Fundamentals of Flow Metering-Rosemount
Fundamentals of Flow Metering-Rosemount
Fundamentals
of Flow Metering
Flow Metering
Reference-45 Reference-45
Fundamentals of Flow Metering
Reference-46
Rosemount Inc.
number, which describes the flow for all velocities, MEASUREMENT OF FLUID FLOW IN
viscosities, and pipeline sizes. In general, it defines
PIPES
the ratio of velocity forces driving the fluid to the
viscous forces restraining the fluid, or: Of the many devices available for measuring fluid
flow, the type of device used often depends on the
nature of the fluid and the process conditions under
VDρ which it is measured. Flow is usually measured
R D = -------------
µ indirectly by first measuring a differential pressure
or a fluid velocity. This measurement is then related
At very low velocities of high viscosities, RD is low to the volume rate electronically. Flowmeters can be
and the fluid flows in smooth layers with the highest grouped into four generic types: positive
velocity at the center of the pipe and low velocities at displacement meters, head meters, velocity meters,
the pipe wall where the viscous forces restrain it. and mass meters.
This type of flow is called laminar flow and is
represented by Reynolds numbers below 2,000. One Positive Displacement Meters
significant characteristic of laminar flow is the Positive displacement meters measure the volume
parabolic shape of its velocity profile (Figure 1). flow rate (QV) directly by repeatedly trapping a
At higher velocities or low viscosities the flow breaks sample of the fluid. The total volume of liquid
up into turbulent eddies where the majority of flow passing through the meter in a given period of time
through the pipe has the same average velocity. In is the product of the volume of the sample and the
the “turbulent” flow the fluid viscosity is less number of samples. Positive displacement meters
significant and the velocity profile takes on a much frequently totalize flow directly on an integral
more uniform shape. Turbulent flow is represented counter, but they can also generate a pulse output
by Reynolds numbers above 4,000. Between which may be read on a local display counter or by
Reynolds number values of 2,000 and 4,000, the flow transmission to a control room. Because each pulse
is said to be in transition. represents a discrete volume of fluid, they are
ideally suited for automatic batching and
Pipe Wall accounting. Positive displacement meters can be less
accurate than other meters because of leakage past
the internal sealing surfaces. Three common types of
Streamline displacement meters are the piston, oval gear, and
nutating disc.
Parabolic
Head Meters
Laminar Flow Turbulent
FLOW-0478
Laminar Flow Head meters are the most common types of meter
Uniform Non-Uniform Flow
(Axisymmetric) (Asymmetric) used to measure fluid flow rates. They measure fluid
flow indirectly by creating and measuring a
differential pressure by means of an obstruction to
FIGURE 1. Velocity Profiles.
the fluid flow. Using well-established conversion
coefficients which depend on the type of head meter
used and the diameter of the pipe, a measurement of
the differential pressure may be translated into a
volume rate.
Flow Metering
From the Equation of Continuity, assuming
constant density (incompressible fluid) it can be seen
that:
QV = V1A1 = V2A2
This equation is one of the most important
relationships in fluid mechanics. It demonstrates
that for steady, uniform flow, a decrease in pipe
Reference-47 Reference-47
Fundamentals of Flow Metering
FLOW-0475A
methods. The head-type flowmeter almost always
consists of two components: the primary device and Flange
Pressure
the secondary device. The primary device is placed Taps
in the pipe to restrict the flow and develop a
differential pressure. The secondary device FIGURE 2. Thin Plate Orifice Meter.
measures the differential pressure and provides a
readout or signal for transmission to a control Venturi Tubes
system. With head meters, calibration of a primary Venturi tubes exhibit a very low pressure loss
measuring device is not required in the field. The
compared to other differential pressure head meters,
primary device can be selected for compatibility with
but they are also the largest and most costly. They
the specific fluid or application and the secondary
operate by gradually narrowing the diameter of the
device can be selected for the type or readout of
pipe (Figure 3), and measuring the resultant drop in
signal transmission desired.
pressure. An expanding section of the meter then
returns the flow to very near its original pressure.
As with the orifice plate, the differential pressure
measurement is converted into a corresponding flow
rate. Venturi tube applications are generally
restricted to those requiring a low pressure drop and
a high accuracy reading. They are widely used in
large diameter pipes such as those found in waste
treatment plants because their gradually sloping
shape will allow solids to flow through.
Flow Metering
Convergent
Entrance Throat
Cylindrical Divergent
Inlet Outlet
D d
FLOW-0474A
Pressure
Taps
Reference-48
Rosemount Inc.
Electronics
Housing
Flow Metering
Pivot and Seal Force Bar
FLOW-0480A
Flow
Target
Reference-49 Reference-49
Fundamentals of Flow Metering
Thrust
Bearing
Turbine
Tapered Blades
FLOW-0485A
Reference-50
Rosemount Inc.
Electromagnetic Flowmeters
The operating principle of magnetic flowmeter
system is base upon Faraday’s Law of
electromagnetic induction, which states that a
voltage will be induced in a conductor moving
through a magnetic field.
Electronics
Faraday’s Law: E=kBDV Housing
Shedder Bar
The magnitude of the induced voltage E is directly
proportional to the velocity of the conductor V,
conductor width D, and the strength of the magnetic
field B. Figure 8 illustrates the relationship between
the physical components of the magnetic flowmeter
and Faraday’s Law. Magnetic field coils placed on
opposite sides of the pipe generate a magnetic field.
As the conductive process liquid moves through the Vortex Forming
(Higher Velocity, Lower Pressure)
field with average velocity V, electrodes sense the
induced voltage. The width of the conductor is
8800-0317E, 0002D02 A
represented by the distance between electrodes. An
insulating liner prevents the signal from shorting to Alternating
Vortices
Flowtube.
Vortex Meters
The operating principle of a vortex flowmeter is Linear
Operating
based on the phenomenon of vortex shedding known Range
8800-0073A
Reference-51 Reference-51
Fundamentals of Flow Metering
to function correctly.
While ultrasonic meters have several advantages,
FLOW-0482A
Reference-52
Rosemount Inc.
The fluid flows into the sensor tube and is forced to ACCURACY IN MEASURING FLUID FLOW
take on the vertical momentum of the vibrating
Flow metering systems contain a number of
tube. When the tube is moving upward during half of
components, each of which has its own accuracy
its vibration cycle (Figure 12), the fluid flowing into
rating. To understand the accuracy of a flow
the sensor resists being forced upward by pushing
metering system, it is important to consider the
down on the tube.
accuracy rating of each component and understand
how these individual ratings combine into a
Fluid Force statement of accuracy for the entire system. Also,
statement of accuracy should be accompanied by the
Flow flow rate range over which the accuracy applies. For
example, a statement on accuracy might read: “The
system has an accuracy of ±1 percent of rate over a
range of 10 to 90 percent of maximum flow.” The
following is a breakdown of the types of accuracy
statements made concerning flow metering systems.
It is generally expected that an accuracy
FLOW-0481A
specification includes the effects of linearity,
Fluid Force
hysteresis, and repeatability.
Angle of
Twist 10
±1 Percent of
Accuracy (Percent of Rate)
Angle of Rate
Twist
±1 Percent of
FLOW-0483A
5
Max. Flow
Driving Force 4
3
2
1
Flow Metering
FIGURE 13. Coriolis Effect. 0
10 20 50 100
–1
Due to Newton’s Second Law of Motion, the –2 Percent of Flow
amount of sensor tube twist is directly proportional –3
FLOW-0484A
Reference-53 Reference-53
Fundamentals of Flow Metering
Repeatability
In many process flow applications, repeatability of
a flowmeter is of greater importance than its
accuracy. In a flow control loop, for example, if the
flowmeter gives a stable, repetitive reading, the true
accuracy of the measurement is usually not as
meaningful. Repeatability does not imply that a flow
measurement is accurate or correct, but that it is the
same each time.
System Accuracy
The accuracy of the entire flow metering system
can best be determined if all the components are
rated according to the sane type of accuracy
statement (percent of rate or percent of maximum
flow). If system accuracy varies at different flow
rates, then overall system accuracy should be
calculated at various flow rates. The usual method to
produce a usable system accuracy statement is to
calculate the square root of the sum of the square of
each component’s accuracy rating, or:
Reference-54
FLOWMETER CHARACTERISTICS
REQUIRED SIZE
MAX. MAX.* FLOW CUSTOMER
PIPE AVAIL- TYPICAL
Clean Dirty Viscous Gas or TEMP. PRESS. PRESS RANGE- CALIBRA-
FLOWMETER DIAMETER ABILITY ACCURACY
Liquids Liquids Liquids Slurry Vapor Steam (°C) (PSI) LOSS ABILITY TION
UPSTREAM (INCHES)
•Displacement Meters A C A C A C 300 1500 High None 15:1 1-16 Required 0.25-0.5% R
•Head-Type Meters A B B B A B >300 Per Medium 10-30D 4:1 All Transmitter 2-4% URV
Orifice Plate, Concentric Transmitter Only
Integral Orifice Assembly A C C C A B Per Per High 10-30D 4:1 ≤1.5 Transmitter 2-5% URV
Transmitter Transmitter Only
Venturi A B B B A A >300 Per Low 5-30D 4:1 3-72 Transmitter 2-4% URV
Transmitter Only
Flow Nozzle A B B C A A >300 Per Medium 10-30D 4:1 3-48 Transmitter 2-4% URV
Transmitter Only
Elbow A B C C B B >300 Per Low 30D 3:1 All Transmitter 5-10% URV
Transmitter Only
Pitot Tubes A C C C A A >300 Per Low 20-30D 3:1 All Transmitter 3-5% URV
Transmitter Only
Target A B A B B B 400 10,000 Medium 10-30D 4:1 ≤8 None 2-4% URV
Rotameter Glass A B B C A B 200 300 Medium None 10:1 ≤3 None Varies by
Metal A B B C A B 500 1000 Type
•Velocity Meters A B B C A C 400 3000 High 5-10D 10:1 3/16-24 None 0.25-1% R
Turbine
Electromagnetic A A A A C C 180 1500 None 5D 30:1 1/10-104 None 0.25-1% R
Vortex A B B C A A 200 1500 Medium 10-40D 40:1 None 1% R
1/2-12
Ultrasonic Transit Time A C B C C C 250 Pipe None 5-30D 10:1 ≥1/2 Required 1% R
Doppler C A B B C C 150 Pipe 3% R
•Mass Meters A B C C A A 100 Pipe Low None 10:1 All None 2% URV
Thermal
Coriolis A B A B C C 300 1500 Low None 10:1 ≤6 None <0.5% R
NOTES:
A = Intended for this service *Maximum pressure assume appropriate flange rating
B = Possibly Applicable - consult manufacturer F.S. = Full Scale
C = Not Applicable R = Rate
CONVERSION FACTORS
VOLUMETRIC FLOW RATE VOLUME
cu meters/ cu meters/ Cubic
cu ft/sec cu ft/min liters/min min hour gal/min Gallons Cubic Cubic Barrels Centi- Imperial
(U.S.) Feet Inches (oil) meters Liters Gallons
1 60 1699 1.699 101.95 448.83
1 0.1337 231 0.02381 3785 3.785 0.8327
0.01667 1 28.32 .02832 1.699 7.481
7.481 1 1728 0.1781 28320 28.32 6.229
5.855 3 10-4 0.03531 1 0.001 0.06 0.2642
0.004329 0.0005787 1 0.0001031 16.39 0.01639 0.003605
0.5885 35.31 1000 1 60 264.2
42 5.615 9702 1 159000 15.894 34.97
0.00981 .5885 16.667 0.01667 1 4.403
0.000264 0.0000353 0.06102 6.29 3 106 1 0.001 0.000220
0.002228 0.1337 3.786 0.003785 0.2271 1
1.201 0.1606 277.4 0.02860 4546 4.546 1
GRAVIMETRIC FLOW RATE 0.264 0.0353 61.03 0.0629 1000 1 0.220
Reference-55
Flow Metering