Radio Test PRM 36
Radio Test PRM 36
L4611A PRM-36
Radio Test Set
Direct replacement for the
AN/PRM-34 Radio Test Set that tests
Single Channel Ground and Airborne
Radio System (SINCGARS) radios and other
tactical radios that operate up to 512 MHz.
Agilent Technologies
Notices
© Agilent Technologies, Inc. 2009, 2010 Manual Part Number computer software” as defined in FAR
52.227-19 (June 1987) or any equivalent
No part of this manual may be reproduced L4611-90002 agency regulation or contract clause. Use,
in any form or by any means (including
duplication or disclosure of Software is
electronic storage and retrieval or transla-
tion into a foreign language) without prior
Edition subject to Agilent Technologies’ standard
commercial license terms, and non-DOD
agreement and written consent from Agi- Edition, July 30, 2010 Departments and Agencies of the U.S. Gov-
lent Technologies, Inc. as governed by
Printed in USA ernment will receive no greater than
United States and international copyright
Restricted Rights as defined in FAR
laws. Agilent Technologies, Inc. 52.227-19(c)(1-2) (June 1987). U.S. Govern-
1400 Fountaingrove Pkwy ment users will receive no greater than
Santa Rosa, CA 95403 Limited Rights as defined in FAR 52.227-14
(June 1987) or DFAR 252.227-7015 (b)(2)
Warranty (November 1995), as applicable in any
technical data.
The material contained in this docu-
ment is provided “as is,” and is sub- Safety Notices
ject to being changed, without notice,
in future editions. Further, to the max-
imum extent permitted by applicable CAUTION
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merchantability and fitness for a par- adhered to, could result in damage
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WA R N I N G • Use the Agilent Technologies L4611A PRM-36 Radio Test Set for its
intended purpose only. Use in any way other than as instructed in
this guide could result in a hazard.
• Refer to the battery vendor’s Material Safety Data Sheet (MSDS)
for hazards and safe handling instructions related to the battery.
• Never use a battery charger with the L4611A PRM-36 RTS or its
non-rechargeable battery.
• Follow the battery manufacturer’s instructions for safe disposal.
CAUTION • Except for the 6 VDC battery (BA-5372/U), there are no operator
serviceable parts inside.
• Refer all servicing to qualified service personnel. Servicing is
required when the device does not operate normally.
• The L4611A PRM-36 RTS is not shipped with the required
6 VDC battery (BA-5372/U). Only use the specified battery.
• Follow battery installation instructions. Observe the polarity
markings on the battery cover. Protect sensitive electronics from
ESD damage: do not touch the battery contacts during
replacement.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 3
4 Agilent L4611A PRM-36 Radio Test Set, User’s and Service
1 Getting Started
Step 1. Verify the Shipping Contents 8
Step 2. Install or Replace the Battery 9
Step 3. Become Familiar with L4611A PRM-36 RTS Parts 10
Step 4. Become Familiar with One Button Operation Modes 11
Step 5. Test a Radio’s Receiver and Transmitter 12
Understanding LCD Display Backlight Brightness Adjustments 14
Understanding LCD Display Messages 15
2 Service
Protect Against Electrostatic Discharge (ESD) 18
Troubleshooting 19
General Support Maintenance 19
Check the Basics 19
Check Beyond the Basics 20
Replaceable Parts List 21
L4611A PRM-36 RTS Replaceable Parts List 21
Removal Procedures 23
Replacement Procedures 28
L4611A PRM-36 RTS Performance Tests 35
Battery Current Draw Tests 39
Receiver Test Mode (L4611A PRM-36 RTS is Transmitting) 43
Transmitter Test Mode (L4611A PRM-36 RTS is Receiving) 48
Agilent Sales and Service Offices 56
Contacting Agilent Sales and Service Offices 56
Returning an L4611A PRM-36 RTS to Agilent Technologies 56
3 Specifications
Specification Definitions 57
General Specifications 58
Receiver Test Mode: L4611A PRM-36 RTS Source Specifications 59
Transmitter Test Mode: L4611A PRM-36 RTS Receiver
Specifications 59
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 5
6 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Agilent L4611A PRM-36 Radio Test Set
User’s and Service Guide
1
Getting Started
The Agilent Technologies L4611A PRM-36 Radio Test Set is easy to use
and quickly performs the required checks to assure that the radio being
tested is operational.
In this section, verify that all of the items were in the shipping container,
become familiar with the various components of the L4611A PRM-36 RTS,
learn how to install or replace the battery, and follow a step-by-step set of
instructions that tests both the transmitter and the receiver functions of a
Single Channel Ground and Airborne Radio System (SINCGARS) radio as
well as many other tactical radios that operate up to 512 MHz.
Agilent Technologies 7
1 Getting Started
NOT INCLUDED
Battery, 6 VDC, BA-5372/U,
Lithium Manganese Dioxide
Weatherproof Transit Case 1 Ameripack Inc.,
Explorer 2209
http://www.ameripack.com
http://birdtechnologies.thomas
net.com
8 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Getting Started 1
NOT INCLUDED 3 Insert the 6 VDC battery (BA-5372/U). Refer to Figure 1 when inserting
Battery, 6 VDC, BA-5372/U, the battery to insure the + and − polarity of the battery matches the +
Lithium Manganese Dioxide and − markings on the L4611A PRM-36 RTS battery door cover and
inside the battery compartment.
4 Re-install the battery door cover and securely tighten the two
“thumb screws” CW.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 9
1 Getting Started
1 2
ID Description Function
1 Antenna connector Connection to the antenna, or to a 50 Ω load (termination).
10 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Getting Started 1
Hold the On/Off button of the RTS until the desired level of
backlight brightness is displayed. The brightness level will continue
cycling until a selection is made.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 11
1 Getting Started
1 Connect the antenna port of the Radio Under Test, using the cabling
Radio Under Test is used to describe and adapters provided, to the Radio connector of the Radio Test Set.
a Single Channel Ground and Airborne
2 Connect the Antenna connector of the Radio Test Set to the supplied
Radio System (SINCGARS) radio as
well as many other tactical radios that 50 ohm termination.
operate up to 512 MHz. 3 Tune the Radio Under Test to a test channel that is between 30 MHz to
510 MHz (at 5 MHz intervals); this would correspond to a channel
Radio Test Set (RTS) is used to such as 30, 35, 40... 80, 85, 90..., 500, 505, or 510 MHz.
describe the Agilent Technologies
L4611A PRM-36 Radio Test Set. 4 Press the Radio Test Set’s On/Off button momentarily and then release
it. The Radio Test Set performs a self test, a battery test, and then
enters Standby mode.
Standby Mode
Quick Steps... Push the button to test receiver.
Test Radio’s Receiver and Transmitter Key the microphone to test transmitter.
1. Connect antenna port of Radio 5 Press/Hold the On/Off button of the Radio Test Set.
to Radio connector on RTS
The Radio Test Set performs a self test, a battery self test, and then
2. Connect Antenna connector on RTS automatically switches to Receiver Test mode.
to the supplied 50 Watt, 50 ohm While in Receiver Test mode, the Radio connector is used to output
termination (transmit) a complex FM modulated signal from 30 MHz to 510 MHz (at
5 MHz intervals and −97 dBm of output power) that is modulated with
Test Radio’s Receiver
both 150 Hz and 900 Hz audio tones; these audio tones are used to test
3. Tune Radio to a test channel
4. Press/Release RTS On/Off button the squelch and receiver circuits of the Radio Under Test.
5. Press/Hold RTS On/Off button 6 Listen for an audio tone on the Radio Under Test’s headset or handset.
6. Listen for audio tone from Radio
7. Release RTS On/Off button • If an audio tone is heard, the Radio Under Test’s receiver circuitry is
working correctly.
Test Radio’s Transmitter • If an audio tone is not heard, the Radio Under Test’s receiver
10. Key microphone on Radio (PTT) circuitry may not be working correctly and further troubleshooting
11. Read test results on RTS may be needed on the Radio Under Test.
When the On/Off button is released, the Radio Test Set automatically
switches back to Standby mode.
To conserve battery power, the Radio Test Set powers off automatically
after 15 seconds of inactivity.
12 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Getting Started 1
11 Read the test results on the Radio Test Set’s LCD display.
To conserve battery power, the
Radio Test Set powers off The Radio Test Set’s LCD display should indicate that the
automatically after 15 seconds of Radio Under Test is operating correctly with an LCD display similar to
inactivity. the following:
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 13
1 Getting Started
Continue to Hold the On/Off button of the Radio Test Set until the
desired level of backlight brightness is displayed.
14 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Getting Started 1
PTT TO TEST XMTR means that when the Radio Under Test’s
push-to-talk (PTT) switch is pressed, it transmits a signal. If the
signal is 1 Watt or greater, the L4611A PRM-36 RTS enters
Transmitter Test mode and confirms that the Radio Under Test is
transmitting properly.
BATTERY LOW < 15 MIN OP LEFT means that there are less
than 15 minutes of operation time remaining before the battery
no longer has enough power to produce a valid test on a
Radio Under Test.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 15
1 Getting Started
Because the L4611A PRM-36 RTS could not meet all of its
specifications, it must be sent for service as soon as possible.
16 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Agilent L4611A PRM-36 Radio Test Set
User’s and Service Guide
2
Service
• “Troubleshooting" on page 19
• “Check the Basics" on page 19
• “Check Beyond the Basics" on page 20
• “Replaceable Parts List" on page 21
• “Removal Procedures" on page 23
• “Replacement Procedures" on page 28
Agilent Technologies 17
2 Service
18 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Troubleshooting
The Agilent Technologies L4611A PRM-36 Radio Test Set was designed as
NOT E
a direct replacement for the AN/PRM-34 Radio Test Set. Maintenance and
testing is outlined in this chapter.
Display Check that the LCD display is not cracked or severely scratched.
Antenna and Radio Connector Check that connectors are not bent or
damaged.
Test Set Remove all cables connected to the Radio connector and
Antenna connector. Power on the L4611A PRM-36 RTS, automatically run
the built in self test, and verify the results of the self test.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 19
2 Service
Standby Mode
Push the button to test receiver.
Key the microphone to test transmitter.
• If the L4611A PRM-36 RTS fails the built-in self test, replace the
battery and perform the self test again. To change the battery, refer
to “Step 4. Become Familiar with One Button Operation Modes" on
page 11.
• If the L4611A PRM-36 RTS fails the self test with a new battery
installed, replace the PRM-36 PC assembly.
20 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
2 6
3 13
7
1 19 17 16
15 14
20
12
18
4 11
10
5
8 9
4 1 On/Off Button1
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 21
2 Service
20 1 Safety wire, 0.813 mm (0.032”) stainless steel (Use with Item 14.) L4611-20011
See “(Optional.) Safety Wire Replacement" on page 32.
22 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Removal Procedures
The following removal procedures are shown in a sequential order:
“Step 1. Battery Removal" on page 24
“Step 2. Rear Cover Removal" on page 25
“Step 3. RF Cable Removal" on page 26
“Step 4. PRM-36 PC Assembly Removal" on page 27
“Step 5. Lens Assembly with Gasket Removal" on page 27
Tools Required
• 14 mm (9/16”) nut driver or socket wrench
• T10 Torx driver
• Needle nose pliers
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 23
2 Service
1 Locate the battery door on the back of the L4611A PRM-36 RTS.
2 Turn the two “thumb screws” CCW to remove the battery door.
3 Remove the BA-5372/U battery.
24 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
1 Using the T10 driver, remove the six (p/n 0515-1862) M3 screws for the
rear cover.
2 Slide the BNC connector protective cap all the way up and remove the
cover.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 25
2 Service
CAUTION Do not pull on the cables or attempt to unscrew the connector! Use
needle nose pliers on the cable’s gold plated connector. Be very
careful not to damage any parts of the PRM-36 PC assembly while
removing the connectors.
26 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Use a T10 driver to remove the four (p/n 0515-1521) M3 screws that
secure the lens assembly to the front case.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 27
2 Service
Replacement Procedures
The following replacement procedures are shown in reverse order from
the “Removal Procedures" on page 23. For example, the lens assembly
must be replaced prior to installing the PRM-36 PC assembly, RF cables
assemblies, and rear cover.
The following replacement procedures are shown in a sequential order:
“Step 1. Lens Assembly with Gasket Replacement" on page 29
“Step 2. PRM-36 PC Assembly Replacement" on page 30
“Step 3. RF Cable Replacement" on page 31
“Step 4. Adjusting Friction on the Sliding Cap" on page 32
“Step 5. Rear Cover Replacement" on page 33
“Step 6. Battery Replacement" on page 34
Tools Required
• needle nose pliers
• 14 mm (9/16”) nut driver or socket wrench
• T10 Torx driver
28 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 29
2 Service
Slot
Pin
Place the PRM-36 PC assembly into the enclosure using the slot in the
board as a guide. This slot fits over the mating oval pin in the case casting.
30 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
2 Install the BNC star-washers and nuts to the BNC connectors at the
top of the front case. Tighten with a 14 mm (9/16”) hex socket wrench.
Torque to 40 inch-pounds.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 31
2 Service
Once set, the nut should not need to be readjusted unless the nylon
NOT E
washers are excessively worn (the spring washer will keep pressure
applied even with some wear to the nylon washers). If the jam nut is not
tightened appropriately, or the shoulder screw is tightened further without
securing the jam nut, the nut could become loosened and not properly
maintain tightness of the shoulder screw.
To remove a Safety Wire, untwist the wire and pull it through the hole in
the Shoulder Screw.
(Do not reuse Safety Wire.)
To install Safety Wire, thread a piece of Safety Wire through the Shoulder
Screw, twist the Safety Wire three full turns (or more), and wrap the
Safety Wire around the Shoulder Screw. Cut off any excess.
32 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 33
2 Service
1 Locate the battery door on the back of the L4611A PRM-36 RTS.
2 Turn the two “thumb screws” CCW to remove the battery door.
3 Insert the BA-5372/U battery.
34 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 35
2 Service
36 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Spectrum Analyzer Agilent N9020A Option 526 and • Frequency Range: 30 to 512 MHz
P26 spectrum analyzer • Modulation Measurement: Capable of
or equivalent measuring the net power of the
FM-modulated signal and capable of
reporting the frequencies and
deviations of FM modulation
components.
Power Meter Agilent E4419B power meter • Frequency Range: 30 to 512 MHz
or equivalent
Power Sensor Agilent E9304A power sensor • Frequency Range: 30 to 512 MHz
or equivalent
• Power Accuracy: Better than 2%, in
conjunction with the Power Meter
that is used over a range of powers
from −20 dBm to +7 dBm
Dual Directional Coupler Werlatone C1795-10 dual • Frequency Range: 30 to 512 MHz
directional coupler • Maximum Applied Power: 50 W
or equivalent
• Coupling Factor: 40 dB
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 37
2 Service
38 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
In Standby mode
with Backlight Brightness mode set to:
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 39
2 Service
40 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Note that when measuring the current draw with the L4611A PRM-36 RTS
NOT E
powered Off, you must wait at least 60 seconds before reading the current
meter because the capacitors across the battery power leads in the
L4611A PRM-36 RTS take time to charge up. During the first several
seconds, the current is higher than it is after 60 seconds and typically goes
down even more after that.
Standby Mode
Push the button to test receiver.
Key the microphone to test transmitter.
3 Verify that the display is easily legible and the L4611A PRM-36 RTS
displays STANDBY MODE as shown above.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 41
2 Service
In this test setup, a signal at 2 Watts is used to simulate the signal that a
Radio Under Test would produce when its microphone is keyed.
2 Watts 30 MHz
(33 dBm)
512 MHz
42 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
RF output carrier frequency (exception) −60 dBm ±3 dB at 282.5 MHz carrier (exception)
RF output level and accuracy −97 dBm ±3 dB, each carrier 30 MHz to 512 MHz in 5 MHz intervals
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 43
2 Service
44 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Use 275 MHz as the test center frequency unless the amplitude of the
NOT E
signal at 282.5 MHz is higher than the amplitude of the signal at 275 MHz.
If the amplitude of the signal at 282.5 MHz is higher, use 282.5 MHz as the
test center frequency.
Changing the test center frequency may be required because the
modulation should be measured at a frequency which provides a good
signal-to-noise ratio. The modulation on each of the multiples of 5 MHz is
identical and also identical to the modulation on an output signal at
282.5 MHz. The amplitude of the signal at 282.5 MHz is not specified, but
is typically several dB higher than the amplitude of the signals at multiples
of 5 MHz.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 45
2 Service
Measured
Frequency Value
275 MHz
150 Hz Modulation Rate
150 Hz FM Deviation
(Pk-Pk)/2
900 Hz FM Deviation
(Pk-Pk)/2
46 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 47
2 Service
RF Power
• Power Measurement • 1.0 W to 50 W
• Resolution • 0.1 W
• Accuracy • ±20% of reading
Absolute Maximum Input Power • 60 W into a 50 ohm load at 20% duty cycle,
maximum 60 seconds on time
• 60 W into any load at 5% duty cycle,
maximum 10 seconds on time
48 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Standby Mode
Push the button to test receiver.
Key the microphone to test transmitter.
5 The L4611A PRM-36 RTS automatically switches to
Transmitter Test Mode as soon as it detects the signal on the
Radio connector that is coming from the signal generator.
6 For each signal generator frequency, enter the measured frequency of
the L4611A PRM-36 RTS in the following table.
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 49
2 Service
50 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 51
2 Service
4 Set the Agilent N5182A MXG signal generator and RF power amplifier
to 10 and 20 Watts.
5 Use the power meter (connected via the coupler) to verify the
signal generator output power.
6 For each power level and frequency, enter the measured amplitude
shown on the L4611A PRM-36 RTS.
52 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 53
2 Service
4 Set the Agilent N5182A MXG signal generator and RF power amplifier
to 1 and 3 Watts.
5 Use the power meter (connected via the coupler) to verify the
signal generator output power.
6 For each power level and frequency, enter the measured amplitude
shown on the L4611A PRM-36 RTS.
54 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Service 2
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 55
2 Service
56 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Agilent L4611A PRM-36 Radio Test Set
User’s and Service Guide
3
Specifications
Specification Definitions
Agilent Technologies warrants that the following specifications will be met
under the following instrument operating conditions.
Specifications describe the performance of parameters covered by the
product warranty –20 °C (–4 degrees F) to +55 °C (+131 degrees F), unless
otherwise noted.
Typical indicates performance within specification that 80% of the units
exhibit with an 80% confidence level over the temperature range of 20 to
30 °C. Typical specifications are not covered by product warranty.
Agilent Technologies 57
3 Specifications
General Specifications
Environment
• Operating temperature • −20 °C (−4 ° F) to +55 °C (+131 ° F)
• Operating humidity • 95% RH at 40 °C (104 ° F) maximum
• Storage temperature • −30 °C(−22 ° F) to +70 °C (158 ° F)
• Maximum altitude • 12 km (40,000 ft)
Suggested calibration interval The L4611A PRM-36 RTS is designed to meet published
specifications for five years.
58 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
Specifications 3
RF modulation
• FM composite signal • 150 Hz + 900 Hz dual tones
• Tone frequency accuracy • ±2 Hz
• FM deviation • 1.75 kHz peak ≤ deviation ≤ 3.5 kHz peak, or equivalent
(1.75 kHz peak is the minimum and 3.5 kHz peak is the
maximum)
RF Modulation
• Power Measurement • 1.0 W to 50 W
• Resolution • 0.1 W
• Accuracy • ±20% of reading
Absolute Maximum Input Power • 60 W into a 50 ohm load at 20% duty cycle,
maximum 60 seconds on time
• 60 W into any load at 5% duty cycle,
maximum 10 seconds on time
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide 59
3 Specifications
60 Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide
B
battery, 8, 9
C
contact Agilent Technologies, 56
E
equipment list, 37
F
Firmware Version, 11
P
performance tests, 35
Q
quick steps, 12
R
Radio Test Set (RTS), 12
Radio Under Test (RUT), 12
S
specifications, 58
T
to adjust the LCD display backlight brightness, 14
to test a radio’s receiver, 12
to test a radio’s transmitter, 13
troubleshooting, 15
Agilent L4611A PRM-36 Radio Test Set, User’s and Service Guide Index-1
Index-2 Agilent L4611A PRM-36 Radio Test Set, User’s and Service