaves for One
minals (From J.S.T.
SGD7S- Dip Co., Ltd) SERVOPACK)
Mfg. Co., Ltd.)
U, V, and
180A, W (motor TP-005 JZSP-C7T9-200A-E:
5.5-S4
200A main cir- (black) 1 set
cuit)

Installing Branch Circuit Protection and Short-

Circuit Current Rating
Integral solid state short circuit protection does not provide branch circuit
protection.
Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes.
To provide protection for short-circuit accidents in internal circuits, always
connect molded-case circuit breakers or Fuses on the input side of the
SERVOPACK as branch circuit protective devices.
Σ-7W and Σ-7C SERVOPACKs are applicable to the Motor Group Installa-
tion defined in UL 61800-5-1 as long as the following conditions are met.
• The Σ-7W or Σ-7C SERVOPACK must be used in a circuit that provides
the short-circuit current rating (SCCR) given in the tables.
• The Σ-7W or Σ-7C SERVOPACK must be protected by one of the branch
circuit protection devices given in the tables.
 Short-Circuit Current Rating (SCCR) for 100 V type: 10,000
Arms (Sine Wave)
Suitable for use on a circuit capable of delivering not more than 10,000
rms symmetrical amperes, 120 V maximum when protected by UL Listed
fuses or UL Listed Molded Case Circuit Breakers sized according to the
NEC.

E-55
 6 Conditions for Compliance with UL/cUL Standards

 Short-Circuit Current Rating (SCCR) for 200 V type: 5,000

Arms (Sine Wave)
Suitable for use on a circuit capable of delivering not more than 5,000 rms
symmetrical amperes, 240 V maximum when protected by one of the
branch circuit protection devices given in the following tables.
The time delay and non-time delay fuses shown in the chart below must
be UL Listed Class CC, Class J, or Class T fuses. The circuit breakers
shown in the chart below must be UL Listed Molded-Case Circuit Break-
ers.
• Σ-7S SERVOPACKs
Maximum
Maximum Maximum
Current
Current Current
SERVOPACK Rated Output Rating of
Rating of Rating of
Model: Current Molded-Case
Time Delay Non-Time
SGD7S- [Arms] Circuit
Fuse Delay Fuse
Breaker
[A] [A]
[A]
R70A 0.66 15 1 1
R90A 0.91 15 1*1 3
1R6A 1.6 15 −*2 6
2R8A 2.8 15 3*1 6
3R8A 3.8 15 6 10
5R5A 5.5 15 6*1 15
7R6A 7.6 15 10 20
120A
(3-phase 200- 11.6 20 20 30
VAC input)
120A008
(single-phase 11.6 30 25 45
200-VAC input)
180A 18.5 30 30 50
200A 19.6 30 30 50
330A 32.9 80 50 90
470A 46.9 110 80 125
550A 54.7 125 90 150
590A 58.6 125 100 175
780A 78 175 125 225

*1. For a single-phase power supply, there are no applicable time delay
fuses.
*2. There are no applicable time delay fuses.

E-56
 6 Conditions for Compliance with UL/cUL Standards

• Σ-7W/Σ-7C SERVOPACKs
Maximum
Maximum Maximum
Current
SERVOPACK Current Current
Rated Output Rating of
Model: Rating of Rating of
Current Molded-Case
SGD7W- or Time Delay Non-Time
[Arms] Circuit
SGD7C- Fuse Delay Fuse
Breaker
[A] [A]
[A]
1R6A 1.6 15 3* 6
2R8A 2.8 15 6* 15
5R5A 5.5 20 15 30
7R6A 7.6 30 25 45
* For a single-phase power supply, there are no applicable time delay fuses.

E-57
 6 Conditions for Compliance with UL/cUL Standards

 Short-Circuit Current Rating (SCCR) for 200 V type: 42,000

Arms (Sine Wave)
Suitable for use on a circuit capable of delivering not more than 42,000
rms symmetrical amperes, 240 V maximum when used with Bussmann
semiconductor fuses indicated in short circuit ratings tables below.
• Σ-7S SERVOPACKs
Current Rating of Voltage Rating of
SERVOPACK Semiconductor Semiconductor Semiconductor
Model: SGD7S- Fuse Model* Fuse Fuse
[A] [V]
R70A
R90A
FWH-35B 35
1R6A
2R8A
3R8A
5R5A
7R6A FWH-45B 45
120A
(3-phase 200-
VAC input)
500
120A008
(single-phase
200-VAC input) FWH-70B 70
180A
200A
330A FWH-100B 100
470A
FWH-175B 175
550A
590A
FWH-200B 200
780A
* These Fuses are manufactured by Bussmann.

E-58
 6 Conditions for Compliance with UL/cUL Standards

• Σ-7W/Σ-7C SERVOPACKs
Current Rating of Voltage Rating of
SERVOPACK
Semiconductor Semiconductor Semiconductor
Model: SGD7W-
Fuse Model* Fuse Fuse
or SGD7C-
[A] [V]
1R6A
FWH-45B 45
2R8A
500
5R5A
FWH-70B 70
7R6A
* These Fuses are manufactured by Bussmann.

Attaching of Warning Label Concerning Safe

Handling During Maintenance and Inspection
In order to specify the instructions for the safe handling of this product for
inspection and maintenance personnel, a self-adhesive warning label is
included in the box with this SERVOPACK.
Affix this label to the inside of the enclosure (panel) in which the SERVO-
PACK is installed in a location that is visible during maintenance.

Servomotor Overtemperature Protection

Motor overtemperature protection that complies with UL standards (i.e.,
has speed-sensitive overload protection) is not provided. Motor overtem-
perature protection must be provided in the end use when required by the
NEC/NFPA70 (Article 430, Chapter X, 430.126).
When used with a Yaskawa SGM Servomotor, external overtempera-
ture protection may not be needed because the motor is rated for continu-
ous torque from 0 to the rated speed.

E-59
 7 Information on Hazardous Substances in Revised China RoHS (Labeling
of Environment-friendly Use Period)

7 Information on Hazardous Substances in Revised China RoHS

(Labeling of Environment-friendly Use Period)
（基于 “ 修订版中国 RoHS” （张贴环境保护使用期限）的产品中含有有害物质的信息）
This is based on the “Management Methods for the Restriction of the Use
of Hazardous Substances in Electrical and Electronic Products.”
本资料根据中国 《电器电子产品有害物质限制使用管理办法》制定。

Contents of hazardous substances in products

产品中有害物质的名称及含量
Hazardous substances 有害物质
Hexava- Polybro- Polybromi-
Cad-
Parts Name Lead Mercury lent chro- minated nated diphe-
mium
部件名称 铅 汞 mium biphenyls nyl ethers
镉 多溴联苯 多溴二苯醚
(Pb) (Hg)
(Cd) 六价铬
(Cr (VI)) (PBB) (PBDE)
Circuit
Board ×     
实装基板
Electronic
parts ×     
电子元件
Heat sink     
×
散热器
Mechanical
parts ×     
机械元件
This table has been prepared in accordance with the provisions outlined in
SJ/T 11364.
本表格依据 SJ/T 11364 的规定编制。
: Indicates that said hazardous substance contained in all of the homo-
geneous materials for this part is below or equal to the limit require-
ment of GB/T 26572.
×: Indicates that said hazardous substance contained in at least one of the
homogeneous materials used for this part is above the limit requirement
of GB/T 26572.
: 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的
限量要求以下。
×: 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572
规定的限量要求。
E-60
7 Information on Hazardous Substances in Revised China RoHS (Labeling
of Environment-friendly Use Period)
Note: This product complies with EU RoHS directives.
In the above table, “×” indicates that hazardous substances that are exempt
from EU RoHS directives are contained.
注：本产品符合欧洲的 RoHS 指令。
上表中的 “×” 表示含有欧盟 RoHS 指令豁免的有害物质。

E-61
 8 Precautions for Korean Radio Waves Act ( 한국 전파법에 관한 주의사항 )

8 Precautions for Korean Radio Waves Act ( 한국 전파법에 관한 주의사항 )

These products confirm to broadcast and communications equipment for
business use (Class A) and are designed for use in locations other than in
ordinary houses.

KC 마크가 부착되어 있는 제품은 한국 전파법에 적합한 제품입니다 . 한

국에서 사용할 경우에는 아래 사항에주의하여 주십시오 .
사용자 안내문
이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용
환경에서 사용하는 경우 전파간섭의 우려가 있습니다 .
( 주 )사용자 안내문은 “ 업무용 방송통신기자재 ” 에만 적용한다 .

E-62
 9 Crimp Terminals and Insulating Sleeves

9 Crimp Terminals and Insulating Sleeves

If you use crimp terminals for wiring, use insulating sleeves. Do not allow
the crimp terminals to come close to adjacent terminals or the case.
To comply with UL standards, you must use UL-compliant closed-loop
crimp terminals and insulating sleeves for the main circuit terminals. Use
the tool recommended by the crimp terminal manufacturer to attach the
crimp terminals.
The following tables give the recommended tightening torques, closed-
loop crimp terminals, and insulating sleeves in sets. Use the set that is
suitable for your model and wire size.

If you use a SERVOPACK that supports a Dynamic Brake Option and con-
nect an External Dynamic Brake Resistor, refer to the following section.
Dynamic Brake Resistor Terminals: Σ-7S, Σ-7W, and Σ-7C SERVOPACKs on
page 68

Σ-7S SERVOPACKs for Use with Three-Phase,

200-VAC or DC Power Supplies
Insulat-
Crimp
Crimp- ing
Terminal Die
Main Tighten- Crimp ing Tool Sleeve
SERVOPACK Recom- Model Model
Circuit Screw ing Terminal
Model: mended
Termi- Size Torque Horizon- From
SGD7S- Wire Size
nals [Nm] tal Width Tokyo
From J.S.T. Mfg. Co., Ltd.
Dip Co.,
Ltd.
R70A, R90A, Connec-
−
1R6A, 2R8A, tor
3R8A, 5R5A,
1.2 to 10 mm AWG14 YHT-
7R6A, and M4 R2-4 − −
120A 1.4 max. (2.0 mm2) 2210
AWG10 5.5- TP-
−
(5.5 mm2) S4 005
Termi-
1.0 to 7.7 mm AWG14 YHT-
nal M4 −
180A and 1.2 max. (2.0 mm2) 2210 TP-
block 2-M4
200A AWG16 003
−
(1.25 mm2)
1.2 to 10 mm AWG14 YHT-
M4 R2-4 − −
1.4 max. (2.0 mm2) 2210
Continued on next page.

E-63
 9 Crimp Terminals and Insulating Sleeves

Continued from previous page.

Insulat-
Crimp
Crimp- ing
Terminal Die
Main Tighten- Crimp ing Tool Sleeve
SERVOPACK Recom- Model Model
Circuit Screw ing Terminal
Model: mended
Termi- Size Torque Horizon- From
SGD7S- Wire Size
nals [Nm] tal Width Tokyo
From J.S.T. Mfg. Co., Ltd.
Dip Co.,
Ltd.
TD-
AWG8 YPT- 121 TP-
8-4NS
(8.0 mm2) 60N TD- 008
Termi- 111
1.0 to 9.9 mm
nal M4 AWG14
1.2 max. −
330A block (2.0 mm2)
YHT- TP-
AWG16 R2-4 2210 003
(1.25 −
mm2)
1.2 to 10 mm AWG14 YHT-
M4 R2-4 − −
1.4 max. (2.0 mm2) 2210
TD-
AWG4 123 TP-
22-S5
(22 mm2) TD- 022
112
TD-
AWG6 YPT- 122 TP-
R14-5
(14 mm2) 60N TD- 014
111
Termi- TD-
2.2 to 13 mm AWG8 121 TP-
nal M5
2.4 max. (8.0 mm2) R8-5 TD- 008
470A, 550A block
111
AWG10 R5.5- TP-
−
(5.5 mm2) 5 005
AWG14
2 YHT- −
(2.0 mm )
2210 TP-
AWG16 R2-5 003
(1.25 −
mm2)
2.2 to 12 mm AWG14 YHT-
M5 R2-5 − −
2.4 max. (2.0 mm2) 2210
Continued on next page.

E-64
 9 Crimp Terminals and Insulating Sleeves

Continued from previous page.

Insulat-
Crimp
Crimp- ing
Terminal Die
Main Tighten- Crimp ing Tool Sleeve
SERVOPACK Recom- Model Model
Circuit Screw ing Terminal
Model: mended
Termi- Size Torque Horizon- From
SGD7S- Wire Size
nals [Nm] tal Width Tokyo
From J.S.T. Mfg. Co., Ltd.
Dip Co.,
Ltd.
TD-
AWG3 124 TP-
38-S6
(30 mm2) TD- 038
112
TD-
AWG4 YPT- 123 TP-
R22-6
(22 mm2) 60N TD- 022
112
Termi- TD-
2.7 to 18 mm AWG8 121 TP-
nal M6
3.0 max. (8.0 mm2) R8-6 TD- 008
590A, 780A block
111
AWG10 R5.5- TP-
−
(5.5 mm2) 6 005
AWG14
YHT- −
(2.0 mm2)
2210 TP-
AWG16 R2-6 003
(1.25 −
mm2)
2.7 to 12 mm AWG14 YHT-
M6 R2-6 − −
3.0 max. (2.0 mm2) 2210

E-65
 9 Crimp Terminals and Insulating Sleeves

Σ-7S SERVOPACKs for Use with Single-Phase,

200-VAC Power Supplies
Insulat-
Crimp
Crimp- ing
Terminal Die
Main Tighten- Crimp ing Tool Sleeve
SERVOPACK Recom- Model
Circuit Screw ing Terminal Model
Model: mended
Termi- Size Torque Horizon- From
SGD7S- Wire Size
nals [Nm] tal Width Tokyo
From J.S.T. Mfg. Co., Ltd.
Dip Co.,
Ltd.
Connec-
R70A, R90A, −
tor
1R6A, 2R8A,
1.2 to 10 mm AWG14 YHT-
and 5R5A M4 R2-4 − −
1.4 max. (2.0 mm2) 2210
AWG14
Termi- 2 −
1.0 to 7.7 mm (2.0 mm ) YHT- TP-
nal M4 2-M4
120A0 block 1.2 max. AWG16 2210 003
−
08 (1.25 mm2)
1.2 to 10 mm AWG14 YHT-
M4 R2-4 − −
1.4 max. (2.0 mm2) 2210

Σ-7S SERVOPACKs for Use with Single-Phase,

100-VAC Power Supplies
Insulat-
Crimp
Crimp- ing
Terminal Die
Main Tighten- Crimp ing Tool Sleeve
SERVOPACK Recom- Model Model
Circuit Screw ing Terminal
Model: mended
Termi- Size Torque Horizon- From
SGD7S- Wire Size
nals [Nm] tal Width Tokyo
From J.S.T. Mfg. Co., Ltd.
Dip Co.,
Ltd.
R70F, Con-
−
R90F, nector
2R1F, 1.2 to 10 mm AWG14 YHT-
M4 R2-4 − −
2R8F 1.4 max. (2.0 mm2) 2210

E-66
 9 Crimp Terminals and Insulating Sleeves

Σ-7W/Σ-7C SERVOPACKs for Use with Three-

Phase, 200-VAC or DC Power Supplies
Insulat-
Crimp
Crimp- ing
Terminal Die
SERVOPACK Main Tighten- Crimp ing Tool Sleeve
Recom- Model
Model: Circuit Screw ing Terminal Model
mended
SGD7W- or Termi- Size Torque Horizon- From
Wire Size
SGD7C- nals [Nm] tal Width Tokyo
From J.S.T. Mfg. Co., Ltd.
Dip Co.,
Ltd.
Connec-
1R6A, 2R8A, −
tor
5R5A, and
1.2 to 10 mm AWG14 YHT-
7R6A M4 R2-4 − −
1.4 max. (2.0 mm2) 2210

Σ-7W/Σ-7C SERVOPACKs for Use with Single-

Phase, 200-VAC Power Supplies
Insulat-
Crimp
Crimp- ing
Terminal Die
SERVOPACK Main Tighten- Crimp ing Tool Sleeve
Recom- Model
Model: Circuit Screw ing Terminal Model
mended
SGD7W- or Termi- Size Torque Horizon- From
Wire Size
SGD7C- nals [Nm]] tal Width Tokyo
From J.S.T. Mfg. Co., Ltd.
Dip Co.,
Ltd.
Connec-
−
1R6A, 2R8A, tor
and 5R5A 1.2 to 10 mm AWG14 YHT-
M4 R2-4 − −
1.4 max. (2.0 mm2) 2210

E-67
 9 Crimp Terminals and Insulating Sleeves

Dynamic Brake Resistor Terminals:

Σ-7S, Σ-7W, and Σ-7C SERVOPACKs
These terminals are used if you use a SERVOPACK that supports a
Dynamic Brake Option and connect an External Dynamic Brake Resistor.
Crimp Insulat-
Termi- Crimp- ing
Crimp nal ing Tool Sleeve
Tighten-
Dynamic Termi- Recom- Model Model
Screw ing
SERVOPACK Models Brake nal Hori- mended
Size Torque From
Terminals zontal Wire Size
[Nm]] From J.S.T. Mfg. Tokyo
Width
Co., Ltd. Dip Co.,
Ltd.
R70A,
R90A,1R6A,
2R8A, R70F, None −
R90F, 2R1F,
SGD7 and 2R8F
S-
3R8A, 5R5A,
7R6A, 120A,
Connector −
180A, 200A,
and 330A
AWG12
5.5-S4 TP-005
(3.5 mm2)
AWG14
2
470A and Terminal 1.0 to 9.9 mm (2.0 mm ) YHT-
M4 R2-4
550A block 1.2 max. AWG16 2210
TP-003
(1.25 mm2)
AWG18
R1.25-4
SGD7 (0.9 mm2)
S- AWG12
5.5-S4 TP-005
(3.5 mm2)
AWG14
2
590A and Terminal 1.6 to 10.6 mm (2.0 mm ) YHT-
M4 R2-4
780A block 1.8 max. AWG16 2210
TP-003
(1.25 mm2)
AWG18
R1.25-4
(0.9 mm2)
1R6A and
None −
SGD7 2R8A
W- 5R5A and
Connector −
7R6A
Continued on next page.

E-68
 9 Crimp Terminals and Insulating Sleeves

Continued from previous page.

Crimp Insulat-
Termi- Crimp- ing
Crimp nal ing Tool Sleeve
Tighten-
Dynamic Termi- Recom- Model Model
Screw ing
SERVOPACK Models Brake nal Hori- mended
Size Torque From
Terminals zontal Wire Size
[Nm]] From J.S.T. Mfg. Tokyo
Width
Co., Ltd. Dip Co.,
Ltd.
1R6A and
None −
SGD7 2R8A
C- 5R5A and
Connector −
7R6A

E-69
 9 Crimp Terminals and Insulating Sleeves

 Crimp Terminal Dimensional Drawing

 Crimp Terminal Models:
R1.25-4, 2-M4, R2-4, R2-5, R2-6, 5.5-S4, R5.5-5, and R5.5-6

D dia.
d1 dia.
d2 dia.

B
F E
L
T

Crimp Dimensions (mm)

Terminal
Model d2 dia. B L F E D dia. d1 dia. T
R1.25-4 8 15.8 7 3.4 1.7
2-M4 4.3 6.6 14.4 6.3
R2-4 8.5 16.8 7.8 4.8 0.8
4.1 2.3
R2-5 5.3 9.5 16.8 7.3
R2-6 6.4 12.0 21.8 11.0
5.5-S4 4.3 7.2 15.7 5.9 6.2
R5.5-5 5.3 9.5 19.8 8.3 5.6 3.4 1.0
6.8
R5.5-6 6.4 12.0 25.8 13.0

E-70
 9 Crimp Terminals and Insulating Sleeves

 Crimp Terminal Models:

8-4NS, R8-5, R8-6, R14-5, 22-S5, R22-6, and 38-S6

D dia.
d1 dia.
d2 dia.

B
F E
L

T
Crimp Dimensions (mm)
Terminal
Model d2 dia. B L F E D dia. d1 dia. T
8-4NS 4.3 8.0 21.8
R8-5 5.3 9.3 8.5 7.1 4.5 1.2
23.8
R8-6 6.4
12.0
R14-5 29.8 13.3 10.5 9.0 5.8 1.5
5.3
22-S5 30.0 12.0
12.0 11.5 7.7
R22-6 16.5 33.7 13.5 1.8
6.4
38-S6 15.5 38.0 16.0 14.0 13.3 9.4

E-71
 10 SERVOPACK Overload Protection Characteristics

10 SERVOPACK Overload Protection Characteristics

The overload detection level is set for hot start conditions with a SERVO-
PACK surrounding air temperature of 55°C.
An overload alarm (A.710 or A.720) will occur if overload operation that
exceeds the overload protection characteristics shown in the following dia-
gram (i.e., operation on the right side of the applicable line) is performed.
The actual overload detection level will be the detection level of the con-
nected SERVOPACK or Servomotor that has the lower overload protection
characteristics.
In most cases, that will be the overload protection characteristics of the
Servomotor.
10000
SERVOPACK model:
SGD7S-3R8A, -5R5A, -7R6A, -120A, -180A, -200A,
-330A, -470A, -550A, -590A, and -780A
1000 SGD7W-5R5A and -7R6A
Detection time (s)

SGD7C-5R5A and -7R6A

100

SERVOPACK model:
10 SGD7S-R70A, -R90A, -1R6A, -2R8A,
-R70F, -R90F, -2R1F, and -2R8F
SGD7W-1R6A and -2R8A
SGD7C-1R6A and -2R8A
1 Instantaneous maximum output current
100 200 230 × 100%
Continuous output current
(Continuous output current) (Instantaneous maximum output current)
SERVOPACK output current (continuous output current ratio)
(%)
Note: The above overload protection characteristics do not mean that you
can perform continuous duty operation with an output of 100% or
higher.
For a Yaskawa-specified combination of SERVOPACK and Servomotor,
maintain the effective torque or the effective force within the continuous
duty zone of the torque-motor speed characteristics or the force-motor
speed characteristics of the Servomotor. Refer to the following catalog
for the torque-motor speed characteristics and force-motor speed
characteristics.
Σ-7 Series (Manual No.: KAEP S800001 23)

E-72
 11 Capacitor Discharge Time

11 Capacitor Discharge Time

Do not touch the power supply terminals within the capacitor discharge
time given in the following table after turning OFF the power supply
because high voltage may still remain in the SERVOPACK.
After the CHARGE indicator goes out, use a tester to check the voltage on
the DC bus line (between terminals B1/ + and or 2) and confirm that
it is safe to proceed before starting wiring or inspection work.
Note: 1. When the parameter is set for an AC power supply input and the
recommended power shutoff sequence is configured (i.e., to shut off
the control power supply after shutting off the main circuit power
supply), the capacitor discharge times given in the AC Power Sup-
ply Input column in the following table apply.
If you shut off the control power supply before you shut off the main
circuit power supply, the discharge times given in the DC Power
Supply Input column apply even if the parameter is set for an AC
power supply input.
2. If a failure occurs in the SERVOPACK, the discharge times given in
the DC Power Supply Input column may apply even if the parameter
is set for an AC power supply input.

E-73
 11 Capacitor Discharge Time

Σ-7S SERVOPACKs
SERVOPACK Discharge Time
Model: AC Power DC Power
SGD7S- Supply Input Supply Input
R70A 6 min (60 ms*1) 6 min
R90A 6 min (60 ms*1) 6 min
1R6A 6 min (60 ms*1) 6 min
2R8A 6 min (70 ms*1) 6 min
3R8A 80 ms 10 min
5R5A 140 ms 15 min
7R6A 140 ms 15 min
120A
(3-phase 200- 50 ms 10 min
VAC input)
120A008
(single-phase 60 ms 20 min
200-VAC input)
180A 60 ms 20 min
200A 60 ms 20 min
330A 70 ms 30 min
470A 90 ms*2 50 min
550A 60 ms*2 65 min
590A 70 ms*2 75 min
780A 90 ms*2 100 min
R70F 9 min (60 ms*1) –*3
R90F 9 min (60 ms*1) –*3
2R1F 9 min (60 ms*1) –*3
2R8F 9 min (90 ms*1) –*3
*1. Values in parentheses apply when an External Regenerative Resistor with
a minimum allowable resistance of 40 Ω is connected.
*2. This value is for when the optional Regenerative Resistor Unit is con-
nected.
*3. DC power supply input is not supported.

E-74
 11 Capacitor Discharge Time

Σ-7W/Σ-7C SERVOPACKs
SERVOPACK Discharge Time
Model: SGD7W- AC Power DC Power
or SGD7C- Supply Input Supply Input
1R6A 70 ms 10 min
2R8A 140 ms 15 min
5R5A 60 ms 20 min
7R6A 60 ms 20 min

E-75
 Revision History
The revision dates and numbers of the revised manuals are given at the right
bottom of the back cover.

MANUAL NO. TOMP C710828 00B <1>

Revision number
Published in Japan July 2014
Date of publication

Date of Rev.
Section Revised Content
Publication No.
April 2020 <20> – Address in Japanese version.
March 2020 <19> Chapters 1, Partly revised.
3, 6
November <18> Back cover Revision: Address
2019
October <17> – Address in Japanese version.
2019
April 2019 <16> – Address in Japanese version.
January <15> Preface Revision: Disposal Precautions
2019 Chapter 2 Addition: SGD7S-C0A
December <14> Back cover Revision: Address
2018
October <13> Preface Revision: Wiring Precautions
2018 3.2 Revision: Control power supply terminals
Back cover Revision: Address
May 2017 <12> Chapter 8 Revision: Precautions for Korean Radio
Waves Act
May 2017 <11> Back cover Revision: Address
January <10> Chapter 6 Addition: Information on external power sup-
2017 ply for control circuits
Chapter 7 Addition: Information on Hazardous Sub-
stances in Revised China RoHS
(Labeling of Environment-friendly Use Period)
January <9> Back cover Revision: Address
2017

E-76
 Date of Rev.
Section Revised Content
PublicationNo.
March 2016 <8> Front cover, Addition: Σ-7C SERVOPACKs
2, 3, 5, 6,
8, 9, 10
1 Addition: Interpreting manufacturing year and
month
October <7> 2, 3, 6, 8, Addition: SERVOPACK models
2015 9, 10 for single-phase, 100-VAC input:
SGD7S-R70F, -R90F, -2R1F, and
-2R8F
September <6> Back cover Revision: Address
2015
May 2015 <5> Front cover, Revision: Format
back cover
February <4> 2, 3, 6, 8, Addition: SERVOPACK models
2015 10 for single-phase, 200-VAC input:
SGD7S-120A008
Front mat- Addition: Information on Dynamic Brake
ter, 3, 8 Option
October <3> 2, 5.2 Addition: Information on Option Modules
2014
September <2> – Japanese version only.
2014
July 2014 <1> All chapters Addition: SERVOPACK models
for three-phase, 200-VAC input:
SGD7S-330A, -470A, -550A,
-590A, and -780A
April 2014 – – First edition

E-77
-7-Series AC Servo Drive
 -7S,  -7W, and  -7C SERVOPACK
Safety Precautions

IRUMA BUSINESS CENTER (SOLUTION CENTER)

480, Kamifujisawa, Iruma, Saitama, 358-8555, Japan
Phone: +81-4-2962-5151 Fax: +81-4-2962-6138
www.yaskawa.co.jp
YASKAWA AMERICA, INC.
2121, Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310
www.yaskawa.com
YASKAWA ELÉTRICO DO BRASIL LTDA.
777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil
Phone: +55-11-3585-1100 Fax: +55-11-3585-1187
www.yaskawa.com.br
YASKAWA EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany
Phone: +49-6196-569-300 Fax: +49-6196-569-398
www.yaskawa.eu.com E-mail: [email protected]
YASKAWA ELECTRIC KOREA CORPORATION
35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea
Phone: +82-2-784-7844 Fax: +82-2-784-8495
www.yaskawa.co.kr
YASKAWA ASIA PACIFIC PTE. LTD.
30A, Kallang Place, #06-01, 339213, Singapore
Phone: +65-6282-3003 Fax: +65-6289-3003
www.yaskawa.com.sg

YASKAWA ELECTRIC (THAILAND) CO., LTD.

59, 1F-5F, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand
Phone: +66-2-017-0099 Fax: +66-2-017-0799
www.yaskawa.co.th
YASKAWA ELECTRIC (CHINA) CO., LTD.
22F, Link Square 1, No.222, Hubin Road, Shanghai, 200021, China
Phone: +86-21-5385-2200 Fax: +86-21-5385-3299
www.yaskawa.com.cn
YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE
Room 1011, Tower W3 Oriental Plaza, No.1, East Chang An Avenue,
Dong Cheng District, Beijing, 100738, China
Phone: +86-10-8518-4086 Fax: +86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
12F, No. 207, Section 3, Beishin Road, Shindian District, New Taipei City 23143, Taiwan
Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519
www.yaskawa.com.tw

In the event that the end user of this product is to be the military and said product is
to be employed in any weapons systems or the manufacture thereof, the export will
fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign
Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications
and improvements.
© 2014 YASKAWA ELECTRIC CORPORATION

MANUAL NO. TOMP C710828 00J <20>-0

Published in Japan April 2020
19-10-16
Original instructions