1 Product Service 1-800-762-2243

Allentown Phantom Animal Transfer Station Technical Manual and

Specifications
Printed in the U.S.A.
©2011 by Allentown Incorporated, Allentown, NJ.

All Rights reserved. No part of this document may be translated or

reproduced in any form without written permission from Allentown
Incorporated, Route 526, P.O. Box 698, Allentown, NJ 080501-0698,
U.S.A.

While the advice and information offered in this document are believed to
be true and accurate at the date of going to press, neither the author,
nor Allentown Incorporated can accept any legal responsibly for any
errors or omissions that may be made.

P/N 3490701
Rev. D, ECO H617

2
Table of Contents 3-5
Introduction 6
Contacting Allentown

Section One – Background Information 7-13

Adjusting the Blower Speed & Filter Gauge 7
Phantom Filter Gauge Operation and Resetting for Local 8
QuickCharts 9-10
Identifying Phantom Models 11
Identifying Phantom Firmware Version 11
Serial Number Tags 12
Model Numbering System 13

Section Two – Theory of Operation 14-19

Directional Airflow 14
Constant Volume Airflow Technology 15
The Prefilters 15
Motor/Blower 15
HEPA Filters 15-16
Air Intake Slots and Air Balance Controls 17
Electronics 18-19

Section Three – Installation Requirements and Setup Procedures 20-21

Exhaust Requirements 20
Electrical Requirements 20
Space Requirements 21
Phantom Components 21
Initial Certification 21

3
Section Four – Initial Operation of the Phantom 22-32
Operating the Sliding Sash 22
System Reset Switch 22
Using the Retractable Power Cord (115 VAC models) 23
The Phantom Information Center Layout 23
Status Area 24
Data Area (Filter Gauge) 24
Switch Area 25
Starting the Phantom 26
Adjusting the Work Surface Height 27
User Selectable Features 28-29
Light Setup 30
Timer 30
Interval 30
Continuous 30
Light Hourmeter 30
Change Light Life 30
Reset Light Clock 30
Cabinet Set Up 31
Calibration and Diagnostics 31
Airflow Alert 31
If An Airflow Alert Activates 31
Resetting the Airflow Alert System 31
Reading the Filter Gauge 32
Using the Optional Hand Sanitizer 32

Section Five – Certification Procedures for the Phantom 33-42

Accessing the Certifier’s Menu 33
Adjusting the Blower Speed 33
Phantom Filter Gauge Operation and Resetting
For Local Conditions 34
Lower HEPA Filter Leak Test 35
Upper HEPA Filter Leak Test 36-37
Downflow Velocity 38
Exhaust Volume Calculation 38-39
Primary Method 38
Secondary Method 39
Work Area Air Cleanliness Test (optional) 39
Noise Level (optional) 40
Vibration (optional) 40
Ground Fault Circuit Interrupter 40-41

4
Section Six – Phantom Service Operations 42-56
Recommended Tools for Service 42
Lifting the Work Surface for Cleaning 42-43
Work Surface Removal 44
Optional Trespa® Work Surface Removal 45
Prefilter Screen and Prefilters 46
Exhaust Damper Adjustment 47
HEPA Filter Replacement 48-53
To Remove the Lower HEPA Filter 48-50
To Install the Lower HEPA Filter 50
To Remove the Upper HEPA Filter 51-53
To Install the Upper HEPA Filter 53
Motor/Blower Replacement (Phantom & Phantom-L) 54-56
Motor/Blower Replacement (Phantom Mini) 57-59

Section Seven - Electrical System Service Operations 60-65

Fluorescent Lamp 60
Lamp Identification 60
Changing the Fluorescent Lamps 60
Electronics Module Access 61
Electronic Module Component Identification 61
Circuit Breaker 62-63
Resetting a circuit breaker 62
Circuit Breaker Specifications 62
Testing a Circuit Breaker 62
Replacing a Circuit breaker 63
Power Supply Board Service Operations 63
Fuse Testing & Replacement 63
Wiring Diagrams 64-65

Section Eight – Accessories 66-73

Installing an End Shelf 66
Installing a Side Shelf 67
Installing the Handle 68
Installing the Optional Trespa© Work Surfaces 69-70
Installing the Hand Sanitizer 71-72
Installing a Foot Rest 73

Section Nine - Troubleshooting 74-75

Section Ten – Replacement Parts 76

Section Eleven – Dimensions 77-78

5
INTRODUCTION

This text is designed for you, the Service Technician. Based on your
suggestions, comments, and ideas, Allentown has compiled this
information for you to use in the certification or servicing of our
Phantom Animal Transfer Stations.

When you use this document in your office or in the field, we would
appreciate your input so that we can make further improvements to
future editions.

As always, we at Allentown want to assist you in having a better

understanding of our products and their operation; if you have any
questions, or need additional information, please contact us.

Thanks again for all your support in the past, and in the future.

Allentown, Inc.

CONTACTING Allentown, Inc.

Allentown, Inc.’s Address is:

Allentown Incorporated
Route 526, P.O. Box 698
Allentown, NJ 080501-0698 U.S.A.

Our hours of operation are from 07:30 - 17:30 EST, Monday through
Friday, except national holidays

We can be reached at the following numbers:

USA and Canada:
(800) 821-5525
(816) 333-8811
Fax:
(816) 444-5343
(816) 363-0130

International:
01-609-259-7951

Should you require Technical Assistance, Service Parts, or have general

questions regarding the Phantoms, please direct them to our Product
Service Department, so that your call can be properly routed and
answered.

6
SECTION ONE –
Background Information

ADJUSTING THE BLOWER SPEED & FILTER

GAUGE
Figure 1-1

7
Phantom Filter Gauge Operation and
Resetting for Local Conditions
The Filter Gauge calculates the remaining filter life by measuring and comparing
the current motor speed to the initial speed noted at the factory during
assembly, and the calculated maximum motor speed, using the formula:

100-(100x (current speed-original speed) ) = % filter life left

max. speed-original speed

So anything that changes the motor’s current speed, like:

Blocking the grille.

Raising the air temperature.

Lowering the barometric pressure.

will increase the motor’s speed, causing the Filter Gauge to decrease. Electronic
dampening of the gauge will limit the change in readings to approximately
1%/minute.

Phantom Animal Transfer Stations being installed at altitudes or operating at

temperatures significantly different from those at the time of manufacture (900
+/- 500 ft above sea level, 75o +/- 5o F) must have their Filter Gauge
recalibrated for local conditions. Failure to do so will result in the users noticing a
steady drop in Percent (%) Filter Life remaining as the unit operates. Below are
the instructions on how to correct the Filter Gauge for local conditions.

1. Ensure to correct all measurement equipment for local conditions

(temperature, absolute pressure). Anemometers may not have
this ability and might have to be done manually.
2. As the elevation or the ambient temperature rises, the motor
power factor will have to be reduced to compensate. For an
initial certification, the motor speed should be reduced until it
equals the Phantom’s “Initial Motor Speed” as reported on the
unit’s test sheet, plus approximately 10-15 RPM per each
additional 1000 feet of elevation.
3. The Phantom MUST be recertified using instruments corrected
for local conditions.
4. When the unit is recertified, and operating properly, the certifier
MUST RESET THE FILTER GAUGE, INDICATING A NEW FILTER
HAS BEEN INSTALLED.
5. Only by performing Step #4 AFTER THE UNIT IS READJUSTED
AND RECERTIFIED FOR ITS LOCAL CONDITION, will the Filter
Gauge register 100% (+/- 2%) during operation. As the Filters
then load, the Filter Gauge will then begin to drop as
appropriate.

8
 QuickChart - Phantom
Model Phantom Mini Phantom Phantom L
Nominal Width, ft (m) 3 (0.9) 4 (1.2) 5 (1.5)
Sash Height, inches (mm) 14 (356) 14 (356) 14 (356)
Starting Serial # 1311_ 1101_ 1101_
Lower HEPA Filter Test Data
Nominal Total Air Displacement, CFM (m3/Hr) 485 (825) 650 (1104) 827 (1405)
Laskin Nozzles needed 1 1 2
Theoretical aerosol conc. (ug/l)1 28 21 33
Upper HEPA Filter Test Data
Nominal Downflow Air Volume , CFM (m3/Hr) 260 (444) 375 (558) 462 (748)
Laskin Nozzles needed 1 1 1
Theoretical aerosol conc. (ug/l)1 52 36 29
Downflow Data
Nominal Avg. Downflow, FPM (m/s) 50-55 (0.25-0.28) 50-55 (0.25-0.28) 50-55 (0.25-0.28)
Downflow test grid # of points 8 12 14
Test Grid Data (in inches)
Test Grid (# rows x # columns) 2x4 2x6 2x7
Grid Lateral Centerline Centerline, Front to Centerline, Front to back Centerline, Front to back
back of work surface of work surface of work surface
Distance, Grid from side edge, inches (mm) 8.25 (210) 7.25 (184) 9.25 (235)
Distance between rows, inches (mm) 6 (152) 6 (152) 6 (152)
Distance between columns, inches (mm) 6 (152) 6 (152) 6 (152)
Exhaust (Inflow) Data
Primary (Direct Measurement) Method
Exhaust (Inflow) Volume CFM (m3/Hr) 200-250 (342-424) 250-300 (424-510) 310-360 (527-611)
Secondary (Restricted Exhaust) Method
Avg. Downflow w/ Closed Exhaust, FPM (m/s) 100 (.5) 100 (.5) 100 (.5)
Blower Speed Control
Nominal Speed Control Setting 65-75 65-75 75-85
Upper HEPA Filter Data
Width, inches (mm) 30 (762) 36 (914) 48 (1219)
Depth, inches (mm) 18 (457) 18 (457) 18 (457)
Height, inches (mm) 3.08 (78) 5.88 (149) 5.88 (149)
Performance, CFM (m3/Hr) 327 (556) 441 (749) 529 (900)
Differential Pressure, in. water (Pa) <0.45 (<117) 0.23-0.37 (60-90) 0.23-0.37 (60-90)
Allentown P/N 3707901 3838502 3838503
Filtration Group P/N 42673L 41727L
AAF P/N 3039682-003 3039682-004
Lower HEPA Filter Data
Width, inches (mm) 28 (711) 38 (965) 48 (1219)
Depth, inches (mm) 16 (406) 16 (406) 16 (406)
Height, inches (mm) 5.88 (149) 5.88 (149) 5.88 (149)
Performance, CFM (m3/Hr) 400 (680) 550 (936) 750 (1260)
Differential Pressure, in. water (Pa) <0.4 (<99) <0.4 (<99) <0.4 (<99)
Allentown P/N 3493602 3493600 3493601
Filtration Group P/N 43906L 43909L
AAF P/N 3072501-001 3072501-002
Motor/Blower Data
Allentown P/N 3475400 3496500 3496500
Motor, HP (W) ½ (373) ½ (373) ½ (373)
Blower Size, inches (mm) 10.75 x 4 (273x101) 10.75 x 4 (273x101) 10.75 x 4 (273x101)
Fluorescent Lamp Data
Fluorescent Lamps (2 each) F17T8 TL741 F25T8 TL741 F32T8 TL741
Fluor. Lamp Allentown Part # 9721902 9721901 9721900
Prefilter Data
Allentown P/N 3768905 (qty. 1) 3768904 (qty. 2) 3768904 (qty. 2)
Prefilter Screen Data
Allentown P/N 3498101 3498100 3498100

9
QuickChart - Phantom footnotes

Phantom Model Identification

The primary serial tag is on the back side of the electronics module on
the top right side of the station.

The secondary serial tag is located on the upper HEPA filter cover panel,
behind the upper dress panel on the front side.

The first two digits of the serial number are the year of production; the
next two are the month. The next 5 digits are the sequence of
production, and the letter following the serial number is the revision level
of the station.

Lower HEPA Filter Leak Test Specifications

1. Based on mineral oil.

Remove both of the work surface sections, the prefilter cover frame,
screen, and the prefilters.

The aerosol generator should be placed near the center of the prefilter
intake. Using an appropriate sample tube, sample the average
downstream concentration by sampling the air just under the exhaust
damper on the top of the unit.

Downflow Test Specifications

All tests performed with the thermal anemometer probe positioned 4
inches above the bottom edge of the sash.

Supply and Exhaust HEPA Filter Specifications

2. Without gasket

Motor / Blower Specifications

3. Each motor must be programmed by Allentown for the appropriate width
station. The speed control settings will fluctuate depending on local
temperature and pressure.

10
 IDENTIFYING PHANTOM MODELS
The Phantom Animal Transfer Station can be identified readily by several
external features, as shown in Figure 1-2:

• Model number beginning with 347xx-xx or 349xx-xx

• Touchpad on the right upright.
• When the system reset switch is turned off and then on, the
Allentown logo appears briefly on the touchpad, as shown in
Figure 1-3.
Figure 1-2

Phantom Logo

Touchpad

IDENTIFYING PHANTOM FIRMWARE

VERSION
The Phantom firmware version can be identified on the bottom of the
touchpad during initial power up, after turning the system reset switch,
located on the side of the electronics module off and then on, as shown
in Figure 1-3:

Figure 1-3

Allentown logo (seen on initial power up)

Software Version number

(in this case, Revision -)

11
SERIAL NUMBER TAGS
The model/serial number tag is located on the side of the electronics
module on the top of the unit. This tag includes the unit’s operating
voltage and amperage. The model and serial numbers of each unit are
also recorded on the unit test report included with the Operator’s Manual.
These serial tags are shown graphically in the figures 1-5 to 1-6 below:

Figure 1-5

Primary Serial Tag

Figure 1-6

Secondary Serial Tag

(behind the front dress panel)

Obviously, you can get confirmation of the Animal Transfer Station's

model by contacting Allentown's Product Service Department, and
providing us with the serial number. From this number, we can tell the
date of production and its model.

12
PHANTOM MODEL NUMBERING SYSTEM
Phantoms are assigned their respective model numbers, based on their
configuration and the options they are equipped with.

The current Phantom model line is defined as follows:

• 34700-00 Phantom for 100-115 VAC (50/60Hz) Single Phase

• 34700-01 Phantom for 230 VAC (50/60Hz) Single Phase
• 34700-30 Phantom Mini for 100-115 VAC (50/60Hz) Single Phase
• 34700-31 Phantom Mini for 230 VAC (50/60Hz) Single Phase
• 34900-00 Phantom-L for 100-115 VAC (50/60Hz) Single Phase
• 34900-01 Phantom-L for 230 VAC (50/60Hz) Single Phase

13
Section Two –
Theory of Operation
This section offers a brief overview of the theory of operation of the
Phantom.

All Phantoms operate using the following principles:

• Directional airflow
• Constant Volume Airflow Technology
• Filtration and retention of particulates by High Efficiency
Particulate Air (HEPA) filters
The major components in the Phantom are:
• The prefilters
• The HEPA filters
• The motor/blower to force air through the Phantom
• Phantom air intakes (slots), ductwork and air balance controls

Directional Airflow
Directional airflow plays a key role in the Phantom’s performance. Double
HEPA-filtered air flows downward throughout the work area, bathing the
animals and equipment in the work area in sterile air that is typically
cleaner than Class 10 (ISO Class 4, metric class M2.5) air. This body of
air provides product protection to items in the work area.
Outside air is drawn into the front and back of the Phantom at the slots.
This “curtain” of air makes it more difficult for allergens to escape out of
the work area of the Phantom and into the outside environment.
The Phantom’s airflow patterns are shown in Figure 2-1.
Figure 2-1

14
Constant Volume Airflow Technology
Unique to animal transfer stations, the Phantom’s ECM motor is
programmed to maintain a constant volume of airflow, even as the pre-
and HEPA filters load. This is accomplished by the ECM constantly
monitoring its torque and speed, and comparing these values to a blower
motor curve that has been programmed into the motor by Allentown. If
the filter resistance changes, the motor will immediately respond, altering
its torque and speed to reestablish the correct volume of airflow.

The Prefilters
The Phantom uses two disposable dry prefilters, located below the work
surface. The prefilters have a Minimum Efficiency Reporting Value (MERV)
rating of 8, meaning it retains 95-98% of particles 3-10 micron in size.
For further information on replacing the prefilters go to Chapter 6:
Maintaining The Phantom.

Motor/Blower
The motor/blower assembly pulls both room air, and the air flowing down
through the work area into the slots on the work surface. This
contaminated air is then HEPA-filtered by the Lower HEPA filter located in
the bottom of the unit. The HEPA-filtered air then recirculates up to the
top of the unit through both upright supports. Once in the top of the unit,
the air is split into two separate streams. One path leads through a
damper on the top, and out of the unit. The second path flows through
the upper HEPA filter, which then flows down through the work area, as
shown in Figure 2-1. The motor in all Phantom models is an electronically
commutated motor (ECM). The ECM is a brushless DC motor that includes
its own power supply to convert the incoming alternating current to direct
current, as well as its own microprocessor to control and measure the
motor’s operation.

HEPA Filters
HEPA filters are disposable, dry-type particulate filters. The filter material
or media is typically made of borosilicate microfibers formed into a thin
sheet, in a process similar to the production of paper. This sheet is
folded, or pleated to increase its surface area. The pleats are held in
place by beads of glue that add rigidity to the media pack. The pack is
then set into a frame, and sealed as shown in Figure 2-2.
The HEPA filter manufacturer establishes the efficiency of the filter by
challenging it with an aerosol of known particle size. The number of
particles that penetrate the filter are quantified, and this establishes it’s
efficiency. The HEPA filters used in the Phantom are at least 99.99%
efficient in removing particles 0.3 micron. The Institute for Environmental

15
Sciences and Technology (IEST) classifies this filter as a Class C, while
the European Normative Standard number EN1822 classifies the HEPA
filters as Class H13.

Note: The HEPA filter media is very fragile. DO NOT touch the media. If
you think the media of a HEPA filter is damaged, DO NOT USE THE
PHANTOM. Have the HEPA filter integrity tested by a certifier before
using the Phantom.

Note: HEPA Filters are only effective against particulate material. Gases
will pass through the filter.

Figure 2-2

Filter frame
Polyurethane seal
Between media pack
and filter frame

Filter media pack –

A continuous sheet
of filter media

16
Air Intake Slots and Air Balance Controls
The location, size, and pattern of the slots at the front, rear and ends of
the work area affect Phantom containment and performance.
Note: Never block or obstruct the intake slots of the Phantom.
The internal ductwork of the Phantom conveys the air from the work area
to the blower, and then from the blower to the filters. The guillotine
damper on the top of the Phantom regulates the volume of air exhausting
out of the unit, and therefore how much room air enters the slots of the
unit, providing operator protection.
Note: Never block or obstruct the exhaust damper of the Phantom.
Note: The exhaust damper’s setting can have a dramatic impact on the
Phantom’s performance. Only a qualified certifier should adjust the
exhaust damper as part of the recertification procedure.

17
Electronics
The Phantom utilizes two microprocessors. The first is part of the ECM
motor, attached to the end of the motor housing, as shown in Figure 2-3.
This processor controls motor operation, and communication with the
display board. The second is located on the control board, located on the
right side wall, as shown in Figure 2-4. It controls the display and its
interface to the touchpad.
Figure 2-3

The ECM Microprocessor board being encapsulated

in epoxy prevents moisture and dirt contamination
of the microelectronics.

Figure 2-4

The control board assembly

(located on the right side wall)

The Phantom has four circuit boards. The ECM microprocessor and power
supply boards, located in the end of the ECM, the control board on the
right side wall, shown in Figure 2-4, and the power supply board
assembly, located in the electronics module, as shown in Figure 2-5.

18
 Figure 2-5

Power Supply Board

19
 Section Three –
Installation Requirements and
Setup Procedures
This section offers an overview of site requirements and how to prepare
the unit for operation.

Before you install the Phantom, you need to prepare your site for
installation. A source of electrical power must be located near the
installation site.

Carefully read this chapter to learn:

• The exhaust requirements for your installation site.

• The electrical power requirements for your installation site.
• The space requirements for your installation site.

Refer to Appendix C: Phantom Specifications for complete Phantom

electrical and environmental conditions, specifications and requirements.

Exhaust Requirements
The Phantom discharges its filtered exhaust air above the top center of
the unit. It should be placed at least 12 inches (300 mm) away from any
horizontal overhead obstruction to operate properly.

Electrical Requirements
The different Phantom models have the following electrical requirements:

Table 3-1

Model # Voltage Requirements

3470000, 3470030 3490000 100-115 VAC 100-115 VAC, 50/60 Hz, 12 Amps
3470001, 3470031 3490001 208-230 VAC 208-230 VAC 50/60 Hz, 6 Amps

An outlet with a circuit breaker rated at 20 Amps for 100 and 115 volt
models and 10 Amps for 230 volt models should be located within 25 feet
of the Phantom for 100 and 115 volt models or within 10 feet for 230 volt
models.

The electrical outlet in the work area of the 115 volt Phantom is protected
by a ground fault interrupter circuit (GFIC). Allentown does not
recommend powering the Phantom through a GFIC-equipped outlet.

20
Space Requirements
The dimensions for the different models are shown in Appendix B:
Phantom Dimensions.

Phantom Components
Allentown manufactures Phantom models for use with 100-115 volts or
208-230 volts AC.

Locate the Phantom model you received in the following group of tables.
Verify that the components listed are present and undamaged.

Catalog # Model Animal Transfer Station Description

3470000 Phantom Animal Transfer Station, 100-115 VAC, 50/60 Hz
3470030 Phantom Mini Animal Transfer Station, 100-115 VAC, 50/60 Hz
3490000 Phantom-L Animal Transfer Station, 100-115 VAC, 50/60 Hz
3470001 Phantom-230 Animal Transfer Station, 208-230 VAC, 50/60 Hz
3470031 Phantom Mini-230 Animal Transfer Station, 208-230 VAC, 50/60 Hz
3490001 Phantom-L-230 Animal Transfer Station, 208-230 VAC, 50/60 Hz

Plus:
Part # Component Description
3490700 Phantom Operating Manual
Barbed drain fitting
Power Cord (230VAC models only)

Initial Certification
Prior to use, all Phantoms should be certified by a qualified certifier.
Under normal operating conditions, the Phantom should be recertified at
least annually or when serviced. The certifier should perform the
following tests:

• HEPA Filter Leak Tests

• Downflow Velocity Test*
• Inflow Volume Test
• Airflow Smoke Patterns

*There is no tolerance on the downflow values.

If you have any questions regarding certification agencies or need

assistance in locating one, contact Allentown’s Product Service
Department at 1-800-762-2243.

21
Section 4 -
Initial Operation of the Phantom
This section will take you through the steps to begin initial operation of the Phantom,
with an explanation of the controls, display and options, in order to prepare the unit for
its initial certification.

Operating the Sashes

When either sash is lifted open completely, lock both ends of the sash in the fully open
position, by sliding the sash locking bolt outward, as shown in Figure 4-1.

Note: Both sashes must be completely closed for the Phantom to contain properly. Do
not work with animals when either sash is in the open position.

System Reset Switch

The Phantom has a system reset switch for resetting its microprocessors. The switch is
located on the side of the electronics module (115V model shown, switch and circuit
breakers on front of box on 230V), on top of the cabinet, as shown in Figure 4-1. Ensure
that the switch is in the “ON” (up) position before attempting to operate the Phantom.
Figure 4-1

Circuit Breaker

Retractable Power Cord

(100-115 VAC only)

System Reset Switch

Sash Locking Bolt

Slide to lock when open

22
Using the Retractable Power Cord
(100-115 VAC models only)
The retractable power cord is equipped with a safety brake, to prevent the rapid
retraction of the cord if released. In order to release the brake, pull the cord out until
the ratcheting sound stops, then hold the cord horizontally to guide it back into the
Phantom.
Note: The last 1 foot (0.3m) of the cord may not retract into the electronics module,
depending upon how it is fed into the module. This is normal.
The 25-foot long cord is located in the electronics module as shown in Figure 4-1. To
retract the cord, pull it slowly out of the Phantom. To “set” the cord at a specific length,
slowly pull on the cord until a ratcheting sound is heard. This means the cord will stay
at this length when released.

To retract the cord, grasp the cord, and slowly pull it out until the ratcheting sound
stops. Holding the cord horizontally, guide it back into the Phantom.

Information Center
The Information Center is an LCD display located in the right side wall at eye level. The
center’s display is divided into three separate areas, as shown in Figure 4-2, below.
Note: To save energy, the display will turn itself off one minute after the blower is
turned off. To reactivate the display, touch anywhere on the screen.
Figure 4-2

Status Area
Data Area
Switch Area

23
Status Area
The Status Area displays the system’s condition during operation. This line can display
any of the following messages:
Blower Off - The Phantom blower is shut off.

Please Wait - For three minutes after the blower is turned on, “Please Wait” will be
displayed, to allow the Phantom to reach proper operating conditions.

OK - The motor is operating properly.

Airflow Alert - The airflow patterns in the Phantom have changed, resulting in a
sudden change in the motor speed. This is most likely due to a blockage of the intake
slots or the exhaust filter outlet. It may also be caused by removal of the work surface
while the Phantom is in operation.

System Error - The motor and display circuit board are not communicating properly.
DO NOT USE THE PHANTOM UNTIL THE PROBLEM HAS BEEN CORRECTED.

Data Area (Filter Gauge)

The Data Area displays the Filter Gauge. This bar graph displays the percent of
remaining filter life. When the Phantom is new, or after the pre- and HEPA filters are
replaced, the gauge will be “full”, or display approximately 100%. As the prefilters or
HEPA filters load, or if the slots or exhaust discharge are blocked, the bar graph will
show a reduced filter life.
Factors such as temporary airflow restrictions or temperature changes can cause the
displayed percentage to vary slightly. Ignore short term changes in the Filter Gauge
value. As the Filter Gauge approaches 20% remaining capacity; replace the prefilters
and restart the unit. If the gauge reading does not improve, consider replacing the lower
HEPA filter.
Note: For proper operation the Filter Gauge must be recalibrated to 100% (as
part of the initial certification) before the Phantom is used. This is critical if
the Phantom is operated at elevations greater than 1000 feet (300 m) above
sea level.
When the optional airflow sensor is installed and calibrated, normal exhaust operation is
also displayed during operation.

24
Switch Area
The Switch Area displays the four user-activated switches and their status. The Icons
are:

Fluorescent light
This switch allows the user to turn the fluorescent lights off or on.

Blower
This switch allows the user to turn the blower off or on.

Lift System
When touched, this will access the lift system menu.

User Menu
When this icon is touched, the user menu is activated. This menu allows the user
to configure the fluorescent lamp operation, and for the certifier to adjust the blower
speed and to perform diagnostics.

25
Starting the Phantom
1. Ensure both sashes are down before beginning work.
2. If the Information Center is not illuminated, touch anywhere on the screen to
illuminate it.
3. Touch the blower icon to start the unit, as shown in Figure 4-3. The unit will run
a self-test for approximately 15 seconds. Additionally, you will be instructed to
“Please Wait” for three minutes to allow the Phantom to reach proper operating
conditions.
4. To turn the fluorescent lights on, touch the light bulb icon.

Figure 4-3

26
Adjusting the Work Surface Height
Figure 4-4

To change the height of the Phantom’s work

surface, press the arrows icon, to access the lift
system menu.

Then press either the up or down arrow to adjust

the Phantom to the desired height.

Note: During operation, the electric lift system may

cause a slight vibration in the Phantom. This is
normal and does not impact the operation of the
unit.

Note: The lift system is designed for intermittent

operation only. Continuous operation of the lift
system for more than one out of each 10-minute
interval may cause the lift system’s thermal override
to activate. If this occurs, allow the lift system to
cool for at least 10 minutes and then adjust the
height.

27
User Selectable Features
The Phantom offers the user unparalleled flexibility and convenience.

To access the menu, touch the “USER MENU” icon ( ). The display panel
will show the first level menu. To select from the various menu options press
the “▲” or “▼” buttons until the selected option is displayed. Press “OK” to
accept that option, or press “USER MENU” to return to the previous menu
level.

For further explanation of the menu and its options, please refer to figure 4-5.

NOTE: During the first fifteen seconds of operation, the Phantom performs an auto-
diagnostic routine to check the operation of the microprocessor. You cannot access the
user menu during this time.

NOTE: When you are in the menu mode, if a selection is not made within 30 seconds,
the display will reset back to its display mode.

28
 Figure 4-5

29
Light Setup
Timer
The Fluorescent Lamp Timer allows you to decide whether the fluorescent lamps will
operate continuously or for a limited time period that you select. This may be desired
for energy-savings as well as an assurance that the lights are not mistakenly left on in
rooms with animals present.

Interval
When the “Interval” option is selected, the Light Timer menu is displayed.

Light Interval Timer

This window lets you set the amount of time for the fluorescent lamps to stay
lit once activated. Use the “▲” and “▼” buttons to select the amount of time,
and then press the “
” button to set the interval.

Continuous
In the “Continuous” mode, the fluorescent lights will remain lit until the “Light”
button is pressed.

Lamp Hourmeter
This display only shows the hours the fluorescent lamps have been lit and how
many hours remain until you receive a warning to replace the lamps.

Change Light Life

In this option, you can set the hourmeter before you get the replace light warning.
This option allows you to set the warning at what ever level you prefer, in 100 hour
increments. Fluorescent light levels decrease as the light is used. Typically, after
6,000 hours of operation the lamp will output less light than it did when it was new.

Reset Light Clock

This option resets the light hourmeter to 0 after the fluorescent lamps have been
replaced.

30
Cabinet Set Up
These selections allow for the customization of the display and the Phantom operation.

Calibration & Diagnostics

This selection is for the use of qualified certifiers only to adjust the blower
speed, or the display of the filter life remaining gauge.

Airflow Alert
NOTE: An Airflow alert is a warning of a sudden change in motor speed, due to a
change in its load. When activated, the words “Airflow Alert” appear in the Status Area
of the Information Center, and an audible alarm intermittently “chirps”. The Filter Life
Gauge reports the average load on the motor, and when the load becomes excessive, it
will sound a constant alarm.

If An Airflow Alert Activates

An airflow alert notifies the user of a change in motor speed, due to a sudden
alteration in its load. The most common causes of an Airflow Alert are:
• Blockage of the intake slots or exhaust outlet during blower operation.
• Removal of the work surface during blower operation.
• Sudden changes in room pressure and/or temperature.

Resetting the Airflow Alert System

The Airflow Alert automatically resets to normal operation once the motor
speed has stabilized.

31
Reading the Filter Gauge
Figure 4-5
The Filter Gauge displays the percent of remaining filter
life. When the Phantom is new, or after the pre- and
HEPA filters are replaced, the gauge will be “full”, or
display approximately 100%. As the prefilters or HEPA
filters load, or if the slots or exhaust discharge are
blocked, the bar graph will show a reduced filter life.
Factors such as temporary airflow restrictions or
temperature changes can cause the displayed
percentage to vary slightly. Ignore short term changes in
the Filer Gauge’s value. When you notice consistent reduced filter life, your first action
should be to replace the prefilters, and see if the filter life recovers. As the Filter Gauge
approaches 20% remaining capacity, consider having the Lower HEPA filter replaced.

Using the Optional Hand Sanitizer

The optional hand sanitizer, shown in Figure 4-7, offers the convenience of touch-free
dispensing of a hand sanitizing solution when needed, with an integral catch basin
beneath the dispenser to prevent sanitizer from contacting the work surface. The
amount of sanitizer remaining in the dispenser
can be seen through a clear plastic window in the Figure 4-7
dispenser, while a LED indicator shows the
dispenser status. When dispensing, the LED
blinks green, while a flashing or continuously lit
red LED indicates a power supply failure.

NOTE: Installation instructions are in a separate document,

Part # 3497409.

32
Section 5
Certification Procedures for the Phantom
This section will outline test procedures to validate the performance of the Phantom.

Note: These are the only Allentown-approved test procedures for validating the
performance of the Phantom Animal Transfer Station. Other test procedures may yield
different or inaccurate test results.
Note: The ECM motor is programmed by Allentown to deliver a constant volume of air
throughout the life of the HEPA filters. Any changes to the blower speed control should
be small (less than 5 units). If the cabinet does not balance within 10 units of the
model-specific speed control setting shown in the QuickChart, contact Allentown’s
Product Service Department for assistance.

Accessing the Certifier’s Menu

Note: You will need to access this menu to do any of the following:
• Adjust the blower speed
• To reset the filter gauge
• To calibrate the optional airflow sensor

Adjusting the blower speed

1. With the Phantom operating, press the user menu ( ) icon.
2. The Display will change to the User Menu mode. Press the ▲ or ▼ arrows until
“Cabinet Setup” is selected. Press: “
”
3. The Display will then change to the password mode. In sequence, press:
“1”
“9”
“2”
“5”
“
”
4. The display will change to the speed setting mode. The number displayed is the
speed control setting, in this case a pulse width modulation (PWM) signal that
indicates the percentage of the motor’s duty cycle. The number should range
from 60 to 90 depending on the Phantom model. To increase or decrease the
blower speed, press the ▲ or ▼ buttons, respectively. When the speed control
is set properly, press “
” This will set the controller to its new value, and
change the display to the filter gauge mode.

33
Phantom Filter Gauge Operation and Resetting for
Local Conditions
The Filter Gauge calculates the remaining filter life by measuring and comparing the current
motor speed to the initial speed noted at the factory during assembly, and the calculated
maximum motor speed, using the formula:

100-(100x (current speed-original speed) ) = % filter life left

max. speed-original speed

So anything that changes the motor’s current speed, like:

Blocking the grille.

Raising the air temperature.

Lowering the barometric pressure.

will increase the motor’s speed, causing the Filter Gauge to decrease. Electronic dampening of
the gauge will limit the change in readings to approximately 1%/minute.

Phantom Animal Transfer Stations being installed at altitudes or operating at temperatures

significantly different from those at the time of manufacture (900 +/- 500 ft above sea level, 75o
+/- 5o F) must have their Filter Gauge recalibrated for local conditions. Failure to do so will result
in the users noticing a steady drop in Percent (%) Filter Life remaining as the unit operates.
Below are the instructions on how to correct the Filter Gauge for local conditions.

1. Ensure to correct all measurement equipment for local conditions (temperature, absolute
pressure). Anemometers may not have this ability and might have to be done manually;
whereas, a ShortRidgeTM instrument has a setting to correct for local conditions.
2. As the elevation or the ambient temperature rises, the motor power factor will have to be
reduced to compensate. For an initial certification, the motor speed should be reduced
until it equals the Phantom’s “Initial Motor Speed” as reported on the unit’s test sheet,
plus approximately 10-15 RPM per each additional 1000 feet of elevation.
3. The Phantom MUST be recertified using instruments corrected for local conditions.
4. When the unit is recertified, and operating properly, the certifier MUST RESET THE
FILTER GAUGE, INDICATING A NEW FILTER HAS BEEN INSTALLED.
5. Only by performing Step #4 AFTER THE UNIT IS READJUSTED AND RECERTIFIED FOR
ITS LOCAL CONDITION, will the Filter Gauge register 100% (+/- 2%) during operation.
As the Filters then load, the Filter Gauge will then begin to drop as appropriate.
6. If you do not wish to reset the filter gauge, select the option “Filter not changed”, and
press “Mute/OK”.
7. Either selection will finish the calibration mode.

34
 Lower HEPA Filter Leak Test
All Phantom models were tested to the HEPA Filter Leak Test as described in NSF/ANSI
Standard 49:2010.

Note: Ensure all internal surfaces of the Phantom have been appropriately
decontaminated before proceeding.

1. Turn on the photometer and allow it to operate for a minimum of 5 minutes.

Leave the valve in the “CLEAR” setting.
2. Check the oil level of the generator – it must be within 1/8” of the level line
when the generator is sitting level.
3. Raise both of the sashes to fully open, and lock them in position, as shown in
Figure 4-1.
4. Remove both work surface sections, the prefilter retainer, the prefilter screen
and prefilters, as described in Section 6.
5. Position the aerosol generator so that it discharges the challenge into the
prefilter intake, as shown in Figure 5-2.

Figure 5-2

6. Establish the 100% and 0% concentration levels for the photometer. Refer to the
Phantom QuickChart in Section 1 for aerosol challenge concentration data.
7. Introduce the aerosol into the prefilter intake.
8. Sample the average aerosol concentration downstream of the lower HEPA filter
by inserting the photometer sampling tube into the exhaust outlet on top of the
Phantom.

Acceptance
Average aerosol penetration shall not exceed 0.005%.

35
Upper HEPA Filter Leak Test
All Phantom models were tested to the HEPA Filter Leak Test as described in NSF/ANSI
Standard 49:2010.

Note: Ensure all work area surfaces of the Phantom have been appropriately
decontaminated before proceeding.

Note: You must completely block the exhaust duct of the Phantom before
performing this test, to prevent the release of the challenge aerosol into the
room.

1. Using flexible plastic and duct tape, completely seal the exhaust opening and
damper on top of the Phantom, to prevent the leakage of aerosol into the room.
2. Turn on the photometer and allow it to operate for a minimum of 5 minutes.
Leave the valve in the “CLEAR” setting.
3. Check the oil level of the generator – it must be within 1/8” of the level line
when the generator is sitting level.
4. Remove the worksurfaces, pre-filter bracket, pre-filter screen and pre-filters.
5. Push the Certifier Tube with Orange Cap out of the retainer clip on the
underneath side of the Pre-Filter Support. Pull the Certifier Tube up through the
Opening as shown in Fig. 5-4, and remove the orange cap. CAUTION - do not
pull tube too hard or more than 12 inches up through opening!
6. Connect the generator discharge to the open end of the Certifier Tube.
Figure 5-3

Certifier Tube with Orange Cap

Located under Worksurfaces &
Pre-filters

Figure 5-4

Opening in Pre-Filter Support

Retainer Clip

36
 7. Raise both sashes fully, and lock them in position, as shown in Figure 6-1.

Note: The diffuser screws are secured with a thread compound to prevent them from
vibrating loose during shipment. There may be some resistance the first time the screws
are removed; this is normal. No additional thread compound need be applied.

Figure 5-5

8. Remove the diffuser by removing the 6

Phillips screws that hold the diffuser in
place, as shown in Figure 5-5. This
underside view of the diffuser shows 4 of
the six screws.

9. The Phantom is now ready for the Upper HEPA Filter Leak Test. Set the
photometer sampling valve to “DOWNSTREAM”. Ensure there is a proper vacuum
at the sampling port of the pistol.
10. Open one Laskin nozzle, and ensure it operates at 20 +/- 1 PSIG.
11. Scan the downstream side of the HEPA filter by passing the sampling nozzle of
the gun in slightly overlapping strokes over the entire surface of the filter, with
the sampling port not more than 1 inch from the surface of the filter media. Scan
the entire periphery of the filter and the gasket between the filter and the
Phantom frame. Scan at a traverse rate of 2 inches per second or less.

Figure 5-6

Note: Operation of the photometer may become erratic

when testing the edges of the upper HEPA filter frame, due
to aspiration of room air into the work area. This problem
can be minimized or eliminated by placing the edge of a
sheet of rigid plastic or metal at the edge of the filter gasket
when scanning this area, as shown in Figure 5-6.

Acceptance
Aerosol penetration shall not exceed 0.01%.

Note: ensure the Aerosol Introduction Port and cover are returned to their
original configuration before returning the Phantom to service.

37
Downflow Velocity
All Phantom models have an average downflow velocity of 50-55 FPM.

All readings should be in a plane 4 inches above the bottom edge of the sash, and all
other accessories (except the hand sanitizer) must be removed from the work area
before performing the downflow test. The test grid consists of two rows on a 6 x 6 inch
grid, centered below the upper HEPA filter. When taking readings in the two rows, the
anemometer probe should be pointing toward the nearest side wall, as shown in figure
5-7.

Figure 5-7

Acceptance
Average downflow shall be 50-55 FPM.

Exhaust Volume Calculation - Primary Method

The inflow volume for the Phantoms should be determined by directly measuring the
exhaust volume. This can be accomplished by fabricating an extension duct, at least 16
inches tall, and sealing it to the Phantom’s exhaust outlet, and the intake of a direct
inflow measuring flowmeter. The exhaust damper and blower speed can then be
adjusted to achieve the correct inflow downflow values.
Acceptance
Average inflow shall meet the volumes specified in the QuickCharts under “Exhaust
(Inflow) volume”.

38
Exhaust Volume Calculation - Secondary Method
If the primary method cannot be performed, the secondary inflow calculation method
should be used. The secondary method measures the average downflow velocity with
the exhaust damper completely sealed shut. The blower speed is then adjusted to
deliver the proper average downflow. The damper is then opened to deliver the required
50-55 feet per minute downflow.
NOTE: You must ensure the exhaust damper is completely closed (preferably sealed
with flexible plastic sheeting and duct tape during the initial downflow readings.

1. Completely seal off the exhaust opening at the top of the Phantom.
2. Start the Phantom, and measure the downflow. It should equal the value given
in the QuickChart under “Secondary Inflow Volume – Restricted Exhaust”. Adjust
the blower speed as needed to meet this value.
3. Remove the blockage from the exhaust filter, and perform the downflow velocity
test as described. Adjust the exhaust damper until the average downflow is 50-
55 Feet per minute.

Work Area Air Cleanliness Test (optional)

If the customer wants to verify air cleanliness in the work area, use the following
procedure:

1. Mark test points at the geometric center of the work surface sections, and
midway between the center test point and each side wall.
2. Place the particle counter pickup at a height of 16 inches above the work
surface, pointing into the airflow, as shown in Figure 5-8. Take three samples of
1.0 ft3. Repeat for each test point. Average the results.

Figure 5-8

Acceptance
The average count should be less than 10 particles 0.5um in size per ft3.

39
Noise Level (optional)
The noise level should be measured as described in NSF/ANSI Standard 49:2010.

1. Noise level should be recorded from a single point, on the centerline of the
station, at a position 14 inches above the work surface, and 12 inches from the
front.
2. Take a background reading with the cabinet blower off at the test point. It
should be less than 55 dbA.
3. Start the station blower, and take a sound reading.

Acceptance
Sound levels should be less than 64 dbA when the station is new, and less than 70
dbA when the filters are loaded.

Vibration (optional)
The vibration level should be measured as described in NSF/ANSI Standard 49:2010.

Note: The vibration meter should have a range of 20-20,000 Hz, and have an
output in displacement.

1. Vibration level should be recorded from points on the geometric center of the
work surface sections.
2. Take a background reading with the station blower off at the test point.
3. Start the station blower, and take a vibration reading. Subtract the background
vibration from the value obtained while the Phantom is running to get the net
vibration of the unit.

Acceptance
Net vibration should be less than 0.0002 inches displacement when the station is
new.

Ground Fault Circuit Interrupter (GFCI) Test

(115/100 Volt models only)
Note: The GFCI tester must be able to simulate a fault of 3mA.

1. Place the tester into the Phantom’s outlets. The indicator lights of the tester
should indicate normal function, and the GFCI’s indicator LED should be lit, as
shown in Figure 5-9.
2. Press the test button of the tester. The indicator lights should now indicate the
circuit is inactive, and the GFCI indicator LED should be off.

40
 3. Reset the GFCI by pressing the RESET button on the right outlet. The tester
should again indicate normal operation, and the GFCI indicator LED will
illuminate.

Figure 5-9

GFCI Indicator LED

GFCI Reset Button

GFCI Test Button

Acceptance
The GFCI trips during the simulated failure, and the indicator LED turns off. Pressing
the Reset button returns the GFCI to normal function.

41
Section Six -
Phantom Service Operations
This section reviews the tools needed, and common service operations for the Phantom.

Recommended Tools for Service

The tools needed for most common service operations are:

#2 Phillips Screwdriver or long bit for cordless drill

½-inch Socket with extension and ratchet

7/16-inch socket or nut driver

3/8-inch socket or nut driver

Optional tools that may be needed include:

Cordless screwdriver/drill

Cordless ratchet

Pliers

Note: If you use a cordless drill with an adjustable torque setting, set the torque as low
as possible to properly drive the screw or bolt.

Lifting the Work Surface for Cleaning:

Figure 6-1a

1. Lock both sashes in their

upright position.
2. Grasp one of the work
surface section’s lift tabs,
located near the front
center of the Phantom,
and pivot it up towards the
upright, as shown in Figure
6-1a.

42
 Figure 6-1b
3. Pull the hook off of the magnetic retainer, as
shown in Figure 6-1b.

Figure 6-1c

4. Pull the hook towards the upper end of the

work surface section grille, as shown in Figure
6-1c.

Figure 6-1d

5. Engage the hook completely through the

grille as shown in Figure 6-1d to properly
suspend the work surface for cleaning.
6. Repeat for the other work surface section.
7. When reassembling the unit, place the hook
on the magnetic retainer so that the cable
lays straight, to prevent snagging the cable
during use of the station.

Note: The work surfaces are not interchangeable. They should be oriented with the intake
slots along the uprights, as shown in Figure 6-1a.

43
Work Surface Removal:
1. Standing at the front of the unit, grasp the front edge of one of the work surface
sections, and lift it up until it stops. Pull the work surface section straight out, and lift
up, until the section is at an angle to the unit as shown in Figure 6-2. Slide the
section out of the machine until you can grasp the work surface section on each
side.
2. Repeat for the other work surface section.

Note: The work surfaces are not interchangeable. They should be oriented with the
intake slots along the uprights, as shown in Figure 6-2

Figure 6-2

First, grasp the front of the

work surface section, lift
slightly, and pull it out
several inches.
Drain Valve
Then, lift the front edge of
the section up, and pull it
out, until you can get a
secure grip on both sides.

44
Optional Trespa® Work Surface Removal:
1. Standing at the front or back of the unit, grasp the handle on the outside edge of
one of the work surface sections, and lift it up, until the section is at an angle to the
unit as shown in Figure 6-2. Grasp the front (or back) edge of the work surface, and
lift it up and out of the unit.
2. Repeat for the other work surface section.

Note: The work surfaces are not interchangeable. They should be oriented with the
intake slots along the uprights, as shown in Figure 6-2

Figure 6-2

First, grasp the handle on

the outside edge of the
work surface section, lift
slightly, and then grasp the
front edge.

Then, lift the section up,

and pull it out.

45
Prefilter Screen and Prefilters
Note: The prefilter screen and prefilters may be contaminated with allergenic material.
Take appropriate precautions when removing and handling the prefilters to prevent
exposure. The prefilters are disposable and cannot be completely cleaned.

Note: The prefilter screen may be cleaned using a vacuum cleaner. The vacuum must
be fitted with an appropriate exhaust filter. While this will improve prefilter performance,
it will not completely restore the prefilter’s performance.

1. Remove the work surface as described earlier.

2. Lift up the prefilter retainer frame until you can access the prefilter screen, and the
prefilters, as shown in Figure 6-3.
3. Replace the prefilter elements, ensuring the airflow direction arrow on the prefilter
frame points down.

Figure 6-3

Prefilter Retainer Frame

Prefilter Screen

Drain Valve

46
Exhaust Damper Adjustment
The exhaust damper locking nuts are located on the damper blade, along its center, as
shown in Figure 6-4. With a pencil or marking pen, mark a line along one of the damper
blades to use as a starting reference point. Using a 3/8-inch nut driver or socket and
ratchet, slightly loosen both nuts, and slide the damper open or closed to increase or
decrease the exhaust (inflow) volume. Check the exhaust volume. When the volume is
correct, retighten the nuts.

Figure 6-4

Damper Locking Nuts

Mark showing starting

position

47
HEPA Filter Replacement
CAUTION: The cabinet must be properly decontaminated before servicing the supply
HEPA filter. Following replacement of a HEPA filter, the cabinet must be recertified.

CAUTION: HEPA filters can be awkward to handle and heavy. Use appropriate lifting
techniques to remove and handle it. Use two people to remove the larger filters if
possible.

To Remove the Lower HEPA Filter:

1. Unplug the station.
2. Loosen all of the Phillips screws on the lower rear panel. Remove all of the screws
except two screws on the top center of the panel. This will support it.
3. While supporting the bottom of the panel, remove the last two screws and pull the
panel away from the unit, as shown in Figure 6-5.
Figure 6-5

4. Locate the plenum lift bolts. There are two on the left side (only one bolt on left side
in Phantom Mini), as shown in Figure 6-6, and one on the right, shown in Figure 6-7.
Using a ½ inch ratchet wrench or socket, tighten these bolts (turn them clockwise when
viewed from overhead), until the plenum has lifted approximately ¼ of an inch (6 mm).
Tighten each bolt several turns, and then repeat for the next bolt, until the plenum has
been lifted as needed.

48
 Figure 6-6

Plenum Lift Bolts

(Only one bolt
on left side in
Phantom Mini)

Figure 6-7

Plenum Lift Bolt

4. Pull the Lower HEPA filter straight out of the unit.

NOTE: If the HEPA filter gasket sticks to the lower shelf of the Phantom, it can be
released by gently prying the lower edge of the filter frame away from the lower shelf,
using a putty knife or large flat bladed screwdriver, as shown in Figure 6-8.

49
 Figure 6-8

Gently pry along this

edge (if needed)

Then pull the lower

filter straight out

5. Pull the exhaust HEPA filter straight out of the cabinet.

To Install a Lower HEPA Filter:

1. Install a new supply HEPA filter by pushing it straight into the cabinet, ensuring
that it is correctly oriented, and that the filter is centered on the filter shelf.
2. Use a 1/2-inch socket or wrench to sequentially loosen the three plenum lift bolts
located as noted in Figures 6-6 and 6-7. When properly positioned, the plenum
box will be aligned with the HEPA filter frame. Continue to loosen the bolts until
the plenum contacts the HEPA filter and has slightly compressed the filter gasket.

NOTE: The lift bolts should only be tightened enough to ensure a proper seal
of the supply HEPA filter. At maximum tightness, the supply filter's gasket
should be compressed to less than 50% of its original thickness. NEVER
tighten the locking bolts beyond this setting.

3. Install the lower rear cover, uniformly tightening the screws on the cover until
the gasket has formed a proper seal.
4. Plug in the station and recertify it before use.

50
To Remove the Upper HEPA Filter:
1. Unplug the station.
2. Loosen all of the Phillips screws on the upper front panel. Remove all of the screws
except two screws on the top center of the panel. This will support it.
3. While supporting the panel, remove the last two screws and pull the panel away
from the unit, as shown in Figure 6-9.
Figure 6-9

4. Loosen all of the Phillips screws on the upper filter panel. Remove all of the screws
except two screws on the top center of the panel. This will support it.
5. While supporting the panel, remove the last two screws and pull the panel away
from the unit, as shown in Figure 6-10.
Figure 6-10

51
6. Lift and lock one sash in the upper position. Locate the six Phillips screws that hold
the down flow diffuser in place. Remove all of the screws and lower the diffuser out
of the station.
7. Locate and remove the six Phillips screws that secure the upper HEPA filter clamps,
as shown in Figure 6-11.
Figure 6-11
Three of the HEPA Filter Clamp Bolts

8. Swing the filter clamp brackets away from the HEPA filter frame, as shown in Figure
6-12.
Figure 6-12

Note - The Phantom Mini has an additional Air Divider that must be removed before
HEPA Filter can be removed. The Air Divider is located above the center of the filter.
Remove the two locking nuts holding the Air Divider to the underneath side of the top
roof to remove the Air Divider. Replace the Air Divider and secure the two locking nuts
after new HEPA Filter is installed.

52
9. Carefully lift the upper HEPA filter and pull it out of the station.
NOTE: Use caution when removing and installing the upper HEPA filter,
particularly around the screws in front of the filter, as shown in Figure 6-13.
Figure 6-13

To Install the Upper HEPA Filter:

1. Install the new upper HEPA filter, avoid damaging the filter on the screws during
installation. Ensure the filter is centered on the upper filter shelf.
2. Reinstall the upper filter brackets, and retighten the 6 screws securing them.
3. Reinstall the down flow diffuser, and lower the sash.
4. Reinstall the filter panel and front cover. Plug the Phantom back into the electrical
outlet, and have the unit recertified before use.

53
Motor/Blower Replacement (Phantom & Phantom-L)
Note: Some surfaces of the cabinet must be properly surface decontaminated
before servicing the motor/blower.

Caution: The plenum assembly is heavy. Use at least 2 people to remove and
reinstall the plenum.

Note: The cabinet blower motor's bearings are sealed and require no
lubrication. DO NOT attempt to lubricate them.
To replace the Motor/Blower:

1. Unplug the cabinet.

2. Remove the lower back panel as shown in Figure 6-5.
3. Disconnect both motor connectors from the motor. The 5-pin power connector,
located closest to the blower, is released by pressing the locking ears on either
side of the connector. The 16-pin data connector, located furthest from the
blower, is released by pressing the single locking ear located on the inside center
surface of the connector body. The connectors are shown in Figure 6-14.
Figure 6-14

ECM Data Connector Release Tab

ECM Power Connector Release Tabs

4. Using a 1/2-inch socket, sequentially tighten the 3 plenum lift bolts shown in
Figures 6-6 and 6-7.
5. Remove the lower HEPA filter, as described earlier in this section.
6. Lock one sash in the upper position and remove the work surfaces, the prefilter
retainer, the prefilter screen and prefilters.

54
7. Using a Phillips screwdriver, remove the three screws securing the hydraulic lift
system to the top of the plenum, as shown in Figure 6-15.

Figure 6-15

8. Using twine or wire, wire the hydraulic pump to the prefilter support screen so
the pump will be attached to the screen when the plenum is lowered.
9. While supporting the plenum, sequentially loosen the three plenum lift bolts until
the plenum is released from the bolts. Set the plenum on top of the Lower HEPA
filter shelf.
10. Note the orientation of the motor/blower assembly before removing the six
screws securing it to the top of the plenum, as shown in Figure 6-16

55
 Figure 6-15

The motor/blower assembly is heavy. Handle with care.

11. Lift the motor/blower assembly straight out of the plenum.
12. Remove the motor protective cover (white round plate) from the motor by
removing the two black bolts. Attach the cover to the new motor befor installing
it in the plenum.
13. Reassemble the unit by reversing the disassembly steps.

56
Motor/Blower Replacement (Phantom Mini)
Note: Some surfaces of the cabinet must be properly surface decontaminated
before servicing the motor/blower.

Caution: The plenum assembly is heavy. Use at least 2 people to remove and
reinstall the plenum.

Note: The cabinet blower motor's bearings are sealed and require no
lubrication. DO NOT attempt to lubricate them.
To replace the Motor/Blower:

1. Unplug the cabinet.

2. Remove the lower back panel as shown in Figure 6-5.
3. Disconnect the motor harness from the main wiring harness as shown in Figure
6-16 below.
Figure 6-16

Blower Motor
Assembly

Motor Harness

4. Using a 1/2-inch socket, sequentially tighten the 2 plenum lift bolts.

5. Remove the lower HEPA filter, as described earlier in this section.
6. Remove the four Plenum Support Brackets from the far corner of the cabinet
(shown in Figure 6-17), and place them underneath each corner of the Plenum.

57
 Figure 6-17

Plenum

Plenum
Support
Brackets

7. Lower the Plenum down onto the Plenum Support Brackets by turning the Lift
Bolts counterclockwise. Then remove the Plenum Support Bolt located inside the
left and right side of the Plenum (one bolt per side). See Figure 6-18.
Figure 6-18

Plenum

Plenum
Support
Bolt (Left)

Plenum
Support
Brackets

58
8. CAUTION -- Plenum is HEAVY!!! Using safe lifting practices, slide the Plenum out
of the cabinet. It is helpful to clamp the Plenum Support Brackets in place before
removing the Plenum, but not necessary. This prevents the Brackets from falling
over.
9. Remove the screws and Attachment Plate holding the Blower Assembly to the
Plenum. Install new Blower Assembly, and replace screws and Plate. See Figure
6-19 below.
Figure 6-19

Blower
Assembly

Attachment Plate

10. Perform these steps in reverse order to reassemble the unit. Perform
appropriate recertification of the HEPA Filter integrity. Consult facility safety
officer to determine what appropriate recertification is necessary.

59
Section Seven –
Electrical System Service Operations

Fluorescent Lamp
Lamp Identification
All Phantoms use dual fluorescent lamps. The lamp information is shown in Table
7-1. The code of the lamp part number is as follows:

F25T8 TL741
F = fluorescent lamp
25 = the lamp Wattage
T8 = the lamp mounting configuration
TL741 = the phosphor used in the lamp

Note: The phosphor of the lamp determines the color and intensity of
the lamp. Not matching the phosphor may affect the quality and/or
color of the light.

Table 7-1

Fluorescent Lamp Specifications

Model Phantom Mini Phantom Phantom L

Fluorescent Lamp Data
Fluorescent Lamps (2 each) F17T8 TL741 F25T8 TL741 F32T8 TL741
Fluor. Lamp Allentown Part # 9721902 9721901 9721900

Changing the Fluorescent Lamp

1. Unplug the station or turn the System Reset Switch, located on the top of the
electronics module, off.
2. Lift both sashes, and lock them in the up position.
3. Working from the opposite side of the station, remove each fluorescent lamp by
rotating it 90 degrees and lowering it straight down and out of its sockets.
4. Install new lamp by reversing the removal procedure.

60
Electronics Module Access
The Electronics module is located on the top right side of the cabinet. To access the
module, do the following:

1. Unplug the Phantom.

2. Remove the two Phillips screws that secure the module.
3. Tip the module on its side, and secure it so it does not fall.

Electronic Module Component Identification

The Electronics module contains the circuit breaker(s), the power supply board, the
fluorescent ballast, cord reel (on 115 VAC models) and the relays for the lights and the
lift system. These items are shown in Figure 7-1.

Figure 7-1

Fluorescent Ballast

Cord Reel (115 Volt)

Light and Lift System Relays

Circuit Breaker(s)

System Reset Switch

Power Supply Board

61
Circuit Breaker
Resetting a circuit breaker
To reset a circuit breaker, depress the white circuit breaker button until it sets.

Circuit Breaker Specifications

Circuit breaker specifications are shown in Table 7-2, below.

Table 7-2
Circuit Breaker Specifications, 100/115 VAC

Model Phantom Mini Phantom Phantom-L

Motor/Light Breaker Rating, 15 15 15
Amps
Motor/Light Breaker, Allentown 1327207 1327207 1327207
Part #
Motor/Light Breaker, 1600-037-150-007 1600-037-150-007 1600-037-150-007
Mechanical Products Part #

Circuit Breaker Specifications, 230 VAC

Model Phantom Mini Phantom Phantom-L

Motor/Light Breaker Rating, 8 8 8
Amps (2 each)
Motor/Light Breaker, Allentown 1327208 1327208 1327208
Part #
Motor/Light Breaker, 1600-037-080-007 1600-037-080-007 1600-037-080-007
Mechanical Products Part #

Testing a circuit breaker

Note: If the breaker is tripped (white button is extended), press the reset button
of the breaker. If it does not reset smoothly, the breaker has failed and must be
replaced.

1. With the breaker reset, unplug the Phantom.

2. Remove the two Phillips screws that secure the module.
3. Tip the module on its side to access the breaker(s).
4. Using a continuity meter, check the continuity (resistance) across the
terminals of the breaker being tested.
5. The resistance across the breaker should not exceed the resistance noted
when the meter probes are connected to each other.

62
 Replacing a circuit breaker
1. Unplug the Phantom.
2. Remove the Phillips screws that secure the module.
3. Tip the module on its side to access the breaker(s).
4. Disconnect the wires connected to the breaker terminals.
5. Using a pair of pliers, loosen the chrome ring nut outside of the reset button.
Remove the ring nut, and pull the breaker out of the electronics module.
6. Install the new circuit breaker(s) by reversing the above steps.

Power Supply Board Service Operations

The Power Supply and relay boards are considered a single part, Allentown part number.
3842900.

Fuse Testing & Replacement

The Power Supply Board is protected by an integral 5 x 20mm, fuse, rated at 2.5
Amps at 250 volts, as shown in Figure 7-2.

The fuse is tested with a standard continuity meter. Any resistance across the
fuse indicates a defective fuse and should be replaced.

Figure 7-2

Power Supply Fuse

63
Wiring Diagrams -115 VAC Models

64
Wiring Diagrams -230 VAC Models

65
 Section Eight –
Phantom Accessories

Installing an End Shelf - Part # 3496100

1. Ensure that the shelf kit you have is the proper one –
o Part # 3496100.
2. Remove and save the four screws in the threaded inserts on the right side vertical
upright as shown.
3. Open the shelf brackets,
and lock them in position
as they would be when the
shelf is upright. Align the
holes in the shelf bracket
assembly with the
corresponding holes in the
upright.
4. Secure the shelf to upright
by installing and tightening
the four screws removed
in step #2.

66
Installing a Side Shelf - Part # 3496200, 34963000
NOTE: It is not recommended to install more than 1 side shelf on the front or
back of the Phantom ATS. Installing a left and right shelf will not allow
enough room for the operator to work in the unit with both shelves in the
upright position.

1. Ensure that the shelf kit you have is the proper one –
o Kits for mounting on the front side (the side with the work surface overhang)
are Part # 3496200.
o Kits for mounting the shelf on the back side of the Phantom are
Part # 3496300.
2. Choose whether the shelf should be on the left or right side of the unit.
3. Remove and save the four
screws in the threaded inserts
on the appropriate side of the
lower panel.
4. Open the shelf brackets, and
lock them in position as they
would be when the shelf is
upright. Align the holes in the
shelf bracket assembly with
the corresponding holes in the
lower panel.
5. Secure the shelf to lower panel
by installing and tightening the
four screws removed in step
#3.

67
Installing the Handle - Part # 3496700
1. Ensure that the kit you have is the proper one –
o Part # 3496700.
Figure 1
2. Unplug the station.
3. Raise and lock both sashes in their
up position.
4. Remove the stainless steel right side
inner wall by removing the six
screws that secure it to the upright,
as shown. Save these screws for
reassembly of the panel.

NOTE: the electrical outlet and the

touchpad control circuit board are
wired to this panel. Use caution when
removing it from the upright.

5. Locate and remove the two plastic knockouts on the upright by pressing them out
from the inside of the upright.
6. Using the supplied screws and lock washers, tighten the handle screws to the handle.
7. Replace the inner wall and ensure all of its screws are properly tightened.
8. Plug the unit back into electrical service, and the unit is ready for use.

68
Installing the Trespa® Work Surfaces –
Part # 3496800, 3496900, 3475300
1. Ensure that the kit you have is the proper one –
o Part# 3496800 for the Phantom L
o Part# 3496900 for the Phantom
o Part# 3475300 for the Phantom Mini
2. Lift and lock both sashes into their up position.
3. Remove the existing work surfaces. Save them for possible reuse later.
4. Remove the two (2) work surface support cables located on the Sash Stop Bracket
by the upper diffuser.
5. Remove the prefilter retainer. You will need to modify it:
a. Install the Trespa® work surface brackets in the corresponding holes in the
prefilter retainer, orienting the brackets with their flat surfaces above the
prefilter retainer, as shown in Figure 1. Use the larger machine screws and
nylock nuts to secure the brackets. Install the screws such that the nuts are on
the inside of the prefilter retainer, as shown.
Figure 1
Screws

Nuts

Figure 2
6. Install the stainless steel grilles
on the front and back edges of
the work surface pan. Ensure
that the tab on the inside of the
grille properly engages the edge
of the work surface pan, and is
pressed down completely into
position as shown in Figure 2.

69
7. You will need to finish assembling the Trespa® work surfaces:

Figure 3

a. Put the handles through the work

surfaces as shown in Figure 3. Secure
the handles by threading the smaller
machine screws, with flat washers on
them. into the bottom of the handles.
Securely tighten the screws.

Figure 4

8. Position the Trespa® work surfaces

between the grilles, ensuring that the
slots on the side of the work surfaces
are correctly oriented, as shown in
Figure 4.

Figure 5
Work Surface Removal:
3. Standing at the front or back of
the, grasp the handle on the
outside edge of one of the work
surface sections, and lift it up,
until the section is at an angle to
the unit as shown in Figure 5.
Grasp the front (or back) edge of
the work surface, and lift it up and
out of the unit.
4. Repeat for the other work surface
section.

Note: The work surfaces are not interchangeable. They should be oriented with the
intake slots along the uprights, as shown in Figure 5.

70
Installing the Hand Sanitizer - Part # 3497400
1. Ensure that the kit you have is the proper one –
o Part # 3497400. Figure 1
Note: Diffuser removed for clarity
2. Raise and lock the
sashes in their upper
position.
3. Remove and discard
the two screws in the
threaded inserts on the
inside left side wall as
shown in Figure 1.
4. Connect the sanitizer
to electrical power by
plugging the sanitizer
power cord into the
jack located on the
bottom of the upper filter shelf as shown.
5. Align the holes in the sanitizer bracket assembly with the corresponding holes
in the side wall.
6. Secure the bracket to the side wall by installing and tightening the two
screws included in the shelf kit.
7. Install the basin in the notches located in the bottom of the dispenser bracket
as shown.

Installing the Sanitizer Cartridge

1. Open the dispenser by depressing the stainless steel bracket above the key
slots shown in Figure 2, and gently pressing downward.
2. Hold the cover at the top, and gently swing it downward towards the center
of the station’s work area. The cover
hinges at the bottom of the dispenser. Figure 2
3. Place the soap cartridge in the top of
the dispenser, with the pump facing the
inside of the station, and pointing
downwards.

71
4. The pump will easily fit into the grove on the control box. Ensure that the
pump’s “lever” is towards the bottom of the pump, and just above the tip of
the pump nozzle.
5. Close the dispenser cover. The indicator LED will alternately blink green and
then red three times. The dispenser is now ready to use.

Testing the Hand Sanitizer

1. Place your hand(s) beneath the dispenser, within 3 inches (8 cm) of the
sensor, located at the bottom front of the dispenser. The dispenser will
dispense approximately 1 ml of sanitizer into your hand(s).

Adjusting the Hand Sanitizer Sensitivity

1. If the hand sanitizer is too sensitive to your hand placement, open the
dispenser cover as described earlier.
2. Locate the black sticker located near the safety switch, as shown in Figure 2.
3. Carefully peel back the sticker, and turn the sensor adjustment screw slightly
counterclockwise.
4. Close the dispenser cover, and retest the sanitizer operation. If it is still too
sensitive, repeat steps 1-3 above.

Using the Hand Sanitizer

1. When dispensing, the LED blinks green, while a flashing or continuously lit
red LED indicates a power supply failure.

72
 Installing a Foot Rest - Part # 3498200,
3498201, 3498202
1. Ensure that the shelf kit you have is the proper one –
o Part# 3498200 for the Phantom
o Part# 3498201 for the Phantom-L
o Part# 3498202 for the Phantom Mini
2. Remove all components from the shipping carton, and remove all packaging
materials from the components.

Foot Rest
Bushing Assy.

Mounting Acorn Nut

Bracket

Washers

Screw

3. Install two (2) Mounting Brackets onto Caster Support Tubes as shown in illustration
above.
4. Install Washers onto Screw in the order shown above (the smallest washer is a lock
washer).
5. Lay Foot Rest Assembly on floor between Caster Support Tubes, and insert the
Bushing in both ends as shown above.
6. Slide Screw with Washers through Mounting Bracket, then lift Foot Rest Assembly
and slide Screw through Bushing installed in Foot Rest Assembly as shown above.
7. Secure with Acorn Nut, and repeat Step #6 for other side of Foot Rest.
8. Tighten both Acorn Nuts while holding Screw stationary with Phillips head
screwdriver until securely fastened.
9. Check operation of Foot Rest by rotating up and then back down.

73
Section Nine –
Troubleshooting
Refer to the following table if the Animal Transfer Station fails to operate properly. If
the suggested corrective actions do not solve the problem, contact Allentown for
additional assistance.

PROBLEM CAUSE CORRECTIVE ACTION

Phantom display, Unit not plugged into Plug the Phantom into appropriate
blower and lights outlet electrical service
won’t turn on

Circuit breakers Reset circuit breakers

tripped

Blower won’t turn Blower wiring is Inspect blower wiring

on but lights work disconnected

Blower motor is Replace blower motor

defective

Touchpad is defective Replace touchpad

Phantom blower Lamp(s) not installed Inspect lamp installation

turns on but lights correctly
don’t work
Lamp(s) defective Replace lamp(s)

Lamp wiring is Inspect lamp wiring

defective

Defective lamp Replace lamp ballast

ballast

74
PROBLEM CAUSE CORRECTIVE ACTION

Slight decrease in Prefilter loading Check the prefilters for obstruction(s)

filter gauge reading replace if necessary

HEPA filter loading The Filter Life Gauge will gradually

decrease as the unit is used

Blockage of the Ensure that the exhaust outlet and

intake slots or intake slots are not blocked or restricted
exhaust outlet

Contamination of Improper technique See “Use of the Phantom” section in

work in the or procedure for the the manual
Phantom Phantom

Restriction of the Ensure that all return air slots and the
intake slots – exhaust outlet are unobstructed
blockage of the
exhaust outlet

External factors are See “Installation” section of this

disrupting the manual
Phantom’s airflow
patterns or acting as a
source of
contamination

Phantom is out of Have the Phantom recertified

adjustment/HEPA
filter(s) are defective

Lift System does not Thermal shutdown Do not use lift system for 10 minutes
work from overuse

Touchpad is defective Replace Touchpad/Control board

Assembly

Lift system is Replace lift system

defective

75
Section Ten –
Replacement Parts
Illustration 11-1 indicates the location of the following service parts:

Phantom Replacement Parts

Item Quantity Part No. Description
Required
1 1 3838502 Upper HEPA Filter, Phantom
1A 1 3838503 Upper HEPA Filter, Phantom-L
1B 1 3707901 Upper HEPA Filter, Phantom Mini
2 1 3498100 Prefilter Screen, Phantom & Phantom-L
2A 1 3498101 Prefilter Screen, Phantom Mini
3 2 3768904 Prefilter, Phantom & Phantom-L
3A 1 3768905 Prefilter, Phantom Mini
4 1 3496500 Blower Motor Assembly
5 1 3493600 Lower HEPA Filter, Phantom
5A 1 3493601 Lower HEPA Filter, Phantom-L
5B 1 3493602 Lower HEPA Filter, Phantom Mini
6 2 9721901 Lamp, Fluorescent Phantom (not shown)
6A 2 9721900 Lamp, Fluorescent Phantom-L (not shown)
6B 2 9721902 Lamp, Fluorescent Phantom Mini (not shown)

Figure 10-1

76
Section Eleven –
Dimensions

Phantom & Phantom Mini

Figure 11-1

Model A B
Phantom 54.1” 44.5”
(1374mm) (1131mm)
Phantom 44.1” 34.5”
Mini (1120mm) (876mm)

77
Phantom-L
Figure 11-2

78