CMA ADNAN RASHID COMPLETE NOETS
CMA ADNAN RASHID COMPLETE NOETS
CMA ADNAN RASHID COMPLETE NOETS
1. Accounting for
Overheads
Accounting for
Overheads
Direct Costs are costs that can be directly traced with accuracy to a specific cost unit (Product). There are
many examples of direct costs but royalties paid to a designer or fees paid to a subcontractor for a specific
job could be classed as direct costs.
For example, the cost of renting a factory where shirts are manufactured is classified as an indirect cost
because it would be impossible to relate such costs to shirts only, if other clothes, such as dresses and
suits were also made in the same factory.
Few more examples of costs which will be included in production overheads are:
Cost of Product
What will be cost of a product in a factory, depends on the costing system company is following. Company
can adopt any of the following two systems according to its requirements and policy:
1. Marginal Costing
2. Absorption Costing
Under Marginal Costing cost of a product shall only comprise the variable costs of production (Direct
and indirect) whereas under Absorption Costing product cost includes a share from fixed production
overheads as well.
Non-production costs like selling, administrative, finance costs, whether variable or fixed, are never
included in product cost.
Accounting standard on inventories encourages the use of absorption costing in valuing inventory when
required for preparing Financial Statements. As per IAS 2, product cost can be defined as under:
“The cost of inventories shall comprise all costs of purchase, costs of conversion and other costs
incurred in bringing the inventories to their present location and condition”.
Costs of conversion include costs directly related to the units of production, such as direct labour. They
also include a systematic allocation of fixed and variable production overheads that are incurred in
converting materials into finished goods.
Absorption costing
It is a process using which Production Overheads are recovered by absorbing them into the cost of a
product and this process is therefore called Absorption Costing.
The main aim of absorption costing is to recover/ absorb overheads in a way that fairly reflects the
amount of time and effort that has gone into making a product or service.
To implement absorption system, an organization will determine Overhead Absorption Rate (OAR) at the
beginning of a period (usually year) using budgeted (Estimated/ projected) data. This is done so as to
facilitate organization with costing of the products which organization may be producing in the coming
year. Thus it will need their cost information which in turn shall form basis for pricing. Actual values may
not be available until the year is over, thus may not be used during the year for pricing.
A company has estimated that its fixed production overhead will be Rs. 2,500,000 next year. Its estimated
production for the next year is 40,000 units.
A Company’s can calculate its fixed overhead cost per unit (Overhead Absorption Rate-OAR) as under:
Rs. 2,500,000
40,000 units
This is a basic scenario whereas reality, most of the time, is much different like:
A company will be engaged in producing more than one product requiring different time and
efforts in their production thus overheads cost per unit may not be the same for all products.
A company may be having different production departments (e.g. Cutting, Machining, Assembly,
Finishing etc.) working on its products. All departments may be spending different time and efforts
on different products.
Thus in order to absorb the production overheads a systematic approach needs to be adopted following
many steps namely:
1. Identify the cost centers (Departments) operating in the factory. Cost center is a department for
which an organization wants to establish total cost against the work done by it.
2. Allocation involves recording department-wise identifiable costs in their respective cost centers.
3. Costs which are incurred jointly for different cost centers (e.g. Factory rent, Electricity, Plant
insurance etc.), are distributed amongst the cost centers using an appropriate Apportionment
basis.
Illustration 1: Apportionment
ABC Ltd has four departments in its factory namely Assembly, Finishing, Maintenance and Canteen.
Description Cost
(Rs.)
Indirect materials 20,000
Rent 15,000
Electricity 10,000
Machine depreciation 5,000
Indirect labour 16,520
Direct labour 125,000
Required:
Illustration 2: Apportionment
A manufacturing company has four departments in its production factory. These include Machining,
Assembly, Repairs and Quality Control. The following information is available about various production
costs.
Indirect labour and indirect material costs have been allocated directly to these four cost centers. The
other overhead costs are shared between the cost centers and so cannot be allocated directly.
Other information:
Required:
Apportion the joint costs and calculate the total overhead of each cost center?
In most of the production facilities there are two broad categories of department i.e.:
Production departments
Service departments
Production Department is mainly involved in making of the product e.g. Cutting Department, Machining
Department, Assembly Department etc. whereas Service Departments do not work at all for making of
the product, rather they serve the production departments engaged in production. Examples of service
departments include Maintenance Department, Quality Control Department, Canteen etc.
As service departments do not work on the products, it is difficult to distribute their cost amongst the units
produced by the factory.
For reapportionment, a company may come across any of the following scenarios:
Cost of all the service departments are distributed amongst the production departments whom they have
served, using an appropriate basis. We can select service departments for distribution of their costs in
any sequence.
Illustration 3:
A manufacturing company has two production departments, PD1 and PD2. It also has two service
departments, Quality Control and the Repairs department.
Allocated and apportioned general overhead costs for each cost centre are as follows:
PD1: Rs.450,000
PD2: Rs.310,000
Quality Control: Rs.250,000
Repairs: Rs.330,000
Service departments only provide services to production department (No service is provided to other
service department).
Quality Control Department: 30% of its time is spent in PD1 and 70% of its time is spent in PD2.
Repairs Department: 60% of its time is spent on repair work for PD1 and 40% of its time is spent on repair
work for PD2.
Required:
Reapportion the service departments’ costs amongst the production departments and calculate total
overhead cost for each of PD1 and PD2.
Illustration 4:
A production factory located in Gujranwala has three production departments, PD1, PD2 and PD3. It also
has two service departments, Maintenance and the Canteen department.
Allocated and apportioned general overhead costs for each cost centre are as follows:
PD1: Rs.180,000
PD2: Rs.310,000
PD3: Rs.250,000
S1: Rs.230,000
S2: Rs.175,000
Service departments only provide services to production department (No service is provided to other
service department).
S1: 30% of its time is spent on work for PD1, 45% of its time is spent on maintenance work for PD2 and
25% of its time is spent on work for PD3.
S2: 20% of its time is spent on work for PD1, 65% of its time is spent on maintenance work for PD2 and
15% of its time is spent on work for PD3..
Reapportion the service departments’ costs amongst the production departments and calculated total
overhead cost for each of PD1, PD2 and PD3.
b. Only one service department serves other service departments (i.e. no reciprocal services
provided):
In such situation cost of service department serving other service department is apportioned first whereas
cost of remaining service departments (providing services to production departments), along with its
share of cost from previous service department, is apportioned later.
Illustration 5:
A manufacturing company has two production departments, PD1 and PD2. It also has two service
departments, Quality Control and the Repairs department.
Allocated and apportioned general overhead costs for each cost centre are as follows:
PD1: Rs.450,000
PD2: Rs.310,000
Quality Control: Rs.250,000
Repairs: Rs.330,000
Quality control department is only providing services to production departments, whereas Repairs
department is also serving quality control department.
Quality Control Department: 30% of its time is spent in PD1 and 70% of its time is spent in PD2.
Repairs Department: 50% of its time is spent on repair work for PD1, 40% of its time is spent on repair
work for PD2 and 10% of its time is spent on repair work for quality control.
Required:
Reapportion the service departments’ costs amongst the production departments and calculate total
overhead cost for each of PD1 and PD2.
Illustration 6:
A production factory located in Gujranwala has three production departments, PD1, PD2 and PD3. It also
has two service departments, Maintenance and the Canteen department.
Allocated and apportioned general overhead costs for each cost centre are as follows:
PD1: Rs.180,000
PD2: Rs.310,000
PD3: Rs.250,000
S1: Rs.230,000
S2: Rs.175,000
S1: 30% of its time is spent on work for PD1, 35% of its time is spent on maintenance work for PD2, 25%
of its time is spent on work for PD3 and 10% of its time is spent on work for S2.
S2: 20% of its time is spent on work for PD1, 65% of its time is spent on maintenance work for PD2 and
15% of its time is spent on work for PD3..
Required:
Reapportion the service departments’ costs amongst the production departments and calculate total
overhead cost for each of PD1, PD2 and PD3.
c. Where service departments are serving other service departments (Reciprocal services):
Illustration 7
A manufacturing company has two production departments, Machining and Assembly, and two service
departments, Repairs and Quality Control. The following information is available.
Required:
Reapportion service departments’ cost amongst the production departments using repeated distribution
method and calculate total overheads of each production department.
The first step is to establish two simultaneous equations. There should be one equation for each service
department.
Each equation should state the total amount of overheads of service department. This total overhead is
the original overhead cost of service department (after allocation and apportionment) plus the proportion
of the costs of the other service department that will be apportioned to it.
Step 2 – Solve these simultaneous equations to determine total overhead of each service department,
which should include its share from other department.
Step 3 – Reapportion above calculated overheads cost of each service department using the appropriate
basis amongst all departments including the other service departments.
A manufacturing company has two production departments, Machining and Assembly, and two service
departments, Repairs and Quality Control. The following information is available.
Required:
Reapportion service departments’ cost amongst the production departments using simultaneous
equations method and calculate total overheads of each production department.
Illustration 9
XYZ Ltd has three production departments, Alpha, Beta and Gamma, and two service departments,
Maintenance (M) and Payroll (P). The following table shows how costs have been allocated and the
relative usage of each service department by other departments.
Production Service
Department Alpha Beta Gamma M P
Cost (Rs.) 3,000 4,000 2,000 2,500 2,700
Proportion M (%) 20 30 25 - 25
Proportion P (%) 25 25 30 20 -
Required:
Reapportion service departments’ cost amongst the production departments using simultaneous
equations method and calculate total overheads of each production department.
Illustration 10
Zee Ltd is a manufacturing organization and has two production departments, P1 and P2 and two service
departments, S1 and S2. The following table shows how costs have been allocated and the relative
usage of each service department by other departments.
Required:
Reapportion service departments’ cost amongst the production departments and calculate total
overheads of each production department using:
Repeated distribution method and
Simultaneous equations method.
ABC Ltd. has two production departments, Assembly and Finishing and two service departments,
Maintenance and Canteen. The total overheads allocated and apportioned to each department are as
follows:
A suitable basis for sharing out the maintenance costs is the time spent servicing equipment. The amount
of time spent by the maintenance department servicing equipment in the other three departments has
been analysed as follows.
Assembly: 50%
Finishing: 40%
Canteen: 10%
The Canteen department’s overheads are to be reapportioned on the basis of the number of employees
in the other three departments.
Required:
Reapportion service departments’ cost amongst the production departments using simultaneous
equations method and calculate total overheads of each production department.
5. Absorption is process whereby production overheads which are allocated and apportioned into the
production departments are absorbed (made part of cost per unit) into the units of product.
Overheads can be absorbed into cost units using the following absorption bases:
units produced (when company is producing one product only)
machine hour rate (when production is machine intensive)
labour hour rate (when production is labour intensive)
percentage of prime cost
percentage of direct wages.
Production overheads are usually calculated at the beginning of an accounting period in order to
determine how much cost to assign a unit before calculating a selling price
Illustration 12
JS Ltd is a manufacturing company producing Product X, which has the following cost card:
(Rs.)
Direct labour 4 hrs @ Rs. 5 per hour 20
Direct materials 2 kg @ Rs. 5 per kg 10
Direct expenses 2
Prime cost 32
JS Ltd produces and sells 2,000 units in a month. JS absorbed overheads based on the number of units
produced.
Based on past experience, JS Ltd estimates its monthly overheads will be as follows:
(Rs.)
Heating 6,000
Power 4,000
Maintenance 1,000
Total 11,000
Required:
Calculate:
i. The overhead cost absorbed in each unit of Product X.
ii. The cost per unit of Product X.
Illustration 13
Babar Ltd makes three products D, E and F. Each passes through two departments: Machining and
Assembly.
Machining Assembly
Product D 2 hr 2 hr
Product E 4 hr 1 hr
Product F None 8 hr
Machining Assembly
Rs. 400,000 Rs. 600,000
Required:
It is usual for a product to pass through more than one department during the production process. Each
department will normally have a separate departmental OAR.
• For example, a machining department will probably use a machine hour OAR.
• Similarly, a labour intensive department will probably use a labour hour OAR.
• An alternative to a departmental OAR is what is termed a blanket OAR.
• With blanket OARs, only one absorption rate is calculated for the entire factory regardless of the
departments involved in production.
• Blanket OARs are also known as single factory-wide OARs.
Illustration 14
Non-production overheads, i.e. administration and sales and distribution overheads, are never absorbed
into product costs. Instead, they are treated in full as an expense in the financial period in which these are
incurred.
However, it is possible to add non-production overheads to the full production cost of units produced and
sold (i.e. No cost will be carried forward to the next period in the form of closing stock), to obtain a full
cost of sale. When this happens, the basis for absorbing the overhead costs should be ‘reasonable’.
Debit Credit
Production overheads x
Cash x
Recording actual overheads cost, as and when incurred throughout the year.
Debit Credit
Work in process x
Production overheads x
Overheads absorption based on actual activity, using predetermined rate. Overheads are charged
to WIP account as and actual activity (hours worked/ units produced) is performed.
If either or both of the estimates for the budgeted overheads or the budgeted level of activity are different
from the actual results for the year then this will lead to one of the following:
The Overheads Absorbed > Actual Overheads, then there has been an over-absorption of overheads.
The Overheads Absorbed < Actual Overheads, then there has been an under-absorption of overheads.
Illustration 15
The following data relate to Lion Ltd for the month of August.
Budget Actual
Overheads Rs. 160,000 Rs. 180,000
Labour hours 40,000 44,000
Required:
Illustration 16
The following data relate to Lion Ltd for the month of September.
Budget Actual
Overheads Rs. 297,500 Rs. 275,400
Labour hours 17,000 15,856
Required:
Over-absorption of overheads results in overstatement of finished goods in the first place and then
cost of sales, when products are sold. Thus over-absorption is accounted for as under:
Debit Credit
Production overheads x
Cost of sales x
(ii) When part of production is sold and remaining is held as finished goods
Debit Credit
Production overheads x
Cost of sales x
Finished Goods x
Over-absorbed overheads are credited to Cost of Sales and Finished Goods in the ratio of total
production sold and held in finished goods.
Under-absorption of overheads results in understatement of finished goods in the first place and then
cost of sales, when products are sold. Thus under-absorption is accounted for as under:
Debit Credit
Cost of sales x
Production overheads x
(ii) When part of production is sold and remaining is held as finished goods
Debit Credit
Cost of sales x
Finished Goods x
Production overheads x
Under-absorbed overheads are debited to Cost of Sales and Finished Goods in the ratio of total
production sold and held in finished goods.
For example:
Assume that following production data relates to the month of July of A Limited:
Thus overheads are under absorbed by Rs. 60,000, and should be recorded as under
Debit Credit
Cost of sales (60,000 X 26,000 / 30,000) 52,000
Closing inventory finished goods (60,000 X 4,000 / 30,000) 8,000
Fixed production overheads 60,000
Illustration 17
Arif Ltd manufactures and sells a range of products in its factory. Its budgeted production overheads for
Year 2017 were Rs. 225,000, and budgeted direct labour hours were 75,000 hours.
The company uses an absorption costing system, and production overhead is absorbed using a direct
labour hour rate.
Required:
Answers to Illustrations
Illustration 1
(w1)
Rent/ Sq. meter = (15,000/4,000) = Rs. 3.75
Assembly = 1,000 x 3.75 = 3,750
Finishing = 2,000 x 3.75 = 7,500
Maintenance = 500 x 3.75 = 1,875
Canteen = 500 x 3.75 = 1,875
(w2)
Direct labour is not an overhead and is therefore not part of overhead allocation and apportionment
process.
(w3)
Electricity/ KWH= (10,000/10,000) = Rs. 1.00
Assembly = 2,750 x 1.00 = 2,750
Finishing = 4,500 x 1.00 = 4,500
Maintenance = 1,975 x 1.00 = 1,975
Canteen = 775 x 1.00 = 775
(w4)
Depreciation= (5,000/100,000) = 5%
Assembly = 45,000 x 5%= 2,250
Finishing = 35,000 x 5% = 1,750
Maintenance = 11,000 x 5% = 550
Canteen = 9,000 x 5% = 450
(w1)
It is a direct cost thus not part of allocation and apportionment of overheads.
(w2)
Rent/ sq. meters = (25,000/2,500) = Rs. 10
Machining = 800 x 10 = 8,000
Assembly = 1,000 x 10 = 10,000
Repairs = 300 x 10 = 3,000
Quality Control = 400 x 10 = 4,000
(w3)
Power cost/ KWH = (7,200/1,200) = Rs. 6
Machining = 800 x 6 = 4,800
Assembly = 150 x 6 = 900
Repairs = 150 x 6 = 900
Quality Control = 100 x 6 = 600
(w4)
Depreciation = (12,000/80,000) = 15%
Machining = 43,000 x 15% = 6,450
Assembly = 17,000 x 15% = 2,550
Repairs = 8,000 x 15% = 1,200
Quality Control = 12,000 x 15% = 1,800
(w5)
Building Insurance/ sq. meters = (3,750/2,500) = Rs. 1.5
Machining = 800 x 1.5 = 1,200
Assembly = 1,000 x 1.5 = 1,500
Repairs = 300 x 1.5 = 450
Quality Control = 400 x 1.5 = 600
(w6)
Equipment Insurance = (4,000/80,000) = 5%
Machining = 43,000 x 5% = 2,150
Assembly = 17,000 x 5% = 850
Repairs = 8,000 x 5% = 400
Quality Control = 12,000 x 5% = 600
Illustration 4:
Illustration 5:
Illustration 6:
Illustration 7:
Repairs 1 1 (2)
Total 64,931 55,069 - -
Note: Reapportionment can be started by selecting any of the available service department in the first
place.
Illustration 8:
The first step is to establish two simultaneous equations. There should be one equation for each service
department.
Each equation should state the total amount of overheads that will be apportioned from the service
department. This total overhead is the original overhead cost allocation/ apportionment for the service
department, plus the proportion of the costs of the other service department that will be apportioned to it.
Then:
R = Original overheads of Repairs department + 20% of Quality Control costs.
Q = Original overheads of Quality Control department + 30% of Repair costs.
This gives us:
R = 14,000 + 0.15Q ------- (i)
Q = 16,000 + 0.30R ------- (ii)
Step 3 – Reapportion above calculated overheads cost of each service department using the appropriate
basis amongst all departments including the other service departments.
Illustration 9:
Then:
M = Original overheads of Maintenance department + 20% of Payroll costs.
P = Original overheads of Payroll department + 25% of Maintenance costs.
This gives us:
M = 2,500 + 0.20P ------- (i)
P = 2,700 + 0.25M ------- (ii)
Step 3 – Reapportion above calculated overheads cost of each service department using the appropriate
basis amongst all departments including the other service departments.
Simultaneous equations
Then:
A = Original overheads of S1 department + 10% of S2 costs.
B = Original overheads of S2 department + 20% of S1 costs.
This gives us:
A = 15,000 + 0.10B ------- (i)
B = 22,480 + 0.20A ------- (ii)
P1 P2 S1 S2
Illustration 11
Then:
M = Original overheads of Maintenance department + 20% of Canteen costs (Note).
C = Original overheads of Canteen department + 10% of Maintenance costs.
This gives us:
M = 18,600 + 0.20C ------- (i)
C = 6,600 + 0.10M ------- (ii)
Note: Canteen cost will be shared between other three departments in the ration of their employees i.e.
Assembly: 15/50 =30%, Finishing: 25/50 =50% and Maintenance: 10/50 =20%. Canteen’s employees will
be ignored in this analysis.
Illustration 12
i. Overhead cost absorbed in each unit of Product X = Rs. 11,000/2,000 = Rs. 5.50
(Rs.)
Prime cost per unit 32.00
Overheads 5.50
37.50
Illustration 13
i. OAR for machining department = Rs. 400,000/ {(2,000X2)+(4,000X4)} = Rs. 20 per hour
ii. OAR for assembly department = Rs. 600,000/ {(2,000X2)+(4,000X1)+(1,000X8)} = Rs. 37.50
per hour
iii. Overhead cost per unit of E = (4 hour X 20) + ( 1 hour X 37.50) = Rs. 117.50
Illustration 14
Illustration 15
Illustration 16
Illustration 17
a. The predetermined absorption rate is Rs. 225,000/ 75,000 hours = Rs.3 per direct labour hour.
b. Under absorption
Rs.
Overhead absorbed (60,000 hours @ RS. 3 per hour) 180,000
Overhead incurred (actual cost) (210,000)
Under-absorption (30,000)
The profit for the year is reported as follows. Notice that under-absorbed overhead is an adjustment
that reduces the reported profit. Over-absorbed overhead would be an adjustment that increases
profit.
Rs.
d. Sales 945,000
Full production cost of sales 615,000
Under-absorbed overhead 30,000
(645,000)
300,000
Administration overhead 105,000
Selling and distribution overhead 135,000
(240,000)
Profit 60,000
Marginal and
Absorption Costing
Variable cost and sales price per unit is constant at all levels
Total fixed cost is constant at all production levels
Total costs are either fixed or variable or if are mixed, can be separated easily.
Contribution per unit = Sales price – variable cost per unit (variable cost includes all production
and non-production variable costs)
Total contribution = Contribution per unit X units sold (OR Total revenue – Total variable cost)
Profit = Total contribution – Total fixed cost (fixed cost includes all production and non-production
costs)
Illustration 1:
Abbas Limited manufactures and sells two products, Alpha and Beta. Product Alpha has a variable cost
of Rs.60 and sells for Rs. 100 and product Beta has a variable cost of Rs.80 and sells for Rs.150.
During the month of July, 20,000 units of Product Alpha and 30,000 units of Product Beta were produced
and sold. Fixed cost incurred in the month was Rs. 2,500,000.
Required:
Calculate profit or loss for month of July using the marginal costing principle.
Illustration 2:
Buhner Ltd makes only one product, the cost card of which is:
Sales during the period were 3,000 units and actual fixed production overheads incurred were Rs.
100,000.
Required:
Preparing income statement under marginal costing when there is opening and closing stock for
any period
Illustration 3:
Zafar Manufacturing produces and sells only one product Zeta. Details relating to Zeta are as under:
Rs.
Selling price per unit 350
Variable costs:
Direct material per unit 70
Direct labour per unit 40
Variable production overhead per unit 15
Marginal production cost per unit (used in inventory valuation) 125
Variable selling cost per unit 20
Budgeted fixed production overheads are Rs. 160,000 per month and fixed administrative and selling
overheads are Rs. 75,000
The Following are the actual results of March and April 20x6:
March April
Fixed production costs Rs. 150,000 Rs. 155,000
Fixed administrative and selling overheads Rs. 78,000 Rs. 75,000
Production 3,500 units 3,000 units
Sales 2,500 units 4,000 units
Required:
Prepare income statement using the principles of marginal costing for the months of March and April.
Absorption Costing
Illustration 4:
Zerox Ltd. commenced business on 1 July making one product only, the cost/ unit detail of which is as
follows:
(Rs.)
Direct labour 7
Direct material 12
Variable production overhead 4
Fixed production overhead 7
Full production cost per unit 30
The fixed production overhead figure has been calculated on the basis of a budgeted normal output of
40,000 units per annum. The fixed production overhead incurred in July was Rs. 25,000.
The selling price per unit is Rs. 45 and the number of units produced and sold were:
Required:
Prepare the absorption costing and marginal costing income statements for July.
Illustration 5:
Zafar Manufacturing produces and sells only one product Zeta. Details relating to Zeta are as under:
Rs.
Selling price per unit 350
Variable costs:
Direct material per unit 70
Direct labour per unit 40
Variable production overhead per unit 15
Marginal cost per unit 125
Variable selling cost per unit 20
Budgeted monthly production is 3,200 units. Budgeted monthly fixed production overheads are Rs.
160,000 and monthly fixed administrative and selling overheads are Rs. 75,000.
The Following are the actual results of March and April 20x6:
March April
Fixed production costs Rs. 150,000 Rs. 155,000
Fixed administrative and selling overheads Rs. 78,000 Rs. 75,000
Production 3,500 units 3,000 units
Sales 2,500 units 4,000 units
Required:
Prepare income statement using the principles of absorption costing for the months of March and April.
Illustration 6:
Tough Ltd. makes and sells two products, Xee and Bee. The following information is available for the
month of September:
Xee Bee
Production (units) 5,000 3,500
Sales (units) 4,600 3,200
Opening inventory (units) - -
Financial data:
Xee Bee
(Rs.) (Rs.)
Unit selling price 180 150
Unit cost:
Direct materials 30 24
Direct labour 36 24
Variable production overheads 24 16
Fixed production overheads (Pre-determined) 60 40
Variable selling overheads 2 2
Required:
(a) Prepare an income statement for the month of September based on marginal costing principles.
(b) Prepare an income statement for the month of September based on absorption costing principles.
Reconciling Profits under Marginal Costing with Profits under Absorption Costing when OAR per
unit is same for both Opening Stock and Closing Stock
Opening Stock value brings forward last year’s absorbed overheads to current year
Closing Stock value carries forward current year’s absorbed overheads to next year
Thus if:
However if:
And if:
Illustration 7:
Reconcile profits calculated under marginal costing with profits under absorption costing in “Illustration 4”.
Illustration 8:
Reconcile profits for the months of March and April calculated under marginal costing with profits under
absorption costing in “Illustrations 3 and 5” respectively.
Illustration 9:
Reconcile profits calculated under marginal costing with profits under absorption costing in “Illustration 6”.
Reconciling Profits under Marginal Costing with Profits under Absorption Costing when either:
OAR per unit is Different for both Opening Stock and Closing Stock OR
Units of opening stock and closing stock are not provided (Only values available)
Illustration 10:
A company uses marginal costing. In the financial period that has just ended, opening inventory was Rs.
20,000 and closing inventory was Rs. 35,000. The reported profit for the year was Rs. 192,000.
If the company had used absorption costing, opening inventory would have been Rs. 30,000 and closing
inventory would have been Rs. 55,000.
Required:
What would have been the profit for the year if absorption costing had been used?
A company uses absorption costing. In the financial period that has just ended, opening inventory was
Rs. 95,000 and closing inventory was Rs. 65,000. The reported profit for the year was Rs. 260,000.
If the company had used marginal costing, opening inventory would have been Rs. 58,000 and closing
inventory would have been Rs. 42,000.
Required:
What would have been the profit for the year if marginal costing had been used?
Illustration 12:
Azore Ltd uses absorption costing and following data is available relating to two different years:
Opening stock as on 1st January 2015 1,000 units valued at Rs. 25,000
Budgeted Fixed Production overheads for the year 2014 Rs. 200,000
Budgeted Production for the year 2014 20,000 units
Closing stock as on 31st December 2015 2,000 units valued at Rs. 54,000
Budgeted Fixed Production overheads for the year 2015 Rs. 300,000
Budgeted Production for the year 2015 25,000 units
Profits for the year 31st December 2015 Rs. 150,000
Required:
What would have been the profit for the year if marginal costing had been used?
Illustration 13:
There was no opening stock. Using absorption costing, the profit for this period would be Rs. 85,000
Required:
What would have been the profit for the year if marginal costing had been used?
Illustration 14:
Red Company is a manufacturing company that makes and sells a single product. The following
information relates to the company’s manufacturing operations in the next financial year.
Using absorption costing, the company has calculated that the budgeted profit for the year will be Rs.
75,000.
Required:
What would be the budgeted profit if marginal costing is used, instead of absorption costing?
Answers to Illustrations
Illustration 1:
Illustration 2:
(a) Variable costs per unit = Rs. (30 + 60 + 20 + 50) = Rs. 160
Contribution per unit = Selling price less (All; production and non-production) Variable costs per unit) =
Rs. 210 – Rs. 160 = Rs. 50
Total contribution earned = 3,000 x Rs. 50 = Rs. 150,000
(b) Total profit/(loss) = Total contribution – Actual (All; production and non-production) fixed overheads
incurred
= Rs. (150,000 – 100,000)
= Rs. 50,000
Illustration 3:
Zafar Manufacturing
Income Statement under Marginal Costing
March April
(Rs.) (Rs.)
Sales
2,500 units x Rs. 350 875,000
4,000 units x Rs. 350 1,400,000
Opening inventory - 125,000
Variable production costs:
3,500 units x (70 + 40 + 15) 437,500
3,000 units x (70 + 40 + 15) 375,000
Closing inventory:
1,000 units @ (125) (125,000)
Zero closing inventory -
Variable Production cost of sales 312,500 500,000
Variable selling costs (2,500 units x 20) 50,000
(4,000 units x 20) 80,000
Variable cost of sales 362,500 580,000
Contribution 512,500 820,000
Fixed Overheads
Net Profit
284,500 590,000
Alternative Format
(Used when either there is no Opening Stock or cost per unit of Opening Stock units and current period
production is same)
March April
(Rs.) (Rs.)
Contribution
2,500 units x Rs. 205 (w1) 512,500
4,000 units x Rs. 205 (w1) 820,000
Fixed Costs:
Production (150,000) (155,000)
Administrative and Selling (78,000) (75,000)
Net Profit
284,500 590,000
(w1)
Illustration 4:
Zerox Ltd.
Income Statement under Marginal Costing
July
(Rs.)
Contribution
2,500 units x Rs. 17.50 (w1) 43,750
Fixed Costs:
Production (25,000)
Administrative and Selling (15,000)
Net Profit/ (Loss)
3,750
(w1)
July
(Rs.)
Sales
2,500 units x Rs. 45 112,500
Cost of Sales
Production cost (3,000 x Rs. 30) 90,000
Closing inventory (500 units x Rs. 30) (15,000)
(Over)/ Under absorbed Overheads (w2) 4,000
Cost of Sales 79,000
Gross Profit 33,500
Fixed Selling and Distribution expenses (15,000)
Variable Selling and Distribution expenses (10%x Rs.
112,500) (11,250)
Net Profit/ (Loss) 7,250
(w2)
(Rs.)
Over/ Under absorbed Overheads
Actual Overheads 25,000
Absorbed Overheads (3,000x7) 21,000
(Over)/ Under absorbed Overheads 4,000
Illustration 5:
Zafar Manufacturing
Income Statement under Absorption Costing
March April
Sales:
2,500 units x Rs. 350 875,000
4,000 units x Rs. 350 1,400,000
Opening inventory - 175,000
Production costs:
3,500 units x (70 + 40 + 15 + 50 (w1)) 612,500
3,000 units x (70 + 40 + 15 + 50) 525,000
Closing inventory: 1,000 units @ (175) (175,000) -
437,500 700,000
(Over)/ Under Absorbed Overheads (w2) (25,000) 5,000
Cost of sale 412,500 705,000
Gross Profit 462,500 695,000
Fixed Administrative and Selling Costs (78,000) (75,000)
Variable Selling Costs (50,000) (80,000)
Net Profit 334,500 540,000
(w2)
March April
Over/ Under absorbed Overheads
Actual Overheads 150,000 155,000
Absorbed Overheads (3,500x50; 3,000x50) 175,000 150,000
(Over)/ Under absorbed Overheads (25,000) 5,000
Illustration 6:
Tough Ltd.
Income Statement under Marginal Costing
September
(Rs.)
Contribution
(4,600x88)+(3,200x84) (w1) 673,600
Fixed Costs:
Production (410,000)
Administrative and Selling (154,000)
Net Profit/ (Loss)
109,600
(w1)
Tough Ltd.
Income Statement under Absorption Costing
September
(Rs.)
Sales
(4,600x180)+(3,200x150) 1,308,000
Cost of Sales
(4,600x150)+(3,200x104) 1,022,800
(Over)/ Under absorbed Overheads (w2) (30,000)
Cost of Sales 992,800
Gross Profit 315,200
Fixed Administration expenses (154,000)
Variable Selling overheads (4,600x2)+(3,200x2) (15,600)
Net Profit/ (Loss) 145,600
Illustration 7:
(Rs.)
Profit under Absorption costing 7,250
Difference in opening and closing stock units x (3,500)*
OAR {(0-500) x 7}
Profit under Marginal costing 3,750
*when closing stock units (500 units) > opening stock units (zero), profit reported using Absorption
Costing is higher.
Illustration 8:
(Rs.)
March April
Profit under Absorption costing 334,500 540,000
Difference in opening and closing stock units x (50,000) 50,000
OAR (1,000 x 50)
Profit under Marginal costing 284,500 590,000
Illustration 9:
(Rs.)
Profit under Absorption costing 145,600
Difference in opening and closing stock units x (36,000)*
OAR {(0-400) x 60}+{(0-300) x 40}
Profit under Marginal costing 109,600
*when closing stock units (400 units of Xee and 300 units of Bee) > opening stock units (zero for both Xee
and Bee), profit reported using Absorption Costing is higher.
Illustration 10:
(Rs.)
Profit under Marginal costing 192,000
Adjustment (w1), Added as absorption costing reports higher profits 10,000
when closing inventory is higher.
Profit under Absorption costing 202,000
(w1)
Difference in opening and closing inventory under marginal costing = (Rs. 35,000 - Rs. 20,000) = Rs.
15,000
Difference in opening and closing inventory under absorption costing = (Rs. 55,000 - Rs. 30,000) = Rs.
25,000
Difference of the difference = Rs. 25,000 – Rs. 15,000 = Rs. 10,000
(Rs.)
Profit under Absorption costing 260,000
Adjustment (w1), Added as marginal costing reports higher profits 14,000
when opening inventory is higher.
Profit under Marginal costing 274,000
(w1)
Difference in opening and closing inventory under marginal costing = (Rs. 58,000 - Rs. 42,000) = Rs.
16,000
Difference in opening and closing inventory under absorption costing = (Rs. 95,000 - Rs. 65,000) = Rs.
30,000
Difference of the difference = Rs. 30,000 – Rs. 16,000 = Rs. 14,000
Illustration 12:
(Rs.)
Profit under Absorption costing 150,000
Adjustment (w1), deducted as marginal costing reports lower profits (14,000)
when closing inventory is higher.
Profit under Marginal costing 136,000
(w1)
Illustration 13:
(Rs.)
Profit under Absorption costing 85,000
Difference in opening and closing stock units x (30,000)*
OAR
{(25,000-20,000)x(150,000/25,000)
Profit under Marginal costing 55,000
*when closing stock units (5,000 units) > opening stock units (zero), profit reported using Absorption
Costing is higher.
Note: Fixed selling costs are not included in inventory valuation.
Illustration 14:
(Rs.)
Profit under Absorption costing 75,000
Difference in opening and closing stock units x (42,000)*
OAR
{(32,000-25,000)x(192,000/32,000)
Profit under Marginal costing 33,000
Question 4: XY Limited
Inventory Valuation
When an entity purchases materials from a supplier, the purchasing process should be properly
documented in order to maintain proper controls over the entire process and to ensure that correct
amounts are recorded and reflected in the financial reports.
maintain a list of approved and vetted vendors, which should be periodically updated and any
additions should be properly supervised.
all purchase of materials from a supplier should be properly authorised and approved at the
appropriate management level, e.g.
Proper system of documentation should be introduced to ensure that approval has been
obtained, receipt of materials from a supplier is acknowledged, and the goods receipt note be
compared to the purchase requisition and purchase order to make sure that the goods that were
ordered have actually been delivered.
Obtain an invoice from the supplier for the goods that have been delivered. The amount payable
for the materials provides documentary evidence about their cost.
Materials received from a supplier, might be kept in a store or warehouse until needed under
appropriate storage conditions. When they are issued from the store, there should be a
documentary record of who has taken the materials and how many were taken. This is needed to
provide a record of the cost of materials used by different departments or cost centres.
to ensure that the procedures for ordering, receiving and paying for materials has been
conducted properly, and there is no error or fraud
to provide a record of materials purchases for the financial accounts
to provide a record of materials costs for the cost and management accounts.
to ensure physical controls over the materials and to ensure they are used not used improperly
The detailed procedures for purchasing materials and the documents used might differ according to the
size, complexity and nature of the business. However, the basic requirements are same for all types of
business where material purchases are made.
Valuation of Inventory
Financial reporting
Costing
Cost, or
Net Realisable Value (NRV).
NRV
NRV is the amount that can be obtained from disposing of the inventory in the normal course of business,
less any further costs that will be incurred in getting it ready for sale or disposal.
NRV is usually higher than cost unless the product is damaged or obsolete.
The cost and NRV should be compared for each separately-identifiable item of inventory, or group of
similar inventories, rather than for inventory in total.
Illustration 1:
ZZ Limited has five items in its inventory at year-end of 20x6. Details relating to inventory are as under:
Required:
Calculate the value which should be included in statement of financial position at the year-end
Cost of one item may vary from time to time in a year thus identifying actual cost of each product may not
be possible. This requires a system/ basis under which a cost should be calculated and assigned.
Commonly used approaches are:
FIFO
Assumes that materials are issued out of inventory in the order in which they were purchased/ delivered
into inventory.
Illustration 2:
Majid Limited had the following material transactions during the first week in March.
Quantity Unit
(units) cost
(Rs.)
Opening balance 1st March 10 2.00
Receipts 2nd March 70 2.20
Issues 3rd March 40
Receipts 4th March 50 2.30
Issues 5th March 70
Required:
Determine cost of issues during the period and value of the inventory at the end of week using FIFO
approach.
Advantages:
Disadvantages:
It is cumbersome to operate.
Issues may be at out-of-date prices.
In times of rising prices (as in this example), reported profits are high (‘high’ closing inventory
valuations).
Cost comparisons between jobs are difficult.
AVCO
AVCO method of inventory valuation assumes that all units are issued at the current weighted average
cost per unit.
Normally average cost is calculated on perpetual basis i.e. company should calculate average cost after
every purchase and all later issues are made the most recent average cost calculated. Average cost if
calculate at every purchase using the following formula:
Average cost = Cost of inventory currently in store + Cost of new items received
Number of units currently in store + Number of new units received
Illustration 3:
Majid Limited had the following material transactions during the first week in March.
Quantity Unit
(units) cost
(Rs.)
Opening balance 1st March 10 2.00
Receipts 2nd March 70 2.20
Issues 3rd March 40
Receipts 4th March 50 2.30
Issues 5th March 70
Required:
Determine cost of issues during the period and value of the inventory at the end of week using AVCO
approach.
Illustration 4:
On 1 January AA Limited had an opening inventory of 1,000 units which cost Rs. 5 each.
Required:
Determine the cost of the units issued during the year and inventory in hand at the year-end using:
(i) FIFO
(ii) AVCO valuation approach.
Advantages:
Disadvantages:
Issue prices and inventory values may not be an actual purchase price (as in above example).
Inventory values and issue prices may both lag behind current values.
Arif Limited has produced following stores transactions for the month of July 20x6:
Required:
Record all above transactions in store ledger and value month end closing inventory using FIFO
approach.
Illustration 2:
70 2.20 154
80 174
30 2.20 66
40 86 40 88
50 2.30 115
90 203
30 2.30 69
70 157 20 46
70 2.20 154.00
80 2.18 174.00
50 2.30 115.00
90 2.25 202.20
Illustration 4:
(i) FIFO
4,000 21,500
8,500 49,000
8,000 50,250
6,000 40,750
50 5.75 287.50
67 398.00
50 5.75 287.50
12 78.00 55 320.00
Return to
10 10 5.75 57.50 5 6.50 32.50 B
45 262.50
10 5.75 57.50
15 90.00 30 172.50
25 6.10 152.50
35 210.00
10 5.75 57.50
35 210.00
25 6.10 152.50
10 5.75 57.50
40 238.75
10 59.25 30 179.50
10 5.75 57.50
28 167.30
Closing stock value at month end is 28 units at the value of Rs. 167.30.
Notes:
(1) The material received as replacement from B & Co. on 19 July will be treated as fresh supply.
However, rate used will be the original i.e. Rs. 5.75.
(2) The material return to B & Co. on 10 July will be recorded in issue column.
(3) Return from production on 20 July will be recorded in receipt column and will be treated as oldest
material while issuing.
(4) Transfers from one job to other or from one production department to other do not affect the store
ledger account.
Inventory
Management
Objective of inventory management is to minimize inventory related costs on annual basis while
maintaining it at appropriate level.
Annual Holding cost = Average inventory x Cost of holding one unit for one year
Where;
Illustration 1:
A company requires 10,000 units of material X per month. The cost per order is Rs. 300 regardless of the
size of the order. The holding costs are Rs. 2.88 per unit pa.
Required:
Investigate the total annual cost of buying and holding the material in quantities of 4,000, 5,000, or 6,000
units at one time. What is the cheapest option?
It is a reorder size that ensures that sum of annual cost of ordering and holding is minimized.
As order size increase, annual ordering cost decreases due to decrease in number of orders in a
year.
But with increase in order size, average inventory will increase thus annual holding cost will rise.
EOQ strikes a balance by finding an optimum order size. In the above illustration order size of
5,000 can be termed as EOQ.
At EOQ annual ordering and holding cost are equal.
We can recalculate EOQ for above illustration using the formula as under:
2 Co D 2 x 300 x 120,000
EOQ=√ =√ = 5,000 units
CH 22.88
Illustration 2:
Monthly demand for a product is 5,000 units. The purchase price is Rs. 100/unit and the company’s cost
of finance is 10% pa. Warehouse storage costs per unit pa are Rs. 20. The supplier charges Rs. 2,000
per order for delivery.
Required:
Calculate:
(i) EOQ
(ii) Annual cost of inventory management.
Cost and Management Accounting 95
Inventory Management Chapter 4
Illustration 3:
A company uses the Economic Order Quantity (EOQ) model to determine the purchase order quantities
for materials.
The demand for material item X23 is 6,000 units every six months. The item costs Rs. 100 per unit, and
the annual holding cost is 8% of the purchase cost per year. The cost of placing an order for the item is
Rs. 500.
Required:
What is the economic order quantity for material item X23 (to the nearest unit)?
Illustration 4:
A company uses the Economic Order Quantity (EOQ) model to determine the purchase order quantities
for materials.
The demand for material item Z90 is 270,000 units per year. The item costs Rs. 200 per unit, and the
annual holding cost is 7.5% of the purchase cost per year. The cost of placing an order for the item is Rs.
1,000.
Required:
What are the annual holding costs for material item Z90?
Illustration 5:
ABC costs Rs. 2,240 per kg. Each month, the company uses 10,000 kg of ABC and holding costs per kg.
per annum are Rs. 40. Every time the company places an order for XYZ it incurs administrative costs of
Rs. 360.
Required:
What is the economic order quantity for material item ABC (to the nearest Kgs)?
Minimizing purchase cost (optimum order size with purchase discounts available)
EOQ formula assumes that that the purchase cost per unit of material is constant, regardless of the order
quantity.
If a supplier offers a discount on the purchase price for orders above a certain quantity, the purchase
price becomes a relevant cost. When this situation arises, the order quantity that minimises total costs will
be either:
The total costs each year including purchases, ordering costs and holding costs, must be calculated for
the EOQ and the minimum order quantity to obtain each discount on offer.
Wajid Ltd is a retailer of barrels. The company has an annual demand of 60,000 barrels. The barrels cost
Rs. 20 each. Fresh supplies can be obtained immediately, with ordering and transport costs amounting to
Rs. 1,000 per order. The annual cost of holding one barrel in stock is estimated to be Rs. 12.
A 2% discount is available on orders of at least 5,000 barrels and a 2.5% discount is available if the order
quantity is 7,500 barrels or above.
Required:
Calculate the EOQ ignoring the discount and determine if it would change once the discount is taken into
account.
Illustration 7:
Dawood Limited uses component Z11 in its construction process. The company has a demand of 90,000
components pa. They cost Rs. 9 each. The delivery and ordering costs amount to Rs. 1,000 per order.
The annual cost of holding one component in inventory is estimated to be Rs. 6.50.
A 0.5% discount is available on orders of at least 5,000 components and a 0.75% discount is available if
the order quantity is 8,000 components or above.
Required:
Illustration 8:
Azhar Limited uses 100,000 units of Material Y each year, which costs Rs. 1,000 for each unit. The cost
of placing an order is Rs. 10,000 for each order. The annual cost of holding inventory each year is 8% of
the purchase cost.
The supplier offers a price discount of Rs. 10 per unit for orders of 10,000 or more.
Required:
Illustration 9:
Abid Limited uses 250,000 units of Material A each year, which costs Rs. 25 for each unit. The costs of
making an order are Rs. 2,000. The annual cost of holding inventory is 10% of the purchase cost.
The supplier offers a price discount of Rs. 1 per unit for orders of 22,500 up to 29,999 units, and a
discount of Rs. 2 per unit for orders of 30,000 units or more.
Required:
Find the reorder quantity that will minimise annual inventory costs.
To minimize stock out cost, company must set a reorder level, with or without buffer (safety) stock.
Reorder Level
It is inventory level, when reached; new order should be placed to the supplier.
It is required as lead time (time required for delivery from the time an order is laced) is involved with
almost every supplier.
Reorder level is calculated and set for every item of inventory to avoid stock outs.
ROL = Demand for the material item per day/ week × Lead time in days/ weeks
Illustration 10:
Using the data for Wajid Limited from Illustration 6, assume that the company adopts the EOQ as its order
quantity and that it now takes two weeks for an order to be delivered.
Required:
(i) How much inventory will it have on hand when the order is placed?
(ii) How frequently will the company place an order?
Illustration 11:
Using the data for Dawood Limited from Illustration 7, ignoring discounts and assume that the company
adopts the EOQ as its order quantity and that it now takes three weeks for an order to be delivered.
Required:
(i) How much inventory will it have on hand when the order is placed?
(ii) How frequently will the company place an order?
With uncertain demand or lead time, increased ROL provides company with some safety stock which
prevents company from getting stock out in case demand or lead time exceeds the normal level.
Record of Abbas limited for previous year shows following details relating to Material AA:
Required:
Average inventory value that is used in the calculation of annual inventory holding cost is recalculated
using following formula with the introduction of Safety stock:
Company should set a maximum level for inventory. Inventory held above this would incur extra holding
cost without adding any benefit to the company.
Maximum level = ROL + Reorder quantity – (Minimum usage during minimum lead time)
Another term used in the context of inventory management is Minimum inventory level which is EQUAL to
Safety stock. i.e.
Illustration 13:
Record of AH Limited for previous year shows following details relating to material X:
Required:
Illustration 14:
Record of ZA Limited for previous year shows following details relating to material JJ:
Required:
Illustration 15:
Asif Limited orders 40,000 units of item ZIGZAG when the inventory level falls to 80,000 units. Annual
consumption of ZIGZAG is 1,440,000 units.
The holding cost per unit is Rs. 1.20 per unit per year and the cost of making an order for delivery of the
item is Rs. 300 per order. The supply lead time is 2 weeks (assume a 50-week year and constant weekly
demand for the item).
Required:
Calculate the cost of the current ordering policy and calculate how much annual savings could be
obtained using the EOQ model.
Note: Whenever a question provides for reorder level, always check for existence of safety stock.
When a company is prepared to accept the risk of stock-outs, the optimal reorder level might be
estimated using probabilities of demand and a reorder level may be calculated that has the lowest
expected value of total cost (i.e. cost of holding safety stock and cost of stock out).
Zeeshan Limited uses item M in its production process. It purchases item M from an external supplier, in
batches. For item M, the following information is relevant:
Zeeshan Limited operates for 48 weeks each year. Weekly demand for unit M for production is
variable, as follows:
Suggest whether a reorder level of 180 units or 200 units would be more appropriate.
Illustration 17:
Yousaf Limited uses item P in its production process. It purchases item P from an external supplier, in
batches. For item P, the following information is relevant:
Yousaf Limited operates for 48 weeks each year. Weekly demand for unit M for production is variable,
as follows:
Required:
Order Quantity
4,000 units 5,000 units 6,000 units
Annual cost of:
Ordering [(10,000X12)÷4,000]X300 [(10,000X12)÷5,000]X300 [(10,000X12)÷6,000]X300
= 9,000 = 7,200 = 6,000
Holding (4,000÷2)X2.88 = 5,760 (5,000÷2)X2.88 = 7,200 (6,000÷2)X2.88 = 8,640
Total cost 14,760 14,400 14,640
Illustration 2:
(i)
2 Co D 2 x 2,000 x 60,000
EOQ=√ =√ (100x10%)+20
= 2,828 units
CH
(ii)
2,828 units
Annual cost of:
Ordering (60,000 ÷ 2,828) X 2,000 = 42,433
Holding (2,828 ÷ 2) X 30 = 42,420
Total cost 84,853
Illustration 3:
2 Co D 2 x 500 x (6,000 x 2)
EOQ=√ =√ (100 x 8%)
= 1,225 units
CH
Illustration 4:
2 Co D 2 x 1,000 x 270,000
EOQ=√ =√ (200 x 7.5%)
= 6,000 units
CH
Illustration 5:
2 Co D 2 x 360 x 120,000
EOQ=√ =√ = 1,470 units
CH 40
2 Co D 2 x 1,000 x 60,000
EOQ=√ =√ = 3,162 units
CH 12
When discounts are introduced, optimum order size is 5,000 units as annual inventory related
cost is minimum at that level.
(w1)
(w2)
(w3)
Illustration 7:
2 Co D 2 x 1,000 x 90,000
EOQ=√ =√ = 5,262 units
CH 6.50
(w1)
(w2)
(w3)
Illustration 8:
2 Co D 2 x 10,000 x 100,000
EOQ=√ =√ = 5,000 units
CH Rs.1,000 x 8%
(w1)
(w2)
(w3)
2 Co D 2 x 2,000 x 250,000
EOQ=√ =√ = 20,000 units
CH 2.5
When discounts are introduced, optimum order size is 30,000 units as annual inventory related
cost is minimum at that level.
(w1)
(w2)
(w3)
Illustration 10:
(i)
ROL = Weekly usage X Lead time in weeks = (60,000 ÷ 52) X 2 = 2,308 units
(ii)
Frequency of order = Time taken to consume EOQ = 3,163 ÷ (60,000 ÷ 365) = 19 days
(i)
ROL = Weekly usage X Lead time in weeks = (90,000 ÷ 52) X 3 = 5,192 units
(ii)
Frequency of order = Time taken to consume EOQ = 5,262 ÷ (90,000 ÷ 365) = 21 days
Illustration 12:
(i)
ROL = Maximum demand for the material item per day X Maximum supply lead time in days
= 150 X 12 = 1,800 units
(ii)
Illustration 13:
(i)
ROL = Maximum demand for the material item per week X Maximum supply lead time in weeks
= 3,000 X 4 = 12,000 units
(ii)
(iii)
Maximum level = ROL + Reorder quantity – (Minimum usage during minimum lead time)
= 12,000 + 10,000 – (1,600 X 2) = 18,800 units
(iv)
Minimum inventory level = Safety stock = 4,800 units (from part ii above)
(v)
Average stock = (order size/2) + Safety stock = (10,000/2) + 4,800 = 9,800 units
Illustration 14:
(i)
ROL = Maximum demand for the material item per month X Maximum supply lead time in months
= 5,000 X 2 = 10,000 units
(iii)
Maximum level = ROL + Reorder quantity – (Minimum usage during minimum lead time)
= 10,000 + 12,000 – (3,500 X 1) = 18,500 units
(iv)
Minimum inventory level = Safety stock = 3,700 units (from part ii above)
(v)
Average stock = (order size/2) + Safety stock = (12,000/2) + 3,700 = 9,700 units
Illustration 15:
40,000 units
Annual cost of:
Ordering (1,440,000 ÷ 40,000) X 300 = 10,800
Holding [(40,000 ÷ 2) + 22,400] X 1.20 = 50,880
Total cost 61,680
2 Co D 2 x 300 x 1,440,000
EOQ=√ =√ = 26,833 units
CH 1.2
26,833 units
Annual cost of:
Ordering (1,440,000 ÷ 26,833) X 300 = 16,100
Holding [(26,833 ÷ 2) + 22,400] X 1.20 = 42,980
Total cost 59,080
Illustration 16:
Average demand in the lead time = (140 X 10%) + (160 X 20%) + (180 X 30%) + (200 X 40%) = 180
units
Annual demand = 48 X 180 units = 8,640 units
As EOQ is 540 thus number of orders in a year = 8,640 ÷ 540 = 16 orders
This there will be 16 lead times in a year and company will face risk of stock out 16 times in a year.
Cost and Management Accounting 107
Inventory Management Chapter 4
(i) Suppose ROL is set at 180 units (Means ZERO safety stock, as ROL = Average demand during
lead time) and
(ii) Suppose ROL is set at 200 units (Means 20 units of safety stock are being kept) and
ROL should be 200 units as total cost of holding safety stock and stock out cost is minimum at this level.
Illustration 17:
Average demand in the lead time = (80 X 10%) + (110 X 20%) + (150 X 30%) + (188 X 40%) = 150
units
Annual demand = 48 X 150 units = 7,200 units
As EOQ is 288 thus number of orders in a year = 7,200 ÷ 288 = 25 orders
This there will be 25 lead times in a year and company will face risk of stock out 25 times in a year.
(i) Suppose ROL is set at 150 units (Means ZERO safety stock, as ROL = Average demand during
lead time) and
(ii) Suppose ROL is set at 188 units (Means 38 units of safety stock are being kept) and
ROL should be 188 units as total cost of holding safety stock and stock out cost is minimum at this level.
Answer 2: ABC
Not available
Process Costing
Chocolate bars
Soup cans
Soap cakes etc.
Features
Process accounting takes care of the above features to produce cost per unit of product produced.
Process account
Process Account
Description Units (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,000 Output (actual) @ Rs. 3,000 7,000
3.30/ liter
Direct labour 600
Production overhead 400
absorbed
3,000 7,000 3,000 7,000
Normal Loss:
This is the expected loss which is seen as normal in production process. It is unavoidable loss which is
considered necessary to get the good output.
Thus the rule is to distribute all the process cost between the expected output.
And
Abnormal loss:
When actual loss is greater than normal loss, then abnormal loss must have arisen.
Or
Abnormal gain:
When actual loss is less than normal loss, then abnormal gain must have arisen.
Or
A company puts 10,000 liters into the process. Normal loss of a process is 10% of input.
Required:
A company puts 10,000 liters into the process. Normal loss of a process is 10% of input. Actual output
from the process was 8,500 liters.
Required:
Calculate normal loss, abnormal loss and expected output from the process.
A company puts 10,000 liters into the process. Normal loss of a process is 10% of input. Actual output
from the process was 9,400 liters.
Required:
Calculate normal loss, abnormal gain and expected output from the process.
Required:
Calculate:
i. Normal loss
ii. Expected output
iii. Abnormal loss/ gain
A company puts 10,000 liters into the process costing Rs. 4.50 per liter. Normal loss of a process is 10%
of input whereas actual output was 9,200 liters.
Required:
Required:
Calculate cost per liter of the output and prepare process account for Process.
Cost per unit = Total Process costs – Scrap value of normal loss units
Expected output
Required:
Calculate cost per liter of the output and prepare process account for Process.
Cost per unit = Total Process costs + Disposal cost of normal loss units
Expected output
Required:
Calculate cost per liter of the output and prepare process account for Process.
Abnormal loss units are assigned full cost incurred in making them. e.g. if inspection is carried at the end
of process, Abnormal loss unit’s cost is equal to a finished (good) output unit’s cost.
Abnormal loss reflects inefficiency of the organization and value of abnormal loss is cost of this
inefficiency, which is charged to income statement as cost.
Required:
Calculate cost per liter of the output and prepare process account for Process and abnormal loss
account.
Required:
Calculate cost per liter of the output and prepare process accounts for Process, Abnormal loss and
Scrap.
Required:
Calculate cost per liter of the output and prepare process accounts for Process and Abnormal loss.
Hafeez Ltd produces a chicken feed that involves several processes. At each stage in the process,
ingredients are added, until the final stage of production when the feed is boxed up ready to be sold.
In Process 2, Hafeez Ltd has initiated a quality control inspection. This inspection takes place at the end
of Process 2. The inspection is expected to yield a normal loss of 5% of the input from Process 1. These
losses are sold as waste for Rs. 1 per kg.
The following information is for Process 2 for the period just ended:
Units (Rs.)
Transfer from Process 1 1,000 kg 1,500
Material added in Process 2 600 kg 600
Labour 400 hrs 1,600
Overheads - 1,000
Actual output 1,510 kg -
Required:
Prepare the process account, abnormal loss account, and scrap account for Process 2 for the period just
ended.
Principle of abnormal gain valuation is the same as it is followed for abnormal loss units. i.e. if inspection
is carried at the end of process, Abnormal gain unit’s (appear on the debit side of process account) value
is equal to a finished (good) output unit’s cost.
Abnormal gain reflects efficiency of the organization and value of abnormal gain is the benefit of this
efficiency, which is transferred to income statement as income.
Required:
Calculate cost per liter of the output and prepare process account for Process and Abnormal loss/ gain
account.
Required:
Calculate cost per liter of the output and prepare process account for Process, Abnormal loss/ gain and
Scrap.
Illustration 15: Losses with no scrap value of loss units
Required:
A product is produced from two distinct processes, Process-I and Process-II. On completion it is
transferred to finished stock. Following particulars are available relating to the month of December 2015.
Process-I Process-II
Units introduced 10,000 9,000
Units Transferred to next process/ finished stock 9,000 8,250
Normal loss (on input units) 10% 5%
Scrap value of loss units (per unit) Rs. 2 Rs. 4
Costs incurred: (Rs.) (Rs.)
Direct materials 40,000 -
Direct labour 20,000 20,000
Direct Expenses 12,000 8,600
Production overheads are absorbed at 100% of direct labour.
Assume that there was no opening or closing stock of raw materials or work-in-progress and scrap were
sold for cash.
Required:
Illustration 17: Two processes with losses/ gains and scrap value
A product is produced from two distinct processes, Process-A and Process-B. On completion it is
transferred to finished stock. Following particulars are available relating to the month of November 2015.
Process-A Process-B
Units introduced 2,000
Transfer to next process/ finished stock 1,800 1,750
Normal loss (on input units) 5% 5%
Scrap value of loss units (per unit) Rs. 2 Rs. 2
Costs incurred: (Rs.) (Rs.)
Direct materials 11,000 1,000
Direct labour 7,300 4,500
Production overheads absorbed 2,800 2,240
Assume that there was no opening or closing stock of raw materials or work-in-progress and scrap were
sold for cash.
Required:
Prepare Process accounts, Abnormal gain account, Abnormal loss account and Scrap account.
In a continuous process there will always be opening WIP and closing WIP
Whenever there is unfinished stock at the end of process its value can’t be the same as for
completed output (should be less).
Normally:
But with closing WIP all output (finished and WIP) can’t assigned the same value, thus a concept of
equivalent units is introduced.
Simple idea is that 100 units which are 50% worked (complete) are equal to 50 complete units in terms of
cost incurred. Or EU of 150 units which are 30% complete are 45.
Vicky Ltd introduced 100,000 units into a production process during the month of July 20x6. At the end of
month only 70,000 units could be finished, whereas 30,000 were still in process (unfinished) and were
only 40% complete (no losses).
Total input cost incurred in the process during July was Rs. 328,000.
Calculate equivalent units of output and cost per unit of output for the month of July.
For process X in DEF Co the following is relevant for the latest period:
Required:
A Complication
WIP may have different degrees of completion for different elements of costs.
For example consider a scenario where material is introduced at the start of process and conversion cost
(Direct Labour + FOH) is incurred evenly throughout the process. Now if this process has some closing
WIP, it will be 100% with respect to material but partially complete with respect to conversion costs.
Thus in such scenario EU and cost per unit is calculated for each element of cost separately and this is
done in three stage process:
Illustration 20: Closing WIP and equivalent units (Different degrees of completion)
For Process-E in GHI Ltd the following is relevant for the latest month:
Required:
Illustration 21: Closing WIP and equivalent units (Different degrees of completion)
The following information relates to a production process Z of Zeeshan Ltd for the month of December
20x6.
All the direct materials are added to production at the beginning of the process.
Closing inventory of 1,000 units is therefore 100% complete for materials but is only 60% complete for
conversion.
Rs.
The costs incurred in the period were:
Direct materials 100,000
Conversion costs 26,600
Required:
Illustration 22: Closing WIP and equivalent units (Different degrees of completion)
A firm operates a process costing system. Details of Process-G for the month of August are as follows.
During the period 24,750 units were received from the previous process at a value of Rs. 1,361,250,
conversion cost incurred (labour and overheads) was Rs. 1,050,180 and material introduced was Rs.
79,800, which are added only when production passes 80% stage.
At the end of August the closing WIP was 4,800 units which were 60% complete in respect of conversion.
The balance of units was transferred to finished goods.
Required:
Calculate the cost per Equivalent Unit of each element of cost, the value of finished goods and closing
WIP.
For the treatment of opening WIP, two approaches are allowed under IAS 2:
AVCO
Principle: All units completed and closing WIP are valued at same cost per unit.
Average cost per unit is calculated for each element of cost and both finished output and closing WIP are
valued at this cost per unit.
Cost per unit = Cost of opening stock + Cost incurred in the period
Equivalent units of output
3. Prepare a statement of evaluation to calculate the value of finished output and closing WIP from
the statement of EU in 1st step and cost per unit in 2nd step.
EZ Ltd makes a product requiring several successive processes. Details of the first process for November
are as follows:
Opening WIP: 800 units
Degree of completion:
Materials (valued at Rs. 79,520) 100%
Conversion (valued at Rs. 14,900) 25%
Units transferred to Process 2 3,400 units
Closing WIP: 600 units
Degree of completion:
Materials 100%
Conversion 50%
Costs incurred in the period:
Material Rs. 400,000
Conversion Rs. 344,000
There were no process losses.
Required:
Prepare the process account for November using the weighted average method.
Zed Ltd makes one product that passes through a single process. The business uses AVCO costing. The
details of the process for the last period are as follows:
There were 300 units of opening WIP which are valued as follows:
There were 450 units of closing WIP fully complete as to materials but only 60% complete for labour and
50% complete for overheads.
Required:
Prepare the process account for the above period using the weighted average method.
The following information relates to a production process-Zampa of Lucky Ltd for the month of January
20x6.
All the materials are added to production at the beginning of the process whereas conversion cost is
incurred evenly throughout the process.
Required:
Prepare process account of Zampa for the month of January 20x6 using AVCO method.
A manufacturing company makes one product that passes through many processes. The details of the
first process for the month of April 20x1 are as follows:
There were 5,000 units of opening WIP which are valued as follows:
Closing WIP was fully complete as to materials but only 50% complete for labour and 50% complete for
overheads.
Required:
FIFO
Principle: Units of opening WIP process are completed first in the production process and valued as
under:
Value of opening stock completed = Value of opening WIP + cost incurred to complete them
Remaining completed units of output (Total finished output – opening WIP completed) are valued using
the cost incurred in the period under consideration.
EZ Ltd makes a product requiring several successive processes. Details of the first process for November
are as follows:
Required:
Prepare the process account for November using the FIFO method.
Admi Ltd operates a process costing system. Details of Process 1 are as follows.
All materials used are added at the beginning of the process. Labour costs and production overhead
costs are incurred evenly as the product goes through the process. Production overheads are absorbed
at a rate of 100% of labour costs.
Opening inventory
Costs associated with these opening units are Rs. 18,000 for materials. In addition Rs. 40,000 had been
accumulated for labour and overhead costs.
Period costs
During the period 4,200 units were passed to Process 2. There were no losses.
Required:
The following information relates to a production process-Zampa of Lucky Ltd for the month of January
20x6.
All the materials are added to production at the beginning of the process whereas conversion cost is
incurred evenly throughout the process.
Required:
Prepare process account of Zampa for the month of January 20x6 using FIFO method.
Zebra Ltd uses process costing for determining the cost per unit of its output. The following data relates to
Process-I for the month of April 20x6:
Required:
Calculate the cost of output transferred to process-II and closing WIP for April.
A manufacturing company P Ltd makes one product that passes through many processes. The details of
the process A for the month of June 20x6 are as follows:
There were 500 units of opening WIP which are valued as follows:
Units transferred to next department were 18,200 whereas 1,800 units were in closing WIP. Closing WIP
was fully complete as to materials but only 50% complete for labour and 50% complete for overheads.
Required:
Direct materials are added in full at the beginning of the process whereas conversion cost is incurred
evenly through the process. Inspection occurs when the products are 60% through the process, where
loss units are identified and separated from good output.
Required:
Direct materials are added in full at the beginning of the process whereas conversion cost is incurred
evenly through the process. Inspection occurs when the products are 60% through the process, where
loss units are identified and separated from good output.
Required:
All the direct materials are added to production at the beginning of the process.
Inspection of the units occurs when they are 50% complete. (Note that this must relate to conversion as
they are 100% complete for material).
Closing inventory of 750 units is therefore 100% complete for materials but is 60% complete for
conversion.
Rs.
Direct materials 360,000
Conversion costs 111,000
Required:
A manufacturing company P Ltd makes one product that passes through many processes. The details of
the process A for the month of June 20x6 are as follows:
There were 500 units of opening WIP which are valued as follows:
Units transferred to next department were 18,200 whereas 400 units were in closing WIP. Closing WIP
was fully complete as to materials but only 50% complete for labour and 50% complete for overheads.
Required:
A manufacturing company Q Ltd makes one product that passes through many processes. The details of
the process A for the month of July 20x5 are as follows:
There were 1,000 units of opening WIP which are valued as follows:
Total 1,500 units were scrapped during the month, which were 100% complete with respect to material
and 80% complete for labour and overheads.
1,000 units were in closing WIP were 100% complete with respect to material and 80% complete for
labour and overheads.
Normal loss in processing is 5% of the total input (Opening WIP and units introduced during the period).
Scrapped units fetch Rs. 20 each.
Required:
Prepare accounts for process, Abnormal loss/ gain and scrap for the month of July 20x5.
The details of the process 1 of Asim Ltd for the month of January 20x5 are as follows:
There were 800 units of opening WIP at a value of Rs. 4,000. Degree of completion of opening WIP was
as under:
Materials 100%
Labour 60%
Overheads 60%
Total 1,200 units were scrapped during the month, which were 100% complete with respect to material
and 80% complete for labour and overheads.
Normal loss in processing is 8% of the total input (Opening WIP and units introduced during the period),
which are scrapped at Rs. 4 each.
Required:
The details of the process W of Sajid Ltd for the month of March 20x6 are as follows:
There were 4,500 units of opening WIP valued at Rs. 20,355. Degree of completion of opening WIP was
as under:
Total 750 units were scrapped during the month, which were 100% complete with respect to material and
50% complete for conversion costs.
3,000 units were in closing WIP were 100% complete with respect to material and 60% complete for
conversion costs.
Normal loss in processing is 5% of the units introduced during the month, which are scrapped at Rs. 1
each.
Required:
Normal loss is expected as 10% of inspected units. Calculate the normal loss under following scenarios:
Stage of completion
Scenarios (a) (b) (c) (d)
Units
Opening work in process 1,000 50% 50% 70% 70%
Units introduced during the period 10,000
Closing work in process 2,000 80% 40% 40% 80%
Inspection stage 60% 60% 60% 60%
Normal loss is expected as 5% of inspected units. Calculate the normal loss under following scenarios:
Joint product
By-products
By-products are produced jointly along with the main product and possesses following features:
Relatively minor in quantity and value
Produces incidentally (not intended or desired) in the manufacturing of the main product.
Industry Joint products By-products
Petroleum refinery Petrol, diesel, kerosene etc. Paraffin, tar etc.
Rice industry Patent rice Husk, bran
Soap Patent soap Glycerin
Joint cost of the input can be apportioned amongst the joint products (to determine cost per unit) using
any of the following three bases:
1. Units basis (cost per unit is the same for all the joint products)
2. Sale value at “split off point” (definition below).
3. Net realizable value (NRV), used when joint products are not saleable at split off point.
(NRV = final sale value – processing cost after split off point).
Two joint products A and B are produced from a common process-X by Nasir Ltd.
During the month of January, 20,000 units of materials were introduced in the process-X. Total costs of
processing (direct materials and conversion costs) were Rs. 339,700. Output from the process during
January was 12,500 units of A and 7,500 units of B.
A has a sales value of Rs. 100 per unit at split off point (on completion of process-X) or alternatively it can
be sold for Rs. 300 per unit after further processing costs of Rs. 62.50 per unit.
B has a sales value of Rs. 137.50 at split off point or alternatively it can be sold for Rs. 200 per unit after
further processing costs of Rs. 37.50 per unit.
Allocate joint cost amongst the joint products using following basis and prepare process account in each
scenario:
Zubair Ltd produced 10,000 liters of product A and 12,000 liters of product B from a single process during
the month of May. Following costs were incurred in the process for the above products:
Cost (Rs.)
Direct materials 26,000
Direct labour 10,000
Variable overheads 8,000
Fixed overheads 22,000
Required:
Allocate the joint cost to the products A and B under the following two alternative methods:
i. On the basis of quantity produced
ii. On the basis of sale value at split off point
Treatment of By-products
Sale value of the by-products can be treated by following any of the following methods:
1. As revenue (add to the revenue from the main products in income statement)- no cost/ value is
assigned in the process cost
2. As other income- no cost/ value is assigned in the process cost
3. As deduction from the process input cost (just like scrap value of normal loss units). This is
the most commonly used method.
Kawther Grain Rice Mills processed 100 tons of paddy during the month of December. Costs incurred in
the process were as follows:
i. Rice 80 tons
ii. Rice husk 18 tons (By product)
Required:
Calculate cost per ton of the rice produced when Sale proceeds of rice husk is:
i. Treated as other income
ii. Deducted from the joint process cost
The following information relates to a company that produces two joint products, C and D and one
byproduct G, in a process.
Normal loss is 2,000 units. Units lost have a scrap value of Rs. 2 per unit. 12,000 units of byproduct
G are produced. Each unit is sold for Rs. 1 per unit.
Company policy is to credit by products sale value to the process account. Joint costs are distributed
amongst the joint products on sales value basis.
Required:
The following information relates to a Yasir Ltd. that produces two joint products, X and Y and one
byproduct A, in a process.
Normal loss is 5,000 units. Units lost have a scrap value of Rs. 2.12 per unit. 22,000 units of by-product
A are produced. Each unit is sold for Rs. 2.70 per unit.
Company policy is to credit by products sale value to the process account. Joint costs are distributed
amongst the joint products on sales value basis.
Required:
Answers to Illustrations
Illustration 1: Normal loss
(Rs.)
Direct materials 6,300
Direct labour 600
Production overheads 1,200
Total production cost 8,100
Expected output (90% of 3,000) ÷2,700 liters
Cost per liter Rs.3.00
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,700 8,100
3.00/ liter
Direct labour 600 Normal loss 300
Production overhead 1,200
absorbed
3,000 8,100 3,000 8,100
(Rs.)
Direct materials 6,300
Direct labour 600
Production overheads 1,200
Total production cost 8,100
Less scrap value of normal loss units (300 x 1.80) (540)
7,560
Expected output (90% of 3,000) ÷2,700 liters
Cost per liter Rs.2.80
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,700 7,560
2.80/ liter
Direct labour 600 Normal loss 300 540
Production overhead 1,200
absorbed
3,000 8,100 3,000 8,100
(Rs.)
Direct materials 6,300
Direct labour 600
Production overheads 1,200
Total production cost 8,100
Disposal cost of normal loss units (300 x 2.70) 810
8,910
Expected output (90% of 3,000) ÷2,700 liters
Cost per liter Rs.3.30
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,700 8,910
3.30/ liter
Direct labour 600 Normal loss 300 -
Production overhead 1,200
absorbed
Disposal cost of normal loss 810
units
3,000 8,910 3,000 8,910
(Rs.)
Direct materials 6,300
Direct labour 600
Production overheads 1,200
Total production cost 8,100
Expected output (90% of 3,000) ÷2,700 liters
Cost per liter Rs.3.00
Abnormal loss = Actual loss – Expected (Normal) loss = 500 – 300 = 200 liters
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,500 7,500
3.00/ liter
Direct labour 600 Normal loss 300
Production overhead 1,200 Abnormal loss @ Rs. 200 600
absorbed 3.00/ liter
3,000 8,100 3,000 8,100
Abnormal Loss
Description Liters (Rs.) Description Liters (Rs.)
Process-2 200 600 Income statement 200 600
Abnormal loss = Actual loss – Expected (Normal) loss = 500 – 300 = 200 liters
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,500 7,000
2.80/ liter
Direct labour 600 Scrap-Normal loss 300 540
Production overhead 1,200 Abnormal loss @ Rs. 200 560
absorbed 2.80/ liters
3,000 8,100 3,000 8,100
Scrap
Description Liters (Rs.) Description Liters (Rs.)
Process-2 300 540 Cash-Sale @ Rs. 1.8/ 500 900
liter
Abnormal loss 200 360
500 900 500 900
Abnormal loss = Actual loss – Expected (Normal) loss = 500 – 300 = 200 liters
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,500 8,250
3.30/ liter
Direct labour 600 Normal loss 300
Production overhead 1,200 Abnormal loss @ Rs. 200 660
absorbed 3.30/ liters
Disposal cost of normal loss 810
units
3,000 8,910 3,000 8,910
Abnormal Loss
Description Liters (Rs.) Description Liters (Rs.)
Process-2 200 660 Income statement 200 1,200
Abnormal loss = Actual loss – Expected (Normal) loss = (1,600 – 1,510) – 5% of 1,000 = 40 kg
Process 2
Description kg (Rs.) Description kg (Rs.)
Transfer from process 1 1,000 1,500 Output (actual) @ Rs. 1,510 4,530
3.00/ kg
Material added 600 600 Scrap-Normal loss 50 50
Labour 1,600 Abnormal loss @ Rs. 40 120
3.00/ kg
Overhead 1,000
1,600 4,700 1,600 4,700
Abnormal Loss
Description Kg (Rs.) Description Kg (Rs.)
Process 2 40 120 Scrap @ Rs. 1.00/ kg 40 40
Income statement 80
40 120 40 120
Scrap
Description Kg (Rs.) Description kg (Rs.)
Process-2 50 50 Cash-Sale @ Rs. 90 90
1.00/ kg
Abnormal loss 40 40
90 90 90 90
Abnormal gain = Expected (Normal) loss – Actual loss = 300 – 150 = 150 liters
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,850 8,550
3.00/ liter
Direct labour 600 Normal loss 300
Production overhead 1,200
absorbed
Abnormal gain @ Rs. 3.00/ 150 450
liter
3,150 8,550 3,150 8,550
Abnormal Gain
Description Liters (Rs.) Description Liters (Rs.)
Income statement 150 450 Process-2 150 450
Abnormal gain = Expected (Normal) loss – Actual loss = 300 – 150 = 150 liter
Process-2
Description Liters (Rs.) Description Liters (Rs.)
Direct materials 3,000 6,300 Output (actual) @ Rs. 2,850 7,980
2.80/ liter
Direct labour 600 Scrap-Normal loss 300 540
Production overhead 1,200
absorbed
Abnormal gain @ Rs. 2.80/ 150 420
liter
3,150 8,520 3,150 8,520
Abnormal Gain
Description Liters (Rs.) Description Liters (Rs.)
Scrap @ Rs. 1.80/ liter 150 270 Process-2 150 420
Income statement 150
150 420 150 420
Scrap
Description Liters (Rs.) Description Liters (Rs.)
Process-2-Normal loss liter 300 540 Abnormal gain 150 270
Cash-Sale @ Rs. 1.8/ 150 270
liter
300 540 300 540
Abnormal loss = Actual loss - Expected (Normal) loss = 300 – 200 = 100 units
Process-I
Description units (Rs.) Description units (Rs.)
Materials 2,000 40,000 Process-II (actual) @ 1,700 61,200
Rs. 36/ unit
Labour 10,800 Normal loss 200 -
Abnormal Loss
Description Units (Rs.) Description units (Rs.)
Process-I 100 3,600 Income statement 100 3,600
Process-I
Description units (Rs.) Description units (Rs.)
Direct materials 10,000 40,000 Process-II (actual) @ 9,000 90,000
Rs. 10/ unit
Direct labour 20,000 Scrap-Normal loss @ 1,000 2,000
Rs. 2/ unit
Direct expenses 12,000
Production overhead 20,000
absorbed
10,000 92,000 10,000 92,000
Process-II
Description units (Rs.) Description units (Rs.)
Process-I 9,000 90,000 Finished stock (actual) 8,250 132,000
@ Rs. 16/ unit
Direct labour 20,000 Scrap-Normal loss @ 450 1,800
Rs. 4/ unit
Direct expenses 8,600 Abnormal loss @ Rs. 300 4,800
16/ unit
Production overhead 20,000
absorbed
9,000 138,600 9,000 138,600
Scrap
Description Liters (Rs.) Description Liters (Rs.)
Process-I, Normal loss 1,000 2,000 Cash-Process-I loss 1,000 2,000
sold (1,000x2)
Process-II, Normal loss 450 1,800
Process-II, Abnormal loss 300 1,200 Cash-Process-II loss 750 3,000
sold (750x4)
1,750 5,000 1,750 5,000
Illustration 17: Two processes with losses/ gains and scrap value
Process-A: Abnormal loss = Actual loss - Expected (Normal) loss = 200 – 100 = 100 units
Process-B: Abnormal gain = Expected (Normal) loss - Actual loss = 90 –50 = 40 units
Process-A
Description units (Rs.) Description units (Rs.)
Direct materials 2,000 11,000 Process-B (actual) @ 1,800 19,800
Rs. 11/ unit
Direct labour 7,300 Scrap-Normal loss @ 100 200
Rs. 2/ unit
Production overhead 2,800 Abnormal loss @ Rs. 100 1,100
absorbed 11/ unit
2,000 21,100 10,000 21,100
Process-B
Description units (Rs.) Description units (Rs.)
Process-A 1,800 19,800 Finished stock (actual) 1,750 28,000
@ Rs. 16/ unit
Direct material 1,000 Scrap-Normal loss @ 90 180
Rs. 2/ unit
Direct labour 4,500
Production overhead 2,240
absorbed
Abnormal gain @ Rs. 16/ 40 640
unit
1,840 28,180 1,840 28,180
Abnormal Gain
Description Liters (Rs.) Description Liters (Rs.)
Scrap @ Rs. 2/ unit 40 80 Process-B 40 640
Income statement 560
40 640 40 640
Scrap
Description Liters (Rs.) Description Liters (Rs.)
Process-A, Normal loss 100 200 Abnormal gain, 40 80
Process-B
Process-A, Abnormal loss 100 200
Process-B, Normal loss 90 180 Cash 250 500
290 580 290 580
Equivalent
units
Fully complete 70,000
Work-in-process (40% x 30,000) 12,000
Complete equivalent units 82,000
Equivalent
units
Fully complete 1,200
Work-in-process (70% x 400) 280
Complete equivalent units 1,480
Equivalent units
Output Total % age Direct Conversion
Units complete materials costs
Transfer to Process-F 800 100% 800 800
(Fully worked)
Closing WIP: 200
Materials 100% 200
Conversion 40% 80
1,000 1,000 880
Direct Conversion
materials costs
Total costs (1,000x80), (42,240+150% of 42,240) Rs. 80,000 Rs. 105,600
Equivalent units ÷ 1,000 ÷ 880
Cost per equivalent unit Rs. 80 Rs. 120
(Rs.)
Transfer to Process-F (Fully worked) 160,000
(800 x (Rs. 80 + Rs. 120))
Equivalent units
Output Total % age Direct Conversion
Units complete materials costs
Finished output 7,000 100% 7,000 7,000
Closing WIP: 1,000
Materials 100% 1,000
Conversion 60% 600
8,000 8,000 7,600
Direct Conversion
materials costs
Total costs Rs. 100,000 Rs. 26,600
Equivalent units ÷ 8,000 ÷ 7,600
Cost per equivalent unit Rs.12.50 Rs. 3.50
(Rs.)
Cost of finished stock (7,000 x (Rs. 12.50 + Rs. 3.50)) 112,000
Equivalent units
Output Total % age Cost from Material Conversion
Units complete previous added costs
dept.
Finished output 19,950 100% 19,950 19,950 19,950
Closing WIP: 4,800
Cost from previous 100% 4,800
process
Materials 0% -
Conversion 60% 2,880
24,750 24,750 19,950 22,830
(Rs.)
Cost of finished stock (19,950 x (Rs. 55+4+46)) 2,094,750
Equivalent units
Output Total % age Materials Conversion
Units complete
Transfer to Process 2 3,400 100% 3,400 3,400
Closing WIP: 600
Materials 100% 600
Conversion 50% 300
4,000 4,000 3,700
Materials Conversion
Cost of opening stock Rs. 79,520 Rs. 14,900
Cost for the period Rs. 400,000 Rs. 344,000
Total Cost Rs. 479,520 Rs. 358,900
(Rs.)
Cost of stock Transfer to Process 2 737,392
(3,400 x (Rs. 119.88 + Rs. 97.00))
Equivalent units
Output Total % age Materials Labour Production
Units complete overheads
Transfer to Process 2 1,350 100% 1,350 1,350 1,350
Closing WIP: 450
Materials 100% 450
Labour 60% 270
Production overheads 50% 225
1,800 1,800 1,620 1,575
(Rs.)
Cost of finished stock 272,700
(1,350 x (Rs. 100+62+40))
Equivalent units
Output Total % age Materials Conversion
Units complete
Finished goods 12,000 100% 12,000 12,000
Closing WIP: 3,000
Material cost 100% 3,000
Conversion cost 60% 1,800
15,000 15,000 13,800
Materials Conversion
Cost of opening stock Rs. 18,900 Rs. 1,455
Cost for the period Rs. 56,100 Rs. 26,145
Total Cost Rs. 75,000 Rs. 27,600
Equivalent units ÷ 15,000 ÷ 13,800
Cost per equivalent unit Rs. 5.00 Rs. 2.00
(Rs.)
Finished goods (12,000 x (Rs. 5+2)) 84,000
Equivalent units
Output Total % age Materials Conversion*
Units complete
Transfer to next process 17,500 100% 17,500 17,500
Closing WIP: 5,000
Materials 100% 5,000
Conversion cost 50% 2,500
22,500 22,500 20,000
*Labour and overheads are combined as completion stage of both in closing WIP is same.
Materials Conversion
Cost of opening stock Rs. 18,875 Rs. 11,500
Cost for the period Rs. 250,000 Rs. 292,500
Total Cost Rs. 268,875 Rs. 304,000
Equivalent units ÷ 22,500 ÷ 20,000
Cost per equivalent unit Rs. 11.95 Rs. 15.20
(Rs.)
Cost of units transferred to next process 475,125
(17,500 x (Rs. 11.95+15.20))
Equivalent units
Output Total % age Materials Conversion
Units complete
Opening WIP completed: 800
Materials 0%
Conversion 75% 600
For the period production 2,600 100% 2,600 2,600
Total units transferred to 3,400 2,600 3,200
Process 2
Materials Conversion
Cost for the period Rs. 400,000 Rs. 344,000
Equivalent units ÷ 3,200 ÷ 3,500
Cost per equivalent unit Rs. 125 Rs. 98.286
(Rs.)
Opening WIP value from previous period 94,420
Conversion cost added to complete opening WIP (600 x 98.286) 58,972
Cost of complete 800 units from previous period 153,392
Cost of for the period production (2,600 x (125+98.286)) 580,543
Total cost of output transferred to next process 733,935
Equivalent units
Output Total % age Materials Conversion
Units complete
Opening WIP completed: 400
Materials 0%
Conversion 25% 100
For the period production 3,800 100% 3,800 3,800
Total units transferred to 4,200 3,800 3,900
Process 2
Materials Conversion
Cost for the period Rs. 190,000 Rs. 380,000
Equivalent units ÷ 4,000 ÷ 4,000
Cost per equivalent unit Rs. 47.50 Rs. 95.00
(Rs.)
Opening WIP value from previous period 58,000
Conversion cost added to complete opening WIP (100 x 95.00) 9,500
Cost of complete 400 units from previous period 67,500
Cost of for the period production (3,800 x (47.50+95.00)) 541,500
Total cost of output transferred to next process 609,000
Equivalent units
Output Total % age Materials Conversion
Units complete
Opening WIP completed: 4,500
Materials 0%
Conversion 70% 3,150
For the period production 7,500 100% 7,500 7,500
Total units transferred to 12,000 7,500 10,650
finished goods
(Rs.)
Opening WIP value from previous period 20,355
Conversion cost added to complete opening WIP (3,150 x 2.10) 6,615
Cost of complete 4,500 units from previous period 26,970
Cost of for the period production (7,500 x (5.343+2.10)) 55,821
Total cost of output transferred to finished goods 82,791
Note: Question does not state the method of valuation to be used in determining the cost of output i.e.
FIFO or Average. However, when opening stock information does not provide the break-up of its cost into
different elements (i.e. material, labour, overheads), we can only use FIFO method.
Equivalent units
Output Total % age Materials Conversion
Units complete
Opening WIP completed: 1,500
Materials 0%
Conversion 20% 300
For the period production 4,000 100% 4,000 4,000
Total units transferred to 5,500 4,000 4,300
Process 2
Materials Conversion
Cost for the period Rs. 10,000 Rs. 14,700
Equivalent units ÷ 5,000 ÷ 4,900
Cost per equivalent unit Rs. 2 Rs. 3
(Rs.)
Opening WIP value from previous period 4,500
Conversion cost added to complete opening WIP (300 x 3) 900
Cost of complete 800 units from previous period 5,400
Cost of for the period production (4,000 x (2+3)) 20,000
Total cost of output transferred to next process 25,400
Note: As opening stock information provides break-up of cost into different elements (i.e. material, labour,
overheads) but does not give information on the stage of completion of opening stock, only AVCO
method can be used.
Equivalent units
Output Total % age Materials Conversion*
Units complete
Transfer to next process 18,200 100% 18,200 18,200
Closing WIP: 1,800
Materials 100% 1,800
Conversion cost 50% 900
Expected output 20,000 20,000 19,100
*Labour and overheads are combined as completion stage of both in closing WIP is same.
Materials Conversion
Cost of opening stock Rs. 4,800 Rs. 9,600
Cost for the period Rs. 186,200 Rs. 181,400
Total Cost Rs. 191,000 Rs. 191,000
Equivalent units ÷ 20,000 ÷ 19,100
Cost per equivalent unit Rs. 9.55 Rs. 10
(Rs.)
Cost of units transferred to next process 355,810
(18,200 x (Rs. 9.55+10))
Quantity schedule:
Units
Input quantities 25,000
Normal loss (10% of 25,000) (2,500)
Expected output 22,500
Actual output 21,250
Abnormal loss 1,250
Equivalent units
Output Total % age Materials Conversion
Units complete
Finished goods 21,250 100% 21,250 21,250
Abnormal loss: 1,250
Materials 100% 1,250
Conversion cost 60% 750
Expected output 22,500 22,500 22,000
Materials Conversion
Cost for the period Rs. 67,500 Rs. 33,000
Equivalent units ÷ 22,500 ÷ 22,000
Cost per equivalent unit Rs. 3 Rs. 1.50
(Rs.)
Cost of finished stock 95,625
(21,250 x (Rs. 3+1.50))
Quantity schedule:
Units
Input quantities 25,000
Normal loss (10% of 25,000) (2,500)
Expected output 22,500
Actual output (24,000)
Abnormal loss/ (gain) (1,500)
Equivalent units
Output Total % age Materials Conversion
Units complete
Finished goods 24,000 100% 24,000 24,000
Abnormal gain: (1,500)
Materials 100% (1,500)
Conversion cost 60% (900)
Expected output 22,500 22,500 23,100
Materials Conversion
Cost for the period Rs. 67,500 Rs. 33,000
Equivalent units ÷ 22,500 ÷ 23,100
Cost per equivalent unit Rs. 3 Rs. 1.429
(Rs.)
Cost of finished stock 106,286
(24,000 x (Rs. 3+1.429))
Quantity schedule:
Units
Input quantities 6,000
Normal loss (10% of 6,000) (600)
Expected output 5,400
Actual output (4,500)
Closing WIP (750)
Abnormal loss/ (gain) 150
Equivalent units
Output Total % age Materials Conversion
Units complete
Finished goods 4,500 100% 4,500 4,500
Closing WIP: 750
Materials 100% 750
Conversion cost 60% 450
Abnormal loss: 150
Materials 100% 150
Conversion cost 50% 75
Expected output 5,400 5,400 5,025
Materials Conversion
Cost for the period Rs. 360,000 Rs. 111,000
Scrap value of normal (Rs. 6,000) -
loss (600x10)
Net process cost Rs. 354,000 111,000
Equivalent units ÷ 5,400 ÷ 5,025
Cost per equivalent unit Rs. 65.556 Rs. 22.09
(Rs.)
Cost of finished stock 394,405
(4,500 x (Rs. 65.556+22.09))
Quantity schedule:
Units
Opening WIP 500
Introduced into the process 19,500
Total available for processing 20,000
Normal loss (5% of 20,000) (1,000)
Expected output 19,000
Actual output (18,200)
Closing WIP (400)
Abnormal loss/ (gain) 400
Equivalent units
Output Total % age Materials Conversion*
Units complete
Finished goods 18,200 100% 18,200 18,200
Closing WIP: 400
Materials 100% 400
Conversion cost 50% 200
Abnormal loss: 400 100% 400 400
Expected output 19,000 19,000 18,800
*Labour and overheads are combined as completion stage of both in closing WIP is same.
Materials Conversion
Opening WIP Rs. 4,800 Rs. 9,600
Cost for the period Rs. 186,200 Rs. 178,400
Total input cost Rs. 191,000 Rs. 188,000
Scrap value of normal (Rs. 1,000) -
loss (1,000x1)
Net process cost Rs. 190,000 Rs. 188,000
Equivalent units ÷ 19,000 ÷ 18,800
Cost per equivalent unit Rs. 10 Rs. 10
(Rs.)
Cost of finished stock 364,000
(18,200 x (Rs. 10+10))
Quantity schedule:
Units
Opening WIP 1,000
Introduced into the process 19,000
Total available for processing 20,000
Normal loss (5% of 20,000) (1,000)
Expected output 19,000
Actual output (17,500)
Closing WIP (1,000)
Abnormal loss/ (gain) 500
Equivalent units
Output Total % age Materials Conversion*
Units complete
Finished goods 17,500 100% 17,500 17,500
Closing WIP: 1,000
Materials 100% 1,000
Conversion cost 80% 800
Abnormal loss: 500
Materials 100% 500
Conversion cost 80% 400
Expected output 19,000 19,000 18,700
*Labour and overheads are combined as completion stage of both in closing WIP is same.
Materials Conversion
Opening WIP Rs. 40,000 Rs. 30,000
Cost for the period Rs. 740,000 Rs. 718,000
Total input cost Rs. 780,000 Rs. 748,000
Scrap value of normal (Rs. 20,000) -
loss (1,000x20)
Net process cost Rs. 760,000 Rs. 748,000
Equivalent units ÷ 19,000 ÷ 18,700
Cost per equivalent unit Rs. 40 Rs. 40
(Rs.)
Cost of goods transferred to process B 1,400,000
(17,500 x (Rs. 40+40))
Abnormal loss
Description units (Rs.) Description units (Rs.)
Process A 500 36,000 Scrap a/c 500 10,000
Income statement 26,000
Scrap
Description units (Rs.) Description units (Rs.)
Process A 1,000 20,000 Cash 1,500 30,000
Abnormal loss 500 10,000
Quantity schedule:
Units
Opening WIP 800
Introduced into the process 9,200
Total available for processing 10,000
Normal loss (8% of 10,000) (800)
Expected output 9,200
Actual output (7,900)
Closing WIP (900)
Abnormal loss/ (gain) 400
Equivalent units
Output Total % age Materials Conversion*
Units complete
Opening WIP completed: 800
Materials 0%
Conversion 40% 320
For the period production 7,100 100% 7,100 7,100
Total units transferred to 7,900 7,100 7,420
next process
Materials Conversion
Cost for the period Rs. 36,800 Rs. 25,110
Scrap value of normal (Rs. 3,200) -
loss (800x4)
Net process cost Rs. 33,600 Rs. 25,110
Equivalent units ÷ 8,400 ÷ 8,370
Cost per equivalent unit Rs. 4 Rs. 3
(Rs.)
Opening WIP value from previous period 4,000
Conversion cost added to complete opening WIP (320 x 3) 960
Cost of complete 800 units from previous period 4,960
Cost of for the period production (7,100 x (4+3)) 49,700
Total cost of output transferred to next process 54,660
Quantity schedule:
Units
Opening WIP 4,500
Introduced into the process 10,500
Total available for processing 15,000
Normal loss (5% of 10,500) (525)
Expected output 14,475
Actual output (11,250)
Closing WIP (3,000)
Abnormal loss/ (gain) 225
Equivalent units
Output Total % age Materials Conversion
Units complete
Opening WIP completed: 4,500
Materials 0%
Conversion 70% 3,150
For the period production 6,750 100% 6,750 6,750
Total units transferred to 11,250 6,750 9,900
next process
Materials Conversion
Cost for the period Rs. 42,000 Rs. 26,145
Scrap value of normal (Rs. 525) -
loss (525x1)
Net process cost Rs. 41,475 Rs. 26,145
Equivalent units ÷ 9,975 ÷ 11,813
Cost per equivalent unit Rs. 4.158 Rs. 2.213
(Rs.)
Opening WIP value from previous period 20,355
Conversion cost added to complete opening WIP (3,150 x 2.213) 6,971
Cost of complete 4,500 units from previous period 27,326
Cost of for the period production (6,750 x (4.158+2.213)) 43,004
Total cost of output transferred to next process 70,330
Products Units
A 12,500
B 7,500
20,000
Costs: Rs.
A: 12,500 units/20,000 units x Rs. 339,700 212,312.50
B: 7,500 units/20,000 units x Rs. 339,700 127,387.50
339,700.00
Process
Description Units (Rs.) Description units (Rs.)
Processing cost 20,000 339,700.00 A 12,500 212,312.50
B 7,500 127,387.50
Costs: Rs.
A: 1,250,000/2,281,250xRs. 339,700 186,137
B: 1,031,250/2,281,250xRs. 339,700 153,563
339,700
Process
Description Units (Rs.) Description units (Rs.)
Processing cost 20,000 339,700.00 A 12,500 186,137.99
B 7,500 153,563.01
Note: Used when joint products are not saleable at split off point and these have to be processed further
before these are sold in the market.
NRV at split of point = Final sale value – processing cost after split off point
Process
Description Units (Rs.) Description units (Rs.)
Processing cost 20,000 339,700.00 A 12,500 240,832.09
B 7,500 98,867.91
Products Units
A 10,000
B 12,000
22,000
Costs: Rs.
A: 10,000 units/22,000 units x Rs. 66,000 30,000
B: 12,000 units/22,000 units x Rs. 66,000 36,000
66,000
Costs: Rs.
A: 52,000/88,000xRs. 66,000 39,000
B: 36,000/88,000xRs. 66,000 27,000
66,000
Process
Description Units (Rs.) Description units (Rs.)
Direct material 87,500 541,000 Joint product-C –(w1) 36,000 495,000
Conversion costs 210,000 Joint product-D–(w1) 30,000 165,000
By product-G 12,000 12,000
Normal loss 2,000 4,000
Abnormal loss–(w1) 7,500 75,000
87,500 751,000 87,500 751,000
(w1)
Cost per unit = Process cost – Scrap value of normal loss – sale value of by product G
Input units – normal loss units – by product G units
Process
Description Units (Rs.) Description units (Rs.)
Direct material 100,000 600,000 Joint product-X –(w1) 50,000 535,714
Conversion costs 200,000 Joint product-Y–(w1) 25,000 214,286
Abnormal gain (w1) 2,000 20,000 By product-A 22,000 59,400
Normal loss 5,000 10,600
(w1)
Cost per unit = Process cost – Scrap value of normal loss – sale value of by product A
Input units – normal loss units – by product A units