SCCBD Equipment Capacity List

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Area Equipment name Equipment specification

Operating Capacity: max. 100 t/h for clinker. Lifiting

Capacity : 5 tons including grab, Lifting Height : -8~+16
ME Crane m. Working Radius. Grab Volume : 1.5 m3. Motor Power
: 116 kw

Crane No. 833017, Capacity: 260T/h, 3 shift/day, Jib

capacity: 10tons, load limitation : 10Tons/m for each
projection, Grab Volume: 4 M3, Slewing Speed: 2 rpm,
Lifting Speed: 100m/min. Max.Jib Length: 25000mm,
Supply Volt: 400V, Operating Volt: 400V, Control Volt:
230V, 50Hz,Hydraulic Drive: 275KW Motor, D 355 L-4b,
1500rpm, Cylinder: Hoisting: 320mm dia piston, 180mm
dia piston rod, stroke: 2100mm, 1pc, Jib head Member:
320mm dia piston, 180mm dia piston rod, stroke:
HB Crane 2700mm, 1pc, Counter weight: 320mm dia piston,
180mm dia piston rod, stroke: 2700mm, 1pc, Grab shell
width: 2200mm, 360deg, Vol: 4m3, cylinder type:
Unloading & 100/70 * 400mm stroke
Storage

Distance betwn Axis of Drums: 363.6M. Head Between

Axis of Drum: 7.125M, Inclination: 0/11 Deg, Capacity:
Reception belt 300T/h, Speed: 1.3M/S, Belt width 800mm, Drive: ABB,
conveyor 50HP,

Clinker stoarge Indoor

Gypsum storage Indoor
Slag storage Outdoor
Fly ash storage Outdoor
Limestone storage Outdoor

Capacity: 100/160T/hDisposition Cam: 750 * 7250,

Appron Feeder: CAM 750 * 7250, Coupling: Flender-
ZAPEX ZIN -A 4.5, Speed Reducer- Flender-P2KB10,
Reduction Ratio: 175.77 Coupling-Flender-N-EUPEX A
125, Motor- ABB- 15KW, 1500rpm, Sensor:
Apron feeder Telemecanique- XSA-V11801, 48DC, Protection device:
RAMSEY- 60-31-F
 Capacity: 138T/h[MAX], Distance Between Shafts:
Chain Bucket elevator 29.5M, Conveyor Speed: 1.2m/s, Motor: Power: 15Kw,

7'-0" Totally Enclosed, Conveyor speed: 43.85FPM, 85

MTPH, 85 PCF Density, 1.5HP Motor, Flender Reducer,
Clinker feeder Model: D 61 49.96:1 ratio Belt size -5500X750 mm,4Ply

8'-6" Totally Enclosed, Conveyor speed: 11.02FPM, 18

MTPH, 75 PCF Density, Motor: 1HP, Flender reducer:
Gypsum feeder Model: D100, 198.66:1 ratio.Belt size -7450X750
mm,4Ply

7'-0" Totally Enclosed, Conveyor speed: 43.85FPM, 85

MTPH, 85 PCF Density, 1.5HP Motor, Flender Reducer,
Mixed feeder Model: D 61 49.96:1 ratio,Belt size -7450X750 mm,4Ply

8'-6" Totally Enclosed, Conveyor speed: 11.02FPM, 18

MTPH, 75 PCF Density, Motor: 1HP, Flender reducer:
Slag feeder Model: D100, 198.66:1 ratio. Belt size-5700X600 mm
4ply

Belt: W -1000mm & length 251000mm, Type: EP

Mill feed belt 500/3.5 + 1.5B, Motor: VEM Moters GmbH,
conveyor 4KW,Capacity 89MTPH

Stanex Diaphragm, Mass Flow Rate.Normal: 70MTPH,

Maximum Feed Size: Clinker: 0-40mm & Gypsum: 0-
50mm, Fineness : Blaine: 3500cm2/gm. Power
Cement mill Consumption: 2758KW, Mill Speed: 16.11rpm, Cooling
Water: 12 m3/h, Length: 12077mm and Dia: 4200mm

Cement mill
Capacity: 240T/h, Filling Deg.: 76, Distance Between
Shafts: 13.5M, Conveyor Speed: 1.54m/s, Absorbed
power: 13.5kw, Motor: Power: 18.5Kw,50Hz,Shape: B-3,
Mill discharge bucket REducer: FLENDER B3DH5, Power:44, i= 1:40, High
elevator Speed Coupling: FLENDER, FAK-342, Belt: FERROFLEX x

Effective air flow rate: 82020m3/h, Temp: Max 125C

and Min 92C, Expectede pressure Diff. Appx.1200-
1500pa, Operating Pressure: -50 hPa, Filter Surface:
Mill filter 1119m2, Sleeves : Dia: 160mm, Length: 4500mm,
Number: 480, Case: 2 * 2250, Cleaning Cycle: 120s Cycle

Flow: 23.7m3/sec, Inlet press: -3170Pa, Outlet Press:

Mill filter fan 315Pa, Inlet Temp: 81C, Speed: 990rpm, Motor: 132KW,
990 rpm

Separator cyclone
 Size: 315, Modular system, With top module T2,
Separator module S2 & Bottom Module: B2, Separator
nominal Diameter : 3150mm, One oil supply system
OLGE-02V3, Gear Unit H2SV-7-9 with helical gear
Separator rotor wheels, 2 set of gear wheels, Solid output Shaft,
Vertical. Diameter 2,040 mm & Hieght 1,500 mm

Installed motor 92 kW & 1,485 rpm, installed

Separator drive gearbox ?? kW & ratio ???
Flow: 29.3m3/sec, Inlet Static Pressure: -5186 Pa, Total
Pressure: -7Pa, Inlet Temperature: 79C, Speed: 745rpm,
Separator fan Output: 221KW, 6 poles,6600 volts Squirrel
Case.,,,Motor installed 225 kW

Capacity: 75T/h, Distance Between Shafts: 26.02M,

Conveyor Speed: 1.38m/s, Motor: Power:
15Kw,50Hz,Shape: B-3, REducer: FLENDER B3DH4, i=
Silo bucket elevator 1:39, High Speed Coupling: FLENDER, N-EUPEX-110A,
for final product Belt:DUNLOP,FSW-800 3+3DH, Belt width: 360mm,
Bucket width: 315mm,

Silo 1 Concrete silo Diameter ?? m & Height ?? m

Silo 2 - Steel silo Diameter ?? m & Height ?? m
Diameter ?? m & Height ?? m
Silo 3 - Concrete silo
Capacity: 140T/h, Distance Between Shafts: 16.635M,
Conveyor Speed: 1.54m/s, Motor: Power:
15Kw,50Hz,Shape: B-3, REducer: FLENDER B3DH-4, i=
Bucket elevator for 2 1:39, High Speed Coupling: FLENDER, N-EUPEX-110A,
packers Belt: BANDASTHIM,BTM-15LPMWH-800x450, Belt
width: 450mm, Bucket

Screen surface: 1000 * 2500 mm, Mesh: 4 * 4 mm, 3

KW Motor, Output: 125/130m3.h, Air flow rate to be
Vibrator screen for 2 dedusted: 20m3/min, Dimension: 1400 * 2700 *
packers 1580mm, 1200RPM,

Packing plant
 8 Spouts, Output: 2200/2400 Bags/hr of 50Kg bag with
cement of 4000-4500blaine, Installed Power: 25.1KW,
Average Power Consumption: 9.2KW, Compressed air
Req: for Operating cycle of cylinder: 6NIT/Bags and
Nozzle cleaning: 5NIT/Bags, Product Fluidizing Cycles
inside the propeller: 5NMC/H.Spot at 6 bar pressure,
Dedusting air flow rate: 145m3.min with a disperssion
of 100mm WG, Rotating drive: Gear Motor 1.1 KW,
Packing plant Frequency convertor, 8No. High output impelers with
3KW motor, 8 Filling station, 8 Bag stools, Adjustable
Roto packer - 8 length of 720mm to 320mm, Automatic locking and
spouts releasing . Throttle Valve: 300mmdia, compressed air:
5bar, 22.5 , Rotary Vane Feeder: 460mmdia, 500 height
with one gear unit of 2.2 KW, Size B6

Inline stationary packing machine. Capacity:30t/h;

Inline packer - 2 installed power: 11 Kw;Precision: 50 Kg+/- 150g (20
spouts bags in average)

Truck loader 1 Belt width 300 mm

Truck loader 2 Belt width 300 mm
Truck loader 3 Belt width 650 mm
Barge loader
Manual palletizer
Warehouse 1
Warehouse 2

Rated rpm: 1000-1800, Cylinder arrangement: 65

degree Vee 16, Bore: 170m, Stroke: 190mm,
Displacement: 69L ( 4210in3), Compression ratio: 7.5:1,
8:1, 11:1, 12.5:1, Aspiration: Turbocharged aftercoled,
Rotation ( flywheel end) Counterclockwise, Inlet/Outlet
Valve Lash: 0.51/1.27mm, Model-3520C, KW-1950,
Voltage-11000, Current-128, RPM-1500, Frequency-
G1 - Generator 50Hz, Power factor-0.8, Insulation Class-F, Phase-3,
Manufacturer-CaterpillarCAT - G3520C (feul : Natural
gas)

Power plant &

Power supply
 Rated rpm: 1000-1800, Cylinder arrangement: 65
degree Vee 16, Bore: 170m, Stroke: 190mm,
Displacement: 69L ( 4210in3), Compression ratio: 7.5:1,
Power plant & 8:1, 11:1, 12.5:1, Aspiration: Turbocharged aftercoled,
Power supply Rotation ( flywheel end) Counterclockwise, Inlet/Outlet
Valve Lash: 0.51/1.27mm, Model-3520C, KW-1950,
Voltage-11000, Current-128, RPM-1500, Frequency-
G2 - Generator 50Hz, Power factor-0.8, Insulation Class-F, Phase-3,
Manufacturer-Caterpillar CAT - G3520C (feul : Natural
gas)

Model-3516, KW-1030, Voltage-400,Current-1857,RPM-

1500, Frequency-50Hz, Power factor-0.8, Insulation
G3 - Generator Class-H, Phase-3, Manufacturer-Caterpillar,CAT -
G3516C (feul : Natural gas)

REB incoming line

 Designed Actual/Overall Is it bottleneck? Remarks
Capacity Capacity (Yes/No)

Torn out grab open close & updown steel wire

frequency
100 t/h Yes

Oil is leaking from the counter weight cylinder &

wear out teeth of sewing gear & pinion.

240 t/h Yes

300 t/h Yes Partially torn out the belt

100/160T/h NO
 Increased the clearance of bottom bearing
norm 110/max
Yes
138 t/h

85 t/h No

18 t/h No

85 t/h No

18 t/h No

89 t/h No

70 t/h No

tail pulley crowning is out of spec.

240 t/h Yes

Effective air flow

rate: 82020 No
m3/h

Flow:
23.7m3/sec
No
 9.61 m2

NO
Maximum rotor speed 250 rpm
92 kW

Flow:
NO
29.3m3/sec

norm 75/max 94
t/h

NO
2,000 No
600 No
2,000
No
tail pulley crowning is out of spec.

140T/h, Yes

Yes
 120

85 No

30
15 Yes
120 No
120 No
120 No
120 Yes
Yes
No
No

1950 kW
 1950 kW

1030 kW

5 MW (11kV)