Instruction Manual

pH / ORP / CONDUCTICITY / TDS

INDION 2000PRO Controller

& Transmitter

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 INDION Multi Parameter 2000PRO Controller & Transmitter & Transmitter
ESSENTIAL INSTRUCTIONS
READ THIS BEFORE USING YOUR INDION 2000PRO Controller & Transmitter!

Thank you for choosing the INDION 2000PRO Controller & Transmitter & Transmitter. This
Controller & Transmitter is a user-friendly microprocessor based Controller & Transmitter
for Single channel measurement. As with all electronic instruments, it is essential to follow
all directions for optimal performance. In particular, you must properly install, use and
maintain the INDION 2000PRO Controller & Transmitter to ensure that it will continue to
operate within its specifications.

• Follow all warnings, cautions and instructions marked on and supplied with the
transmitter. Please contact Ion Exchange (I) Pvt Ltd. with any product questions or
concerns.

• Install the Controller & Transmitter as specified in this manual, following all applicable local
and
National codes.

• Do not attempt to repair your INDION 2000PRO Controller & Transmitter

or use any replacement parts from any other supplier.

• If you find any errors in this manual, please report them to Ion Exchange (I) Pvt Ltd.

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 Table of Contents
Part 1 Introduction
1.1 General Information
A. Highlights
B. Measure Screen
C. Calibration Methods
D. Analog Outputs
E. Relays
F. Digital Communication
G. Retention Of Configuration
1.2 Features
1.3 INDION 2000PRO Controller & Transmitter Specifications
1.4 Quick Start Guide
Part 2 Controller & Transmitter Mounting Details

Part 3 Sensor Connection

3.1 General

Part 4 Controller & Transmitter Operation

4.1. User Interface

4.1.1 Display
4.1.2 Relays Indicators
4.1.3 Keypad
A. Menu Key
B. Up and Down Key
C. ENT Key
D. ESC Key
4.1.4 Measure Screen

4.2. Menu Structure

4.2.1 Displaying Main Branch Selection Screens

4.2.2 Displaying Top Level Menu Screens
4.2.3 Displaying Submenu Screens
4.2.4 Adjusting Edit/Selection Screen Values
4.2.5 Entering (Storing) Edit/Selection Screen Values/Choices

Part 5 Controller & Transmitter Start Up

Part 6 Controller & Transmitter Configuration

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6.1. Sensor Input Configuration
6.1.1. Controller & Transmitter Configuration for pH Measurement
6.1.2. Controller & Transmitter Configuration for ORP Measurement
6.1.3. Controller & Transmitter Configuration for Conductivity Measurement
6.1.4. Controller & Transmitter Configuration for TDS Measurement

6.2. Controller & Transmitter Output (4 to 20 mA) Configuration

6.3. Controller & Transmitter Relays Configuration

6.4. Controller & Transmitter Temp. Unit Setting Configuration

6.5. Controller & Transmitter Display Delay Setting Configuration

6.6. Controller & Transmitter Modbus ID Setting Configuration

Part 7 Controller & Transmitter Calibration Setting

7.1. Sensor Calibration

7.1.1. pH Calibration
7.1.2. ORP Calibration
7.1.3. Conductivity Calibration
7.1.4. TDS Calibration

7.2. Analog Output Calibration

7.3. Temperature Offset Calibration

Part 8 Controller & Transmitter Test / Maintenance Checking

Part 9 Service & Maintenance

9.1 Inspecting Sensor Cable

9.2 Keeping Sensor Clean
9.3 Keeping Controller & Transmitter Calibrated
9.4 Avoiding Electrical Interference

Part 10 Troubleshooting

10.1 Ground Loops

10.1.1 Determining if Ground Loop Exists

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10.1.2 Finding Source of Ground Loop

10.2. Isolating Measuring System Problem

10.2.a. Checking Electrical Connections

10.2.b. Verifying Sensor Operation

1. Differential type pH Sensor

2. Combination type pH Sensor
3. Conductivity Sensor

10.2.c. Verifying Controller & Transmitter Operation

1. pH / ORP Controller & Transmitter

2. Conductivity / TDS Controller & Transmitter

Part 11 Modbus RTU

11.1 Communication Parameters

Part 12 Warranty and Product Returns

12.1 Product Warranty
12.2 Return of Items

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 Part 1: Introduction

1.1 General Information :

A. Highlights :

The Model INDION 2000PRO Controller & Transmitter is a microprocessor based Single /
Dual Channel Controller & Transmitter designed for the continuous measurement of
parameter such as pH or ORP or Conductivity or TDS. The Controller & Transmitter can
be used with any make of Combination pH or ORP sensor, or any make Conductivity /
TDS sensor. The Controller & Transmitter accepts the common temperature
compensator elements used in these sensors (Pt 1000 RTD or Pt 100 RTD).

B. Measure Screen :

The MEASURE screen (normal display mode) can provide different readouts of
Measured data. With the MEASURE screen displayed, press ENT key to show:
• Measured Parameters for Sensor A & B as per selection.
• Measured Temperature for Sensor A & B (For pH / Cond. / TDS measurement)
• Analog Output 1 and 2 values (mA).

C. Calibration Methods :

For pH Measurement mode Buffer Calibration and Sample Point Calibration method
Available.
For ORP Measurement mode Sample Point Calibration method available.
For Conductivity / TDS; Zero point (When Sensor kept in DRY Air) and Sample point
Calibration method available.
Each Analog Output mA value can also be calibrated (Part 7.2).

D. Analog Outputs :

The analyzer provides two isolated analog outputs (1 and 2). Each output can be set to
be 4-20 mA and assigned to represent one of these measurements:
• Measured Parameter for Sensor A & B as per selection.
• Measured temperature for Sensor A & B as per selection.
Parameter values can be entered to define the endpoints at which the minimum and
maximum analog output values are desired (range expand). For analog output setup
details refer to Part 6.2.

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 E. Relays :

The Controller & Transmitter has Two electromechanical relays with SPDT contacts. Each
relay can be
set to function as a CONTROL or ALARM . CONTROL and ALARM relays can be assigned to
be driven by the measured parameter or measured temperature.

F. Digital Communication :

The Controller & Transmitter has RS485 Modbus RTU output.

G. Retention of Configuration :

All user-entered configuration values are retained indefinitely, even if power is lost or
turned off. The non-volatile analyzer memory does not require battery backup.

1.2 Features

- The INDION 2000PRO Controller & Transmitter is designed to be a fully

isolated instrument.

- Can be user-adjusted for specific measurement parameter.

- Software selectable temperature compensation type Pt100/Pt1000/Manual.

- Graphic LCD with Backlit Display.

- Non Volatile Memory.

- 2 nos. 4-20 mA Outputs.

- 4 nos. Relay Outputs.

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1.3 INDION 2000PRO Controller & Transmitter Specifications

Measuring Range (pH) 0.00 to 14.00pH, 0.01 pH resolution,

± 0.2% of Full Scale accuracy*

Measuring Range (ORP) -2000 to 2000 mV, +/-1 mV resolution,

± 10mV Full Scale accuracy*

Measuring Range (Conductivity) μS/cm: 0.00-20.00, 0.0-200.0, 0-2000

mS/cm: 0.00-20.00
Range dependent Resolution
± 1% of Full Scale accuracy*

Measuring Range (TDS) ppm : 0.00-10.00, 0.0-100.0, 0-1000

ppt : 0.00-10.00
Range dependent Resolution
± 1% of Full Scale accuracy*

Measuring Temperature Range (pH) -15.0 ᵒC to 150.0 ᵒC /5.0 ᵒF to 302.0 ᵒF,

0.1 ᵒC /ᵒF resolution, ± 0.5% of Full Scale accuracy*

Measuring Temperature Range (Cond.) -20.0 ᵒC to 200.0 ᵒC /4.0 ᵒF to 392.0 ᵒF,

0.1 ᵒC /ᵒF resolution, ± 0.5% of Full Scale accuracy*

Temperature Input (pH / Cond. / TDS) 2-wire Pt1000 RTD/ Pt100 RTD (Predefined) with
automatic compensation

Current Output Range 4.00 mA to 20.00 mA; Max. Load 600 Ohms.
0.01mA resolution, ± 0.1% of Full Scale accuracy*

Relays SPDT; 10 Amp; 110 / 230 Vac.

Enclosure Material Thermosetting Plastics

Enclosure Dimension HWD (144 * 144 * 1320) mm

Weight Approx. 1.850 Kgs.

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Mounting Wall; Pipe; Panel

Operating Temperature 0 ᵒC to 65 ᵒC / 32 ᵒF to 149 ᵒF

Ambient Humidity 0 to 95% (non-condensing)

Location Designed for non-hazardous areas

Max. Sensor-to-Controller & Transmitter Distance For pH** / ORP** / Cond. / TDS
sensor
33 feet (10 meters)

Note: * These performance specifications are typical at 25ᵒC.

**Combination type of pH / ORP sensor considered.

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1.4 INDION 2000PRO Controller & Transmitter - QUICK START GUIDE

Initially open the front display module to get access of different terminals.

A. Connect 90 to 270 Vac; 50 / 60 Hz as Input Power Supply to Controller &

Transmitter @ terminals Live(L) ; Neutral(N) and Earth(E) of 3 Core Cable.

B. Connect Particular measurement Sensor as follows :

For Dual Channel INDION 2000PRO; SEN 1 and SEN 2 both terminal strips will be
available.
For Single Channel INDION 2000PRO only SEN 1 terminal strip will be available.

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a. For pH measurement :

INDION 2000PRO pH sensor Signal

Controller &
Transmitter
Terminals
pH / ORP (+) pH Active
pH / ORP (-) pH Reference
RTD (+) Temperature
RTD (-) Temperature

If pH sensor signal is less than 0.00 pH then display will show as LOW.
If pH sensor signal is more than 14.00 pH then display will show as HIGH.

b. For ORP measurement :

INDION 2000PRO ORP sensor Signal

Controller &
Transmitter
Terminals
pH / ORP (+) ORP Active
pH / ORP (-) ORP Reference
RTD (+) Open ( Not
Connected )
RTD (-) Open ( Not
Connected )

If ORP sensor signal is less than -2000 mV then display will show as LOW.
If ORP sensor signal is more than 2000 mV then display will show as HIGH.

c. For Conductivity / TDS measurement :

INDION 2000PRO Cond. / TDS

Controller & sensor Signal
Transmitter
Terminals
Cond. / TDS (+) Cond. (HI)
Cond. / TDS (-) Cond. (LO)
RTD (+) Temperature
RTD (-) Temperature

If Cond. /TDS sensor signal is more the set Display Format then display will
show as HIGH.

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 C. Connect Output 4-20 mA Outputs ;
Maximum Load Resistance value 600 Ohms.

INDION 2000PRO Multimeter

Controller & Terminals
Transmitter
Terminals
( 4-20 mADC)
O/P 1 Red (+) of
Multimeter 1
O/P 2 Red (+) of
Multimeter 2
GND Black (-) of Both
the Multimeters

D. Connect Control / Alarm devices at Relay Outputs Terminals as shown below.

E. Connect RS 485 MODBUS RTU as shown below at Controller & Transmitter terminal
strip.

INDION Signals
2000PRO
Controller &
Transmitter
Terminals
( Modbus RTU)
A RS 485 (+)
B RS 485 (-)
G GND
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Part 2: Controller & Transmitter Mounting Details

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 Part 3: Sensor Connection

3.1 General

The pH / ORP / Conductivity / TDS Sensor cable can be quickly connected to the
INDION 2000PRO terminal strip. Route signal cable away from AC power lines,
adjustable
frequency drives, motors, or other noisy electrical signal lines.

Do not run sensor or signal cables in conduit that contain AC power lines or motor
leads.

Select a location within the maximum sensor cable length

(Upto 33 ft. for pH / ORP / Conductivity / TDS sensor) for mounting of the sensor.

Locate sensor away from pumps, adjustable frequency drive systems, or other sources
of high frequency EMI if possible.

Please refer below drawing for Sensor Terminal strip.

For Dual Channel INDION 2000PRO SEN 1 and SEN 2 both terminal strips will be
available.
For Single Channel INDION 2000PRO only SEN 1 terminal strip will be available.

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 Part 4: Controller & Transmitter Operation

4.1. User Interface:

The user interface consists of a Graphic LCD with Backlit display and a keypad with MENU,
UP; DOWN; ENTER and ESC keys.

4.1.1. Display:

The backlit, high resolution display is factory-set for optimum viewing contrast under all
lighting conditions. By using the keypad, you can display three types of screens:

• MEASURE Screens: The normal display mode shows measured values. Pressing the ENT
key sequentially scrolls through the measured Temperature for Sensor A & B analog
Output 1 and 2 mA values.

• MENU Screens: These top-level and lower-level (submenu) screens within the three
main branches of the menu tree are used to access edit /selection screens for
configuration. (EXIT screens at the end of each menu branch enable you to go back to
MAIN display.

• Edit/Selection Screens: These screens enter values/ choices to calibrate, configure, and
test the Controller & Transmitter.

4.1.2. Relay R1; R2; R3 & R4 Indicators:

Relay 1; 2; 3 & 4 indicators on the display when respective relay energizes.

4.1.3 Keypad:

The keypad enables you to move throughout the analyzer menu tree. The keys and their
related functions are:

4.1.3.A. MENU key: Pressing this key with the MEASURE screen display shows the “MAIN
MENU” screen with top-level main branch screen as
CONFIGURE, CALIBRATE or TEST/MAINT.

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4.1.3.B. ↑ and ↓ keys: Depending on the type of displayed screen, these keys do the
following:

• MEASURE Screen: These keys are non-functional.

• Menu Screens: Moves up or down respectively between other same-
level menu screens.
• Edit/Selection Screens: “Fine” adjusts the displayed numerical value
(holding key down changes value faster), or moves up or down
between choices.

4.1.3.C. ENT Key : Pressing this key does two things: it displays submenu and
Edit /selection screens, and it enters (saves) configuration
Values /selections.

4.1.3.D. ESC Key : Pressing this key always takes the display up one level in the menu
tree.
(Example: With any “MAIN MENU” screen displayed, pressing the ESC key
once takes the display up one level to the MEASURE screen.) This key can
also “abort” the procedure to change a value or selection.

4.1.4 Measure Screen:

The MEASURE screen is normally displayed. Pressing the MENU key temporarily replaces the
MEASURE screen with the top-level “MAIN MENU”. Using the keypad, you can then select
display to configure, calibrate or test the analyzer. To display the MEASURE screen at any time,
press the MENU key once and then press the ESC key once.

The MEASURE screen can show two different readout versions. To select between them, in
continuous loop sequence, press the ENT key.

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4. 2. Menu Structure:

The analyzer menu tree is divided into three main branches:

CALIBRATE, CONFIGURE, and TEST/MAINT. Each main branch is structured similarly in layers
with top-level screens, related lower-level submenu screens and, in many cases, sub-submenu
screens.

4.2.1. Displaying Main Branch Selection Screens:

1. With measure screen displayed ; pressing the MENU key always shows the following :

MAIN MENU
1. Configure
2. Calibration
3. Test/Maintenance
4. Exit

2. Press Up or Down key to select between three MAIN MENU Branch selection (Configure,
Calibrate or Test / Maintenance) or the Exit screen.

4.2.2. Displaying Top Level Menu Screens:

With the first top-level menu screen of the desired main branch displayed, use the Up or Down
key to scroll through other top-level screens to access a desired screen.

The top-level menu screens for each main branch are:

CONFIGURE
1. Sensor A
2. Sensor B
3. Calculation
4. Set Output 1
5. Set Output 2
6. Set Relay 1
7. Set Relay 2
8. Set Relay 3
9. Set Relay 4
10. Set ᵒC or ᵒF
11. Display Delay
12. Modbus Id

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 CALIBRATION
1. Sensor A
2. Sensor B
3. Analog Outputs
4. Temp. Offset

TEST / MAINTENANCE
1. Analog Output 1
2. Analog Output 2
3. Relay 1
4. Relay 2
5. Relay 3
6. Relay 4
7. Reset Defaults
8. Exit

4.2.3. Displaying Submenu Screens:

After selecting a top-level menu screen, press the Up or Down key and then ENT key to display
a related submenu.

4.2.4. Adjusting Edit/Selection Screen Values:

Use Up or Down arrow keys to edit/change the value/choice. A choice can be changed by
simply using the Up or Down keys. Numerical values can be adjusted using the Up or Down
keys. The longer the key is pressed, the faster the number changes.

4.2.5. Entering (Storing) Edit/Selection Screen Values/Choices:

With the desired value /choice displayed, press the ENTER key to enter (store) it into the non-
volatile analyzer memory. Data Saved will appear on the screen and the previous screen will
then re-appear.

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 Part 5: Controller & Transmitter Start Up
The Power ON Screen shows following display:

a) After Internal checks are doe :

ION
EXCHANGE
b) Measurement screen (Display shows following) :

1. Top Left corner INDION logo.

2. Top Right corner Relays energizes/ de energizes state.
3. Main Measurement parameter of Sensor A at Top line display and Sensor B at
Bottom line display

INDION R1R2R3R4

A: 7.20 pH

B: 10.02 uS/cm

c) Press ENT button (Display shows following) :

1. Top Left corner INDION logo.

2. Top Right corner Relays energizes/ de energizes state.
3. Temperature measurement of Sensor A at Top line display and Sensor B at Bottom
line display.

INDION R1R2R3R4
A: 27.0 ᵒC

B: 29.0 ᵒC

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 d) Press ENT button (Display shows following) :

1. Top Left corner INDION logo.

2. Top Right corner Relays energizes/ de energizes state.
3. Retransmission Output 1 at Top line display and Output 2 at Bottom line display.

INDION R1R2R3R4
1: 12.16 mA

2: 11.98 mA

Note: Main measurement screen will change as per Single Input Channel Controller & Transmitter or
Dual Input Channel Controller & Transmitter.

Part 6: Controller & Transmitter Configuration

Press "MENU" key to get display as follows:

MAIN MENU
1. Configure
2. Calibration
3. Test/Maintenance
4. Exit

Press Up or Down key to select required options. Set cursor at Configure.

Press ENT to select “Configure” Mode.

CONFIGURE
1. Sensor A
2. Sensor B
3. Calculation
4. Set Output 1
5. Set Output 2
6. Set Relay 1
7. Set Relay 2
8. Set Relay 3
9. Set Relay 4
10. Set ᵒC or ᵒF
11. Display Delay
12. Modbus Id

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Press Up or Down key to select required options.

As per selection of Sensor A and Sensor B Controller & Transmitter Configuration Menu will
change.

6.1 Sensor Input Configuration

6.1.1.Controller & Transmitter Configuration for “pH

Measurement”
Set cursor at Sensor.
Press ENT to select “Sensor” Mode.

SENSOR
1. Select Measure
2. Display Format
3. Temp. Element
4. Set Ref. Temp.

Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Select Measure selected then display will be as

Select Measure

pH

If Display Format selected then Default display will be as follows

Select Range

0.00 - 14.00 pH

If Temp. Element selected then Default display will be as follows

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 TEMP. ELEMENT
1. Select Type
2. Exit

Press Down key to select “Select Type”.

Press ENT to select type between Pt1000 or Pt100 or Manual.
Set require temperature element as required Press ENT; Data Saved will appear on display for
confirmation.
If Exit is selected and Press ENT then display will show Main Display.

If Set Ref. Temp. selected then display will be as follows

Set Ref. Temp.

25.0 °C

“Set Ref. Temp. value” will be flashing. Adjust “Set Ref. Temp. value with the help of Up and
Down keys.
Press “ENT”; Data Saved will appear on display for confirmation.
This value settable between 0.0 °C to 200.0°C with the help of Up and Down keys. This setting is possible
only when Temp. Element Type selected as MANUAL

6.1.2. Controller & Transmitter Configuration for “ORP

Measurement”
Set cursor at Sensor.
Press ENT to select “Sensor” Mode.

Suppose Sensor Input Type is of ORP.

SENSOR A
1. Select Measure
2. Display Format
3. Temp. Element
4. Exit

Press Up or Down key to select required options. Set cursor at require position and press ENT to
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select it.

If Select Measure selected then display will be as

SELECT MEASURE

ORP

If Display Format selected then Default display will be as follows

Select Range

- 1000 mV to 1000mV

Temp. Element menu will be skip in ORP Measurement mode.

If Exit is selected and Press ENT then display will show Main Display.

6.1.3.Controller & Transmitter Configuration for “Conductivity

Measurement”

Set cursor at Sensor.

Press ENT to select “Sensor”. Display shows following:

SENSOR
1. Select Measure
2. Display Format
3. Temp. Element
4. Compensation
5. Cell Constant
6. TDS Factor
7. Exit

Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Select Measure selected then display will be as

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 Select Measure

Conductivity

If Display Format selected then Default display will be as follows

Select Range

0 - 2000 uS/cm

Press Up or Down key to select the required Range from available range format as
Conductivity: 0.0 to 20.00 uS/cm; 0.0 to 200.0 uS/cm; 0 to 2000 uS/cm;
0.00 to 20.00 mS/cm;
Once the require range selected press ENT; Data Saved will appear on display for confirmation.

If Temp. Element selected then Default display will be as follows

TEMP. ELEMENT
1. Select Type
2. Exit

Press Down key to select “Select Type”.

Press ENT to select type between Pt1000 or Pt100 or Manual.
Set require temperature element as required Press ENT; Data Saved will appear on display for
confirmation.
If Exit is selected and Press ENT then display will show Main Display.

If Compensation selected then Default display will be as follows

CONFIG LINEAR
1. Temp. Comp %
2. Set Ref. Temp.
3. Exit

Press Up or Down key to select require option. Set cursor at require option.
Press "ENT” to select “Temp. Comp %” . Ent require value between 0.0 % to 5.0% with the help of UP
and Down keys. Press “ENT”; Data Saved will appear on display for confirmation.

Press Down key to set cursor at “Set Ref. Temp.”. Press Ent to set Ref. Temp. at require value
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between 0.0 °C to 200.0°C with the help of UP and Down keys. Press “ENT”; Data Saved will appear on
display for confirmation.
If Exit is selected and Press ENT then display will show Main Display.

If Select Cell Constant then display will be as

Select Cell Constant

1.0
Press Up or Down key to select require cell constant from 0.01, 0.05, 0.1, 0.5, 1.0, 5.0, 10.0.
Select require cell constant; Press ENT; Data Saved will appear on display for confirmation.
TDS Factor menu will be skip in Conductivity Measurement mode.

If Exit is selected and Press ENT then display will show Main Display.

6.1.4.Controller & Transmitter Configuration for “TDS

Measurement”

Set cursor at Sensor.

Press ENT to select “Sensor” Mode.

Suppose Sensor Input Type is of TDS.

SENSOR
1. Select Measure
2. Display Format
3. Temp. Element
4. Compensation
5. Cell Constant
6. TDS Factor
7. Exit

Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Select Measure selected then display will be as

SELECT MEASURE

TDS
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If Display Format selected then Default display will be as follows

Select Range

0 - 2000 ppm

Use Up or Down key to select the required Range from available range format as
Conductivity: 0.0 to 10.00 ppm; 0.0 to 100.0 ppm; 0 to 1000 ppm;
0.00 to 10.00 ppt.
Once the require range selected press ENT; Data Saved will appear on display for confirmation.

If Temp. Element selected then Default display will be as follows

TEMP. ELEMENT
1. Select Type
2. Exit

Press Down key to select “Select Type”.

Press ENT to select type between Pt1000 or Pt100 or Manual.
Set require temperature element as required Press ENT; Data Saved will appear on display for
confirmation.

If Exit is selected and Press ENT then display will show Main Display.

If Compensation selected then Default display will be as follows

CONFIG LINEAR
1. Temp. Comp %
2. Set Ref. Temp.
3. Exit

Press Up or Down key to select require option. Set cursor at require option.
Press "ENT” to select “Temp. Comp %”. Ent require value between 0.0 % to 5.0% with the help of UP and
Down keys. Press “ENT”; Data Saved will appear on display for confirmation.

Press Down key to set cursor at “Set Ref. Temp.”. Press Ent to set Ref. Temp. at require value
between 0.0 °C to 200.0°C with the help of UP and Down keys. Press “ENT”; Data Saved will appear on

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display for confirmation.
If Exit is selected and Press ENT then display will show Main Display.

If Select Cell Constant then display will be as

Select Cell Constant

1.0

Press Up or Down key to select require cell constant from 0.01, 0.05, 0.1, 0.5, 1.0, 5.0, 10.0.
Select require cell constant; Press ENT; Data Saved will appear on display for confirmation.

If Select TDS Factor then display will be as

TDS Factor

0.50

Press Up or Down key to select require cell constant from 0.40 to 0.80. Press ENT; Data Saved
will appear on display for confirmation.

If Exit is selected and Press ENT then display will show Main Display.

6.2 Controller & Transmitter Output Configuration

In Configure mode use Up or Down key to select option as Set Output 1; Press ENT; display will
be as follows; Press Up and Down keys and set cursor at require option.

SET OUTPUT 1
1. Set Parameter
2. Set 4 mA Value
3. Set 20 mA Value
4. Exit

Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

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If Set Parameter selected then Default display will be as follows

Set Parameter O/P 1

Sensor

Press Up or Down key to set Parameter O/P 1 for Sensor A or Sensor B or Temperature A or
Temperature B.
Press “ENT”; Data Saved will appear on display for confirmation.
Press ESC to come back to “SET OUTPUT 1” Menu.

Press Down key to select 4 mA value; Press ENT to get display as follows:

Set 4 mA O/P 1

PV Unit

Set required value with the help of Up or Down key and press ENT; Data Saved will appear on
display for confirmation.

Press Down key to go to select 20 mA values; Press ENT to get display as follows:

Set 20 mA O/P 1

PV Unit

Set required value with the help of Up or Down key and press ENT; Data Saved will appear on
display for confirmation.
If Exit is selected and Press ENT then display will show Main Display.

In Configure mode use Up or Down key to select option as Set Output 2; Press ENT; display will
be as follows; Press Up and Down keys and set cursor at require option.

SET OUTPUT 2
1. Set Parameter
2. Set 4 mA Value
3. Set 20 mA Value
4. Exit

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Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Set Parameter selected then Default display will be as follows

Set Parameter O/P2

Sensor

Press Up or Down key to set Parameter O/P 2 for Sensor A or Sensor B or Temperature A or
Temperature B.
Press “ENT”; Data Saved will appear on display for confirmation.
Press ESC to come back to “SET OUTPUT 2” Menu.

Press Down key to select 4 mA value; Press ENT to get display as follows:

Set 4 mA O/P 2

PV Unit

Set required value with the help of Up or Down key and press ENT; Data Saved will appear on
display for confirmation.
Press Down key to go to select 20 mA value; Press ENT to get display as follows:

Set 20 mA O/P 2

PV Unit

Set required value with the help of Up or Down key and press ENT; Data Saved will appear on
display for confirmation.

If Exit is selected and Press ENT then display will show Main Display.

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 6.3 Controller & Transmitter Relay Configuration for Relay 1

In Configure mode use Up or Down key to select option as Set Relay 1; Press ENT; display will be
as follows; Press Up and Down keys and set cursor at require option.

SET RELAY 1
1. Set Parameter
2. Set Function
3. Exit

Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Set Parameter selected then Default display will be as follows

Set Parameter R1

Sensor

Use Up or Down key to select option as Sensor or Temperature; press ENT; Data Saved will
appear on display for confirmation.
Press Down key to select “Set Function”; press ENT

If Set Function selected then Default display will be as follows

Relay 1 Logic

Control

Use Up or Down key to select Relay 1 Logic as either Control or Alarm. Press ENT; Data Saved
will appear on display for confirmation.

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 6.3.a.Relay 1 setting as Control Relay

If Control Relay function selected then Default display will be as follows:

Set Function R1
1. Phase
2. Set point
3. Dead Band
4. Exit

Use Up or Down key to select require option.

If Phase is selected then Default display will be as follows

Relay 1 Phase

Low

Use Up or Down key to select option as Low or High.

Press ENT; Data Saved will appear on display for confirmation.

If Low is selected then then Relay 1 will be energized below Set Point
If High is selected then then Relay 1 will be energized above Set Point

If Set Point is selected then Default display will be as follows

Relay 1 Set Point

PV Value

Use Up or Down key to set the require value.

Press ENT; Data Saved will appear on display for confirmation.

Page 31
If Dead Band is selected then Default display will be as follows

Dead Band R1

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Dead Band value will be parameter and Range dependent.

Dead Band unit dependent on Sensor Type selection.

If Exit is selected and Press ENT then display will show Main Display.

6.3.b.Relay 1 setting as Alarm Relay

If Alarm Relay function selected then Default display will be as follows

Set Function R1
1. Low Alarm
2. High Alarm
3. Low Dead Band
4. High Dead Band

Press Up or Down key to select require option.

If Low Alarm function selected then Default display will be as follows

Low Alarm R1

PV Unit

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 1 will be energized at Low Alarm Set Point value.

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If High Alarm function selected then Default display will be as follows

High Alarm R1

PV Unit

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 1 will be energized at High Alarm Set Point value.

Between Low Alarm set point value and High Alarm Set Point value Relay will be De-energized.

If Low Dead Band function selected then Default display will be as follows

Low Dead Band R1

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Low Dead Band value will be parameter and Range dependent.

Low Dead Band value unit dependent on Sensor Type selection.

If High Dead Band function selected then Default display will be as follows

High Dead Band R1

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

High Dead Band value will be parameter and Range dependent.

High Dead Band value unit dependent on Sensor Type selection.

Page 33
 6.4. Controller & Transmitter Relay Configuration for Relay 2

In Configure mode use Up or Down key to select option as Set Relay 2; Press ENT; display will be
as follows; Press Up and Down keys and set cursor at require option.

SET RELAY 2
1. Set Parameter
2. Set Function
3. Exit
Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Set Parameter selected then Default display will be as follows

Set Parameter R2

Sensor

Use Up or Down key to select option as Sensor or Temperature; press ENT; Data Saved will
appear on display for confirmation.
Press Down key to select “Set Function”; press ENT

If Set Function selected then Default display will be as follows

Relay 2 Logic

Control

Use Up or Down key to select Relay 2 Logic as either Control or Alarm. Press ENT; Data Saved
will appear on display for confirmation.

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 6.4.a.Relay 2 setting as Control Relay

If Control Relay function selected then Default display will be as follows:

Set Function R2
1. Phase
2. Set point
3. Dead Band
4. Exit

Use Up or Down key to select require option.

If Phase is selected then Default display will be as follows

Relay 2 Phase

Low

Use Up or Down key to select option as Low or High.

Press ENT; Data Saved will appear on display for confirmation.

If Low is selected then then Relay 2 will be energized below Set Point
If High is selected then then Relay 2 will be energized above Set Point

If Set Point is selected then Default display will be as follows

Relay 2 Set Point

PV Value

Use Up or Down key to set the require value.

Press ENT; Data Saved will appear on display for confirmation.

Page 35
If Dead Band is selected then Default display will be as follows

Dead Band R2

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Dead Band value will be parameter and Range dependent.

Dead Band unit dependent on Sensor Type selection.

If Exit is selected and Press ENT then display will show Main Display.

6.4.b.Relay 2 setting as Alarm Relay

If Alarm Relay function selected then Default display will be as follows

Set Function R2
1. Low Alarm
2. High Alarm
3. Low Dead Band
4. High Dead Band

Press Up or Down key to select require option.

If Low Alarm function selected then Default display will be as follows

Low Alarm R2

PV Unit

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 2 will be energized at Low Alarm Set Point value.

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If High Alarm function selected then Default display will be as follows

High Alarm R2

PV Unit

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 2 will be energized at High Alarm Set Point value.

Between Low Alarm set point value and High Alarm Set Point value Relay will be De-energized.

If Low Dead Band function selected then Default display will be as follows

Low Dead Band R2

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Low Dead Band value will be parameter and Range dependent.

Low Dead Band value unit dependent on Sensor Type selection.

If High Dead Band function selected then Default display will be as follows

High Dead Band R2

0.0

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

High Dead Band value will be parameter and Range dependent.

High Dead Band value unit dependent on Sensor Type selection.

If Exit is selected and Press ENT then display will show Main Display.
Page 37
 6.5. Controller & Transmitter Relay Configuration for Relay 3

In Configure mode use Up or Down key to select option as Set Relay 3; Press ENT; display will be
as follows; Press Up and Down keys and set cursor at require option.

SET RELAY 3
1. Set Parameter
2. Set Function
3. Exit

Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Set Parameter selected then Default display will be as follows

Set Parameter R3

Sensor

Use Up or Down key to select option as Sensor or Temperature; press ENT; Data Saved will
appear on display for confirmation.
Press Down key to select “Set Function”; press ENT

If Set Function selected then Default display will be as follows

Relay 3 Logic

Control

Use Up or Down key to select Relay 3 Logic as either Control or Alarm. Press ENT; Data Saved
will appear on display for confirmation.

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 6.5.a.Relay 3 setting as Control Relay

If Control Relay function selected then Default display will be as follows:

Set Function R3
1. Phase
2. Set point
3. Dead Band
4. Exit

Use Up or Down key to select require option.

If Phase is selected then Default display will be as follows

Relay 3 Phase

Low

Use Up or Down key to select option as Low or High.

Press ENT; Data Saved will appear on display for confirmation.

If Low is selected then Relay 3 will be energized below Set Point

If High is selected then Relay 3 will be energized above Set Point

If Set Point is selected then Default display will be as follows

Relay 3 Set Point

PV Value

Use Up or Down key to set the require value.

Press ENT; Data Saved will appear on display for confirmation.

If Dead Band is selected then Default display will be as follows

Dead Band R3

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Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Dead Band value will be parameter and Range dependent.

Dead Band unit dependent on Sensor Type selection.

If Exit is selected and Press ENT then display will show Main Display.

6.5.b.Relay 3 setting as Alarm Relay

If Alarm Relay function selected then Default display will be as follows

Set Function R3
1. Low Alarm
2. High Alarm
3. Low Dead Band
4. High Dead Band

Press Up or Down key to select require option.

If Low Alarm function selected then Default display will be as follows

Low Alarm R3

PV Unit

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 3 will be energized at Low Alarm Set Point value.

If High Alarm function selected then Default display will be as follows

High Alarm R3

PV Unit

Page 40
Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 3 will be energized at High Alarm Set Point value.

Between Low Alarm set point value and High Alarm Set Point value Relay will be De-energized.

If Low Dead Band function selected then Default display will be as follows

Low Dead Band R3

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Low Dead Band value will be parameter and Range dependent.

Low Dead Band value unit dependent on Sensor Type selection.

If High Dead Band function selected then Default display will be as follows

High Dead Band R3

0.0

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

High Dead Band value will be parameter and Range dependent.

High Dead Band value unit dependent on Sensor Type selection.

If Exit is selected and Press ENT then display will show Main Display.

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 6.6. Controller & Transmitter Relay Configuration for Relay 4

In Configure mode use Up or Down key to select option as Set Relay 4; Press ENT; display will be
as follows; Press Up and Down keys and set cursor at require option.

SET RELAY 4
1. Set Parameter
2. Set Function
3. Exit
Press Up or Down key to select required options. Set cursor at require position and press ENT to
select it.

If Set Parameter selected then Default display will be as follows

Set Parameter R4

Sensor

Use Up or Down key to select option as Sensor or Temperature; press ENT; Data Saved will
appear on display for confirmation.
Press Down key to select “Set Function”; press ENT

If Set Function selected then Default display will be as follows

Relay 4 Logic

Control

Use Up or Down key to select Relay 4 Logic as either Control or Alarm. Press ENT; Data Saved
will appear on display for confirmation.

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 6.6.a.Relay 4 setting as Control Relay
If Control Relay function selected then Default display will be as follows:

Set Function R4
1. Phase
2. Set point
3. Dead Band
4. Exit

Use Up or Down key to select require option.

If Phase is selected then Default display will be as follows

Relay 4 Phase

Low

Use Up or Down key to select option as Low or High.

Press ENT; Data Saved will appear on display for confirmation.

If Low is selected then then Relay 4 will be energized below Set Point
If High is selected then then Relay 4 will be energized above Set Point

If Set Point is selected then Default display will be as follows

Relay 4 Set Point

PV Value

Use Up or Down key to set the require value.

Press ENT; Data Saved will appear on display for confirmation.

If Dead Band is selected then Default display will be as follows

Dead Band R4

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Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Dead Band value will be parameter and Range dependent.

Dead Band unit dependent on Sensor Type selection.

If Exit is selected and Press ENT then display will show Main Display.

6.6.b.Relay 4 setting as Alarm Relay

If Alarm Relay function selected then Default display will be as follows

Set Function R4
1. Low Alarm
2. High Alarm
3. Low Dead Band
4. High Dead Band

Press Up or Down key to select require option.

If Low Alarm function selected then Default display will be as follows

Low Alarm R4

PV Unit

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 4 will be energized at Low Alarm Set Point value.

If High Alarm function selected then Default display will be as follows

High Alarm R4

PV Unit

Page 44
Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Relay 4 will be energized at High Alarm Set Point value.

Between Low Alarm set point value and High Alarm Set Point value Relay will be De-energized.

If Low Dead Band function selected then Default display will be as follows

Low Dead Band R4

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

Low Dead Band value will be parameter and Range dependent.

Low Dead Band value unit dependent on Sensor Type selection.

If High Dead Band function selected then Default display will be as follows

High Dead Band R4

0.0

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.

High Dead Band value will be parameter and Range dependent.

High Dead Band value unit dependent on Sensor Type selection.

If Exit is selected and Press ENT then display will show Main Display.

Page 45
 6.7 Controller & Transmitter Temp. Unit Setting Configuration

In Configure mode use Up or Down key to select option as Set °C or °F; Press ENT; display will be
as follows;

Set °C or °F

°C

Use Up or Down key to set the require unit of Temperature. Press ENT; Data Saved will appear
on display for confirmation.

6.8 Controller & Transmitter Display Delay Setting Configuration

In Configure mode use Up or Down key to select option as Display Delay; Press ENT; display will
be as follows:

Display Delay

5 sec

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation.
Minimum value will be 0 seconds; Maximum value will be 60 seconds.

6.9 Controller & Transmitter Modbus ID Setting Configuration

In Configure mode use Up or Down key to select option as Modbus ID; Press ENT; display will be
as follows:

Modbus ID

Use Up or Down key to set the require value. Press ENT; Data Saved will appear on display for
confirmation. Minimum value will be 1; Maximum value will be 256.

Page 46
 Part 7: Controller & Transmitter Calibration
Press "MENU" key to get display as follows:

MAIN MENU
1. Configure
2. Calibration
3. Test/Maintenance
4. Exit

Press Up or Down key to select required options. Set cursor at Calibration.

Press ENT to select “Calibration” Mode. Press ENT; Display will be as follows:

CALIBRATION
1. Sensor
2. Analog Outputs
3. Temp. Offset
4. Exit

Press Up or Down key to select required options.

Set cursor at require option. Suppose “Sensor” mode selected.

Based on Sensor selection Menu Structure will be different:

Page 47
 7.1 Parameter Calibration Operation

7.1.1 Controller & Transmitter pH Calibration Operation

In Calibration mode select “Sensor”; Press ENT; display will be as follows.

pH
pH -7 7.00
pH - 4 4.00
pH – 10 10.00
Sample 1 pH

Place Sensor in 7 pH buffer solution.

Press Down key to select pH -7 option; extreme right will be process / Buffer Solution value.
Press Up key; Data Saved will appear on display for confirmation.

Remove Sensor from 7 pH buffer solution; clean it properly and keep in 4 pH buffer solution.
Press Down key to select pH -4 option; extreme right will be process / Buffer Solution value.
Press Up key; Data Saved will appear on display for confirmation.

Remove Sensor from 4 pH buffer solution; clean it properly and keep in 10.00 pH buffer solution.
Press Down key to select pH – 10.00 option; extreme right will be process / Buffer Solution value.
Press Up key; Data Saved will appear on display for confirmation.

This completes 3 Point pH Buffer Calibration procedure.

If any 2 Point pH Buffer Calibration is require then one can do that.

If standard pH buffer solution is not available then with known Sample Solution; Calibration is possible
at site using Sample 1 pH calibration.

Select Sample 1 pH; Press ENT; display will be as follows:

Enter Sample 1 pH

1.000
6.65 pH

By pressing Up or Down keys match sample value with the known Sample Value. Press ENT;
Data Saved will appear on display for confirmation.

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 7.1.2. Controller & Transmitter ORP Calibration Operation
In Calibration mode select “Sensor”; Press ENT; display will be as follows.

Enter Sample 1 ORP

1.000
0 mV

Place ORP Sensor in known or standard buffer solution.

By pressing Up or Down keys match sample value with the known Sample Value.
Press ENT; Data Saved will appear on display for confirmation.

7.1.3 Controller & Transmitter Conductivity Calibration Operation

In Calibration mode select “Sensor”; Press ENT; display will be as follows.

SENSOR A
1. Zero
2. One Point Sample
3. Exit

Use Up or Down key to select required options

If Zero is selected then Default display will be as follows

Zero

Sensor in AIR

0 uS/cm
25.0 °C

Keep the sensor in AIR and Display will show conductivity value and temperature.
Wait for reading to stabilize.
Press ENT; Data Saved will appear on display for confirmation.
Page 49
If One Point Sample is selected then Default display will be as follows

1 Point Sample
1.000

0 uS/cm
25.0 °C
Keep the sensor in Known Conductivity Sample solution and Display will show conductivity
value and temperature.
Wait for reading to stabilize. Change the value (1.000) with the help of Up and Down keys so that
conductivity reading display value matches with the Known Conductivity Sample solution.

Press ENT; Data Saved will appear on display for confirmation.

7.1.4. Controller & Transmitter TDS Calibration Operation

In Calibration mode select “Sensor”; Press ENT; display will be as follows.

SENSOR
1. Zero
2. One Point Sample
3. Exit

Use Up or Down key to select required options

If Zero is selected then Default display will be as follows

Zero

Sensor in AIR

0 ppm
25.0 °C

Keep the sensor in AIR and Display will show TDS value and temperature.
Wait for reading to stabilize. Press ENT; Data Saved will appear on display for confirmation.

Page 50
If One Point Sample is selected then Default display will be as follows

1 Point Sample A
1.000

0 ppm
25.0 °C
Keep the sensor in Known TDS Sample solution and Display will show conductivity value and
temperature.
Wait for reading to stabilize. Change the value (1.000) with the help of Up and Down keys so
that TDS reading display value matches with the Known TDS Sample solution.
Press ENT; Data Saved will appear on display for confirmation.

7.2. Controller & Transmitter Analog Output Calibration

In Calibration mode by pressing UP or Down key “Analog Outputs” selected. Press ENT; Display will be as
follows:

OUTPUTS
1. Cal Output 1
2. Cal Output 2

Press Up or Down key to select required options

If Cal Output 1 is selected then Default display will be as follows

Cal Output 1
Zero 141
Span 238

Press ENT; Value next to Zero will start flashing. Set exactly 4 mA output onto Certified
Multimeter with the help of Up or Down keys.
Press ENT; Value next to Span will start flashing. Set exactly 20 mA output onto Certified
Multimeter with the help of Up or Down keys.

Page 51
Press ENT; Data Saved will appear on display for confirmation.

If Cal Output 2 is selected then Default display will be as follows

Cal Output 2
Zero 136
Span 225

Press ENT; Value next to Zero will start flashing. Set exactly 4 mA output onto Certified
Multimeter with the help of Up or Down keys.
Press ENT; Value next to Span will start flashing. Set exactly 20 mA output onto Certified
Multimeter with the help of Up or Down keys.
Press ENT; Data Saved will appear on display for confirmation.

7.3. Controller & Transmitter Temperature Offset Calibration

In Calibration mode by pressing UP or Down key “Temp. Offset” selected. Press ENT; Display will be as
follows:

TEMP. OFFSET

0.0

Press Up or Down key to set temperature exactly same as per certified Thermometer.

Press ENT; Data Saved will appear on display for confirmation.

Limit will be Minimum -10.0 °C to Maximum +10.0 °C.

Page 52
 Part 8: Controller & Transmitter Test/ Maintenance
The analyzer has TEST/MAINT menu screens to:

• Provide analog output test signals to confirm operation of connected devices.

• Test relay operation (energizes or de-energize).
• Reset Defaults –not configuration -- not calibration – only MicroController & Transmitter
reset.

Press "MENU" key to get display as follows:

MAIN MENU
1. Configure
2. Calibration
3. Test/Maintenance
4. Exit

Press Up or Down key to select required options. Set cursor at Test/Maintenance.

Press ENT to select “Test/Maintenance” Mode. Press ENT; Display will be as follows:

TEST / MAINTENANCE
1. Analog Output 1
2. Analog Output 2
3. Relay 1
4. Relay 2
5. Relay 3
6. Relay 4
7. Reset Defaults
8. Exit

Press Up or Down key to select required options.

If Analog Output 1 is selected then Default display will be as follows:

Output 1

4.00 mA

Press Up or Down key to change mA Output 1 and check corresponding mA output onto
certifited Multimeter.
Page 53
If Analog Output 2 is selected then Default display will be as follows:

Output 2

4.00 mA

Press Up or Down key to change mA Output 2 and check corresponding mA output onto
certifited Multimeter.

If Relay 1 is selected then Default display will be as follows:

Relay 1

OFF

Press Up or Down key to change Relay status from OFF to ON; click sound will come when Relay
changes its status.

If Relay 2 is selected then Default display will be as follows:

Relay 2

OFF

Press Up or Down key to change Relay status from OFF to ON; click sound will come when Relay
changes its status.

If Relay 3 is selected then Default display will be as follows:

Relay 3

OFF

Press Up or Down key to change Relay status from OFF to ON; click sound will come when Relay
changes its status.

Page 54
If Relay 4 is selected then Default display will be as follows:

Relay 4

OFF

Press Up or Down key to change Relay status from OFF to ON; click sound will come when Relay
changes its status.

If Reset Defaults is selected then Default display will be as follows :

Reset Defaults

NO

Press Up or Down key to change from NO to YES; Press ENT; Data Saved will appear on display
for confirmation. All Reset Defaults values will be loaded.

If Exit is selected and Press ENT then display will show Main Display.

Part 9: Service and Maintenance

9.1 Inspecting Sensor Cable:

If a measurement problem exists and you suspect the sensor cable, inspect it for physical
damage. If an interconnect cable for conductivity sensor is used, disconnect the cable at both
ends (sensor and analyzer) and using an ohmmeter, check its wires for continuity and internal
shorts.

9.2 Keeping Sensor Clean :

To maintain measurement accuracy, periodically clean the sensor(s). Operating experience will
help you determine when to clean the sensor (daily, weekly, monthly, etc. intervals). Use the
recommended cleaning procedure only.

9.3 Keeping Controller & Transmitter Calibrated :

Page 55
Depending on application circumstances, periodically calibrate the analyzer to maintain
measurement accuracy.

a. Used for pH / ORP Measurement :

Calibrating with old, contaminated, or diluted pH buffers may cause measurement errors. Do
not reuse buffers. Never pour the portion of buffer used for calibration back into the buffer
bottle -- always discard it. Note that the pH value of a buffer changes slightly as its temperature
changes. (Always refer to the pH value-versus-temperature table on the buffer bottle.)
Therefore, always allow the temperatures of the sensor and buffer to equalize while calibrating.

b. Used for Conductivity / TDS Measurement :

If the ZEROING method was used to calibrate sensor, re-calibration is only needed when the
sensor is replaced. If sensor span was calibrated using the 1 POINT SAMPLE method, you must
periodically re-calibrate. In either case, always calibrate when replacing a sensor.

9.4 Avoiding Electrical Interference:

Do not run the sensor cable (and interconnect cable, if used) in the same conduit with AC or DC
power wiring.

Part 10: Troubleshooting

10.1 Ground Loops

The analyzer may be affected by a “ground loop” problem (two or more electrically grounded
points at different potentials).

Symptoms Indicating a Possible Ground Loop

 Analyzer reading is offset from the actual value by a consistent amount, or ....
 Analyzer reading is frozen on one value, or ....
 Analyzer reading is “off scale” (upscale or downscale).

Although the source of a ground loop is difficult to determine, there are several common
causes.

Common Causes of a Ground Loop

Page 56
  Components, such as recorders or computers, are connected to non-isolated analog
outputs.
 Not using shielded cabling or failure to properly connect all cable shields.
 Moisture or corrosion in a junction box.

10.1.1 Determining if Ground Loop Exists

The following simple test can help to determine if there is a ground loop:

1. With the pH or ORP or Conductivity MEASURE screen displayed, put the sensor in a non-
conductive container (plastic or glass) filled with a pH buffer or ORP reference solution or
Conductivity solution of known value. Note the analyzer reading for this solution.
2. Connect one end of a wire to a known earth ground, such as the analyzer ground terminal on
terminal strip. Place the other end of this wire into the buffer or Cond. Solution next to the
sensor.
3. Note the analyzer reading now and compare it with the reading taken in step 1. If the reading
changed, a ground loop exists.

10.1.2 Finding Source of Ground Loop

Sometimes the source of a ground loop is easy to find, but it usually takes an organized
approach to isolate the problem.

Use a systematic troubleshooting method. If possible, start by grounding all shields and
electrical grounds at one stable point. One at a time, turn off all pumps, motors and switches
that are in contact with the process. Each time you do this, check if the ground loop still
exists. Since the process media being measured is electrically conductive, the source of the
ground loop may not be readily apparent.

10.2. Isolating Measuring System Problem

When experiencing problems, try to determine the primary measurement system component
causing the problem (sensor, analyzer, or interconnect cable, if used):

10.2.a. Checking Electrical Connections :

1. Verify that line power exists at the appropriate Controller & Transmitter terminals.
2. Check all Controller & Transmitter cable connections to ensure they are properly connected.

10.2.b. Verifying Sensor Operation :

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1. Differential type pH Sensor:

a. Make sure that pH sensor is clean properly before doing this step.
b. Put the sensor in a pH 7 buffer solution and wait for the temperature of the sensor and
buffer to reach room temperature.
c. Measure the resistance between the Yellow and Black wires to verify the operation of the
temperature element. The resistance should be between 1090 and 1105 ohms at
approximately 25 ºC.
d. Measure the mV on certified Multimeter between the Red and Green wires. The reading
should be between –50 and + 50 mV.
e. Rinse the sensor with water and put it in a pH 4 buffer solution. Wait for the temperature of
the sensor and buffer to reach room temperature.
f. Compare the mV reading in the pH 4 buffer to the reading in the pH 7 buffer. The reading
should differ by approximately 160 mV.
If the difference is less than 160 mV, call technical support.

2. Combination type pH Sensor:

a. Make sure that pH sensor is clean properly before doing this step.
b. Measure the resistance between the Green and White wires to verify the operation of the
temperature element. The resistance should be between 1090 and 1105 ohms at
approximately 25 ºC.
c. If the temperature element is good, reconnect the wires to the Controller & Transmitter.
d. To check out Combination type pH sensor for mV output criteria it needs to be connected to
any Controller & Transmitter / transmitter.

3. Conductivity Sensor:

a. Disconnect the sensor from the analyzer (or junction box, if using interconnect cable).
b. Clean the sensor properly.
c. Using the certified ohmmeter, check all of the measurement point resistance readings shown
in Table below.

Page 58
 Sensor Operational ( Resistance ) Checks :
Measurement Points Correct Resistance Readings

Between Red and White wires 1089-1106 ohms at 23-27°C

Between Black( HI) wire and Less than 5 ohms

sensor body

Between Black (LO) wire and Less than 5 ohms

Sensor Inner electrode

Between Black( HI) and Black Infinite (open circuit)

(LO) wires

Note: Sensor Terminals / Wires Cable Colour Code may vary as per different Makes.

10.2.c. Verifying Controller & Transmitter Operation :

1. pH / ORP Controller & Transmitter :

WARNING :
DISCONNECT LINE POWER TO AVOID THE POSSIBILITY OF ELECTRICAL SHOCK

1. After disconnecting line power from the analyzer, disconnect the sensor.
2. Connect a millivolt generator between pH / ORP (+) and pH / ORP (-) on Terminal strip.
3. Make sure the analyzer is configured for a Pt 1000 temperature element.
4. Connect a 1% tolerance, 1097 ohm resistor between RTD (+) and RTD (-) on Terminal
strip.
5. Reconnect line power to the analyzer.

WARNING :
LINE POWER IS PRESENT ; BE CAREFUL TO AVOID ELECTRICAL SHOCK

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4. Set millivolt generator to provide each of the following outputs, checking the analyzer
MEASURE screen each time for these corresponding pH (or mV) readings:

Generator Output Corresponding Analyzer Reading

For pH For ORP

Zero mV 7 pH (approximately) 0 mV
(-)175 mV 10 pH (approximately) (-)175 mV
(+)175 mV 4 pH (approximately) (+)175 mV

5. Change the MEASURE screen to show temperature; temperature value should be

approximately “25.0°C.”

If these readings are achieved, the Controller & Transmitter is operating properly, but the
sensor or interconnect cable (if used) may be inoperative. If you cannot get these readings,
the Controller & Transmitter is probably inoperative.

2. Conductivity / TDS Controller & Transmitter:

WARNING :
DISCONNECT LINE POWER TO AVOID THE POSSIBILITY OF ELECTRICAL SHOCK

1. After disconnecting line power from the analyzer, disconnect the sensor.
2. Make sure the analyzer is configured for a Pt 1000 temperature element.
3. Connect a 1% tolerance, 1097 ohm resistor between RTD (+) and RTD (-) on Terminal
strip.
4. Depending on the configured sensor cell constant, measuring units, and range, use the
listed resistance in TABLE (1% tolerance resistor or decade box) and connect it between
Cond. / TDS (+) and Cond. / TDS (-).

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 TABLE Mid-scale Equivalent Test Resistance Values
Configured Mid-Scale Configured “Nominal” Cell Constant
Display Value
Format
Conductivity 0.01 0.1 1.0 10.0
0.00 to 20.00 10.00 uS/cm 1K Not Not Not
uS/cm Available Available Available
0.0 to 200.0 100.0 uS/cm Not 1K Not Not
uS/cm Available Available Available
0 to 2000 1000 uS/cm Not Not 1K Not
uS/cm Available Available Available
0.00 to 20.00 10.00 mS/cm Not Not Not 1K
mS/cm Available Available Available

TABLE Mid-scale Equivalent Test Resistance Values

Configured Mid-Scale Configured “Nominal” Cell Constant
Display Value
Format
TDS 0.01 0.1 1.0 10.0
0.00 to 10.00 5 ppm 1K Not Not Not
ppm Available Available Available
0.0 to 100.0 50 ppm Not 1K Not Not
ppm Available Available Available
0 to 1000 500 ppm Not Not 1K Not
ppm Available Available Available
0.00 to 10.00 5.00 ppt Not Not Not 1K
ppt Available Available Available

5. Reconnect line power to the analyzer.

WARNING :
LINE POWER IS PRESENT ; BE CAREFUL TO AVOID ELECTRICAL SHOCK

6. Verify that the Controller & Transmitter conductivity reading as per above table for
Conductivity / TDS.
Also verify that the Controller & Transmitter temperature reading is 25.0°C.

If these readings are achieved, the analyzer is operating properly, but the interconnect
cable (if used) may be faulty.
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 Part 11: MODBUS RTU

The INDION 2000PRO Controller & Transmitter is equipped with a Modbus RTU interface. The
use of Ground terminals provides high protection against electromagnetic interference,
especially high frequencies. However, the effectiveness of the ground depends on the careful
installation of the cable.
The grounding is located near the main ModBus.

Terminal G = Ground
Terminal A = RS 485 (+)
Terminal B = RS 485 (-)

11.1 Communication Parameters

Transmission speed (Baud Rate): 9600

Data bits: 8
Stop bit: 1
Parity: none

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 Part 12: Warranty and Product Returns
12.1 Warranty

The INDION 2000PRO Controller & Transmitter is supplied with a one-year warranty for
material and workmanship from date marked on the product. However, ION EXCHANGE (I)
PVT LTD. offers no warranty, either expressed or implied, as to the useful life of the
product. There are no implied warranties of merchantability or fitness for a particular
purpose given in connection with the sale of any goods. In no event shall ION EXCHANGE (I)
PVT LTD. be liable for consequential, incidental or special damages. The buyer's sole and
exclusive remedy and the limit of ION EXCHANGE (I) PVT LTD.'s liability for any loss
whatsoever shall not exceed the purchase price paid by the purchaser for the product to
which claim is made.

Kindly send Faulty Controller & Transmitter to below address:

ION EXCHANGE INDIA PVT LIMITED,

NO: 105, SIPCOT INDUSTRIAL COMPLEX,
HOSUR-635126,
KRISHNAGIRI DIST,
TAMILNADU

12.2 Return of Items

If repair is necessary and is not the result of misuse, then please contact Ion Exchange (I)
Pvt Ltd. for a Return Goods Authorization.
After evaluation if found the product is deemed damaged due to misuse, you will be
contacted regarding repair charge.

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