MATERIAL SCIENCE NOTES

MODULE 1
1.Difference between crystalline and non crystalline solids .
Ans:

2.Define Atomic packing Factor

Ans :
3.Difference between edge and screw disloaction .

4.Explain plastic deformation by slip and twinning phenomenon.

Ans : 1. Slip

Slip is the most common mechanism of plastic deformation in crystalline materials. It

involves the sliding of one part of a crystal over another along specific crystallographic
planes and directions.

● Mechanism:
 ○ Slip occurs on the planes of highest atomic density, called slip planes, and in
the directions of highest atomic packing, called slip directions. Together,
these form the slip system.
○ A slip system is defined by a combination of the slip plane and slip direction.
For example, in face-centered cubic (FCC) crystals, the primary slip system is
{111}⟨110⟩\{111\}\langle110\rangle{111}⟨110⟩.
○ When the applied stress exceeds a critical value (the critical resolved shear
stress), dislocations move along the slip planes, resulting in plastic
deformation.
● Dislocation Movement:
○ Slip occurs due to the motion of dislocations—defects in the crystal lattice that
make deformation easier.
○ Dislocations reduce the energy required for deformation compared to moving
an entire plane of atoms simultaneously.
● Characteristics:
○ Slip is a shear deformation process.
○ It occurs more readily in ductile materials, such as metals with FCC structures
(e.g., aluminum, copper), which have many slip systems.

2. Twinning

Twinning is another mechanism of plastic deformation, where a portion of the crystal lattice
undergoes a symmetrical reorientation to form a mirror image of the original lattice.

● Mechanism:
○ Twinning occurs on specific crystallographic planes, called twin planes, and
in specific directions, called twin directions.
○ Unlike slip, which involves the movement of dislocations, twinning is a
cooperative movement of atoms to form a new crystal orientation.
● Formation:
○ Under applied stress, the atomic planes on one side of the twin boundary shift
relative to the other side in a coordinated way, creating a mirrored lattice
region.
○ The twin region and the parent region share a common plane, the twin plane.
● Characteristics:
○ Twinning typically occurs in materials with limited slip systems, such as
body-centered cubic (BCC) and hexagonal close-packed (HCP) metals (e.g.,
magnesium, titanium).
○ It is more likely at low temperatures or high strain rates, where slip may be
less effective.
○ Twinning can also serve as a precursor to further deformation by providing
new slip systems.

5.Explain different types of imperfections .

1. Point Imperfections

Point imperfections occur at a single or few atomic sites in the crystal lattice.

● Vacancies: Atoms are missing from their lattice positions. (Schottky defect: two ions
of opposite charges are missing.)
○ Sketch:
■ A grid with a missing atom shown as a gap in the lattice.
 ● Interstitialcies: A small foreign atom occupies a space between the lattice atoms.
○ Sketch:
■ A smaller circle placed between larger, uniformly arranged circles.
● Substitutional Impurities: A foreign atom replaces a host atom in the lattice.
○ Sketch:
■ A different colored atom within the grid of uniform atoms.
● Electronic Defects: Errors in charge distribution due to impurities or external factors.

2. Line Imperfections

Line imperfections involve dislocations, which are distortions in the lattice.

● Edge Dislocations: A plane of atoms terminates within the crystal.

● Screw Dislocations: A crystal plane twists, forming a helical structure.

3. Surface Imperfections

Surface imperfections occur along the boundaries or layers of the lattice.

● Grain Boundaries: Regions separating crystals with different orientations.

○
● Twin Boundaries: Mirror-like orientation of atoms across a boundary.

.Stacking Faults: Errors in the sequence of stacking planes.

○ Sketch:
■ Sequence like ABC ABC interrupted as ABC BC ABC.

4. Volume Imperfections

Volume imperfections are three-dimensional defects.

● Examples: Blowholes, cracks, and foreign inclusions.

6. Explain point defects with neat sketches .

Ans : 1. Point Defects

Point defects occur at a specific lattice point and can significantly influence the properties of
materials. Types include:

a. Vacancies

● An atomic site in the crystal lattice is unoccupied.

● It may result from thermal vibrations or imperfect packing during crystal formation.

Schottky Defect:

● A pair of oppositely charged ions are missing from the lattice.

● This defect is common in ionic crystals like NaCl.

b. Interstitial Defects

● A small-sized foreign atom occupies a space between the host atoms in the lattice
without displacing them.
● Example: Carbon atoms in iron (forming steel).

c. Substitutional Defects

● A foreign atom replaces a host atom in the crystal lattice.

● Example: Zinc atoms replacing copper atoms in a copper lattice.

d. Frenkel Defect

● An ion from its lattice site jumps into an interstitial position within the same crystal.
● Common in ionic crystals like AgCl.

e. Electronic Defects

● Errors in charge distribution due to the presence of impurity atoms or thermal

excitation.
 ● These defects are critical for electrical conductivity in materials.

2. Two-Dimensional (2D) Defects (Surface Defects)

Surface defects occur at the boundaries between regions of different orientations or crystal
structures.

a. Grain Boundaries

● Separate crystals of different orientations within the material.

● The atoms at the boundary are distorted and pulled between adjacent crystals.

b. Tilt Boundaries

● A low-angle grain boundary with a slight misorientation between adjacent crystals.

● Caused by the alignment of edge dislocations.

c. Twin Boundaries

● The atomic arrangement on one side of the boundary is a mirror image of the
arrangement on the other side.
● Formed during annealing or mechanical working of metals.

d. Stacking Faults

● Errors in the sequence of atomic plane stacking in a crystal.

● Example: FCC stacking (ABC ABC) becoming (ABC BC ABC).

3. Three-Dimensional (3D) Defects (Volume Defects)

Volume defects are larger-scale imperfections affecting the bulk properties of the material.

a. Blow Holes
 ● Void-like defects caused by trapped gases during material processing.

b. Cracks

● Fractures or splits occurring due to mechanical stress or processing errors.

c. Foreign Inclusions

● Non-metallic particles or impurities embedded within the material during fabrication.

7.Explain the concept of free volume in amorphous solid .

Ans : In amorphous solids (such as glasses and gels), the arrangement of atoms or
molecules is disordered, unlike crystalline solids, which have a well-defined periodic
structure. This disorder results in spaces or voids between the atoms or molecules, known
as free volume.

● The free volume is essentially the gaps or pores present between the structural
elements of the material.
● These voids contribute to the flexibility, diffusion, and thermal properties of
amorphous materials.

Factors Influencing Free Volume

1. Temperature:
○ As temperature increases, atoms vibrate more vigorously, leading to an
increase in free volume.
2. Cooling Rate:
○ Rapid cooling during solidification can trap higher free volume due to
incomplete packing of atoms.
3. External Pressure:
○ High pressure can reduce free volume by forcing atoms closer together.
Effects of Free Volume

1. Diffusion:
○ Molecules or ions can move through the material by jumping into the free
volume. This enhances diffusion.
2. Mechanical Properties:
○ Materials with higher free volume may be softer and more flexible.
3. Thermal Expansion:
○ The presence of free volume can contribute to higher thermal expansion
coefficients.
4. Viscosity:
○ Amorphous solids with higher free volume tend to have lower viscosity.