BEEE-Unit-2 Machines and Measuring Instruments
BEEE-Unit-2 Machines and Measuring Instruments
2.1 Introduction
Electrical energy system accounts for generation, transmission, distribution and
utilization of electrical energy. At every stage, different electrical machineries
(static and rotating machines) serve specific purpose.
The basic working of a DC generator can be explained with the help of a single
rectangular coil ABCD, as shown in Fig. This rectangular coil is placed between
two opposite poles of the magnet.
When the field coil wound over the magnet is excited by the DC source, the
magnets get energised and magnetic flux is generated between these opposite
poles. The rectangular coil connected to the shaft gets rotated in a specific
direction driven by the prime mover.
Therefore, the rectangular coil, when it rotates about its axis in the magnetic field
i.e., when it moves from horizontal to vertical position, it cuts the magnetic field
generated by the field windings. Hence, an emf is induced in both the sides of the
coil i.e., on both AB and CD.
Since the loop is closed, a current will be circulated through the loop. Using
Fleming’s right-hand rule, the direction of current can be determined. The emf
generated in a DC generator is shown in Fig.
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Construction:
The schematic diagram of a DC generator with necessary parts is shown in Fig.
The main components are:
(i) Magnetic frame (or) yoke
(ii) Pole cores and pole shoes
(iii) Field or exciting windings
(iv) Armature core and windings
(v) Armature windings
(vi) Commutators
(vii) Brushes
(viii) Bearings
(ix) Shaft
The above 9 parts can be grouped
into 4 major components, namely
magnetic field system, armature,
commutator and brush assembly.
Stator magnetic field system
The magnetic field system is a stationary or fixed part of the DC machine where
the main magnetic flux is generated. Mainframe or yoke, pole core and pole shoes
and field or exciting coils are included in this system, as described below:
(i) Magnetic Frame or Yoke
The outer frame of a DC generator, to which pole core and pole shoes are fixed, is
known as yoke. In large DC generators, it is made up of cast steel or cast iron. Its
important functions are:
● It supports pole core and pole shoes.
● It provides a low reluctance path for the magnetic flux produced by the field winding.
● It protects inner parts of the DC generator.
(ii) Pole Core and Pole Shoes
The curved pole core and pole shoes are fixed to the magnetic frame or yoke with
the help of bolts. The poles in the DC generator are called salient poles, since they
are projected inwards. It is made up of laminations to reduce eddy current losses.
Its important functions are:
● Field or exciting coils are wound around the pole core.
● Helps in uniform distribution of magnetic flux to the armature.
● Helps in increasing the cross-sectional area of the magnetic circuit, which in
turn reduces the reluctance of the magnetic path.
(iii) Field Coils or Exciting Coils
The enamelled copper wire wound over each pole core to produce the required
magnetic field is called field or exciting coils. It always requires a relatively small
DC power to produce the required strong magnetic field. These coils are connected
in such a way that when DC current is used for excitation, the poles on which they
are wound attain opposite polarity i.e., the poles get magnetised to produce the
required flux.
Rotor (Armature)
The rotating component of the DC generator is called armature and it consists of a
laminated cylinder called armature core, placed over the shaft.
(iv) Armature Core
The drum or cylindrical component fixed to the rotating shaft in a DC generator is
the armature core. It accommodates the armature winding in the slots provided at
its outer periphery. The armature core serves the following purposes:
● Provides space for conductors in the slots.
● Provides a low reluctance path for the magnetic flux.
In armature core, by using silicon steel material, the hysteresis loss produced due
to the reversal of flux is reduced and to reduce the eddy current loss produced
due to the induced emf in the armature, lamination with 0.3 to 0.5 mm thickness
stamping is used in the armature core.
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(v) Armature Windings
The insulated conductors made up of bands of steel wire are placed in the
armature slots. These conductors are suitably connected by winding around the
armature core, which forms the armature winding. Since the mechanical power to
electrical power conversion takes place here, armature winding is called the heart
of DC generator. Based on the way the armature conductors are connected,
armature windings are classified as:
(a) Lap winding (b) Wave winding
(a) Lap Winding
If the armature conductors are connected in such a way that the number of poles
and number of parallel paths are equal, then it is called a lap winding. If P =
number of poles and Z = number of armature conductors, then there will be P
parallel paths and Z/P conductors will be connected in series per parallel path.
(b) Wave Winding
The armature conductors are connected in such a way that if the number of
parallel paths is two, irrespective of the number of poles, then it is called wave
winding. If Z = number of armature conductors, then there will be two parallel
paths and in each parallel path Z/2 number of armature conductors will be
connected in series.
(vi) Commutator (Split ring)
The cylindrical wedge-shaped hard-drawn copper bars or segments, which rotate
along with the armature, are called commutators. A ring shape is formed around
the armature shaft using these commutator segments. Each commutator segment
is insulated from each other and also from the rotating shaft. Ends of each
armature coil are connected to the commutator segment. The functions that the
commutator of a DC generator serves are:
● Through the brushes, it provides a connection between the rotating armature
conductors and the stationary external circuit.
● The alternating current induced in the armature conductor is converted into
unidirectional current in a DC generator.
(vii) Brushes
A set of carbon or graphite components attached to the rotating armature gently
via commutator, connecting the external circuit to the DC generator, are called
brushes. The main purpose of brushes is to tap the electrical power generated in
the rotating armature. Brush box or holder is a metal box supporting the brushes.
Springs are used to adjust the pressure exerted on the commutator by the
brushes.
(viii) Bearings
Fitting a high carbon steel ball or roller bearing in the machine can reduce the
friction existing between the rotating and stationary parts of the DC generator.
(ix) Shaft
The mechanical power transfer to the machine is done with the help of a mild steel
shaft having maximum breaking strength. Rotating parts of the DC generator like
armature core, commutator etc., are attached to the shaft.
Hence, some mechanism is required to make the current to flow through the load
in the same direction, irrespective of the rotation of armature core. This can be
achieved by using a split-ring commutator. When it is attached to the conductor,
it rotates, thereby making the direction of current unidirectional in the load. This
mechanism is shown in Fig.(b).
EMF Equation
In a DC generator, when the armature core is rotated using the prime mover in the
magnetic field, an induced emf is generated in the armature windings. This
induced emf in the armature windings is called generated emf, denoted as Eg. An
expression for Eg is obtained as follows:
In one revolution of armature core, the total flux cut by one conductor of the
armature is given by dT P eq (2.1)
The time taken by the armature core to complete one revolution is given by
60
dt eq (2.2)
N
According to Faraday’s law, the average emf induced in one armature conductor is
d
given by, eg T eq (2.3)
dt
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PN
Substituting Eqns. (2.1) and (2.2) in the above equation, we get e g eq (2.4)
60
Since the total number of conductors connected in series, per parallel path, is
Z
given by Z/A, the average emf induced in the armature is given by E g e g x
A
Substituting Eqn. (2.4) in the above equation, we get the generated emf in the
ZNP
armature of DC generator as E g
60 A
Therefore, from the above equation, it is clear that the induced emf in the DC
generator is directly proportional to the speed and flux per pole. Hence, changing
the direction of the magnetic field or the direction of the rotating armature core
can change the polarity of the induced emf. But if both the magnetic field and
armature core rotation are reversed, then the polarity of the induced emf remains
the same.
Case (i) If the armature windings are lap wound, then A = P. Therefore, from Eqn.
ZN
(3.5), the induced emf in the DC generator becomes E g
60
Case (ii) If the armature windings are wave wound, then A = 2. Therefore, from
ZNP
Eqn. (3.5), the induced emf in the DC generator becomes E g
120
The machine when used to convert DC electrical power into mechanical power,
it known as a DC motor. From construction point of view there is no difference
between a DC generator and motor. The DC motors are very useful where wide
range of speeds and perfect speed regulation is required such as electric
traction.
Construction
The construction of a DC motor is exactly similar to DC generator. The
important parts of a DC motor are: yoke or frame, main field system, brushes,
armatures and commutator. The functions of certain components vary with
respect to a DC motor. In a DC motor, the commutator is used to convert the
alternating torque produced in the armature into a unidirectional torque. A
separate supply is given to armature winding to produce the required torque in
the armature. The electrical power is converted into a mechanical power in the
armature winding.
Alternately, it can be said that the main poles produce a field Fm. Its direction
is marked in Fig. When current is supplied to the coil (armature conductors), it
produces its own field marked as Fr. This field tries to come in line with the
main field and an electromagnetic torque develops in clockwise direction as
marked in Fig.
Working principle:
The basic principle of a transformer is electromagnetic induction. A 1Ǿ
transformer consists of 2 windings placed over a laminated silicon steel core.
The winding having less number of turns is called low-voltage winding and the
winding having more number of turns is called high voltage winding.
(i) Core: The purpose of core is to provide a path of low reluctance for magnetic
flux.
(ii) Windings: These are made up of copper which are placed on transformer
core. The windings connected to supply is known as primary winding and the
winding connected to load is called secondary winding.
(iii) Tank: The transformer with core and windings is placed in proper container
called transformer tank.
(iv) Transformer oil: The insulating oil which is used in the tank of
transformer is called transformer oil. It provides 3 functions.
It carries away the heat produced in the core and windings.
Additional insulation for windings.
Protects the insulation from dust and moisture.
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(v) Conservator: A conservator performs the following functions: It maintain
the oil level in the tank. It provides space for expansion of oil when temperature
of transformer increases.
(vi) Breather: The function of breather is to prevent entry of moisture in the air
and allows dry air into the transformers. Moisture reduces the dielectric
strength of the oil.
(vii) Terminal bushings: Connections from the transformer windings are
brought out by means of bushings mounted on the transformer tank.
(viii) Explosion vent: It provides instantaneous relieving of dangerous
pressure and protects the transformer tank against explosion.
(ix) Oil gauge: For indicating the level of the oil in the conservator, an oil level
indicator is fixed to eat. It is essential that the oil level in the conservator is
maintained above the predetermined minimum level.
(x) Buchholz relay: It is used for protection of oil filled transformers from
incipient faults below oil level.
(ii) Slip ring rotor: This rotor is also cylindrical in shape which consists of
large number of stampings. A number of semi-closed slots are punched at its
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outer periphery. A 3-phase insulated winding is placed in these slots. The rotor
is wound for the same number of poles as that of stator. The rotor winding is
connected in star and its remaining three terminals are connected to the slip
rings. The rotor core is keyed to the shaft. Similarly, slip-rings are also keyed to
the shaft but these are insulated from the shaft. (see Fig.)
In this case, depending upon the requirement any external resistance can be
added in the rotor circuit. In this case also the rotor is skewed. A mild steel
shaft is passed through the centre of the rotor and is fixed to it with key. The
purpose of shaft is to transfer mechanical power.
Slip:
In an induction motor, the speed of rotor is always less than synchronous
speed. The difference between the speed of revolving field (Ns) and the rotor
speed (N) is called slip.
The slip is usually expressed as a percentage of synchronous speed (Ns) and is
represented by symbol S.
N N
Mathematically,% Slip, %S S x100
NS
NS N
S
NS
Rotor speed, N NS 1 S
The difference between synchronous speed and rotor speed is called slip speed
i.e., Slip speed = Ns – N
Fig. 6.6 One cycle is produced when a coil passes through a pair of poles
P
No. of cycle made per revolution =
2
N
No. of revolutions made per second = S
60
No. of cycles made per second = No. of cycles/revolution × No. of revolutions/s
P N PNS
f= x S= cycles/sec or Hz
2 60 120
Construction:
The important parts of a synchronous machine are (1) Stator (2) Rotor
1. Stator: The outer stationary part of the machine is called stator; it has the
following important parts:
(i) Stator frame: It is the outer body of the machine made of cast iron and it
protects the inner parts of the machine. It can be also made of any other strong
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material since it is not to carry the magnetic field. Cast iron is used only
because of its high mechanical strength.
(ii) Stator Core: The stator core is made of silicon steel material. It is made
from number of stamping which are insulated from each other. Its function is
to provide an easy path for the magnetic lines of force and accommodate the
stator winding.
(iii) Stator Winding: Slots are cut on the inner periphery of the stator core in
which three-phase or one-phase winding is placed. Enamelled copper is used
as winding material.
2. Rotor: The rotating part of the machine is called rotor. From construction
point of view, there are two types of rotors named as
(i) Salient pole type rotor; (ii) Non-salient pole type rotor.
(i) Salient pole type rotor: In this case, projected poles are provided on the
rotor. The cost of construction of salient pole type rotors is low, moreover
sufficient space is available to accommodate field winding but these cannot
bear high mechanical stresses at high speeds. Therefore, salient pole type
construction is suited for medium and low speeds and are usually employed at
hydro-electric and diesel power plants as synchronous generators. Since the
speed of these machines (generators) is quite low, to obtain the required
frequency, the machines have large number of poles as shown in Figs. 6.7 and
6.8. To accommodate such a large number of poles, these machines have larger
diameter and small length.
Working
When the instrument is connected in the circuit to measure current and
voltage, the operating current flows through the coil.
When the current is passed through the coil, a deflecting torque is produced
due to the reaction between permanent magnetic field and the magnetic field of
the coil. This deflecting torque is proportional to the value of current in the coil
Td I .
Due to this torque, the coil moves and the pointer deflects over the calibrated
scale. When the coil moves, the springs are twisted or rewound, thus the spring
offers a controlling torque to the moving system.
The controlling torque due to spring is directly proportional to the deflecting of
the moving part Td . When the deflecting and controlling torque are equal
Td TC .
The pointer comes to rest at its final position, hence, I . Since the deflection
is directly proportional to the current I , these instruments have uniform
scale.
Working:
when the instrument is connected in the circuit to measure current or voltage,
the operating current flows through the coil.
Whenever current flows through the coil the electromagnetic field is set up
along its axis. In other words, the coil behaves like a magnet and therefore it
attracts the soft iron piece towards it, thus providing the deflecting torque Td
The deflecting torque causes the pointer attached to the moving system moves
from zero position over a calibrated scale. The deflecting torque depends upon
the value of magnetic flux (current flowing through the coil).
The spiral spring offers the controlling torque which depends upon the angle of
twist. When the deflecting torque is equal to the controlling torque Td TC the
pointer will come to rest at a position.
The deflecting torque Td is proportional to square off the current I 2 and
controlling torque TC is proportional to angle of twist ‘ ’. At a steady position
of deflection, Td TC , hence I 2 . In case of AC measurement, I 2rms .
Hence, the scale is not uniform, being crowded at the beginning and spread out
near the finishing end of the scale .
Fig. shows the basic circuit of a Wheatstone bridge. It has four resistive
arms, consisting of resistances P, Q, R and S together with a source of emf (a
battery) and a null detector, usually a galvanometer G or other sensitive
current meter. The current through the galvanometer depends on the potential
difference between points c and d.
The bridge is said to be balanced when there is no current through
the galvanometer or when the potential difference across the galvanometer is
zero. This occurs when the voltage from point b to point a equals the voltage
from point d to point b; or, by referring to the other battery terminal, when the
voltage from point d to point c equals the voltage from point b to point c.
For bridge balance, we can write, I1P I 2 R eq. (3.1)
For the galvanometer current to be zero, the following conditions also exist:
E E
I1 I3 and I2 I 4 where E = emf of the battery. eq. (3.2)
PQ R S
Combining Eqns. 3.1 and 3.2 and simplifying, we obtain :
P R
from which QR = PS eq. (3.3)
P Q R S
eq 3.3 is the well known expression for the balance of Wheatstone bridge. If
three of the resistances are known, the fourth may be determined from eq.3.3
P
and we obtain : R S
Q
where R = unknown resistance,
S = 'standard arm' of the bridge and
P and Q = 'ratio arms'.