Ms For Cross Passage Grouting
Ms For Cross Passage Grouting
Page 1 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Contents
1. INTRODUCTION: ........................................................................................................... 5
2. PURPOSE: ..................................................................................................................... 6
3. SCOPE: .......................................................................................................................... 6
4. REFERENCE: ................................................................................................................. 6
5. DEFINITIONS & ABBREVIATIONS: .............................................................................. 7
6. RESPONSIBILITIES: ...................................................................................................... 7
7. EQUIPMENT & RESOURCES: ..................................................................................... 11
7.1 Equipment’s: ......................................................................................................................................... 11
Page 3 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Page 4 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
1. INTRODUCTION:
The proposed project Chennai Metro Rail Phase 2 Corridor 3 Package CP31-TU02 has been
awarded to L&T construction Chennai by project authority Chennai Metro Rail Limited for
Construction of twelve (12) km Twin Bored tunnels from Kellys station to Taramani road Jn
station and construction of Diaphragm walls of station box and entry / exit structures of Chetpet
Metro, Royapettah govt. hospital, Thiruvanmiyur Metro stations and part Diaphragm wall of
Greenways road metro station, including Launching and Retrieval shafts as required in the
above stations of the project in the city of Chennai, India.
Page 5 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
2. PURPOSE:
To describe the methodology which will be adopted during the Ground Improvement works of
the Cross passages in the tunnel projects.
3. SCOPE:
The scope of work for cross passage grouting includes:
4. REFERENCE:
Part-2 Section VII, Outline construction Specification
All attached applicable drawings
Project Quality Plan
Project OHS & E Plan
LANT-NKAB-OTU02-GEO-0968 R(0)
GFC-P2C3-TU02-CRP-DR-BTN-73106-01
GFC-P2C3-TU02-CRP-DR-BTN-73106-02
GFC-P2C3-TU02-CRP-DR-BTN-73107-01
GFC-P2C3-TU02-GEO-DR-C3U-51503-02
IS 269:2015
Page 6 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
IS 2911:2010
IS 2720: 1983
IS 456: 2000
IS 16714 – 2018
IS 12269
6. RESPONSIBILITIES:
The MS shall be followed by all personnel involved in this activity. Action may be delegated,
but responsibilities shall not be delegated.
Page 7 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Page 8 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Sr./ Jr. OHSE Shall report to the Station Manager as well as Chief Safety
Manager Manager.
Shall observe safety aspects in all the activities.
Shall be responsible for risk identification and safety inspection
pertaining to this activity.
Page 9 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Page 10 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
7.1 Equipment’s:
7.2 Manpower:
Page 11 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
3 Site Engineer 1
4 Shift Engineer/Forman 2
5 Quality Control Engineer 1
6 Safety Manager 1
7 Tunnel Mechanic 1
8 Tunnel Electrician 1
9 General Workers 7
10 Helper 10
11 Rigger 02
12 Drillers 2
13 Operators 03
Page 12 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
9. CONSTRUCTION METHODOLOGY:
9.1 Survey and setting out:
Survey marking for cross passage opening and grouting point shall be made as
per drawing. The sample marking has been shown here.
Page 13 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
To perform the activities, the obstruction from the tunnel utility line in front of cross
passage location needs to be re-arranged to install the grout mixing & pump unit and
drilling machine for the ground treatment works. The utility line passing along the
tunnels are grout pipeline (Liquid A & Liquid B), water pipeline, dewatering line,
compressed air line, electrical and communication cable & Fire hydrant line. These air,
water and grout utility lines shall be shifted using hoses and passed under the working
platform and Electrical and communication cables shall be taken over the working
platform.
The Ramp should be installed or prepared to carry out the ground improvement
activities simultaneously without obstructing the TBM Tunnelling works as shown in
the figure below.
Page 14 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Upon the completion of survey, marking & rearrangement of pipeline, cable line,
preparation of ramp, start erection of staging and scaffolding arrangement for
installation of grout mixing & pumping unit on one side of the cross passage segment
location.
It is proposed to use the percussion hand drilling machine to drill through the provision
provided in segment type C & primary grouting area. The pre-drilling shall be carried
out to ascertain the site-specific geology/ soil strata condition. Further install the plate
packers and ball valve to control the water seepage in case of water ingress through
holes.
Page 15 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Make the position of rotary drilling machine frame DD HD 30 and fix the drilling frame
with the anchor bolts then align the angle of holding frame in both plains. Then install
the Hilty drilling machine OD200 to the holding frame I strand. Fix the drilling rod to the
rotary drilling machine.
Page 16 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
9.7 Grouting
Cement & Sodium silicate solution shall be used as grouting materials. The grouting
criteria are based on the in-situ soil conditions and are dependent on the void ratio and
the overburden pressure at each layer. The W/C ration will be varied from 4 to 2 based
on previous experience and site conditions.
It is preferred to drill a hole & grout the same before drilling the hole in the same plane/
adjacent location to avoid the blocking of drill hole by flow of grout. Drill holes as shown
in the sequence.
Page 17 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
For ground improvement method drilling will be applied and grouting simultaneously
through drilling rods.
1) Drilling into the surrounding soil for 1.0 – 1.5 m each stage.
2) Inject cement / sodium silicate grout with pressure up to site condition with equal
flow rate.
3) Retrieve the drill rods
4) Change position to next drilling point and repeat process
Sketch: Stage 1
Page 18 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Stage 1 - The steel pipe will be pushed approximately 1. 0 m to 1.5 m into the
surrounding soil and grouting will be executed.
Sketch: Stage 2
'\o'
' '
STAGE -2
Stage 2 - After grouting, the pipe will be inserted deeper into the drilled hole
(approximately +1.0 to 1.5 m I each pipe) and grouting start again.
Sketch: Stage 3
Stage 3 - After grouting mid of the cross passage the same sequence shall be
followed from another side.
Page 19 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
After ground improvement core will extract from the improved area to check the
efficiency of grouting process and if still there is water seepage or loose material from
the core then contractor will continue the grouting to achieve the target.
Page 20 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Page 21 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Page 22 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Page 23 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
The activities will be carried out either during Day shift and/or Night Shift, depending on
the Site convenience or as desired by the traffic police regulation, the specific working
hours will be established and then informally communicated to the Engineer.
Proper access will be arranged over the rebars for safe movement and the signages will
be displayed.
Sprinkling water on the surface to suppress the dust (if required).
Ensure safe access to working area with appropriate lighting.
Wheel wash facility to be arranged to avoid mudding of area roads.
Installation of safety signs and Health and Safety precautions according to the
Specifications.
Page 24 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
• First aid box shall be provided at all stations. The first aid box will be supervised by on
site first aider/supervisors.
• First aid shall be readily available during the all the hours where work is carried out on
site. All training shall be of approved standards and such training shall include
Cardiopulmonary Resuscitation (CPR) and other emergency techniques.
• Mock drills shall be conducted at regular intervals.
• Emergency rescue basket with slings readily available during the construction.
Page 25 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
When working during the night, all the areas of intervention and the related routes will be
provided with appropriate lighting and brightly visible signage wherever hazards are
present. Following rules will be implemented:
• Ensure warning signs are well maintained, always illuminated and visible.
• Ensure that the site has all the necessary lighting to work safely at night, including
equipment mounted lights, hard hat lights, lights mounted on poles or cranes and
spotlights on work areas.
• Ensure workers shall wear fluorescent vests to make them visible to other workers and
machine operator.
• Emergency lights with suitable illumination will be arranged at roof slab construction
activities.
• All equipment & Plant shall be visually checked by the Safety officer as it arrives at the
site (and tagged accordingly), items of plant and equipment that is not fit for purpose
will either be removed from site of placed in a quarantined area for repair.
• Any equipment requiring third party inspections will be checked prior to operation on
site, any equipment without the appropriate inspections will not be allowed to
commence working operations until the correct certification is in place.
• All vehicles entering the process area shall be the subject of a safety inspection prior
to commencing work operations.
• Prior to the commencement of the installation works, the specific method statement
and safety requirements will be conveyed to the appropriate workers.
Page 26 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
Page 27 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
14. APPENDICES:
APPENDIX A - OHS&E RISK ASSESSMENT
Page 28 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys
station to Taramani road Jn station and construction of Diaphragm
walls of station box and entry / exit structures of Chetpet Metro,
Royapettah govt. hospital, Thiruvanmiyur Metro stations and part
Diaphragm wall of Greenways Road metro station, including
Launching and Retrieval shafts as required in the above stations -
CP31-TU02 Project.
Method Statement for Ground improvement of Revision No: 00
Date-27/11/2023
Cross Passage along the Tunnel alignment
Doc No (L&T): P20C03TU02PRW-LANT-CIV-WMS-00134 R (0)
PMIS Ref No: P20C30TU02PRW-LANT-CIVWMS-00127 (0)
APPENDIX-A
OHS&E RISK ASSESSMENT
Page 29 of 54
Environment, Health and Safety
Standard Operating Procedures
P2-CP31-TU02 Project
Ref: OP 12 A
Emergency Situation
Resid Business Risk
/Abnormal(A)/
Non-Routine
Routine(R)/
Normal(N)
Risk/ Risk/ ual and/or
Sl People/Property/
(NR)
(E)
Activity Hazard/Aspect Risk/Impact Involved Impa Control Measures Impa Additional Control Measures Risk/ Opportunity
No Resource at risk P S P S P S
ct ct Impac Y/N (If yes
Level Level t explain)
Level
➢ Daily pre-start verification and
briefing shall be conducted to all
➢ All workmen shall be undergone the the workmen by site engineer.
1. Mistakes in General Tunnel safety induction training ➢ Site Engineer has to be allocate the
Operations. Tunnel worker, separately. workmen for the specific jobs.
Deployment of workmen
➢ Only skilled and trained workmen shall ➢ Strict supervisor shall be ensured at
2. Mishandling of Welder, gas
be engaged. all time and no work shall be
equipment.
Routine (R)
Normal (N)
cutter, grinder.
Unskilled & ➢ Medical fitness and health condition of performed without site supervisors.
3. Serious Driller,
01 Unqualified 4 4 16 the workmen also ensured before start 2 4 8 ➢ Lone working shall be avoided. 1 4 4 No
injuries. Riggers,
workmen of the work. ➢ Site supervisor shall submit
4. Unsafe Lifting
➢ Project ID Card shall be issued to all the supervisor’s Safety checklist to
behaviour at Supervisor,
workmen. OHS&E Department for each shift.
work. Site engineers ➢ Frequent violators shall be punished and ➢ Defaulters must be identified and
Visitors shall be warned for their unsafe they should undergo BBS Training
practices. regularly.
➢ Sikhs also shall wear safety helmet
while working at height.
Yes
Ground Improvement / TAM Grouting at Surface
➢
Non-Routine (NR)
General site identified and diverted prior to start the work/ Public
workers maintained from OH lines.
Overhead Fatal / Serious activity. interference /
02 General site 4 4 16 2 4 8 ➢ Electrical permit shall be obtained 1 4 4
Power lines injuries ➢ Insulated staff members shall be used Complaints
staff while working near to the power
Site visitors for survey works, when working near to from
lines.
electrical lines. Statutory
authorities
area
Normal(N)
Hit by vehicles, workers ➢ Periodical inspection shall be ensured provided at diversion area.
Traffic General site for barricading boards. ➢ Rope light shall be provided in
03 Fatal / Serious 4 4 16 2 4 8 1 4 4 No
Movement staff
injuries ➢ Traffic Marshal shall be deployed for barriers for better visibility during
Site visitors controlling the vehicle movement. night hours.
➢ Do not work on live road without any ➢ Work permit shall be obtained for
physical barriers, traffic marshals, etc live road working
Ref: OP 12 A
Non-Routine (NR)
Utilities damage, identified and diverted prior to start the ➢ Utilities clearance shall be obtained Stoppage of
Abnormal(A)
General site
Electrocution, workers guide wall excavation works. from the authority. work/ Public
Underground Actions by General site ➢ Utility detector shall be used for ➢ De-watering pumps shall be readily interference /
04 Utilities statutory bodies, 4 4 16 2 4 8 1 4 4
staff identifying uncharted utility. available for de-watering works. Complaints
etc
Site visitors ➢ Insulated crow bar shall be used for ➢ Appropriate PPE’s shall be used from
digging works Statutory
authorities
➢ Area shall be barricaded and
1. Entry into the General Site Unauthorised entry restricted sign
Routine(R)
Normal(N)
TAM grouting worker board shall be displayed.
Unauthorized ➢ No unauthorised personnel shall be
05 area Supervisor, 3 3 9 2 4 8 ➢ Projected TAM pipes shall be cut 1 4 4 No
personnel entry allowed with in the TAM grouting area.
2. Unauthorised Site engineers and removed after completion of
grouting works, to avoid trip
operation Visitors hazards.
General Site ➢ Competent person shall check the
Routine(R)
Normal(N)
Poor condition worker condition of hydraulic or pneumatic ➢ Third party inspection certificates
Failure of grouting
06 of grouting Supervisor, 4 4 16 connections. 2 4 8 shall be available for hydraulic / 1 4 4 No
Equipment failure
equipments Site engineers ➢ Tampered hose connections shall be pneumatic equipments.
replaced immediately.
Visitors
➢ Do not exceed the pressure level
➢ Only authorised persons shall be
General Site more than the working pressure.
deployed for Tam grouting works
➢ Keep spectators away from the
Routine(R)
Normal(N)
Normal(N)
Normal(N)
Ref: OP 12 A
Routine(R)
Normal(N)
grouting area.
Accidental Eye injury worker ➢ If any splash or spill over the body,
10 3 3 9 2 3 6 ➢ Ingestion, inhalation of Grouting 1 3 3 No
splash Chemical burns Supervisor, rinse with plenty of water Immediately
chemicals may cause serious health
Site engineers ➢ Contact OH officer for treatment.
issues, which is to be avoided.
General Site
Routine(R)
Normal(N)
worker
Poor ➢ Maintain sufficient illumination at ➢ Do not perform grouting operations
11 Slip, trip hazard Supervisor, 3 3 9 2 3 6 1 3 3 No
illumination grouting area. without sufficient lightings.
Site engineers
Visitors
➢ Every access point into a Shaft Tunnel
➢ No person can enter a Tunnel,
or confined space must have a
Confined Space or Shaft without
controlled access point which is manned
formal documented authorization.
by a competent person.
➢ Authorization can only be granted
➢ The competent person assigned for
when the person has undertaken a
access/egress of persons must
tunnel awareness briefing, or
document, verify and authorize the
formal Tunnel Induction training.
access/egress of every person.
➢ The pedestrian route should be
➢ Placing of the access/egress control
clearly defined, and signage posted
point is to be placed at either the top of
1. Tunnel as appropriate.
General a shaft or at the tunnel entrance
incidents ➢ The height of handrails shall be
Tunnel worker, along/before tunnel walkway.
between 0.9m to 1.2m and mid-
Tunnel Access Control
Normal (N)
Ref: OP 12 A
Routine (R)
Normal (N)
to be proper while lifting or lowering manual handling techniques
heavy loads & ➢ strains, sprains, Workers/ Sub- damage
materials ➢ Display adequate warning signages. which may
Improper fractures and contractors, 3 3 9 2 3 6 1 3 3
➢ All workers should have Personal ➢ Job rotation to be practiced for result in
13 handling of contusions Staff
materials protective equipment’s. (Safety shoes, mechanical work involving strain disruption of
manually Vest, Helmet, Gloves, Mask and ear to employees project and
plug) company
➢ No employee shall be asked to carry reputation
loads above his capacity and in any case
no load shall exceed 35 kg per man.
➢ Where possible, mechanical lifting
equipment shall be used
➢ Use only inspected and approved power
tools are use
➢ Select the appropriate tools for each job
Structural Support to Cross Passage Opening
which may
Normal (N)
Ref: OP 12 A
Routine (R)
Normal (N)
falling or along the length of the air
Workers/ Sub- ➢ Proper synchronous with drilling result in
slipping of ➢ Minor & major compressor hose outlet from
15 contractors, 4 4 16 machine operator 2 4 8 1 4 4 disruption of
objects., injury compressor.
Staff ➢ Authorized people allowed project and
Respiratory ➢ Use proper PPE and safety goggles company
health Injury ➢ Stand away from the rotating spares
while cleaning reputation
due to ➢ Periodic inspections of rotating parts
emission of ➢ Guard shall be fixed with rotating part. Production
delay ,
smoke, ➢ Don’t leave power tools unattended
Increase
➢ Use appropriate hand tools Indirect cost
➢ Job related PPE has to be provided
Yes
Injury,
➢ Low vibration tools shall be specified Fatality and
during the procurement phase Material
➢ Workers at risk of vibration white damage
Fore Poling
Normal (N)
finger (e.g. those using jack hammers
Vibration due health – Workers/ Sub- for long periods) shall be advised of the ➢ Where practical arrange for worker result in
16 to Machinery 3 3 9 2 3 6 1 3 3 disruption of
vibration white contractors danger and reduce using the high rotating.
work project and
finger vibration equipment minimized. company
➢ Workmen medical surveillance program reputation
shall be implemented to check his/her Production
fitness to work on vibrating machines. delay ,
Increase
Indirect cost
➢ Shall be inspected by a competent Yes
Collapse due
to excavation person before start of day’s work or ➢ Temporary makeshift shoring shall Injury,
Rock failures after adverse weather conditions not be permitted; equipment used to Fatality and
such as Material
➢ Hydrogeological investigation shore excavations shall be fit for
Non Routine (NR)
damage
Gravity ➢ Bore wells and piezometers purpose and designed for the
Abnormal (A)
which may
controlled ➢ Fatal/ Workers/ Sub- ➢ In-situ permeability testing purpose employed. result in
17 block or wedge ➢ serious injury contractors, ➢ Probing to identify sudden variations in ➢ Sequence of Operation shall be
4 4 16 2 4 8 1 4 4 disruption of
failures
due to collapse Staff ground class, water inflow from detailed in the drawing with safety project and
Failure of rock company
perched water table, local shear zones/ notes.
mass (highly reputation
fractured) faults, intrusive bodies, extent of ➢ Coring and borehole imaging
additional investigation to assess the ➢ Back analysis (revision of support Production
Sudden water delay ,
inflow & extent and efficacy of ground system and ground improvement)
Increase
excessive improvement Indirect cost
Ref: OP 12 A
Abnormal (A)
less than 21% which may
Toxic fumes / ➢ Fatality workers workforce. Adequate no of escape result in
➢ Lower Explosion Limit LEL – less than
18 gases ➢ Fire / explosion General site 4 4 16 2 4 8 sets shall be made available near 1 4 4 disruption of
10%
staff, Site workplace with signage. project and
➢ Carbon Monoxide (CO) – less than company
visitors ➢ All persons underground should
35ppm reputation
carry an oxygen self-rescuer
➢ Hydrogen Sulphide (H2S) – less than Production
10ppm delay ,
➢ Methane 50ppi Increase
Indirect cost
Working with
high pressure
➢ Suitable platform to be provided
grout and
sodium silicate
General site ➢ All grouters to be issued with PPE
➢
Routine (R)
Normal (N)
Whip lock arrestor has to be
Grouting
Normal(N)
Workers, Yes
➢ Flying particles ➢ Ensure steel mesh provided to the roof wherever required.
20 Fall of material Electrician, 4 4 16 2 4 8 1 4 4 Work will be
of the operator’s cabin & strong enough ➢
Segment Removal
Normal(N)
Ref: OP 12 A
Routine(R)
Normal(N)
Mechanical ➢ Fatality, Workers, ➢ Strict supervision shall be ensured.
➢ Start demolition from top and necessary
22 demolition-by ➢ Multiple injuries Electrician, 4 4 16 2 4 8 ➢ Barricade Swing area of the 1 4 4 No
steps must be taken to support the
using ➢ Loss of limbs Operator, excavator breaker.
Excavator structure.
Staff, Visitors
hydraulic ➢ Do not allow unauthorized persons to
breaker. enter the demolition area.
➢
Abnormal (A)
➢ Multiple Rigger ➢ Competent riggers and lifting which may
Collapse of the or Risk workshop shall be result in
Fatalities and General supervisors shall be engaged for the
23 Temporary 4 4 16 2 4 8 conducted to the workforce prior to 1 4 4 disruption of
major injury and workers activity.
rings start the activity. project and
disruption. Staffs ➢ Do not all anybody to stand under the company
➢ Remove the unwanted materials
suspended loads. reputation
Supervisors from the working area.
➢ Remove all the dismantled segments Production
Visitors ➢ Maintain clear and safe access all
from shaft and keep directly on surface delay ,
the time.
only. Increase
➢ keep the emergency preparedness
➢ Chain pulley block shall be third party Indirect cost
system active.
inspected and TPI certificate shall be
➢ Chain pulley blocks shall be kept in
available for verification.
adequate numbers for the operation.
Ref: OP 12 A
Yes
Injury,
➢ Excavated area to be barricaded. Fatality and
➢ Competent operator to be used for Material
Abnormal (A)
➢ Equipment needs to be maintained in which may
Excavation
General site Routine (R) Proper supervision and communication Lifting supervisor to be monitor the
Normal (N)
workers ➢ Pre-load calculation to be done signalling of load
Hit by ➢ Minor & major
26 General site 3 3 9 ➢ Lifting gears (maser ring, sling ,shackle, 2 3 6 ➢ Lifting siren must to be in use 1 3 3 No
slip –trip & fall injury
staff, Site hooks etc. must have the third party while lifting & flagman to ensure
visitors satisfied the gantry track clearance.
➢ Only experienced banksman to be
allowed for signalling work
➢ All lifting tools & tackles must be
checked by lifting supervisor before its
use.
Yes
Injury,
➢ All pressurized lines air, water should Fatality and
Material
High pressure be periodically checked for abrasions. ➢ All Pressurized lines to be provided
➢ Minor & major
Non Routine (NR)
damage
hose burst ➢ Wipe lock arrestor must apply for each with safety checks
Abnormal (A)
Ref: OP 12 A
Routine (R)
Normal (N)
injury workers Staffs
Compressed ensured. ignition purpose.
Lining/ Water proofing
Routine (R)
Normal (N)
Always clean your body after Keep eyewash station near
concrete. ➢ Occupational workers,
concreting. concreting area.
29 Chemical diseases Eye general site 3 3 9 2 3 6 1 3 3 No
➢ Use appropriate PPE’s like Gumboots, ➢ If any splashing of concrete,
property of injuries staff, site
rubber gloves, goggles for concreting. contact OH Officer immediately
concrete visitors
➢ Do not handle steel rods with bare
Handling steel General site hands. ➢ Use appropriate cut resistant gloves
➢ Slip, trip hazards
Routine (R)
Normal (N)
rods, Cutting ➢ Protruded rebars shall be protected. for fixing steel rods.
workers
and bending Struck with
30 General site 3 3 9 ➢ Binding wires shall be blended to 2 3 6 ➢ Walkway platform to be provided 1 3 3 No
steel rods. openings Cut
staff Site bottom side. over steel cage for easy and safe
Binding steel injury
rods visitors ➢ Team lifting shall be adopted while access.
Installation of Reinforcement / Girders
Normal (N)
Normal (N)
pipes.
injuries workers at every 3m. fabricated stand only.
Blockage in ➢ Blasting of ➢ Thickness of concrete pipes shall be ➢ Guide ropes shall be used to control
32 General site 4 4 16 2 4 8 1 4 4 No
the concrete
pipes. concrete pipes staff Site checked periodically and records to be the moving concrete hoses.
➢ Loss of limbs visitors maintained. ➢ Steel mesh shall be provided on the
Oscillating
concrete hoses ➢ Do not allow anybody to stand or sit on concrete pump.
the concrete pipes. ➢ Do not put your hand directly to
Ref: OP 12 A
➢ Keep away from the concrete outlet clean the concrete pump
during concreting and ball passing
Routine(R)
Normal(N)
Lack of communicate order. water and against mechanical
Lifting
on time
33 Communicatio Supervisor, 3 3 9 ➢ Any fixed communication or temporary 2 3 6 impact. 1 3 3 No
n 2. Lack of
Tunnel station is required to be brought forward ➢ Any communication Equipment
emergency
engineers / extended as the face is advanced. used on site where BLASTING is
procedures
Visitors ➢ Suitable soundproof enclosures should being carried out should only be
be provided as necessary. used with predetermined
➢ Signals to machine operators should procedures.
normally be given only by banksmen or ➢ The machine operators shall
other persons authorized to do so, but respond to signals only from the
all persons involved in the operations appointed signaller but shall obey
should be made familiar with the code “Stop Signal” at any time no matter
through induction training and/or other who gives it.
means such as toolbox talks.
➢ No person shall be allowed to travel in
locomotives inside tunnel.
➢ Only operator should be seated in the ➢ Locomotive drivers shall be
Operator cabin, no other personnel can authorized in writing by the site
Rail / LOCO Transportation
1. Hit with sit or ride in the Loco. Operator cabin management after their training,
Locomotive General door should have interlock arrangement testing and issue of a ‘training
Tunnel worker, certificate’.
Routine (R)
Normal (N)
1. Loco 2. Struck with to stop the engine when the cabin door
Movement track Lifting was open or not closed properly. ➢ All locomotive drivers should be in
34 Supervisor, 4 4 16 2 4 8 1 4 4 No
Movement of 3. Run over by ➢ Walkways will be segregated from radio contact with the train control
personnel Locomotive Tunnel vehicle movement and installed point as part of the train control
engineers
4. Fatality adjacent to the track to provide access system
Visitors
1. Serious injuries for maintenance only. ➢ Track inspection and maintenance
➢ Track maintenance will not be should not normally be attempted
attempted during train operations and during train operations.
maintenance on both track and rolling
stock will be kept in maintenance
Ref: OP 12 A
records.
➢ TBM track and loco rail track extension
shall be carried out as TBM advances.
➢ The rails shall be fixed on steel sleepers
with help of rail locks.
➢ End stoppers shall be provided at the
end after each extension.
Ref: OP 12 A
Routine (R)
which may
Normal (N)
guardrails at 1m with mid-rail and toe-
➢ Fatal/serious workers care, inspection , maintenance and result in
Fall from boards).
36 injury due to General site 3 4 12 2 4 8 storage of fall arrest and restraint 1 4 4 disruption of
height ➢ Ensure fall protection is provided for
falls staff equipment project and
those installing guardrails with toe
➢ Loose materials shall not be kept at company
guards. reputation
the edges left on the scaffolding
➢ Install signage and illumination / Production
platform.
lighting where necessary to highlight delay ,
and warn of hazard of floor opening or Increase
leading edge Indirect cost
➢ Prevent working in more than 1
elevation at simultaneously
➢ All tools shall be carried in a tool bag or
with adequate arrangement means hand
tools must be tied with tag line.
➢ Surrounding must be barricaded.
Electrocution, General site ➢ Frequently dewatering to be done to
➢
Routine (R)
Dewatering
Normal (N)
Normal (N)
Ref: OP 12 A
Abnormal (A)
Poor Handling, General site which may
➢
COSHH
damage
Emergency ➢ Major Accidents General site starting work. frequently
Situations which may
➢ Property workers ➢ Emergency contact numbers need to be ➢ Emergency route should be free of result in
which may Damages displayed near the location materials for safe movement.
40 General site 4 4 16 2 4 8 1 4 4 disruption of
arise during
the course of ➢ Dangerous staff, ➢ ERT Team need to be present at the site ➢ Rescue basket always free from any project and
action. occurrences Site visitors ➢ Govt. agencies contact numbers and kinds of material and easily company
names need to be displayed near the reachable by Gantry crane. reputation
location of sheet pile area Production
➢ Barricade tape/ cones/ water barriers delay ,
Increase
need to be present to use in case of
Indirect cost
emergency
➢ A functional emergency alarm need to
be present
Ref: OP 12 A
Monitoring of Building and Ground
➢ Fall on same ➢
Routine (R)
Normal (N)
Wear appropriate footwear.
Worker,
Slip/ trip level ➢ Follow established paths if possible. ➢ Local area map to be used for
41 Surveyor, 4 3 12 2 3 6 1 3 3 No
accidents ➢ Bruises and cut ➢ Follow the advice of the land manager guidance.
Engineer
injuries regarding routes
settlements
Routine (R)
Normal (N)
Worker, neighbour) where you are going and ➢ Whistles to be provided in case of
Lone working, ➢ Loss of
when you expect to be back. emergency communication to
42 Surveyor, 4 3 12 2 3 6 1 3 3 No
personal attack Consciousness
Engineers ➢ Aware of the location of the nearest another co-worker.
house or phone so that help can be
called if required.
➢ Toppling of Yes
➢
Excessive settlement/
Abnormal (A)
the project
Routine (R)
Earth Collapse Concern for further Necessary
and personnel ➢ Continuous monitoring at cutter head and to
Heave.
Ref: OP 12 A
Non-Routine (NR)
1. Dust dusts in tunnel length or configuration since continuously and recorded using
Tunnel worker, Stoppage of
2. Toxic 2. Suffocation the previous check. fixed gas monitors located at the
Lifting work/ Public
gases 3. Asphyxiations ➢ Appropriate repairs and modifications tunnel excavation faces and at work interference /
44 Supervisor, 4 4 16 2 4 8 1 4 4
3. Explosive 4. Health risks should be made as necessary locations along the length of the
Tunnel Complaints
environme 5. Occupational ➢ Only Fresh air should be used for tunnel such as low points, cross
engineers from
nt diseases ventilation to improve the quality of air passages and sumps that are Statutory
Visitors
6. Loss of Life in the tunnel and oxygen should never susceptible to the presence of authorities
be discharged to counteract low oxygen gases. Gas to be monitored are O2,
levels. NO2, CH4, CO, H2S.
➢ Air intake fans on the surface should be ➢ The workforce should be trained in
sited away from sources of the correct use of the portable gas
contamination. Air exhaust fans should monitors and associated safety
be sited away from working areas. procedures to follow when the
➢ All ducts, fan bodies, casings and alarm levels are triggered.
support structures should be properly ➢ The portable gas detectors shall be
bonded to each other and to an adequate regularly checked for its good
earth. Air movers’ devices should also condition and calibrated as per the
be earthed. manufacturer’s instructions.
➢ Projects or areas of a project that are not ➢ Before taking gas detectors to
covered by a fixed gas monitoring workplace its battery charge level
system should use portable gas monitors shall be checked and confirmed.
to determine worker exposure to gases.
Ref: OP 12 A
Non-Routine (NR)
at equal intervals. Stoppage of
illumination checked, and any faults
Abnormal (A)
Tunnel worker,
Illumination
APPENDIX-B
INSPECTION & TEST PLAN
Page 47 of 54
Construction of twelve (12) km Twin Bored tunnels from Kellys station to Taramani road Jn station and construction of Diaphragm walls of station box and entry / exit
structures of ChetpetMetro, Royapettah govt. hospital, ThiruvanmiyurMetro stations and part Diaphragmwall of Greenways road metrostation, including Launching and
Retrieval shafts as required in the above stations-CP31-TU02 Project.
INSPECTION TEST PLAN FOR GROUND IMPROVEMENT OF CROSS PASSAGE ALONG TUNNEL ALIGNMENT
CLIENT : CHENNAI METRO RAIL LIMITED Date: 27-11-2023
1 Approved Method Statement As per Technical Specifications Client Approval Before commencement of work QA/QC Dep. H R GC Approval
Survey records
2 Survey & Setting out works As per Approved Drawings Client Approval Before commencement of work Survey Dept. H R P20C03TU02PRW-LANT-QMS REC-
00057 R(2)
Checklists
3 Re-arrangement of Tunnel utilities As per Approved Drawings Before commencement of work Tunnel team H R P20C30TU02PRW-LANT-QMS-REC-
00273 R(0)
Checklists
Before commencement of
4 Working Platform Installation As per Approved Drawings and Method Statement Tunnel team H R/W P20C30TU02PRW-LANT-QMS-REC-
grouting
00273 R(0)
Checklists
Before commencement of
5 Pre-drilling and Primary grouting As per Approved Drawings and Method Statement Tunnel team H R/W P20C30TU02PRW-LANT-QMS-REC-
grouting
00273 R(0)
Checklists
Installation of Rotary drilling machine and Tunnel team
6 As per Approved Drawings and Method Statement Each Grouting H H P20C30TU02PRW-LANT-QMS-REC-
Grouting Geotech team
00273 R(0)
Checklists
Tunnel team P20C30TU02PRW-LANT-QMS-REC-
Extraction of Core from grouted area and
7 As per Approved Drawings Each Grouting Geotech team H R/W 00273 R(0)
Verification
QA/QC Dept. P20C30TU02PRW-LANT-QMS-REC-
00131 R(0)
Tunnel team
8 Instrumentation and Monitoring Plan As per Approved Drawings Each Grouting H R/W I&M Records
Geotech team
LEGEND : H - HOLD , R-REVIEW, W - WITNESS, TPTL - THIRD PARTY TESTING LABORATORY, GC- GENERAL CONSULTANTS, MTC- MANUFACTURER TEST CERTIFICATE.
Page 48 of 54
APPENDIX-C
CHECKLISTS & FORMATS
Page 49 of 54
CONSTRUCTION OF TWELVE (12) Km TWIN BORED TUNNELS FROM KELLYS STATION TO TARAMANI ROAD JN STATION
AND CONSTRUCTION OF DIAPHRAGM WALLS OF STATION BOX AND ENTRY/ EXIT STRUCTURES OF CHETPET METRO,
ROYAPEETAH GOVT.HOSPITAL, THIRUVANMIYUR METRO STATIONS AND PART DIAPHRAGMWALL OF GREENWAYS
ROAD METROSTATION, INCLUDING LAUNCHING AND RETRIEVAL SHAFTS AS REDQUIRED IN THE ABOVE STATIONS-
CP31-TU02 PROJECT.
Checklist for Ground Improvement of Cross Passage along the Tunnel Alignment
CLIENT : Chennai Metro Rail Limited
P20C30TU02PRW-
GC: NKAB LANT-QMS-REC-
00273 R(0)
CONTRACTOR : L&T CONSTRUCTION
Location: Date:
Drawing No:
Observation
Not
Sl. No. Check Points L&T GC Remarks
Applicable
Yes No Yes No
Availability of approved Method Statement and
1
Drawings
Name:
Signature:
Designation
Date:
Page 50 of 54
# Sensitivity: LNT Construction Internal Use
CONSTRUCTION OF TWELVE (12) Km TWIN BORED TUNNELS FROM KELLYS STATION TO TARAMANI ROAD JN STATION AND CONSTRUCTION OF DIAPHRAMGM
WALLS OF STATION BOX AND ENTRY / EXIT STRUCTURES OF CHETPET METRO, ROYAPETTAH GOVT. HOSPITAL, THIRUVANMIYUR METRO STATION AND PART
DIAPHRAGMWALL OF GREENWAYS ROAD METRO STATION, INCLUDING LAUNCHING AND RETRIEVAL SHAFTS AS REQUIRED IN THE ABOVE STATIONS- CP31-TU02-
PROJECT.
SURVEY CHECKLIST
Name:
signature:
Designation:
Date:
Page 51 of 54
CONSTRUCTION OF TWELVE (12) Km TWIN BORED TUNNELS FROM KELLYS STATION TO TARAMANI ROAD JN STATION AND CONSTRUCTION OF DIAPHRAGM WALLS OF STATION BOX
AND ENTRY/ EXIT STRUCTURES OF CHETPET METRO, ROYAPEETAH GOVT.HOSPITAL, THIRUVANMIYUR METRO STATIONS AND PART DIAPHRAGMWALL OF GREENWAYS ROAD
METROSTATION, INCLUDING LAUNCHING AND RETRIEVAL SHAFTS AS REDQUIRED IN THE ABOVE STATIONS-CP31-TU02 PROJECT.
TOTAL
Name:
Signature:
Date:
Grout A B Compressive
Weight of cube (In UTM Load in Avg. Compressive strength
SL.NO MIX Code WATER Cement Bentonite Retarder Time of casting Age of cube in days strengh
Sodium silcate (Kg) Kg) reading KN (Mpa)
(Kg) (Kg) (Kg) (Kg) (Mpa)
Gel Time:
Remarks :
Name:
Signature:
Date:
Page 53 of 54
#Sensitivity: LNT Construction Internal Use
Environment, Health and Safety
Standard Operating Procedure
P2-CP31-TU02 Project
Ref: OP 14 A
5. HAS THE VESSEL / EQUIPMENT / SPACE BEEN CLEANED, PURGED, ISOLATED YES
6. HAVE ALL THE ELECTRICAL / AIR / HYDRAULIC EQUIPMENT / DRIVES BEEN DISCONNECTED YES
7. HAVE THE PERSONS REQUIRED TO ENTER THE CONFINED SPACE BEEN TRAINED IN DEALING
WITH THE SPECIFIED HAZARDS YES
______________________ ___________________________
Name of EHS In charge Signature of EHS In charge
Note: The scope of this permit is limited to entering into confined space. Relevant work permits shall be
obtained for carrying out the activities inside the confined space along with this permit.
OP: 14 – Work Permit System Revision 01 dt: 11.07.2018 Page 1 of 1
Page 54 of 54