Machines Lab Report
Machines Lab Report
UNIVERSITY
College Engineering
Group Members ID
1. Anwar Abdela……………………ETS0207/14
2. Arsema Elias……………………. ETS0218/14
3. Aryam Ezra …………………….. ETS0220/14
4.Aschalew Girma…………………ETS0221/14
5. Awel Yasin……………………….ETS0227/14
6. Ayana Samuel…………………...ETS0230/14
7. Ayantu Dejene…………………...ETS0231/14
8. Birhanu Matebe…………………..ETS0364/14
Laboratory Number - I:- Operating Of Single Phase Transformer and Measuring its Parameters. 1
Laboratory Number - II:- Single Phase Transformer Testing.......................................................... 7
Open circuit test......................................................................................................................... 7
Short circuit test....................................................................................................................... 10
Laboratory Number - III:- Single Phase Transformer on the load test.......................................... 13
1. Transformer on resistive load............................................................................................................ 14
2. Transformer on capacitive load............................................................................................15
3. Transformer on Inductive Load........................................................................................... 16
Laboratory Number - IV:- Three-Phase Transformer Testing....................................................... 19
NO-LOAD TEST OF A THREE-PHASE TRANSFORMER.............................................................. 19
SHORT-CIRCUIT TEST OF A THREE-PHASE TRANSFORMER.................................................. 24
Laboratory Number - I:- Operating Of Single Phase
Transformer and Measuring its Parameters
Objectives:
➢ To understand how single-phase transformers operating and measure its parameters
➢ To determine the transformer turns ratio
Technical specification:
The DL10103ET single-phase transformer will be investigated in this lab. It is a step-down
transformer having the following technical features.
✓ Rated power: 50VA
✓ Rated frequency: 50Hz
✓ Primary: 48V/1.1A with center taps 42V/1.1A,24V/1.1A
✓ Secondary: 12V/2.2A
✓ Tertiary: 12V/2.2V
✓ Number of turns:N1=170 or 73, N2=N3=51
Procedure:
1. Rated Quantities
From the transformer nameplate, rated values of S1, V1, and V2 were noted and used to
calculate the rated maximum currents for the ammeters on the primary and secondary sides so as
to not exceed these values.
2. Resistance Measurements
Using an ohmmeter, measure the resistance of the transformer primary (R1), secondary (R2) and
tertiary (R3) Windings.
R1 = 1.5 Ω
R2 = 0.5 Ω
R3 = 0.5 Ω
1
3. Turns ratio
The turn’s ratio of a transformer is equal to the ratio of primary and secondary voltages at no
load
𝑁𝑝 𝑉𝑝𝑜
𝑎 = 𝑁𝑠
= 𝑉𝑠𝑜
Result:
No N1 N2 N3 N1/N2 N1/N3 Vpo Vso1 Vso2 a=Vpo/Vso1 a=Vpo/Vso2
● The supply was connected to terminals 1.3(B) and 1.4(C) of the primary terminals of
the transformer and the input was adjusted between 0 - 14V. The terminals 2.2(3) and
3.1(4) were also connected as shown in figure 2 and the output voltage had to be
measured across terminals 2.1(1) and 3.2(2) using AC Voltmeter.
● The values were recorded in table 2 given below:
2
Result:
Discussion:
Compare the calculated and measured values for the turns ratio. What do you understand
from this lab? And what kind of transformer is it?
Comparison of Calculated and Measured Turns Ratio:
After conducting the turns ratio test, the calculated turns ratio and the measured values are
close together, which indicates that the transformer is operating within the expected
range and its windings are properly designed.
Understanding from the Lab:
By comparing the calculated and measured turns ratio, the measured turns ratio is higher
than the calculated turns ratio, it suggests a voltage rise or a fault in the secondary
winding. These differences can help diagnose problems and determine the overall
health of the transformer.
● Based on these specifications, the DL10103ET transformer is a step-up transformer
3
4. Current Transformation Ratio
The turns ratio of a transformer is equal to the ratio of primary and secondary current values at
no load
𝐼𝑝(𝑡) 1
𝐼𝑠(𝑡)
= 𝑎
➢ Starting from Vpo=0---10V turn the variac knob was slowly increased the input voltage
in the step of 2V and was recorded Ip, Is1 (t), and Is2(t) then we were able to determine the
turns ratio in the given table
4
Result:
No N1 N2 N3 N1/N2 N1/N3 Vpo Ip Is1=I2 Is2=I3 1/a=Ip/Is1 1/a=Ip/Is2
➢ The supply was connected to terminals 1.3(B) and 1.4(C) of the primary terminals of
the transformer and the input was adjusted 0—10V. The terminal 2.2(3) and 3.1(4) was
also connected as shown in figure 4 so the output voltage has to be measured across
terminals 2.1(1) and 3.2(2) using AC Voltmeter. The values were recorded in the table
below
5
Result:
Discussion:
➢ Compare the calculated and the measured values for the turns ratio or transformer ratio.
What do you understand from this lab? What kind of transformer is it in terms of
number of phases, cooling and design or construction?
In a step-up transformer, the primary coil has fewer turns than the secondary coil. When
an alternating current (AC) passes through the primary coil, it generates a changing
magnetic field in the core of the transformer. This changing magnetic field induces a
voltage in the secondary coil according to the turn’s ratio of the transformer.
6
Laboratory Number - II:- Single Phase Transformer Testing
Objectives
Technical specification
Procedure
1. Rated Quantities
From the transformer nameplate, the rated values were noted of apparent power(S1), Primary
voltage (V1), and Secondary voltage(V2). The rated maximum currents were calculated for the
ammeters on the primary and secondary sides that do not exceed these values.
7
2. Measurement of primary resistance
A DC ohmmeter was connected across the primary terminals and the primary resistance (Rp)
was recorded.
3. Purpose of test
The purpose of the no-load of the transformer is to determine the iron losses due to hysteresis,
eddy currents and magnetization currents. The transformer's secondary winding should be
open-circuited and the Primary winding should be connected to a full-rated line voltage (figure
1).
The primary current on no load is usually less than 5% of the full load. So copper loss is
very small than the primary loss (Io2R) or full load and therefore can be neglected. Hence the
wattmeter readings give the core loss Po of the transformer.
6. When the above circuit has been realized, the DL10100TABE module is switched on and the
transformer was supplied with different voltage values. Then input voltage (Uoc), input current
(Ioc), and input power (Poc) to the transformer were measured.
8
Result:
7. Measurement table
No Uoc(V) Ioc(A) Poc(W) Cos(Фo)
1 5 0.01 0 0
Discussion:
What do you understand from open circuit testing?
Core Loss Measurement: The open-circuit test helps in determining the core losses (iron losses)
of the transformer, which include hysteresis and eddy current losses. These losses occur in the
core due to the alternating magnetic field, even when there is no load connected.
Efficiency Calculation: By knowing the core losses, it's possible to calculate the transformer's
efficiency at various load levels. Efficiency is crucial for determining the overall performance
and economic viability of the transformer.
Voltage Regulation Analysis: The open-circuit test helps in evaluating the transformer's voltage
regulation characteristics. Voltage regulation refers to the ability of the transformer to maintain
the secondary voltage within specified limits under varying load conditions. The core losses
determined from this test contribute to the voltage regulation calculations.
Exciting Current Measurement: Exciting current, which flows through the primary winding
due to the magnetizing component of the transformer's current, is also measured during the
open-circuit test. This information is important for understanding the magnetizing characteristics
of the transformer.
9
Short circuit test
Procedure
1. Rated Quantities
From the transformer nameplate, rated values were noted of apparent power(S1), Primary
voltage (V1), and Secondary voltage(V2). The rated maximum currents were calculated for the
ammeters on the primary and secondary sides that do not exceed these values.
The short circuit test of the transformer consists of determining the copper loss, besides inferring
the elements required for the evaluation of the voltage variation. The transformer’s secondary is
closed in a short circuit (Figure 3) and the Primary winding is connected to a fairly low-voltage
source. So that the input voltage is adjusted until the current in the short-circuited windings is
equal to its rated value.
3. Excitation current
Excitation current is negligible since the input voltage is very low. Thus, the voltage drop in the
excitation branch can be ignored. All the voltage drops can be attributed to the series elements in
the circuit.
10
5. When the above circuit has been realized, the DL10100TABE module is switched on and the
transformer is supplied with decreasing current values, starting from a value slightly greater than
the rated current.
N.B:-At the same time, the instrument readings were noted with a speed enough not to
significantly heat the windings.
6. Input voltage or the primary voltage (Vsc), input current or the primary current (Isc), and input
power (Psc) to the transformer were measured.
Result:
Measurement table
No Isc(A) Vsc(V) Psc(W) CosФ
Discussion:
What do you understand from short circuit testing?
Equivalent Series Impedance (Zeq): Short-circuit testing helps in determining the equivalent
series impedance of the transformer. This impedance consists of both the resistance and
reactance of the transformer's windings and other components. The equivalent series impedance
is crucial for analyzing the transformer's performance, fault calculations, and designing
protection systems.
11
Copper Losses Measurement: During short-circuit testing, the current flowing through the
short-circuited secondary winding causes copper losses in the transformer's windings. By
measuring these losses, it's possible to assess the transformer's efficiency and the amount of
power dissipated as heat under short-circuit conditions.
Voltage Regulation Analysis: Short-circuit testing provides valuable information about the
transformer's voltage regulation characteristics under short-circuit conditions. Voltage regulation
refers to the ability of the transformer to maintain the secondary voltage within specified limits
when subjected to varying loads. Understanding the voltage regulation during short-circuit
conditions helps in designing systems to maintain voltage stability during faults.
12
Laboratory Number - III:- Single Phase Transformer on the
load test
Objectives
➢ To perform the on-load transformer circuit tests.
➢ To observe the effect of resistive, capacitive, and inductive load on power factor, current,
power, and voltage.
transformer.
Technical specification
The DL10103ET single-phase transformer will be investigated in this lab.
✓ Secondary: 12V/2.2A
✓ Tertiary: 12V/2.2V
13
Procedure
1. Transformer on resistive load
1. Rated Quantities
From the transformer nameplate, note the rated values of apparent power(S1), Primary voltage
(V1), and Secondary voltage(V2). The rated maximum currents were calculated for the ammeters
on the primary and secondary sides do not exceed these values.
2. The apparatus was connected as shown in Figure 1. The rated input voltage was applied to the
primary winding and input voltage, current, and power and output voltage, current, and power
were measured.
3. The switch was connected at point A and tthe required values were recorded in the table 1
below.
5. Supply voltage: AC, 0-48V,5A Ammeters for ac measurement 1-5A range for I1 and I2
Voltmeters for ac measurement 50V range for U1 and U2 Wattmeter 1-10A/50V range U2-I2
function Load Resistance(R), Capacitance(C) and inductance (L).
6. Set the input voltage V1=42V, The data in the table 1 was completed
7. The parameters of the power factor were determined using the formula given in
the theoretical part.
14
𝑉𝑠(𝑛𝑜 𝑙𝑜𝑎𝑑) − 𝑉𝑠(𝑓𝑢𝑙𝑙 𝑙𝑜𝑎𝑑)
𝑉𝑅(%) = 𝑉𝑠(𝑓𝑢𝑙𝑙 𝑙𝑜𝑎𝑑)
𝑥 100%
2.1 Procedures 2-8 were repeated for the circuit given in Figure 2 below by connecting
a capacitive load by placing the switch at position B and the values were recorded in
Table 2.
15
No Load V1(V) I1(A) P1(w) Cos(Ф1) V2(V) I2(A) P2(W) Cos(Ф2) VR(%) η(%)
3.1. Procedures 2-8 were repeated for the circuit given in Figure 3 below by connecting
an inductive load by placing the switch at position C and the values were recorded in
Table 3.
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➢ What do you understand from this laboratory session?
Table 1 (Resistive Loads)
Load Characteristics:
● Resistive loads (R1 to R6) have a power factor (Cos(Φ1)) close to 1, indicating that the
current is in phase with the voltage, typical of purely resistive loads.
● Voltage and current (V1, I1) increase with the load.
● Power (P1) and apparent power (V1 * I1) also increase with the load.
● There's no apparent power (P2) or current (I2) on the secondary side since these are
resistive loads.
Efficiency (η%):
● Efficiency decreases with increasing load, which is common due to factors like winding
resistance losses and core losses becoming more significant at higher loads.
Load Characteristics:
● Capacitive loads (C1 to C4) have a power factor (Cos(Φ1)) less than 1, indicating a
lagging current compared to voltage, typical of capacitive loads.
● Voltage (V1) remains relatively constant across different loads.
● Current (I1) and power (P1) increase with the load.
● Apparent power (V1 * I1) also increases with the load.
● Voltage (V2) and power (P2) increase with the load on the secondary side.
Efficiency (η%):
● Efficiency decreases with increasing load, similar to resistive loads, due to losses in the
transformer.
Table 3 (Inductive Loads):
17
Load Characteristics:
● Inductive loads (L1 to L4) have a power factor (Cos(Φ1)) less than 1, indicating a leading
current compared to voltage, typical of inductive loads.
● Voltage (V1) remains relatively constant across different loads.
● Current (I1) and power (P1) increase with the load.
● Apparent power (V1 * I1) also increases with the load.
● Voltage (V2) and power (P2) increase with the load on the secondary side.
Efficiency (η%):
● Efficiency decreases with increasing load, similar to resistive and capacitive loads, due to
losses in the transformer.
Conclusion:
● The Voltage regulation decreases with increasing load for all load types.
● Efficiency decreases with increasing load for all load types due to losses in the
transformer.
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Laboratory Number - IV:- Three-Phase Transformer Testing
➢ Connectors
➢ Digital Multimeters
Objectives
➢ To perform the no-load (open) and short circuit tests.
19
Procedure
1. Rated Quantities
From the three-phase transformer nameplate, note the rated values of apparent power(S1),
Primary voltage (V1), and Secondary voltage(V2). The rated maximum currents were
calculated for the ammeters on the primary and secondary sides do not exceed these
values.
A DC ohmmeter was connected across the primary terminals and the primary resistance
(Rp) was recorded.
3. Purpose of the test
The purpose of the no-load of the transformer is to determine the iron losses due to
hysteresis, eddy currents, and magnetization currents. The transformer's secondary
winding should be open-circuited and the Primary winding should be connected to a
full-rated line voltage (figure 1).
The primary current on no load is usually less than 5% of the full load. So copper loss
is much smaller than the primary loss (3Io2R) or full load and therefore can be
neglected. Hence the wattmeter readings give the core loss Po of the transformer.
20
When the above circuit has been realized, the variable three phase module is switched on
and the transformer is supplied with different voltage values. Then input voltage (Uoc),
input current (Ioc), and input power (Poc) to the transformer are measured
Measurement table
21
22
Discussion
What do you understand from open circuit testing of single-phase and three-phase
transformers?
Open Circuit Voltage (Uoc): This is the voltage measured across the secondary winding of
the transformer when there is no load connected to the primary winding. It represents the
voltage that the transformer would produce under no-load conditions.
Open Circuit Current (𝐼oc): This is the current that flows through the secondary winding
when the primary winding is left open (no load connected). It indicates the magnetizing
current and any core losses in the transformer.
Power Factor (cos Φo): This is the ratio of the active power (real power) to the apparent
power in the secondary winding when the primary winding is open. It provides
information about the phase relationship between the voltage and current in the
transformer.
By conducting open circuit testing, we can obtain valuable information about the
performance and characteristics of the transformer under no-load conditions. This
information is crucial for designing, analyzing, and evaluating the efficiency and operating
parameters of the transformer. Additionally, open circuit testing helps in determining
parameters such as magnetizing current, core losses, power factor, impedance,
equivalent resistance, and reactance which are essential for transformer design and
operation.
23
SHORT-CIRCUIT TEST OF A THREE-PHASE TRANSFORMER
The short-circuit three-phase transformers test is carried out like the short-circuit
Single-phase transformers test. One of the two terminals must be connected in short
circuits and on the other side the transformer must be supplied with a reduced voltage in
order to make the nominal current flow in the windings. For the short-circuit voltage
measure, because the supply is symmetry, only one voltmeter connected between two
phases is enough (Fig. 2). Three voltmeters can be used too, to measure the three line
voltages or only one instrument commutable on the three phases. The current measure is
executed by connecting an ammeter on one of the three wires. This indication is enough
because a short-circuit three-phase transformer is a balanced load created by the equal
windings of each phase. It’s also possible to connect three equal ammeters one on each
phase and then execute the three indications average, but this isn’t necessary.
The transformer absorbed power is indicated by two power meters is (Psc) = WA+WB
The obtained value is the loss in the copper, which is the same as the absorbed power (
Pcu =Psc) The star equivalent parameters can be calculated as follows:
Zsc=Vsc/√3*I, Rsc=Pcu/3I2and Xsc=√Zsc2-Rsc2
Procedure
1. Rated Quantities
From the three-phase transformer nameplate, note the rated values of apparent power(S1),
Primary voltage (V1), and Secondary voltage(V2). The rated maximum currents were
calculated for the ammeters on the primary and secondary sides do not exceed these
values.
The short circuit test of the transformer consists of determining the copper loss, besides
inferring the elements required for the evaluation of the voltage variation. The
transformer’s secondary is closed in a short circuit (Figure 2) and the Primary winding is
connected to a fairly low-voltage source. So that the input voltage is adjusted until the
current in the short-circuited windings is equal to its rated value.
24
Excitation current
The excitation current is negligible, since the input voltage is very low. Thus, the voltage
drop in the excitation branch can be ignored. The entire voltage drop can be attributed to
the series elements in the circuit.
Electric diagram of Short-circuit tests
N.B:-At the same time, the instrument readings are noted with a speed enough not to
significantly heat the windings.
Input voltage or the primary voltage (Vsc), input current or the primary current (Isc), and
input power (Psc) to the transformer were measured.
25
Result:
Measurement table
PSc =
Isc(A) for Psc(WA Psc(WB WA + Zsc=Vsc/ Rsc=P Xsc=√Zsc
No each line Vsc(V) ) ) CosФ WB √3*I cu/3I2 2
-Rsc2
1 2.15 24.7 34.6 51.2 1.6 85.8 6.633 6.187 9.07
2 2 23.1 30.1 44.3 1.6 74.4 6.668 6.2 9.11
3 1.75 20.6 22.9 35.1 1.6 58 6.796 6.313 9.28
4 1.5 17.9 17.11 26.8 1.6 43.91 6.89 6.505 9.48
5 1.25 14.6 11.35 17.49 1.6 28.84 6.743 6.153 9.13
6 1 12.5 7.24 12.69 1.6 19.93 7.217 6.643 9.81
7 0.75 9.6 3.96 7.5 1.6 11.46 7.39 6.791 10.04
Discussion
What do you understand from short circuit testing?
Short Circuit Current (𝐼sc): This is the current flowing through the transformer's secondary
winding when the primary winding is short-circuited. It indicates the maximum current
that the transformer can deliver under short circuit conditions.
Short Circuit Voltage (𝑉sc): This is the voltage measured across the secondary winding of
the transformer when the primary winding is short-circuited. It provides information about
the voltage drop across the transformer under short circuit conditions.
Short Circuit Power (𝑃sc): This is the power dissipated in the transformer due to the short
circuit current. It consists of two components: Psc(𝑊𝐴) and 𝑃sc(𝑊𝐵) which likely
represent active (real) and reactive power, respectively.
26
Power Factor (cosΦ): This is the ratio of the active power to the apparent power in the
transformer under short circuit conditions. It provides information about the phase
relationship between the voltage and current during short-circuit testing.
27