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Projected demand per quarter
Replenishment Target Production
Brand Produce Point Point Priority Seagull Office Yes 2 20 3 Seagull Power Yes 25 50 2 Seagull Worker Yes 45 100 1 End of Worksheet Previous Demand Projected Demand Average Cost Selling Price 515 0 1,433 3,163 274 0 1,613 4,825 1,085 0 1,419 3,075 Operating Capacity Item Fixed capacity Operating capacity Effective operating capacity after adjustment for worker productivity Effective operating capacity needed for demand projection End of Worksheet Units/Day Units/Quarter 50 3,250 25 1,625 23 1,495 0 0 Projected worker productivity Projected worker productivity Production Control System End of Worksheet 90 Manual (default): 8 hours = 1 day / setup cost 0 / quarterly expense 0 Inventory Position - Number of Units Starting Units Available Net Brand Inventory Produced Inventory Demand Seagull Office 0 46 46 0 Seagull Power 0 46 46 0 Seagull Worker 2 112 114 0 Total 2 204 206 0 End of Worksheet Units Lost Sales Due Ending Sold to Stock-Outs Inventory 0 0 46 0 0 46 0 0 114 0 0 206 Production Costs per Unit Units Direct + Direct + Total Brand + Changeover Produced Materials Labor Overhead Seagull Office 46 685 165 161 423 Seagull Power 46 1,288 165 161 0 Seagull Worker 112 902 165 161 192 End of Worksheet = Production Average 1,433 1,613 1,419 Inventory Position - Cost / Unit Starting Inventory Production Brand Average Cost / Unit Average Cost / Unit Seagull Office 1,817 1,433 Seagull Power 5,059 1,613 Seagull Worker 1,397 1,419 End of Worksheet Average Costs per Ending Inventory Unit of Goods Sold Average Costs / Unit 1,433 1,433 1,613 1,613 1,419 1,419 Changeover Costs Added Time Lost Capacity Direct Changeover Brand Overhead (Days) (Units) Labor Specific Costs Seagull Office 2.0 46 7,385 7,568 4,500 Seagull Power 0.0 0 0 0 0 Seagull Worker 2.1 49 7,866 8,061 5,580 End of Worksheet Changeover Cost/Unit 423 0 192 Allocation of Total Manufacturing Overhead Production Overhead Operating overhead 159,900 Costs to change operating capacity 80,103 Total overhead 240,003 Overhead Charged to Production Planned operating capacity 1,625 Production worker productivity 90.0 Effective operating capacity 1,495 Effective operating capacity utilized 204 Effective operating capacity utilization 14 Overhead costs charged to production 32,750 Overhead Charged to Changeover Changeover utilization of capacity 95 Overhead costs charged to production 6 Overhead costs charged to changeover 15,251 Unutilized labor charged to changeover 15,629 Overhead Charged to Excess Capacity Unutilized operating capacity 1,196 Excess operating capacity 80 Unutilized labor charged to excess operating capacity 192,002 Unutilized labor charged to changeover 196,758 End of Worksheet