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Drive Technology \ Drive Automation \ System Integration \ Services lllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll

SEW
IURODRIYI

Operating Instructions

----------r-
••••
••••
••••
••••

MOVIDRIVE® MDX60B / 61B

Edition 01/2010 16837614 / EN

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 SEW-EURODRIVE—Driving the world

·.: ......

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 Contents

Contents
1 General Information ............................................................................................ 6
1.1 How to use the operating instructions ......................................................... 6
1.2 Structure of the safety notes ....................................................................... 6
1.3 Rights to claim under limited warranty ........................................................ 7
1.4 Exclusion of liability..................................................................................... 7
1.5 Copyright notice .......................................................................................... 7
2 Safety Notes ........................................................................................................ 8
2.1 General information .................................................................................... 8
2.2 Target group ............................................................................................... 8
2.3 Designated use ........................................................................................... 9
2.4 Transportation, storage ............................................................................... 9
2.5 Installation ................................................................................................. 10
2.6 Electrical connection ................................................................................. 10
2.7 Safe disconnection.................................................................................... 10
2.8 Operation .................................................................................................. 11
3 Unit Structure .................................................................................................... 12
3.1 Unit designation, nameplates and scope of delivery................................. 12
3.2 Scope of delivery ...................................................................................... 14
3.3 Size 0 ........................................................................................................ 16
3.4 Size 1 ........................................................................................................ 17
3.5 Size 2S...................................................................................................... 18
3.6 Size 2 ........................................................................................................ 19
3.7 Size 3 ........................................................................................................ 20
3.8 Size 4 ........................................................................................................ 21
3.9 Size 5 ........................................................................................................ 22
3.10 Size 6 ........................................................................................................ 23
3.11 Size 7 ........................................................................................................ 24

Operating Instructions – MOVIDRIVE® MDX60B/61B 3

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 Contents

4 Installation ......................................................................................................... 26
4.1 Installation instructions for the basic unit .................................................. 26
4.2 Removing/installing the keypad ................................................................ 44
4.3 Removing/installing the front cover ........................................................... 45
4.4 Information regarding UL .......................................................................... 47
4.5 Shield clamps............................................................................................ 49
4.6 Touch guard for power terminals .............................................................. 52
4.7 Wiring diagram for basic unit .................................................................... 57
4.8 Assignment of braking resistors, chokes and filters .................................. 63
4.9 Connecting the system bus (SBus 1)........................................................ 68
4.10 Connecting the RS485 interface ............................................................... 69
4.11 Connecting the interface adapter option type DWE11B/12B .................... 71
4.12 Connection of interface adapter option UWS21B (RS232) ....................... 73
4.13 Connecting the interface adapter option USB11A .................................... 75
4.14 Option combinations for MDX61B............................................................. 77
4.15 Installing and removing option cards ........................................................ 79
4.16 Connecting encoders and resolvers ......................................................... 81
4.17 Connection and terminal description of the DEH11B
(HIPERFACE®) option .............................................................................. 83
4.18 Connection and terminal description of the DEH21B option ..................... 86
4.19 Connection and terminal description of the DEU21B option ..................... 88
4.20 Connection and terminal description of the DER11B (resolver) option..... 90
4.21 Connecting external encoders to X:14 ...................................................... 92
4.22 Connection of encoder options ................................................................ 93
4.23 Connection of incremental encoder simulation ......................................... 99
4.24 Master/slave connection ......................................................................... 100
4.25 Connection and terminal description of the DIO11B option .................... 101
4.26 Connection and terminal description of the DFC11B option ................... 104
5 Startup.............................................................................................................. 105
5.1 General startup instructions .................................................................... 105
5.2 Preliminary work and resources.............................................................. 107
5.3 Startup with DBG60B keypad ................................................................. 108
5.4 Operation of MOVITOOLS® MotionStudio.............................................. 118
5.5 Starting the motor ................................................................................... 122
5.6 Complete parameter list .......................................................................... 128

4 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Contents

6 Operation ......................................................................................................... 142

6.1 Operating displays .................................................................................. 142
6.2 Information messages............................................................................. 143
6.3 Functions of the DBG60B keypad........................................................... 145
6.4 Memory card ........................................................................................... 149
7 Service ............................................................................................................. 151
7.1 Error information ..................................................................................... 151
7.2 Error messages and list of errors ............................................................ 152
7.3 SEW Electronics Service ........................................................................ 168
7.4 Extended storage.................................................................................... 168
7.5 Disposal .................................................................................................. 169
8 Technical Data and Dimension Drawings ..................................................... 170
8.1 CE marking, UL approval and C-Tick ..................................................... 170
8.2 General technical data ............................................................................ 171
8.3 MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units)......................... 173
8.4 MOVIDRIVE® MDX61B...-2_3 (AC 230 V units)..................................... 181
8.5 MOVIDRIVE® MDX60/61B electronics data ........................................... 185
8.6 MOVIDRIVE® MDX60B dimension drawings.......................................... 187
8.7 MOVIDRIVE® MDX61B dimension drawings.......................................... 189
8.8 Technical data for options DEH11B, DEH21B,
DEU21B, DER11B, BW...-T/...-P ............................................................ 199
8.9 Technical data of DIO11B and DFC11B options .................................... 201
9 Declarations of Conformity ............................................................................ 203
9.1 MOVIDRIVE® .......................................................................................... 203
9.2 MOVIDRIVE® with DFS11B/DFS21B ..................................................... 204
9.3 MOVIDRIVE® with DCS21B/DCS31B .................................................... 205
10 Address Directory ........................................................................................... 206
Index................................................................................................................. 226

Operating Instructions – MOVIDRIVE® MDX60B/61B 5

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 General Information
1 How to use the operating instructions

1 General Information
1.1 How to use the operating instructions
The operating instructions are an integral part of the product and contain important in-
formation for operation and service. The operating instructions are written for all employ-
ees who assemble, install, startup, and service this product.
The operating instructions must be legible and accessible at all times. Make sure that
staff responsible for the plant and its operation, as well as persons who work indepen-
dently on the unit, have read the operating instructions carefully and understood them.
If you are unclear about any of the information in this documentation, or if you require
further information, contact SEW-EURODRIVE.

1.2 Structure of the safety notes

The safety notes in these operating instructions are designed as follows:

Pictogram SIGNAL WORD

Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.

Pictogram Signal word Meaning Consequences if

disregarded
Example: DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

General danger

CAUTION Possible dangerous situation Minor injuries

Specific danger,
e.g. electric shock NOTICE Possible damage to property Damage to the drive system or its environ-
ment

INFORMA- Useful information or tip.

TION Simplifies the handling of the
drive system.

6 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 General Information
Rights to claim under limited warranty
1

1.3 Rights to claim under limited warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the operating instructions. Therefore,
read the operating instructions before you start working with the unit.

1.4 Exclusion of liability

You must comply with the information contained in these operating instructions to en-
sure safe operation of the MOVIDRIVE® MDX60B/61B inverters and to achieve the
specified product characteristics and performance requirements. SEW-EURODRIVE
does not assume liability for injury to persons or damage to equipment or property re-
sulting from non-observance of these operating instructions. In such cases, any liability
for defects is excluded.

1.5 Copyright notice

© 2009 – SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized duplication, modification, distribution, and use
of this document, in whole or in part.

Operating Instructions – MOVIDRIVE® MDX60B/61B 7

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 Safety Notes
2

2 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
observed. Make sure that persons responsible for the plant and its operation, as well as
persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation, please contact SEW-EURODRIVE.

2.1 General information

Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, drive inverters can have live, bare and movable or rotating parts as
well as hot surfaces, depending on their degree of protection.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.
Refer to the documentation for additional information.

2.2 Target group

Only qualified electricians are authorized to install, startup or service the units or cor-
rect unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and
IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are: All persons familiar
with installation, assembly, startup and operation of the product who possess the nec-
essary qualifications.
Any activities regarding transportation, storage, operation, and disposal must be carried
out by persons who have been instructed appropriately.

8 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Safety Notes
Designated use
2

2.3 Designated use

Drive inverters are components intended for installation in electrical systems or ma-
chines.
In case of installation in machines, startup of the drive inverters (meaning the start of
proper use) is prohibited until it is determined that the machine meets the requirements
stipulated in the EC Directive 98/37/EC (machine guideline); observe EN 60204.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
(2004/108/EC) directive.
The drive inverters meet the requirements stipulated in low voltage guideline 2006/95/
EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series in connec-
tion with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are applied to these
drive inverters.
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.

2.3.1 Safety functions

MOVIDRIVE® MDX60/61B inverters may not perform safety functions without higher-
level safety systems. Use higher-level safety systems to ensure protection of equipment
and personnel.
For safety applications, refer to the information in the following publications:
• Safe disconnection for MOVIDRIVE® MDX60B/61B – Conditions
• Safe disconnection for MOVIDRIVE® MDX60B/61B – Applications

2.4 Transportation, storage

Observe the notes on transportation, storage and proper handling. Observe the climatic
conditions as stated in the section "General technical data".

Operating Instructions – MOVIDRIVE® MDX60B/61B 9

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 Safety Notes
2 Installation

2.5 Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
Protect the drive inverters from excessive strain. Ensure that components are not de-
formed and/or insulation spaces are maintained, particularly during transportation.
Avoid contact with electronic components and contacts.
Drive inverters contain components that can be damaged by electrostatic energy and
improper handling. Prevent mechanical damage or destruction of electric components
(may pose health risk)
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications which are subject to mechanical vibration and
impact loads in excess of the requirements in EN 61800-5-1.

2.6 Electrical connection

Observe the applicable national accident prevention guidelines when working on live
drive inverters (for example, BGV A3).
Electrical installation is to be carried out in compliance with pertinent regulations (e.g.
cable cross sections, fusing, protective conductor connection). For any additional infor-
mation, refer to the applicable documentation.
You will find notes on EMC compliant installation, such as shielding, grounding, arrange-
ment of filters and routing of lines, in the documentation of the drive inverters. Always
observe these notes even with drive inverters bearing the CE marking. The manufac-
turer of the system or machine is responsible for maintaining the limits established by
EMC legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
Required preventive measure: Grounding the unit.
MOVIDRIVE® B, size 7 has an additional display LED under the lower front cover. The
lit display LED indicates a DC link voltage. Do not touch power connections. Check that
there is no voltage present before touching power connections even if the LED display
indicates that there is no voltage.

2.7 Safe disconnection

The unit meets all requirements for safe disconnection of power and electronic connec-
tions in accordance with EN 61800-5-1. All connected circuits must also satisfy the re-
quirements for safe disconnection.

10 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Safety Notes
Operation
2

2.8 Operation
Systems with integrated drive inverters must be equipped with additional monitoring and
protection devices, if necessary, according to the applicable safety guidelines, such as
legislation governing technical equipment, accident prevention regulations, etc. The op-
erating software may be used to make changes to the drive inverter.
Do not touch live components or power connections immediately after disconnecting the
drive inverters from the supply voltage because there may still be some charged capac-
itors. Note the respective reference plates on the drive inverter.
Keep all covers and doors closed during operation.
The fact that the status LED and other display elements (such as the display LED on
size 7 units) are no longer illuminated does not indicate that the unit has been discon-
nected from the power supply and no longer carries any voltage.
Check that there is no voltage present before touching power connections even if the
LED display indicates that there is no voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive re-
starting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.

Operating Instructions – MOVIDRIVE® MDX60B/61B 11

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 Unit Structure
3 Unit designation, nameplates and scope of delivery

3 Unit Structure
3.1 Unit designation, nameplates and scope of delivery
3.1.1 Example: Unit designation
MDX60 B 0011 - 5 A 3 - 4 00
00 = Standard
Type
0T = Application
XX = Special unit
XX/L = Coated pcbs

4 = 4Q (with brake chopper)

Quadrants
2 = 2Q
Connection type 3 = 3-phase

Radio interfer- B = Radio interference suppression C1

ence suppression A = Radio interference suppression C2
on the line side
0 = No radio interference suppression

5 = AC 380 ... 500 V

Supply voltage
2 = AC 200 ... 230 V

Recommended
0011 = 1.1 kW
motor power
Version B
60 = No options can be installed
Series
61 = Options can be installed

3.1.2 Example: System nameplate size 0

The system nameplate for MDX60B/61B.. size 0 is attached to the side of the unit.

1799724171

12 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Unit Structure
Unit designation, nameplates and scope of delivery
3

3.1.3 Example: Nameplate for BW090-P52B braking resistor

The braking resistor BW090-P52B is only available for MDX60B/61B size 0.

90

1799727243

3.1.4 Example: System nameplate for sizes 1 - 7

The system nameplate is attached to MDX61B.. as follows:
• On the side of the units of size 1- 6
• On the upper front cover of size 7

1799730315

3.1.5 Example: Nameplate for power section sizes 1 - 7

The power section nameplate is attached to MDX61B.. as follows:
• On the side of the units of size 1- 6
• Top left inside the size 7 unit

1799758987

3.1.6 Example: Nameplate for control unit sizes 1 - 7

The control unit nameplate is attached to the front of MDX61B.. size 1 - 7.

1799762059

Operating Instructions – MOVIDRIVE® MDX60B/61B 13

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 Unit Structure
3 Scope of delivery

3.1.7 Example: Option card nameplate

1799765131

3.2 Scope of delivery

3.2.1 Sizes 0 – 7
• Connector housing for all signal terminals (X10 ... X17), connected
• Connector housing for the power terminals (X1 ... X4), connected
• Pluggable memory card, connected

3.2.2 Size 0
• 1 set of shield clamps for power cable and signal cable, not installed. The set of
shield clamps comprises:
– 2 shield clamps for power cable (2 contact clips each)
– 1 shield clamp for signal cable (1 contact clip) for MDX60B
– 1 shield clamp for signal cable (2 contact clips) for MDX61B
– 6 contact clips
– 6 screws for attaching the contact clips
– 3 screws for attaching the contact clips to the unit

3.2.3 Size 1 - 7
• 1 set of shield clamps for signal cable, not installed. The set of shield clamps
comprises:
– 1 shield clamp for signal cable (1 contact clip)
– 2 contact clips
– 2 screws for attaching the contact clips
– 1 screw for attaching the shield clamp to the unit
• Only for size 6: Carrying bar and 2 split pins
• For size 7, you can order the connection set DLA11B (part no. 18223125) with
connection screws and 3 PE terminals.

14 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Unit Structure
Scope of delivery
3

3.2.4 Size 2S
• Accessories set, not installed. The accessories set (→ following figure) comprises:
– 2 mounting feet [1] to be plugged into the heat sink
– 2 touch guards [2] to be fastened to terminals X4: -Uz/+Uz and -X3:-R(8)/+R(9).
Degree of protection IP20 is achieved as soon as one of the following conditions is
fulfilled:
– Touch guard [2] mounted to X3/X4 (→ section "Touch guard")
– An adequately prefabricated cable is connected to X3/X4
If neither of the two conditions is fulfilled, the degree of protection is IP10.
[1]

[2]

2059029259

Operating Instructions – MOVIDRIVE® MDX60B/61B 15

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 Unit Structure
3 Size 0

3.3 Size 0
MDX60/61B-5A3 (AC 400/500 V units): 0005 / 0008 / 0011 / 0014

[3]
[15]
[1] [2] [14]
[13]
[3]
[12]

A [11]
[6]
[10]

[16]
[4] [4] [17]
[9]

[18]
[20]
[8] [19]
[5]

[7]
[5]

[6]
*

[6]
2205806347
* View of the underside of the unit

[1] Power shield clamp for supply system connection and DC link connection
[2] X4: Connection for DC link connection –UZ / +UZ and PE connection, separable
[3] X1: Power supply connection L1, L2, L3 and PE connection, separable
[4] Only with MDX61B: Fieldbus port
[5] Only with MDX61B: Encoder slot
[6] Shield clamp for signal cables MDX61B size 0
[7] X10: Signal terminal strip for binary outputs and TF/TH input
[8] X16: Signal terminal strip binary inputs and outputs
[9] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[10] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[11] X12: Signal terminal strip system bus (SBus)
[12] DIP switches S11 ... S14
[13] XT: Slot for DBG60B keypad or UWS21B serial interface
[14] 7-segment display
[15] Memory card
[16] Grounding screw M4 × 14
[17] X17: Signal terminal strip for safety contacts for safe stop
[18] X2: Motor connection U, V, W and PE connection, separable
[19] X3: Braking resistor connection +R / –R and PE connection, separable
[20] Power shield clamp for motor connection and braking resistor connection

16 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Unit Structure
Size 1
3

3.4 Size 1
MDX61B-5A3 (AC 400/500 V units): 0015 / 0022 / 0030 / 0040
MDX61B-2A3 (AC 230 V units): 0015 / 0022 / 0037

[19]

[1] [2]
[18]
[17] XT

[16] S11
S12
S13 [3]
[15] S14

X12
[14]
A
X11
[13]
[3]

X13
[4]
[12]

[4]
1 2 3
4 5 6
7 8 9 X16
+/- 0 . [5] [11] [5]

X10
[10]

[9]

[7] [6]
[8]

2205808267

[1] X1: Power supply connection 1/L1, 2/L2, 3/L3, separable

[2] X4: Connection for DC link coupling –UZ +UZ, separable
[3] Fieldbus slot
[4] Expansion slot
[5] Encoder slot
[6] X3: Braking resistor connection 8/+R, 9/–R and PE connection, separable
[7] X2: Motor connection 4/U, 5/V, 6/W and PE connection, separable
[8] Shield clamp for signal cables and PE connection
[9] X17: Signal terminal strip for safety contacts for safe stop
[10] X10: Signal terminal strip for binary outputs and TF/TH input
[11] X16: Signal terminal strip binary inputs and outputs
[12] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[13] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[14] X12: Signal terminal strip system bus (SBus)
[15] Grounding screw M4 × 14
[16] DIP switches S11 ... S14
[17] XT: Slot for DBG60B keypad or UWS21B serial interface
[18] 7-segment display
[19] Memory card

Operating Instructions – MOVIDRIVE® MDX60B/61B 17

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 Unit Structure
3 Size 2S

3.5 Size 2S
MDX61B-5A3 (AC 400/500 V units): 0055 / 0075

A
[1] [2]

[3]
[19]
[18] XT

[17] S11
S12

A
S13
[16] S14

X12
[15] [4]
[4]
X11
[14]

X13 [5]
[13]
[5]
1 2 3
4 5 6
7 8 9
+/- 0 . [6] X16
[12]
[6]

X10
[11]

[10]
[7]
[9]
[8]

2205796747

[1] X1: Power supply connection 1/L1, 2/L2, 3/L3

[2] X4: Connection for DC link coupling –UZ +UZ and PE connection
[3] Memory card
[4] Fieldbus slot
[5] Expansion slot
[6] Encoder slot
[7] X3: Braking resistor connection 8/+R, 9/–R and PE connection
[8] Shield clamp for signal cables and PE connection
[9] X2: Motor connection 4/U, 5/V, 6/W
[10] X17: Signal terminal strip for safety contacts for safe stop
[11] X10: Signal terminal strip for binary outputs and TF/TH input
[12] X16: Signal terminal strip binary inputs and outputs
[13] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[14] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[15] X12: Signal terminal strip system bus (SBus)
[16] Grounding screw M4 × 14
[17] DIP switches S11 ... S14
[18] XT: Slot for DBG60B keypad or UWS21B serial interface
[19] 7-segment display

18 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Unit Structure
Size 2
3

3.6 Size 2
MDX61B-5A3 (AC 400/500 V units): 0110
MDX61B-2A3 (AC 230 V units): 0055 / 0075

A
[1] [2]

[1] [2] [19]

[18]
[17] XT

[16] S11
S12
S13
[15] S14 [3]
A
X12
[14]

[3] X11
[13]

X13
[12] [4]
[4]
1 2 3
4 5 6
7 8 9
X16
+/- 0 .
[5] [11]

[5]
X10
[10]

[9]
[6]

[7] [6] [7]

[8]

2205794827

[1] X1: Power supply connection 1/L1, 2/L2, 3/L3

[2] X4: Connection for DC link coupling –UZ +UZ and PE connection
[3] Fieldbus slot
[4] Expansion slot
[5] Encoder slot
[6] X3: Braking resistor connection 8/+R, 9/–R and PE connection
[7] X2: Motor connection 4/U, 5/V, 6/W
[8] Shield clamp for signal cables and PE connection
[9] X17: Signal terminal strip for safety contacts for safe stop
[10] X10: Signal terminal strip for binary outputs and TF/TH input
[11] X16: Signal terminal strip binary inputs and outputs
[12] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[13] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[14] X12: Signal terminal strip system bus (SBus)
[15] Grounding screw M4 × 14
[16] DIP switches S11 ... S14
[17] XT: Slot for DBG60B keypad or UWS21B serial interface
[18] 7-segment display
[19] Memory card

Operating Instructions – MOVIDRIVE® MDX60B/61B 19

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 Unit Structure
3 Size 3

3.7 Size 3
MDX61B-503 (AC 400/500 V units): 0150 / 0220 / 0300
MDX61B-203 (AC 230 V units): 0110 / 0150

A
[1] [2] [3]
[20]

[19]
[18] XT

[17] S11
S12
S13 [4]
[16]
A
S14

X12
[15]

X11
[14]

[13]
X13 [5]

1 2 3
4 5 6
7 8 9
+/- 0 .
X16
[12]
[6]

X10
[11]

[10]

[8] [7] [9]

2205798667

[1] PE connection
[2] X1: Power supply connection 1/L1, 2/L2, 3/L3
[3] X4: Connection for DC link coupling –UZ +UZ
[4] Fieldbus slot
[5] Expansion slot
[6] Encoder slot
[7] X3: Braking resistor connection 8/+R, 9/–R
[8] X2: Motor connection 4/U, 5/V, 6/W
[9] Shield clamp for signal cables and PE connection
[10] X17: Signal terminal strip for safety contacts for safe stop
[11] X10: Signal terminal strip for binary outputs and TF/TH input
[12] X16: Signal terminal strip binary inputs and outputs
[13] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[14] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[15] X12: Signal terminal strip system bus (SBus)
[16] Grounding screw M4 × 14
[17] DIP switches S11 ... S14
[18] XT: Slot for DBG60B keypad or UWS21B serial interface
[19] 7-segment display
[20] Memory card

20 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Unit Structure
Size 4
3

3.8 Size 4
MDX61B-503 (AC 400/500 V units): 0370 / 0450
MDX61B-203 (AC 230 V units): 0220 / 0300

[1] [2] [3]

A

[21]

[20]
[19] XT

[18] S11
S12

A
S13
[17] S14

X12
[16] [4]
X11
[15]

X13
[14] [5]
1 2 3
4 5 6
7 8 9
+/- 0 .

X16
[13]
[6]

X10
[12]

[11]

[10]
[9] [8] [7]

2205800587

[1] PE connection
[2] X1: Power supply connection 1/L1, 2/L2, 3/L3
[3] X4: Connection for DC link coupling –UZ +UZ and PE connection
[4] Fieldbus slot
[5] Expansion slot
[6] Encoder slot
[7] X3: Braking resistor connection 8/+R, 9/–R and PE connection
[8] X2: Motor connection 4/U, 5/V, 6/W
[9] PE connection
[10] Shield clamp for signal cables
[11] X17: Signal terminal strip for safety contacts for safe stop
[12] X10: Signal terminal strip for binary outputs and TF/TH input
[13] X16: Signal terminal strip binary inputs and outputs
[14] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[15] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[16] X12: Signal terminal strip system bus (SBus)
[17] Grounding screw M4 × 14
[18] DIP switches S11 ... S14
[19] XT: Slot for DBG60B keypad or UWS21B serial interface
[20] 7-segment display
[21] Memory card

Operating Instructions – MOVIDRIVE® MDX60B/61B 21

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 Unit Structure
3 Size 5

3.9 Size 5
MDX61B-503 (AC 400/500 V units): 0550 / 0750
[1] [2] [3]

[21]

[20]

A [19] XT

[18] S11
S12
S13
[17] S14

X12
[16] [4]
X11
[15]

1 2 3
4 5 6

X13
[14]
7 8 9
+/- 0 . [5]

X16
[13] [6]

X10
[12]

[11]

[9] [8] [7] [10]

2205802507

[1] PE connection
[2] X1: Power supply connection 1/L1, 2/L2, 3/L3
[3] X4: Connection for DC link coupling –UZ +UZ and PE connection
[4] Fieldbus slot
[5] Expansion slot
[6] Encoder slot
[7] X3: Braking resistor connection 8/+R, 9/–R and PE connection
[8] X2: Motor connection 4/U, 5/V, 6/W
[9] PE connection
[10] Shield clamp for signal cables
[11] X17: Signal terminal strip for safety contacts for safe stop
[12] X10: Signal terminal strip for binary outputs and TF/TH input
[13] X16: Signal terminal strip binary inputs and outputs
[14] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[15] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[16] X12: Signal terminal strip system bus (SBus)
[17] Grounding screw M4 × 14
[18] DIP switches S11 ... S14
[19] XT: Slot for DBG60B keypad or UWS21B serial interface
[20] 7-segment display
[21] Memory card

22 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Unit Structure
Size 6
3

3.10 Size 6
MDX61B-503 (AC 400/500 V units): 0900 / 1100 / 1320

[1] [2] [3] [1]

A

[20]

[19]
[18] XT

[17] S11
S12
S13
[16] S14

X12
[15] [4]
X11
[14]

[13] X13
[5]

A
X16
[12]
[6]

X10
[11]

[10]

[9]

[1] [8] [7] [1]

2205804427

[1] PE connection
[2] X1: Power supply connection 1/L1, 2/L2, 3/L3
[3] X4: Connection for DC link coupling –UZ +UZ
[4] Fieldbus slot
[5] Expansion slot
[6] Encoder slot
[7] X3: Braking resistor connection 8/+R, 9/–R
[8] X2: Motor connection 4/U, 5/V, 6/W and PE connection
[9] Shield clamp for signal cables
[10] X17: Signal terminal strip for safety contacts for safe stop
[11] X10: Signal terminal strip for binary outputs and TF/TH input
[12] X16: Signal terminal strip binary inputs and outputs
[13] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[14] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[15] X12: Signal terminal strip system bus (SBus)
[16] Threaded hole for grounding screw M4 × 8 or M4 × 10
[17] DIP switches S11 ... S14
[18] XT: Slot for DBG60B keypad or UWS21B serial interface
[19] 7-segment display
[20] Memory card

Operating Instructions – MOVIDRIVE® MDX60B/61B 23

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 Unit Structure
3 Size 7

3.11 Size 7
3.11.1 Control unit
MDX61B-503 (AC 400/500 V units): 1600 / 2000 / 2500

A [19]

[17]
[16]
[15]
[14]
[13] [4]

[12]

[11] [5]

[10] [6]

[9]

[8]

[7]

2077051275

[4] Fieldbus slot

[5] Expansion slot
[6] Encoder slot
[7] Shield clamp for signal cables
[8] X17: Signal terminal strip for safety contacts for safe stop
[9] X10: Signal terminal strip for binary outputs and TF/TH input
[10] X16: Signal terminal strip binary inputs and outputs
[11] X13: Signal terminal strip terminal strip for binary inputs and RS485 interface
[12] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage
[13] X12: Signal terminal strip system bus (SBus)
[14] Grounding screw M4 × 14
[15] DIP switches S11 ... S14
[16] XT: Slot for DBG60B keypad or UWS21B serial interface
[17] 7-segment display
[19] Memory card

24 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Unit Structure
Size 7
3

3.11.2 Power section

MDX61B-503 (AC 400/500 V units): 1600 / 2000 / 2500

[5] [3] [2] [1] [4]

2077053963

[1] PE connection rail (thickness = 10 mm)

[2] X1: Power supply connection 1/L1, 2/L2, 3/L3
[3] X3: Braking resistor connection 8/+R, 9/–R
[4] X2: Motor connection 4/U, 5/V, 6/W
[5] -UZ: Only with DC link adapter accessory

3.11.3 Power supply unit

MDX61B-503 (AC 400/500 V units): 1600 / 2000 / 2500

9
10
11
12

[1]
[2] 5x

2306976267

[1] DC power supply unit

[2] Screw

Operating Instructions – MOVIDRIVE® MDX60B/61B 25

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 Installation
4 Installation instructions for the basic unit

4 Installation
4.1 Installation instructions for the basic unit
4.1.1 Tightening torques
Tightening torques Only use original connection elements. Note the permitted tightening torques for
of power terminals MOVIDRIVE® power terminals.
Size Tightening torque
Nm lb in
0, 1 and 2S 0.6 5
2 1.5 13
3 3.5 31
4 and 5 14.0 124
6 20.0 177
7 70.0 620

• The permitted tightening torque for the signal terminals is 0.6 Nm (5 lb in).

General tightening Note the permitted tightening torques:

torques
Component Screws Tightening torque
Nm lb in
Screw cover M5 x 25 1.4 - 1.7 12 - 15
Screws with integral disk M4 1.7 15
M5 3.4 30
M6 5.7 50
Current rail screws M10 20 180
Insulating spacer M10 (SW32) 30 270

26 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

4.1.2 Minimum clearance and mounting position

• Leave at least 100 mm (4 in) clearance above and below the unit for optimum
cooling. Make sure air circulation in the clearance is not impaired by cables or other
installation equipment. With sizes 4, 5 and 6, do not install any components which
are sensitive to high temperatures within 300 mm (12 in) of the top of the unit.
• Ensure unobstructed cooling air supply and make sure that the units are not
subjected to heated air from nearby components.
• There is no need for clearance at the sides of the unit. You may line up the units
directly next to each other.
• Only install the units vertically. Do not install them horizontally, tilted or upside down
(→ following figure, applies to all sizes).

100 mm
(4 in)

100 mm
(4 in)

1802306443

4.1.3 Separate cable ducts

• Route power cables and signal cables in separate cable ducts.

Operating Instructions – MOVIDRIVE® MDX60B/61B 27

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 Installation
4 Installation instructions for the basic unit

4.1.4 Fuses and earth-leakage circuit breakers

• Install the input fuses at the beginning of the supply system lead after the supply
bus junction (→ Wiring diagram for basic unit, power section and brake).
• SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers
but take alternative measures. Please refer to the section "PE connection". If you
want to use an earth-leakage circuit breaker (RCD) nonetheless, note the following
according to EN 61800-5-1:

WARNING
MOVIDRIVE® can cause a DC current in the PE conductor, which might result in a mal-
function of the earth leakage circuit breaker.
The use of an incorrect earth-leakage circuit breaker type can cause death or severe
injuries.
• Either take alternative measures instead of earth-leakage circuit breakers
according to the relevant standards (e.g. 61800-5-1, EN 60204-1) – see section
"PE connection" –
• or use earth-leakage circuit breakers of type B.

4.1.5 Line and brake contactors

• Only use contactors in utilization category AC-3 (IEC 60947-4-1) as mains and
brake contactors.

INFORMATION
• Only use the input contactor K11 (→ Sec. "Wiring diagram for basic unit") to
switch the inverter on and off. Do not use it for jog mode. For jog mode, use the
the commands "Enable/stop", "CW/stop" or "CCW/stop".
• Observe a minimum switch-off time of 10 s for the supply system contactor K11.

4.1.6 PE connection (→EN 61800-5-1)

Earth-leakage currents ≥ 3.5 mA may occur during normal operation. To meet the re-
quirements of EN 61800-5-1 observe the following:
• Supply system lead < 10 mm2:
Route a second PE conductor with the cross section of the power supply line
in parallel to the protective earth via separate terminals or use a copper protective
earth conductor with a cross section of 10 mm2 (AWG 7).
• Supply system cable 10 mm2 ... 16 mm2:
Route a copper protective earth conductor with the cross section of the supply
system lead.
• Supply system cable 16 mm2 ... 35 mm2:
Route a copper protective earth conductor with a cable cross section of 16
mm2.
• Supply system cable < 35 mm2:
Route a copper protective earth conductor with the cross section of the supply
system lead.

28 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

4.1.7 IT systems
• MOVIDRIVE® B is designed for operation on TN and TT systems with a directly
grounded star point. Operation on voltage supply systems with a non-grounded star
point is permitted In this case, SEW-EURODRIVE recommends using earth-leakage
monitors with pulse-code measurement for voltage supply systems with a non-
grounded star point (IT systems). Using such devices prevents the earth-leakage
monitor mis-tripping due to the ground capacitance of the inverter. No EMC limits
are specified for interference emission in voltage supply systems without
grounded star point (IT systems).
• Size 7 can be converted for IT networks. Note the information in the "MOVIDRIVE®
MDX60B / 61B – Inspection and Maintenance of Size 7" manual.

4.1.8 Cable cross sections

• Supply system cable: Cable cross section according to rated input current Imains
at rated load.
• Motor cable: Cable cross section according to rated output current Irated.
• Signal cables of basic unit (terminals X10, X11, X12, X13, X16):
– One core per terminal 0.20 ... 2,5 mm2 (AWG 24 to 13)
– Two cores per terminal 0.25 ... 1 mm2 (AWG 23 to 17)
• Signal cables of terminal X17 and DIO11B terminal expansion board (terminals X20,
X21, X22):
– One core per terminal 0,08 ... 1,5 mm2 (AWG 28 to 16)
– Two cores per terminal 0.25 ... 1 mm2 (AWG 23 to 17)

4.1.9 Unit output

NOTICE
MOVIDRIVE® B can suffer irreparable damage if you connect capacitive loads.
• Only connect ohmic/inductive loads (motors).
• Never connect capacitive loads.

1804838667

Operating Instructions – MOVIDRIVE® MDX60B/61B 29

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 Installation
4 Installation instructions for the basic unit

4.1.10 Installing braking resistors BW.../ BW..-T / BW...-P

• Mounting permitted:
– on horizontal surfaces
– on vertical surfaces with brackets at the bottom and perforated sheets at top and
bottom
• Mounting not permitted:
– on vertical surfaces with brackets at the top, right or left

4.1.11 Connection of braking resistors

• Use two tightly twisted leads or a 2-core shielded power cable. Cable cross
section according to trip current IF of F16. The rated voltage of the cable must
amount to at least V0/V = 300 V / 500 V (in accordance with DIN VDE 0298).
• Protect the braking resistor (except for BW90-P52B) using a bimetallic relay (→
wiring diagram for basic unit, power section and brake). Set the trip current
according to the technical data of the braking resistor. SEW-EURODRIVE
recommends using an overcurrent relay from trip class 10 or 10A in accordance with
EN 60947-4-1.
• For braking resistors of the BW...-T / BW...-P series, the integrated temperature
switch/overcurrent relay can be connected using a 2-core shielded cable as an
alternative to a bimetallic relay.
• Flat-type braking resistors have internal thermal overload protection (fuse which
cannot be replaced). Install the flat-type braking resistors together with the
appropriate touch guard.

4.1.12 Operating braking resistors

• The connection leads to the braking resistors carry a high pulsed DC voltage during
rated operation.

WARNING
The surfaces of the braking resistors get very hot when the braking resistors are loaded
with Prated.
Risk of burns and fire.
• Choose a suitable installation location. Braking resistors are usually mounted on
top of the control cabinet.
• Do not touch the braking resistors.

4.1.13 Binary inputs / binary outputs

• The binary inputs are electrically isolated by optocouplers.
• The binary outputs are short-circuit proof and protected against external
voltage to DC 30 V. External voltages > DC 30 V can cause irreparable damage to
binary outputs.

30 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

4.1.14 EMC-compliant installation

• All cables except for the supply system lead must be shielded. As an alternative to
the shielding, the option HD.. (output choke) can be used for the motor cable to
achieve the emitted interference limit values. .

NF 600
L1 L2 L3

L1 L2 L3

MOVIDRIVE® B

U V W

U V W

HD005

2394134795
Fig. 1: Shielded cables

• When using shielded motor cables, e.g. prefabricated motor cables from SEW-
EURODRIVE, you must keep the unshielded conductors between the shield and
connection terminal of the inverter as short as possible.
• Apply the shield by the shortest possible route and make sure it is grounded
over a wide area at both ends. Ground one end of the shield using an interference
suppression capacitor (220 nF/50 V) to avoid ground loops. If using double-shielded
cables, ground the outer shield on the inverter end and the inner shield at the other
end.

1804841739
Fig. 1: Correct shield connection using metal clamp (shield clamp) or cable gland

Operating Instructions – MOVIDRIVE® MDX60B/61B 31

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 Installation
4 Installation instructions for the basic unit

• You can also use earthed sheet-metal ducts or metal pipes to shield the cables.
Route the power and signal cables separately.
• Ground the inverter and all additional units to ensure high-frequency
compatibility (wide area, metal-on-metal contact between the unit housing and
ground, e.g. unpainted control cabinet mounting panel).

INFORMATION
• MOVIDRIVE® B is a product with restricted availability in accordance with EN
61800-3. It may cause EMC interference. In this case, it may be recommended for
the operator to carry out suitable measures.
• For detailed information on EMC compliant installation, refer to the publication
"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

NF.. line filter • The NF.. line filter option can be used to maintain the class C1 limit for MOVIDRIVE®
MDX60B/61B units size 0 to 5.
• Do not switch between the line filter and MOVIDRIVE® MDX60B/61B.
• Install the line filter close to the inverter but outside the minimum clearance for
cooling.
• Keep the length of the cable between the line filter and inverter to an absolute
minimum, and never more than 400 mm. Unshielded, twisted cables are sufficient.
Use also unshielded lines for the supply system cable.
• SEW-EURODRIVE recommends taking one of the following EMC measures on the
motor side to maintain class C1 and C2 limits:
– Shielded motor cable
– HD... output choke option
– HF.. output filter option (in operating modes VFC and V/f)

Interference emis- Compliance with category C2 according to EN 61800-3 has been tested in a CE typical
sion category drive system. SEW-EURODRIVE can provide detailed information on request.

WARNING
This product can cause high-frequency interferences in residential areas which can re-
quire measures for interference suppression.

32 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

HD... output choke • Install the output choke close to the inverter but outside the minimum clearance
for cooling.
• For HD001 ... HD003: Route all three phases (U, V, W) of the motor cable [1]
through the output choke. To achieve a higher filter effect, do not route the PE
conductor through the output choke.

MOVIDRIVE®

X2:
U V W

n=5 HD001-
HD003
PE U V W

[1]

1804844811
Fig. 2: Connection of output choke HD001 – HD003

[1] Motor cable

Operating Instructions – MOVIDRIVE® MDX60B/61B 33

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 Installation
4 Installation instructions for the basic unit

4.1.15 Installation notes for size 6

The MOVIDRIVE® units of size 6 (0900 ... 1320) are equipped with a factory mounted
lifting lug [1]. Use a crane and the lifting eye [1] to install the unit.

DANGER
Suspended load.
Danger of fatal injury if the load falls.
• Do not stand under the suspended load.
• Secure the danger zone.
If a crane is not available, you can push a carrying bar [2] through the rear panel [4] to
facilitate installation (included in the delivery scope of size 6). Secure the carrying bar
[2] against axial displacement using the split pins [3] (see figure below).

[3]
[1] [4]
[2] [3]

1802249355

[1] Fixed lifting eye

[2] Carrying bar (included in the delivery of size 6)
[3] 2 split pins (included in the delivery of size 6)
[4] Rear panel

34 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

4.1.16 Installation notes for size 7

MOVIDRIVE® units size 7 (1600 - 2500) have 4 fixed lifting eyes [2] for transport. You
may only use these four lifting eyes [2] for installation.

DANGER
Suspended load.
Danger of fatal injury if the load falls.
• Do not stand under the suspended load.
• Secure the danger zone.
• Always use all 4 lifting eyes.
• Align the lifting eyes with the direction of tension

4x [2]

[1]

2077398155

[1] Installed front cover

[2] 4 lifting eyes

Operating Instructions – MOVIDRIVE® MDX60B/61B 35

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 Installation
4 Installation instructions for the basic unit

4.1.17 Optional scope of delivery for size 7

Mounting base The mounting base DLS11B with mounting material [9] (part no.: 1 822 602 7) is used
to install MOVIDRIVE® B, size 7 on the floor of the control cabinet. MOVIDRIVE® B
size 7 must be screwed onto the mounting base immediately after installation (see fol-
lowing figure). Do not take MOVIDRIVE® B size 7 into operation until the mounting base
has been completely mounted.

[8]

[2]
[7]
[3] 5x
[8]

[7]

[9]

[1]
[6] [6]
[5] [5]

[4] [4]
[6]

[5]
[4]

2076968843

The mounting material (pos. 3 - 8) is enclosed in a plastic bag.

[1] Front cover [5] Lock washer
[2] Insert (for external power supply) [6] Washer
[3] Retaining screws for insert [7] Washer
[4] Machine screw M8 × 30 hexagon socket [8] M8 nut

36 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

Do the following to install the mounting base [9] to MOVIDRIVE® B size 7:

1. Loosen (not unscrew!) the 4 retaining screws of the front cover [1] until you can lift it
off. Remove the front cover [1].
2. Remove the insert [2]. Loosen the 5 retaining screws [5] to do so.
3. The following steps apply to each of the 4 mounting holes.
• Position the washer [7] centrically between inverter and mounting base [9].
• Place the lock washer [5] and the washer [6] onto the socket head screw [4]
M8×30.
• Insert the preassembled socket head screw through the mounting hole.
• Screw the M8 nut [8] onto the socket head screw. Tightening torque 20 Nm. Apply
thread locking compound.
4. Replace the insert [2] into the unit and fasten it using the 5 retaining screws.
5. Replace the front cover [1] onto the unit and fasten it using the 4 retaining screws.

Dimension drawing The following figure shows the dimensions of the mounting base.
of mounting base
699
417
325

600
230

2076984331

Operating Instructions – MOVIDRIVE® MDX60B/61B 37

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 Installation
4 Installation instructions for the basic unit

Wall bracket The wall bracket DLH11B [13] (part no: 1 822 610 8) is used to attach MOVIDRIVE®
B size 7 to the wall (see following figure). Do not take MOVIDRIVE® B size 7 into op-
eration until the installation of the unit is complete.
[15]
[14]
[15]

[15]
[14]
[15]

[14]

[14]

[8] 4x
[2]
[7] 4x
[3] 5x

[8]

[7]

B [13]
[6]
[1] [5]
[4]

[9] 5x [10] 5x

[6] [12] 3x
[5]
[4] [11] 3x

2076987019

The installation material for wall mounting is not included in the scope of delivery
of SEW-EURODRIVE.

38 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

Proceed as follows to fasten the wall bracket [13] to MOVIDRIVE® B size 7:

1. Loosen (not unscrew!) the 4 retaining screws of the front cover [1] until you can lift it
off. Remove the front cover [1].
2. Remove the insert [2]. Loosen the 5 retaining screws [5] to do so.
3. The wall bracket [13] is screwed onto MOVIDRIVE® B at 5 points [A, B] (see above
figure).
• Position the a washer [7] at each point centrically between inverter and wall brack-
et [13].
• Place the lock washer [5] and the washer [6] onto the socket head screw [4]
M8×30.
• Insert the preassembled socket head screw through the two mounting holes [A].
• Screw the M8 nut [8] onto the socket head screw. Tightening torque 20 Nm. Apply
thread locking compound.
• Screw the wall bracket to MOVIDRIVE® B at the 3 mounting bores [B] using the
retaining screws [11] and washers [12].
4. Replace the insert [2] into the unit and fasten it using the 5 retaining screws.
5. Replace the front cover [1] onto the unit and fasten it using the 4 retaining screws.
6. To mount MOVIDRIVE® B size 7 to a wall (material not included in the scope of de-
livery), use
• 4 retaining screws [14] and washers [15] for the 4 mounting holes at the top of the
unit and
• 5 retaining screws [9] and washers [10] for the 5 mounting holes on the wall brack-
et [13].

Operating Instructions – MOVIDRIVE® MDX60B/61B 39

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 Installation
4 Installation instructions for the basic unit

Heat dissipation A DLK11B air duct (part no.: 1 822 603 5) is available as an option to dissipate heat of
through air duct MOVIDRIVE® B size 7. Install the air duct in such a way that it points vertically upwards
(see below figure).

150 ... 280

2076990731

Roof cut-out for The following figure shows the cut-out of the control cabinet roof for the DLK11B air duct.
DLK11B air duct
Ø3
.9 (
8x 650
)
15.5
(50.5)

95

10 10
16
34

287.5 287.5
37.5 37.5
(78) (78)

2076993419

40 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

DC link adapter 2Q The DC link adapter 2Q DLZ12B (part no.: 1 822 729 5) can be used to provide a DC
link connection at the bottom of the unit:

[1]

[4]

[3]

[2] 4x

2276336523

1. Loosen the 4 screws of both the upper and lower cover and remove them.
2. Loosen the 5 screws of the insert and remove it.
3. Place the cover panel on the fastening pin of the slot for the brake chopper module.
4. Position the 2 upper retaining screws [2] of the cover panel [1] in the frame. Position
the 2 lower retaining screws of the cover panel in the frame.
5. Screw the insulating spacers tightly to the cover panel [1].
6. Screw the insulating spacers tightly to the frame (bottom).
7. Position the 2 screws of the fixing strap -Uz at the DC link (top left).
8. Position the 2 screws of the fixing strap +Uz at the DC link (top right).
9. Position the 4 screws of the fixing straps -Uz and +Uz on the insulating spacer.
10.Tighten all screws of the fixing straps -Uz and +Uz.
11.Replace the covers.

Operating Instructions – MOVIDRIVE® MDX60B/61B 41

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 Installation
4 Installation instructions for the basic unit

DC link adapter 4Q The DC link adapter 4Q DLZ14B (part no.: 1 822 728 7) can be used to provide a DC
link connection at the bottom of the unit:

[2]

[1] [3]
2276334603

1. Loosen the 4 screws of the upper cover and remove it.

2. Loosen the 4 screws of the lower cover and remove it.
3. Position the 2 screws of the conductor rail [1] -Uz on the brake chopper module (bot-
tom left) on the insulating spacer.
4. Position the 2 screws of the conductor rail [1] -Uz on the insulating spacer.
5. Tighten all screws of the fixing strap -Uz.
6. Screw on the angle bracket [3].
7. Replace the covers.

42 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Installation instructions for the basic unit
4

DC link coupling To connect 2 inverters that are installed next to each other, you can use the DLZ11B
DC link coupling (part no.: 1 823 193 4):

[4]

[2] [1]

[3]

[1]

2276338443

1. The units that you want to connect must be installed at ground level and 100 mm
apart from each other.
2. Loosen the 4 screws of the upper cover and remove it.
3. Loosen the 4 screws of the lower cover and remove it.
4. Insert the 2 DC link couplings [1] into the units.
5. Screw the DC link coupling [1] to one unit first, before attaching it to the other units.
6. Tighten the screws [2].
7. Replace the covers.

Operating Instructions – MOVIDRIVE® MDX60B/61B 43

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 Installation
4 Removing/installing the keypad

4.2 Removing/installing the keypad

4.2.1 Removing the keypad
Proceed as follows:

1. 2.
3.

STOP
RUN

DEL
OK

STOP
RUN

DEL
OK

2.
1804920715

1. Unplug the connection cable from the XT slot.

2. Carefully push the keypad downward until it comes off the upper fixture on the front
cover.
3. Remove the keypad forward (not to the side!).

4.2.2 Installing the keypad

Proceed as follows:

3.
2.

STOP
RUN

DEL
OK

STOP
RUN

1. DEL
OK

1804922635

1. Place the underside of the keypad onto the lower fixture of the front cover.
2. Push the keypad into the upper fixture of the front cover.
3. Plug the connecting cable into the XT slot.

44 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Removing/installing the front cover
4

4.3 Removing/installing the front cover

4.3.1 Removing the front cover
Proceed as follows to remove the front cover:

1.

2.

1804955147
Fig. 9: Removing the front cover

1. If a keypad (page 44) is installed, remove it first.

2. Press the grooved clip on top of the front cover.
3. Keep the clip pressed down to remove the front cover.

Operating Instructions – MOVIDRIVE® MDX60B/61B 45

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 Installation
4 Removing/installing the front cover

4.3.2 Installing the front cover

Proceed as follows to install the front cover:

2.

BG0 3.

1.

BG1 - 7

1.
1804958219
Fig. 10: Installing the front cover

1. Insert the underside of the front cover into the support.

2. Keep the grooved clip on top of the front cover pressed down.
3. Push the front cover onto the unit.

46 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Information regarding UL
4

4.4 Information regarding UL

4.4.1 Field wiring power terminals
• Use 60/75 °C copper wire only – Models with suffix 0003 to 0300.
Use 75 °C copper wire only – Models with suffix 0370 to 2500.
• Tighten terminals to in-lbs (Nm) as follows:
Series Frame size in-lbs Nm
®
MOVIDRIVE B 0XS, 0S, 0L 5 0.6
1, 2S 5 0.6
2 13 1.5
3 31 3.5
4, 5 120 14
6 180 20
7 620 70

4.4.2 Short-circuit current rating

• Suitable for use on a circuit capable of delivering not more than 5,000 rms symmet-
rical amperes:
– MOVIDRIVE® B models with suffix 0005 to 0014 and 0055 to 0300 (400 V units
only).
Max. voltage is limited to 500 V.
– MOVIDRIVE® B models with suffix 0015 to 0150 (230 V units only).
Max. voltage is limited to 240 V.
• Suitable for use on a circuit capable of delivering not more than 10,000 rms symmet-
rical ampere:
– MOVIDRIVE® B models with suffix 0015 to 0040 and 0370 to 1320 (400 V units
only).
Max. voltage is limited to 500 V.
– MOVIDRIVE® B models with suffix 0220 to 0300 (230 V units only).
Max. voltage is limited to 240 V.
• Suitable for use on a circuit capable of delivering not more than 18,000 rms symmet-
rical amperes:
– MOVIDRIVE® B models with suffix 1600 to 2500 (400 V units only).
Max. voltage is limited to 500 V.

Operating Instructions – MOVIDRIVE® MDX60B/61B 47

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 Installation
4 Information regarding UL

4.4.3 Branch circuit protection

AC 400/500 V
units
MOVIDRIVE® Max. supply short cir- Max. supply voltage Max. fuse rating
MDX60B/61B...5_3 cuit current
0005/0008/0011/0014 AC 5000 A AC 500 V AC 15 A / 600 V
0015/0022/0030/0040 AC 10000 A AC 500 V AC 35 A / 600 V
0055/0075 AC 5000 A AC 500 V AC 60 A / 600 V
0110 AC 5000 A AC 500 V AC 110 A / 600 V
0150/0220 AC 5000 A AC 500 V AC 175 A / 600 V
0300 AC 5000 A AC 500 V AC 225 A / 600 V
0370/0450 AC 10000 A AC 500 V AC 350 A / 600 V
0550/0750 AC 10000 A AC 500 V AC 500 A / 600 V
0900 AC 10000 A AC 500 V AC 250 A / 600 V
1100 AC 10000 A AC 500 V AC 300 A / 600 V
1320 AC 10000 A AC 500 V AC 400 A / 600 V
1600 AC 18000 A AC 500 V AC 400 A / 600 V
2000 AC 18000 A AC 500 V AC 500 A / 600 V
2500 AC 18000 A AC 500 V AC 600 A / 600 V

AC 230 V units
MOVIDRIVE® Max. supply short cir- Max. supply voltage Max. fuse rating
MDX61B...2_3 cuit current
0015/0022/0037 AC 5000 A AC 240 V AC 30 A / 250 V
0055/0075 AC 5000 A AC 240 V AC 110 A / 250 V
0110 AC 5000 A AC 240 V AC 175 A / 250 V
0150 AC 5000 A AC 240 V AC 225 A / 250 V
0220/0300 AC 10000 A AC 240 V AC 350 A / 250 V

4.4.4 Ambient temperature

The units are suitable for an ambient temperature of 40 °C, max. 60 °C with derated out-
put current.
To determine output current rating at higher than 40 °C, the output current should be de-
rated 2.5 % per °C between 40 °C and 50 °C, and 3 % per °C between 50 °C and 60 °C.

INFORMATION
• Use only tested units with a limited output voltage (Umax = DC 30 V) and limited
output current (Imax = 8 A) as an external DC 24 V voltage source.
• UL certification does not apply to operation in voltage supply systems with a
non-grounded star point (IT systems).

48 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Shield clamps
4

4.5 Shield clamps

4.5.1 Shield clamp for power section, size 0
A set of shield clamps is supplied as standard for the power section of MOVIDRIVE®
MDX60B/61B size 0. The shield clamps are not yet installed.
Install the shield clamps for the power section as follows:
• Secure the contact clips to the shield plates.
• Secure the shield clamps to the top and the bottom of the unit.
[1]

[2] [3]

[4]

1805286795

[1] Contact clips

[2] Retaining screws for contact clip
[3] Shield plate
[4] Retaining screw for shield clamp

Operating Instructions – MOVIDRIVE® MDX60B/61B 49

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 Installation
4 Shield clamps

4.5.2 Shield clamp for power section, size 1

A shield clamp is supplied as standard for the power section with MOVIDRIVE®
MDX61B size 1. Install this shield clamp on the power section together with the unit's
retaining screws.

[1]
[2]

1805289867

[1] Power section shield clamp [2] PE connection (y)

4.5.3 Shield clamp for power section, sizes 2S and 2

A shield clamp for the power section is supplied as standard with two retaining screws
with MOVIDRIVE® MDX61B sizes 2S and 2. Install this shield clamp using the two re-
taining screws.

[1] [2]

1805291787

[1] Power section shield clamp [2] PE connection (y)

The shield clamps for the power section provide you with a very convenient way of in-
stalling the shield for the motor and brake cables. Apply the shield and PE conductor as
shown in the figures below.

4.5.4 Shield clamp for power section, sizes 3 to 7

No shield clamps for the power section are supplied with MOVIDRIVE® MDX61B sizes
3 to 7. Use commercially available shield clamps for installing the shielding of motor and
brake cables. Apply the shield as closely as possible to the inverter.

50 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Shield clamps
4

4.5.5 Shield clamp for signal cables

Install the shield clamp for the signal cable as follows:
• If installed, remove the keypad and the front cover.
• Size 0: Attach the shield clamp on the bottom of the control unit.
• Sizes 1 to 7: Attach the shield clamp on the bottom of the control unit.

Size 0

MDX 60B MDX 61B

[1]

[2]
[4]
[1]

[2]
[4]
[3] [3]

1805296011

Sizes 1 to 7
[1]

[2]
[3]

[4]

1805401483

[1] Contact clip(s)

[2] Retaining screw(s) for contact clips
[3] Shield plate
[4] Retaining screw for shield clamp

Operating Instructions – MOVIDRIVE® MDX60B/61B 51

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 Installation
4 Touch guard for power terminals

4.6 Touch guard for power terminals

DANGER
Uncovered power connections.
Severe or fatal injuries from electric shock.
• Install the touch guard according to the regulations.
• Never start the unit if the touch guard is not installed.

4.6.1 Size 2S
IP20 is achieved for MOVIDRIVE® MDX61B size 2S if one of the following conditions is
fulfilled:
• Touch guard is installed on X3 / X4.
• An adequate cable is connected to X3 / X4
If neither of the two conditions is fulfilled, the degree of protection is IP10.

IP10

X4
-UZ +UZ PE

IP20

X4

-UZ +UZ PE

1 2 3
4 5 6
7 8 9
+/- 0 .

IP10

X3
8/+R 9/-R PE

IP20

X3
8/+R 9/-R PE
1805410571
Fig. 4: Touch guard for MOVIDRIVE® MDX61B size 2S

52 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Touch guard for power terminals
4

4.6.2 Sizes 4 and 5

IP20 is achieved for MOVIDRIVE® MDX61B sizes 4 and 5 (AC 500 V units:
MDX61B0370/0450/0550/0750; AC 230 V units: MDX61B0220/0300), as soon as one
of the following conditions is fulfilled:
• Cables with shrink tubing and a cable cross section of ≥ 35 mm2 (AWG2) are
connected to X1, X2, X3, X4. The additional DLB11B touch guard need not be
installed.
• Cables with shrink tubing and a cable cross section of < 35 mm2 (AWG2) are
connected to X1, X2, X3, X4. The DLB11B touch guard must be installed properly
(see section "Installing the DLB11B touch guard").
• The DLB11B must be connected to power terminals that are not connected. The
DLB11B does not have to be connected to the PE terminals.
If neither of the conditions is fulfilled, the degree of protection is IP10. The DLB11B
touch guard (12 pieces included in the scope of delivery) is available via the part
number 0823 111 7.

Operating Instructions – MOVIDRIVE® MDX60B/61B 53

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 Installation
4 Touch guard for power terminals

Installing the Proceed as follows to install the DLB11B touch guard:

DLB11B touch
• Figure I: Power terminal with connected power cable with a cable cross section of
guard
< 35 mm2 (AWG2):
Remove the plastic saddle [1] and push the DLB11B touch guard [3] on the respec-
tive stud [2] of the power terminal. Make sure that the cable output is straight. Install
the cover for the power terminals.
• Figure II: Power terminal without connected power cable:
Push the DLB11B touch guard [1] on the respective stud [2]. Install the cover for the
power terminals.

I II

[2] [1]
[1]
[3] [2]
[3]

90°

1805413643 1805519115

[1] Plastic saddle [1] Touch guard

[2] Terminal stud [2] Terminal stud
[3] Correctly mounted touch guard [3] Correctly mounted touch guard
For additional information on the X1, X2, X3 and X4 power terminals, refer to the "Tech-
nical Data" section.

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 Installation
Touch guard for power terminals
4

4.6.3 Sizes 4 - 6
For MOVIDRIVE® size 4 (AC 500 V units: MDX61B0370/0450; AC 230 V units:
MDX61B0220/0300), size 5 (MDX61B0550/0750) and size 6 (MDX61B0900/1100/
1320), two (2) touch guards with eight (8) retaining screws are supplied as standard. In-
stall the touch guard on both covers of the power terminals.

[1]

[2]

1 2 3 7 8 1 2 3 7 8
PE L1 L2 L3 -UZ +UZ PE
PE L1 L2 L3 -UZ +UZ PE

[3]

1805522187
Fig. 5: Touch guard for MOVIDRIVE® MDX61B sizes 4, 5 and 6

The touch guard comprises the following parts:

[1] Cover plate
[2] Connection plate
[3] Screen (only for size 5)
IP10 is only achieved for the MOVIDRIVE® MDX61B units sizes 4, 5 and 6 when the
following conditions are fulfilled:
• Touch guard is fully installed
• Shrink tubing is installed on the power cables of all power terminals (X1, X2, X3, X4)
(see following picture)
12-150°
50°
KL22

15
12-15
KL2

1805525259

INFORMATION
If the above conditions are not met, MOVIDRIVE® units sizes 4, 5 and 6 have degree
of protection IP00.

Operating Instructions – MOVIDRIVE® MDX60B/61B 55

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 Installation
4 Touch guard for power terminals

4.6.4 Size 7
Installation of Degree of protection IP20 is achieved for MOVIDRIVE® MDX61B size 7 when the touch
touch guard guard DLB21B (part no 1 822 608 6) is trimmed to size by the customer and mounted in
DLB21B front and behind the power connections.

2307312139

INFORMATION
If the above conditions are not met, MOVIDRIVE® units size 7 have degree of protec-
tion IP00.

56 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Wiring diagram for basic unit
4

4.7 Wiring diagram for basic unit

4.7.1 Power section and brake (size 1-6)
L1
L2
L3
PE
F11/F12/F13

Protective earth (shield) K11

(AC-3)
L1 L2 L3
UAC UAC UAC Line filter option NF...
L1' L2' L3' DC link
connection *
F14/F15 F14/F15 F14/F15 L1 L2 L3 -UZ +UZ

X1: X4: PE

K11 K11 K11

(AC-3) (AC-3) (AC-3)
Power section

X2: X3:
PE
U V W +R -R
DBØØ DBØØ DBØØ

DGND K12 K12

(AC-3) (AC-3)

DGND DGND Section “Braking resistor

connection
BW.../BW..-T/BW...-P”
white white
1 1
1 BE 2 red BE 2 red
M
BMK 2 BG 3 BG 3 3-phase
3 BGE 4 blue BGE 4 blue
4 5 5
13
14 Brake connector** CT/CV/DR/DT/DV: CT/CV/DR/DT/DV:
15 Cutoff in the DC and AC Cutoff in the AC
-
circuits circuit
CT/CV, CM71 ... 112: Cutoff in the DC and AC circuits
1805559691

* With sizes 1, 2 and 2S, there is no PE connection next to the supply system connection terminals and motor con-
nection terminals (X1, X2). In this case, use the PE terminal next to the DC link connection (X4).
** You must adhere to the connection sequence of the brake connector. Incorrect connection will cause irrepa-
rable damage to the brake. Read the operating instructions for the motors when connecting the brake using
the terminal box.

INFORMATION
• Connect the brake rectifier using a separate supply system lead.
• Supply via the motor voltage is not permitted!

Always switch off the brake on the DC and AC sides with:

– all hoist applications,
– Drives that require a rapid brake response time
– CFC and SERVO operating modes

Operating Instructions – MOVIDRIVE® MDX60B/61B 57

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 Installation
4 Wiring diagram for basic unit

4.7.2 Power section and DC power supply unit (size7)

For connecting the brake, refer to the wiring diagram of size 1-6.
L1 L1
L2 L2
L3 L3
PE PE
F11/F12/F13 F11/F12/F13

K11
(AC-3)
L1 L2 L3
Line filter option NF...
L1' L2' L3'

L1 L2 L3

L1 L2 L3 X1:

10 11 12
Power Power section
supply
9

X2: X3:
PE
U V W +R -R

Section “Braking resistor

connection
BW... / BW..-T / BW...-P”

M
3-phase

2079053451

Technical data of • Rated current: AC 2.4 A

DC power supply
• Inrush current AC 30 A / AC 380 - 500 V
unit:

INFORMATION
Note that the connection of external +24 V power supply units to the X10:9 control ter-
minal is not permitted in backup mode via power supply unit. Incorrect connection
prompts an error message.

4.7.3 Brake rectifier in the control cabinet

Install the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the control cabinet. Joint instal-
lation is only permitted with shielded power cables.

58 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Wiring diagram for basic unit
4

4.7.4 Braking resistor BW... / BW...-...-T /BW...-...-P

Power section Power section Power section

X3: X3: X3:

PE PE PE
+R -R +R -R +R -R

F16
Wirkt
auf K11

BW...-...-P BW...-...-T
97 95
RB1 T2
affects
F16 K11 affects
K11
98 96
T1
4 6
RB2 BW...
When the signal contact F16 trips, When the internal temperature
K11 must be opened and DIØØ"/Controller switch trips, K11 must be opened
When the external bimetal relay
inhibit" must receive a "0" signal. The resistor and DIØØ"/Controller inhibit"
(F16) trips, K11 must be opened and
circuit must not be interrupted! must receive a "0" signal. The
DIØØ "/Controller inhibit" must
resistor circuit must not be
receive a "0" signal . The resistor
interrupted!
circuit must not be interrupted!
1805563147

Overload protection
Braking resistor type Design speci- Internal temperature switch External bimetallic relay
fied (..T) (F16)
BW... - - Required
BW...-...-T - One of the two options (internal temperature switch/external
bimetallic relay) is required.
BW...-003 / BW...-005 Adequate - Permitted
BW090-P52B Adequate - -

Operating Instructions – MOVIDRIVE® MDX60B/61B 59

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 Installation
4 Wiring diagram for basic unit

4.7.5 Signal terminals

Control unit
Operator Switchover I signal <-> U signal * S 11
Serial interface
panel option System bus terminating resistor S 12
option
DBG60B XT: 9.6 kBaud <-> 57.6 kBaud* S 13
e.g. UWS21B
Frequency input active S 14
XT ON OFF*
X12:
System bus reference DGND 1
System bus high SC11 2
RS485

System bus low SC12 3

R11
X11: DC-10V...+10V DC0(4)...20 mA
DC+10 V 1 U I

X11:AI11/AI12
REF1
Sach-Nr 1 820 456 2
UWS21B

n1 (0...10 V*; +/-10 V) + AI 11 2

DE L OK DC 0...20 mA; 4 ... 20 mA - AI12 3
Reference potential for analog signals AGND 4
Typ:

DC-10 V REF2 5 Higher-level

controller
RS232

X13: Binary
input
/Controller inhibit DIØØ 1
Socket
7-segment display

CW/stop* DIØ1 2
Sub-D 9-pole CCW/stop* DIØ2 3 Binary
Enable/stop* DIØ3 4 outputs
n11/n21* DIØ4 5
n12/n22* DIØ5 6
7-segment display Reference
Reference X13:DIØØ...DIØ5 DCOM* * 7 binary outputs
Operating status DC+24 V output VO2 4 8
0 Inverter not ready Reference potential for binary signals DGND 9 DGND
1 Controller inhibited RS485 + ST11 10
2 Not enabled RS485 - ST12 11
3 Standstill current X16:
4 VFC operation No function* DIØ6 1
5 n control No function* DIØ7 2
IPOS output* DOØ3 3
6 M control
IPOS output* DOØ4 4
7 Hold control IPOS output* DOØ5 5
8 Factory setting Reference potential for binary signals DGND 6
9 Limit switch reached
A Technology option X10:
Input TF-/TH-/KTY+ TF1 1
Reference DC+24 V input safe stop

c IPOS reference travel

Reference potential for binary signals

Reference pot. f. binary signals DGND 2

d Flying start /Brake DBØØ 3 K12
E Encoder calibration Relay contact DOØ1-C 4
Ready for operation* (AC-3)
F Error display Relay NO contact DOØ1-NO 5
H Manual operation Relay NC contact DOØ1-NC 6
t Waiting for data /Fault* DOØ2 7
DC+24 V output VO24 8 24V
.
DC+24 V output

U Safe stop active

only with MDX61B

DC+24 V input

DC+24 V input VI24 9

IPOS program
Reference potential DGND 10
Safe stop

running (flashing
Options slots

for binary signals Connect external *** DC 24 V

dot) supply depending on the option
(MOVIDRIVE® electronic data)
Shield plate or
shield clamp
SOV24
DGND

SVI24
VO24
X17:
1
2
3
4

1805566603

* Factory setting
** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", install a jumper between X13:7
(DCOM) and X13:9 (DGND) on MOVIDRIVE®.
DGND (X10, X12, X13, X16, X17) is connected with PE as standard (threaded hole, see section "Unit structure").
You can establish galvanic isolation by removing the M4 x 14 grounding screw.
*** External voltage supply via X:10 only for size 0-6. With size 7, the 24 V backup voltage must be connected via the
DC power supply unit.

60 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Wiring diagram for basic unit
4

4.7.6 Description of terminal functions on the basic unit (power section and control unit)
Terminal Function
X1:1/2/3 L1/L2/L3 (PE) Supply system connection
X2:4/5/6 U/V/W (PE) Motor connection
X3:8/9 +R/-R (PE) Braking resistor connection
X4: +UZ/-UZ (PE) DC link connection
9,10,11,12 L1/L2/L3/PE Connection of switched-mode power supply (only for size 7)
S11: Change I-signal DC(0(4)...20 am) ↔ V-signal DC(-10 V...0...10 V, 0...10 V), factory setting to V signal.
S12: Switching system bus terminating resistor on/off; factory setting: OFF.
S13: Set baud rate for the RS485 interface XT.
Either 9.6 or 57.6 baud, factory setting: 75.6 baud.
S14: Switch frequency input on or off, factory setting: switched off.
X12:1 DGND Reference potential system bus
X12:2 SC11 System bus high
X12:3 SC12 System bus low
X11:1 REF1 DC+10 V (max. DC 3 am) for setpoint potentiometer
X11:2/3 AI11/12 Setpoint input n1 (differential input or input with AGND reference potential), signal form → P11_/ S11
X11:4 AGND Reference potential for analog signals (REF1, REF2, AI.., AO..)
X11:5 REF2 DC–10 V (max. DC 3 mA) for setpoint potentiometer
X13:1 DIØØ Binary input 1, with fixed assignment "/Controller • The binary inputs are electrically isolated by
X13:2 DIØ1 inhibit" optocouplers.
Binary input 2, factory setting "CW/stop" • Selection options for binary inputs 2 to 6 (DIØ1
X13:3 DIØ2
... DIØ5) → Parameter menu P60_
X13:4 DIØ3 Binary input 3, factory setting "CCW/stop"
X13:5 DIØ4 Binary input 4, factory setting "Enable/stop"
X13:6 DIØ5 Binary input 5, factory setting "n11/n21"
Binary input 6, factory setting "n12/n22"
X13:7 DCOM Reference for binary inputs X13:1 to X13:6 (DIØØ to DIØ5) and X16:1/X16:2 (DIØ6 to DIØ7)
• Switching binary inputs with DC+24 V external voltage: Connection X13:7 (DCOM) must be connected
to the reference potential of the external voltage.
– Without jumper X13:7-X13:9 (DCOM-DGND) → Isolated binary inputs
– With jumper X13:7-X13:9 (DCOM-DGND) → Non-isolated binary inputs
• The binary inputs must be switched with DC+24 V from X13:8 or X10:8 (VO24) → Jumper required
X13:7-X13:9 (DCOM-DGND).
X13:8 VO24 Auxiliary supply output DC+24 V (max. load X13:8 and X10:8 = 400 mA) for external command switches
X13:9 DGND Reference potential for binary signals
X13:10 ST11 RS485+ (baud rate has a fixed setting of 9.6 kBaud)
X13:11 ST12 RS485-
X16:1 DIØ6 Binary input 7, factory setting "No function" • The binary inputs are electrically isolated by
X16:2 DIØ7 Binary input 8, factory setting "No function" optocouplers.
• Selection options for binary inputs 7 to 8 (DIØ6/
X16:3 DOØ3 Binary output 3, factory setting "IPOS output"
DIØ7) → Parameter menu P60_
X16:4 DOØ4 Binary output 4, factory setting "IPOS output" • Selection options for binary outputs 3 to 5
X16:5 DOØ5 Binary output 5, factory setting "IPOS output" (DOØ3...DOØ5) → Parameter menu P62_
Do not connect external voltage to binary outputs
X16:3 (DOØ3) and X16:5 (DOØ5)!
X16:6 DGND Reference potential for binary signals

Operating Instructions – MOVIDRIVE® MDX60B/61B 61

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 Installation
4 Wiring diagram for basic unit

Terminal Function
X10:1 TF1 KTY+/TF-/TH connection (connect to X10:2 via TF/TH), factory set to "No response" (→ P835)
X10:2 DGND Reference potential for binary signals / KTY–
X10:3 DBØØ Binary output DBØØ with fixed assignment "/Brake", load capacity max DC 150 mA (short-circuit proof, pro-
tected against external voltage to DC 30 V)
X10:4 DOØ1-C Shared contact binary output 1, factory setting "Ready"
X10:5 DOØ1-NO Normally open contact binary output 1, max. load of relay contacts DC 30 V and DC 0.8 A
X10:6 DOØ1-NC NC contact binary output 1
X10:7 DOØ2 Binary output DBØ2, factory set to "/Fault", max. load capacity DC 50 mA (short-circuit proof, protected
against external voltage to DC 30 V). Selection options for binary outputs 1 and 2 (DOØ1 and DOØ2) →
Parameter menu P62_. Do not apply external voltage to binary outputs X10:3 (DBØØ) and X10:7 (DOØ2).
X10:8 VO24 Auxiliary supply output DC+24 V (max. load X13:8 and X10:8 = 400 mA) for external command switches
X10:9 VI24 Input DC+24 V voltage supply (backup voltage depending on options, unit diagnosis when supply system
X10:10 DGND off)
Reference potential for binary signals
Note for X:10.9: Only connect external backup voltage DC +24 V to sizes 0-6. With size 7, the DC
power supply unit must be connected to the supply system. Refer to section "Power section and DC
power supply unit (size 7)" (page 58).
X17:1 DGND Reference potential for X17:2
X17:2 VO24 Auxiliary supply voltage DC+24 V, only to supply X17:4 on the same unit
X17:3 SOV24 Reference potential for DC+24 V "safe stop" input (safety contact)
X17:4 SVI24 DC+24 V "safe stop" input (safety contact)
XT Only service interface. Option slot: DBG60B / UWS21B / USB11A

62 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Assignment of braking resistors, chokes and filters
4

4.8 Assignment of braking resistors, chokes and filters

4.8.1 AC 400/500 V units, size 0
MOVIDRIVE® MDX60/61B...-5A3 0005 0008 0011 0014
Size 0
Braking resistors Trip current Part number Part number
BW... / BW... BW...-...-T
BW..-..-T
BW090-P52B1) - 824 563 0
BW072-003 IF = 0.8 A 826 058 3
BW072-005 IF = 1.2 A 826 060 5
BW168/BW168-T IF = 3.6 A 820 604 X 1820 133 4
BW100-006
IF = 2.4 A 821 701 7 1820 419 8
BW100-006-T

Line chokes Part number

ND020-013 Σ Iline = AC 20 A 826 012 5

Line filter Part number

NF009-503 Umax = AC 550 V 827 412 6

Output chokes Inner diameter Part number

HD001 d = 50 mm (2 in) 813 325 5 for cable cross sections 1.5 to 16 mm2 (AWG 16 to
6)
HD002 d = 23 mm (0.91 in) 813 557 6 For cable cross sections ≤ 1.5 mm2 (AWG 16)

Output filter (only in VFC operating mode) Part number

HF008-503 826 029 X A
HF015-503 826 030 3 B A
HF022-503 826 031 1 B
1) Internal thermal overload protection, no bimetallic relay required.

A In rated operation (100 %)

B With variable torque load (125 %)

Operating Instructions – MOVIDRIVE® MDX60B/61B 63

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 Installation
4 Assignment of braking resistors, chokes and filters

4.8.2 AC 400/500 V units, sizes 1, 2S, and 2

MOVIDRIVE® MDX61B...-5A3 0015 0022 0030 0040 0055 0075 0110
Size 1 2S 2
Braking resistors Trip current Part number Part number
BW... / BW..-..-T BW... BW...-...-T
BW100-005 IF = 1.0 A 826 269 1
BW100-006/ IF = 2.4 A 821 701 7 1820 419 8
BW100-006-T
BW168/BW168-T IF = 3.6 A 820 604 X 1820 133 4
BW268/BW268-T IF = 4.2 A 820 715 1 1820 417 1
BW147/BW147-T IF = 5.1 A 820 713 5 1820 134 2
BW247/BW247-T IF = 6.5 A 820 714 3 1820 084 2
BW347/BW347-T IF = 9.2 A 820 798 4 1820 135 0
BW039-012/
IF = 5.5 A 821 689 4 1820 136 9
BW039-012-T
BW039-026-T IF = 8.2 A 1820 415 5
BW039-050-T IF = 11.3 A 1820 137 7

Line chokes Part number

ND020-013 Σ Iline = AC 20 A 826 012 5
ND045-013 Σ Iline = AC 45 A 826 013 3

Line filter Part number

NF009-503 827 412 6 A
NF014-503 827 116 X B A
Umax = AC 550 V
NF018-503 827 413 4 B
NF035-503 827 128 3

Output chokes Inner diameter Part number

HD001 d = 50 mm (2 in) 813 325 5 For cable cross sections 1.5 – 16 mm2 (AWG 16 –
26)
HD002 d = 23 mm (0.91 in) 813 557 6 For cable cross sections ≤ 1.5 mm2 (AWG 16)
HD003 d = 88 mm (3.5 in) 813 558 4 for cable cross sections > 16 mm2 (AWG 6)

Output filter (only in VFC operating Part number

mode)
HF015-503 826 030 3 A
HF022-503 826 031 1 B A
HF030-503 826 032 X B A
HF040-503 826 311 6 B A
HF055-503 826 312 4 B A
HF075-503 826 313 2 B A
HF023-403 825 784 1 B A
HF033-403 825 785 X B

A In rated operation (100 %)

B With variable torque load (125 %)

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 Installation
Assignment of braking resistors, chokes and filters
4

4.8.3 AC 400/500 V units, sizes 3 and 4

MOVIDRIVE® MDX61B...-503 0150 0220 0300 0370 0450
Size 3 4
Braking resistors Trip current Part number Part number Part number
BW... / BW... BW...-...-T BW...-...-P
BW...-...-T
BW...-...-P
BW018-015/ C C
IF = 9.1 A 821 684 3 1 820 416 3
BW018-015-P
BW018-035-T IF = 13.9 A 1820 138 5 C C
BW018-075-T IF = 20.4 A 1820 139 3 C C
BW915-T IF = 32.7 A 1820 413 9
BW012-025/
IF = 14.4A 821 680 0 1 820 414 7
BW012-025-P
BW012-050-T IF = 20.4 A 1820 140 7
BW012-100-T IF = 28.9 A 1820 141 5
BW106-T IF = 47.4 A 1820 083 4
BW206-T IF = 54.8 A 1820 412 0

Line chokes Part number

ND045-013 Σ Iline = AC 45 A 826 013 3 A
ND085-013 Σ Iline = AC 85 A 826 014 1 B A
ND150-013 Σ Iline = AC 150 A 825 548 2 B
ND300-0053 Σ Iline = AC 300 A 827 721 4

Line filter Part number

NF035-503 827 128 3 A
NF048-503 827 117 8 B A
NF063-503 Umax = AC 550 V 827 414 2 B A
NF085-503 827 415 0 B A
NF115-503 827 416 9 B

Output chokes Inner diameter Part number

HD001 d = 50 mm 813 325 5 For cable cross sections 1.5 – 16 mm2 (AWG 16 – 6)
HD003 d = 88 mm 813 558 4 for cable cross sections > 16 mm2 (AWG 6)

Output filter (only in VFC operating Part number

mode)
HF033-403 825 785 X A B/D A/D
HF047-403 825 786 8 B A
HF450-503 826 948 3 B E

A In rated operation (100 %)

B With variable torque load (125 %)
C Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)
D Connect three braking resistors in parallel and set three times the trip current on F16 (3 × IF)
E Connect four braking resistors in parallel and set four times the trip current on F16 (4 × IF)

Operating Instructions – MOVIDRIVE® MDX60B/61B 65

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 Installation
4 Assignment of braking resistors, chokes and filters

4.8.4 AC 400/500 V units, sizes 5 to 7

MOVIDRIVE® MDX61B...-503 0550 0750 0900 1100 1320 1600 2000 2500
Size 5 6 7
Braking resistors Trip current Part number
BW...-...-T BW...-...-T
BW106-T IF = 47.4 A 1820 083 4 C C C D E F
BW206-T IF = 54.8 A 1820 412 0 C C C D E F
BW1.4-170-T IF = 110 A 1330 152 7
BW003-420-T IF = 129 A 1330 234 5 C C C

Line filter Part number

NF115-503 827 416 9 A
NF150-503 827 417 7 B
NF210-503 Umax = AC 550 V 827 418 5 A
NF300-503 827 419 3 B
NF600-503 1 796 338 9 B B B

Output chokes Inner diameter Part number

HD001 d = 50 mm 813 325 5 For cable cross sections 1.5 – 16 mm2 (AWG 16 – 6)
HD003 d = 88 mm 813 558 4 for cable cross sections > 16 mm2 (AWG 6)
HD004 Connection 816 885 7
with M12 bolt
HD005 Connection 1 796 336 2
With M12 cable lug, B B B
M10 PE connection

Output filter (only in V/f and VFC operating mode) Part number
HF450-503 826 948 3 H H
HF180-403 829 909 9
HF325-403 829 948 3

A In rated operation (100 %)

B With variable torque load (125 %)
C Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)
D Connect three braking resistors in parallel and set three times the trip current on F16 (3 × IF)
E Connect four braking resistors in parallel and set four times the trip current on F16 (4 × IF)
F Connect five braking resistors in parallel and set five times the trip current on F16 (5 × IF)
H Two filter in parallel

66 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Assignment of braking resistors, chokes and filters
4

4.8.5 AC 230 V units, sizes 1 to 4

MOVIDRIVE® MDX61B...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300
Size 1 2 3 4
Braking resis-
tors Part num-
BW...-.../ Part num-
Trip current ber BW...-
ber BW...
BW...-...-T ...-T
BW...-...-P
BW039-003 IF = 2.7 A 821 687 8
BW039-006 IF = 3.9 A 821 688 6
BW039-012
IF = 5.5 A 821 689 4 1 820 136 9
BW039-012-T
BW039-026-T IF = 8.1 A 1 820 415 5
BW027-006 IF = 4.7 A 822 422 6
BW027-012 IF = 6.6 A 822 423 4
BW018-015-T IF = 9.1 A 1 820 416 3 C C C C
BW018-035-T IF = 13.9 A 1 820 138 5 C C C C
BW018-075-T IF = 20.4 A 1 820 139 3 C C C C
BW915-T IF = 32.6 A 1 820 413 9 C C C C
BW012-025-P IF = 14.4 A 1 820 414 7
BW012-050-T IF = 20.4 A 1 820 140 7
BW012-100-T IF = 28.8 A 1 820 141 5
BW106-T IF = 47.4 A 1 820 083 4 C C
BW206-T IF = 54.7 A 1 820 412 0 C C

Line chokes Part number

ND020-013 S Iline = AC 20 A 826 012 5 A
ND045-013 S Iline = AC 45 A 826 013 3 B A
ND085-013 S Iline = AC 85 A 826 014 1 B A
ND150-013 S Iline = AC 150 A 825 548 2 B

Line filter Part number

NF009-503 827 412 6 A
NF014-503 827 116 X B A
NF018-503 827 413 4 B
NF035-503 827 128 3
Umax = AC 550 V
NF048-503 827 117 8 A
NF063-503 827 414 2 B
NF085-503 827 415 0 A
NF115-503 827 416 9 B

Output chokes Inner diameter Part number

HD001 d = 50 mm (2 in) 813 325 5 for cable cross sections 1.5 to 16 mm2 (AWG 16 to 6)
HD002 d = 23 mm (0.91 in) 813 557 6 For cable cross sections ≤ 1.5 mm2 (AWG 16)
HD003 d = 88 mm (3.5 in) 813 558 4 for cable cross sections > 16 mm2 (AWG 6)

A In rated operation (100 %)

B With variable torque load (125 %)
C Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)

Operating Instructions – MOVIDRIVE® MDX60B/61B 67

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 Installation
4 Connecting the system bus (SBus 1)

4.9 Connecting the system bus (SBus 1)

INFORMATION
Only when P884 "SBus baud rate" = 1000 kBaud:
MOVIDRIVE® compact MCH4_A units are not allowed to be combined with other
MOVIDRIVE® units in the same system bus combination.
The units are allowed to be mixed when baud rates ≠ 1000 kBaud.

Max. 64 CAN bus stations can be addressed via system bus (SBus). Use a repeater
after 20 or 30 nodes, depending on the length of the cables and the cable capacity. The
SBus supports transmission technology compliant with ISO 11898.
The "Serial Communication" manual contains detailed information about the system bus
that can be ordered from SEW-EURODRIVE.

4.9.1 SBus wiring diagram

Control unit S 11 Control unit S 11 Control unit S 11

Systembus Systembus Systembus
S 12 S 12 S 12
Terminating resistor Terminating resistor Terminating resistor
S 13 S 13 S 13
S 14 S 14 S 14
ON OFF ON OFF ON OFF

Systembus
X12: Systembus
X12: Systembus
X12:
Ref. DGND 1 Ref. DGND 1 Ref. DGND 1
Systembus High SC11 2 Systembus High SC11 2 Systembus High SC11 2
Systembus Low SC12 3 Systembus Low SC12 3 Systembus Low SC12 3

1805703179

Cable specification • Use a 4-core twisted and shielded copper cable (data transmission cable with
braided copper shield). The cable must meet the following specifications:
– Cable cross section 0.25 ... 0,75 mm2 (AWG 23 to AWG 19)
– Cable resistance 120 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m at 1 kHz
Suitable cables include CAN bus or DeviceNet cables.

Connecting the • Connect the shield to the electronics shield clamp on the inverter or master controller
shield and make sure it is connected over a wide area at both ends.

Cable length • The permitted total cable length depends on the baud rate setting of the SBus
(P884):
– 125 kBaud → 320 m (1050 ft)
– 250 kBaud → 160 m (525 ft)
– 500 kBaud → 80 m (260 ft)
– 1000 kBaud → 40 m (130 ft)

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 Installation
Connecting the RS485 interface
4

Terminating resis- • Switch on the system bus terminating resistor (S12 = ON) at the start and end of the
tor system bus connection. Switch off the terminating resistor on the other units (S12 =
OFF).

NOTICE
There must not be any potential displacement between the units connected with the
SBus. This may affect the functionality of the units.
Take suitable measures to avoid potential displacement, such as connecting the unit
ground connectors using a separate cable.

4.10 Connecting the RS485 interface

The RS485 interface (X13:ST11, ST12) can be used for connecting max. 32
MOVIDRIVE® units, e.g. for master/slave operation, or 31 MOVIDRIVE® units and a
master control system (PLC). The baud rate is set to 9.6 baud by default.

Operating Instructions – MOVIDRIVE® MDX60B/61B 69

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 Installation
4 Connecting the RS485 interface

4.10.1 Wiring diagram of the RS485 interface (X13)

X13: X13: X13:

DIØØ 1 DIØØ 1 DIØØ 1
DIØ1 2 DIØ1 2 DIØ1 2
DIØ2 3 DIØ2 3 DIØ2 3
DIØ3 4 DIØ3 4 DIØ3 4
DIØ4 5 DIØ4 5 DIØ4 5
DIØ5 6 DIØ5 6 DIØ5 6
DCOM 7 DCOM 7 DCOM 7
VO24 8 VO24 8 VO24 8
DGND 9 DGND 9 DGND 9
RS485+ ST11 10 RS485+ ST11 10 RS485+ ST11 10
RS485- ST12 11 RS485- ST12 11 RS485- ST12 11

1805890699

Cable specification • Use a 4-core twisted and shielded copper cable (data transmission cable with
braided copper shield). The cable must meet the following specifications:
– Cable cross section 0.25 ... 0,75 mm2 (AWG 23 to AWG 19)
– Cable resistance 100 ... 150 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m at 1 kHz

Connecting the • Connect the shield to the electronics shield clamp on the inverter or higher-level
shield controller and make sure it is connected over a wide area at both ends.

70 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Connecting the interface adapter option type DWE11B/12B
4

Cable length • The permitted total cable length is 200 m (656 ft).

Terminating resis- • Dynamic terminating resistors are installed. Do not connect any external
tor terminating resistors.

NOTICE
There must not be any potential displacement between the units connected via the
RS485. This may affect the functionality of the units.
Take suitable measures to avoid potential displacement, such as connecting the unit
ground connectors using a separate cable.

4.11 Connecting the interface adapter option type DWE11B/12B

4.11.1 Part number and description
• DWE11B, part number 188 187 6
The interface adapter DWE11B (HTL→TTL) in the form of an adapter cable is used
to connect single-ended HTL encoders to theDEH11B/DEH21B option. Only the
A, B and C tracks are connected. The interface adapter is suitable for all HTL encod-
ers that were operated on MOVIDRIVE® A, MDV and MCV and can be connected
without any rewiring effort.

[A]

[C]
[B]

1805896331
2
[A] 5 x 2 x 0.25 mm (AWG 23) / length 1000 mm (39.37 in) / max.
cable length inverter - encoder: 100 m (328 ft)
[B] DC 24 V connection for HTL encoder; 1 x 0.5 mm2 (AWG 20)
/ length 250 mm (9.84 in)
Signal Terminal of 9-pin sub D socket [C] (encoder end)
A 1
B 2
C 3
UB 9
GND 5

Operating Instructions – MOVIDRIVE® MDX60B/61B 71

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 Installation
4 Connecting the interface adapter option type DWE11B/12B

• DWE12B, part number 188 180 9

The interface adapter DWE12B (HTL→TTL) in the form of an adapter cable is used
to connect single-ended HTL encoders to theDEH11B/DEH21B option. In addi-
tion to the A, B and C track, you will also have to connect the negated tracks (A, B,
C). SEW-EURODRIVE recommends using this interface adapter for any new sys-
tem.

[A]

[C]
[B]

1805896331

[A] 4 x 2 x 0.25 mm2 (AWG 23) / length 1000 mm (39.37 in) /

max. cable length inverter - encoder: 200 m (656 ft)
[B] DC 24 V connection for HTL encoder; 1 x 0.5 mm2 (AWG 20)
/ length 250 mm (9.84 in)
Signal Terminal of 9-pin sub D socket [C] (encoder end)
A 1
A 6
B 2
B 7
C 3
C 8
UB 9
GND 5

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 Installation
Connection of interface adapter option UWS21B (RS232)
4

4.12 Connection of interface adapter option UWS21B (RS232)

4.12.1 Part number
Interface adapter UWS21B: 1 820 456 2

4.12.2 Scope of delivery

The scope of delivery for the UWS21B option includes:
• UWS21B
• CD-ROM with MOVITOOLS® MotionStudio
• Serial interface cable with 9-pin sub D socket and 9-pin sub D connector to connect
the UWS21B option to the PC.
• Serial interface cable with two RJ10 connectors to connect UWS21B to
MOVIDRIVE®.

4.12.3 MOVIDRIVE®-UWS21B connection

• Use the connection cable supplied to connect the UWS21B option to the
MOVIDRIVE® unit.
• Plug the connection cable into the XT terminal socket of the MOVIDRIVE® unit.
• Note that the DBG60B keypad and the UWS21B serial interface cannot be
connected to the MOVIDRIVE® at the same time.

MOVIDRIVE® MDX60/61B

UWS21B

1805915915
Fig. 6: Connection cable between MOVIDRIVE® and UWS21B

Operating Instructions – MOVIDRIVE® MDX60B/61B 73

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 Installation
4 Connection of interface adapter option UWS21B (RS232)

4.12.4 Connecting UWS21B to PC

• Use the connection cable supplied (shielded RS232 standard interface cable) to
connect the UWS21B option to the PC.
PC COM 1-4

5 GND 5
UWS21B
3 TxD 3
2 2
RxD

max. 5 m (16.5 ft)

RS232 [1] [2]
1805918987
Fig. 7: UWS21B-PC connection cable (1:1 connection)

[1] 9-pin D-sub connector

[2] 9-pin D-sub socket

74 Operating Instructions – MOVIDRIVE® MDX60B/61B

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 Installation
Connecting the interface adapter option USB11A
4

4.13 Connecting the interface adapter option USB11A

4.13.1 Part number
Interface adapter USB11A: 824 831 1

4.13.2 Scope of delivery

• The scope of delivery for the USB11A includes:
– USB11A interface adapter
– USB connection cable PC - USB11A (type USB A-B)
– Connection cable for MOVIDRIVE® MDX60B/61B - USB11A (cable RJ10-RJ10)
– CD-ROM with drivers and MOVITOOLS® MotionStudio
• The USB11A interface adapter supports USB 1.1 and USB 2.0.

4.13.3 Connecting MOVIDRIVE®-USB11A - PC

• Use the connection cable [1] (RJ10 - RJ10) supplied to connect the USB11A option
to the MOVIDRIVE® unit.
• Plug the connection cable [1] into the XT terminal slot of the MOVIDRIVE® MDX60B/
61B and into the RS485 slot of the USB11A.
• Note that the DBG60B keypad and the USB11A interface adapter cannot be
connected to MOVIDRIVE® at the same time.
• Use the supplied USB connection cable [2] (type USB A-B) to connect the USB11A
to the PC.

MOVIDRIVE® MDX60/61B

PC COM 1-4

[1] [2]

USB11A

1806016651
Fig. 8: Connection cable for MOVIDRIVE® MDX60B/61B - USB11A

Operating Instructions – MOVIDRIVE® MDX60B/61B 75

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 Installation
4 Connecting the interface adapter option USB11A

4.13.4 Installation
• Connect the USB11A to a PC and MOVIDRIVE® MDX60B/61B using the connection
cables supplied.
• Insert the enclosed CD into the CD drive of your PC and install the driver. The first
free COM port on the PC will be assigned to the USB11A interface adapter.

4.13.5 Operation with MOVITOOLS® MotionStudio

• After installation, the PC recognizes the USB11A interface adapter after
approximately 5 to 10 s.
• Start MOVITOOLS® MotionStudio.

INFORMATION
If the connection between the PC and USB11A is interrupted, you will have to restart
MOVITOOLS® MotionStudio.

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 Installation
Option combinations for MDX61B
4

4.14 Option combinations for MDX61B

4.14.1 Arrangement of the option slots
Size 0 (0005 ... 0014) Size 1 ... 6 (0015 ... 1320)

[2]

[1] [3]

1806023691

[1] Encoder slot for encoder options

[2] Fieldbus slot for communication options
[3] Expansion slot for communication options (only sizes 1 to 6)

Operating Instructions – MOVIDRIVE® MDX60B/61B 77

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 Installation
4 Option combinations for MDX61B

4.14.2 Option card combinations for MDX61B

The option cards are different sizes and can only be installed in the matching option
slots. The following list shows the possible combinations of option cards for
MOVIDRIVE® MDX61B.
MOVIDRIVE® MDX61B
Option
Designation Encoder slot Fieldbus port Expansion slot
card
Size 0 - size 7 Size 0 - size 7 Size 1 - size 7
DEH11B Encoder input incr. / HIPERFACE® X
DEH21B Encoder input absolute encoder X
DEU21B Encoder input absolute encoder X
DER11B Encoder input resolver/HIPERFACE® X
DFP21B PROFIBUS fieldbus interface X
DFI11B INTERBUS fieldbus interface X
DFI21B Fieldbus interface INTERBUS LWL X
DFD11B Fieldbus interface DeviceNet X
DFC11B CAN/CANopen fieldbus interface X
DFE11B
DFE12B Ethernet fieldbus interface X
DFE13B
DFE32B PROFINET IO fieldbus interface X
DFE33B EtherNet/IP fieldbus interface X
DFE24B EtherCAT fieldbus interface X
DFS11B PROFIBUS fieldbus interface with X
PROFIsafe (safe stop)
DFS12B PROFIBUS fieldbus interface with X
PROFIsafe
DFS21B PROFINET IO fieldbus Interface with X
PROFIsafe (Safe Stop)
DCS21B/ Safety monitor X
31B
DIO11B I/O expansion X X1)
DRS11B Phase-synchronous operation X
DIP11B SSI encoder interface X
DHP11B User-programmable MOVI-PLC® X
basic controller
DHE41B User-programmable MOVI-PLC® X X1)
advanced controller
DHF41B User-programmable MOVI-PLC® X
advanced controller
DHR41B User-programmable MOVI-PLC® X
advanced controller
DHP11B DHP11B + OST11B (RS485 interface, OST11B DHP11B DHP11B +
+ OST11B only in combination with DHP11B) OST11B2)
1) When fieldbus slot is not available
2) When encoder slot is not available

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 Installation
Installing and removing option cards
4

4.15 Installing and removing option cards

INFORMATION
• For MOVIDRIVE® MDX61B size 0, only SEW-EURODRIVE is authorized to install
or remove option cards.
• For MOVIDRIVE® MDX61B sizes 1 to 7, you can install or remove the option cards
yourself.

4.15.1 Before you start

Observe the following notes before installing or removing an option card:

NOTICE
Electrostatic charge.
Damage to electronic components.
• Disconnect the inverter from the power. Switch off the DC 24 V and the supply
system voltage.
• Take appropriate measures to protect the option card from electrostatic charge
(use discharge strap, conductive shoes, etc.) before touching it.

• Before installing the option card, remove the keypad (→ Sec. "Removing/installing
the keypad") and the front cover (→ Sec. "Removing/installing the front cover").
• After having installed the option card, replace the keypad (→ Sec. "Removing/
installing the keypad") and the front cover (→ Sec. "Removing/installing the front
cover").
• Keep the option card in its original packaging until immediately before you are ready
to install it.
• Hold the option card by its edges only. Do not touch any of the components.

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 Installation
4 Installing and removing option cards

4.15.2 Basic procedure for installing/removing an option card

The following figure shows the basic procedure for installing an option card in
MOVIDRIVE® MDX61B size 1 - 7

2.

1.
2.

1.

3.
3.
3.

4.

4.

1. Remove the retaining screws holding the card retaining bracket. Pull the card retain-
ing bracket out evenly from the slot (do not twist!).
2. Remove the retaining screws of the black cover plate on the card retaining bracket.
Remove the black cover plate.
3. Position the option card onto the retaining bracket so that the retaining screws fit into
the corresponding bores on the card retaining bracket.
4. Insert the retaining bracket with the installed option card into the slot, pressing
slightly so it is seated properly. Secure the card retaining bracket with the retaining
screws.
5. To remove the option card, follow the instructions in reverse order.

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 Installation
Connecting encoders and resolvers
4

4.16 Connecting encoders and resolvers

INFORMATION
• The wiring diagrams do not show the view onto the cable end but the connection to
the motor or MOVIDRIVE®.
• The conductor colors specified in the wiring diagrams are in accordance with
IEC 757 and correspond to the conductor colors used in the pre-fabricated cables
from SEW.

4.16.1 General installation notes

• The D-sub connectors shown in the wiring diagrams have a 4/40 UNC thread.
• Max. line length inverter – encoder/resolver: 100 m (328 ft) with a capacitance per
unit length ≤ 120 nF/km.
• Cable cross section: 0.20 – 0.5 mm2 (AWG 24 ... 20)
• If you cut a core of the encoder/resolver cable, insulate the cut-off end of the core.
• Use shielded cables with twisted pair conductors and make sure they are grounded
on both ends over a large surface area:
– At the encoder in the cable gland or in the encoder plug
– At the inverter in the housing of the D-sub plug
• Route the encoder/resolver cable separately from the power cables.

4.16.2 Connecting the shield

Connect the shield of the encoder/resolver cable over a large area.

On the inverter Connect the shield on the inverter end in the housing of the sub D connector (→ follow-
ing figure).

2286956939

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 Installation
4 Connecting encoders and resolvers

On the encoder/ Connect the shield on the encoder/resolver side at the respective grounding clamps (→
resolver following figure). When using an EMC screw fitting, apply the shield over a wide area in
the cable gland. For drives with a plug connector, connect the shield on the encoder
plug.

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

1806052363

4.16.3 Prefabricated cables

SEW-EURODRIVE offers pre-fabricated cables for connecting encoders/resolvers. We
recommend using these prefabricated cables.

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 Installation
4
Connection and terminal description of the DEH11B (HIPERFACE®) option

4.17 Connection and terminal description of the DEH11B (HIPERFACE®) option

4.17.1 Part number
HIPERFACE® encoder card type DEH11B option: 824 310 7

INFORMATION
• The "HIPERFACE® encoder card type DEH11B" option is only possible in
conjunction with MOVIDRIVE® MDX61B, not with MDX60B.
• The DEH11B option must be plugged into the encoder slot.

Front view of Description Terminal Function

DEH11B
X14: Input for external encoder or X14:1 (COS+) signal track A (K1)
DEH11B output for incremental encoder X14:2 (SIN+) signal track B (K2)
simulation
X14:3 Signal track C (K0)
9 1 X14:4 DATA+
X14:5/6 Reserved
X14

X14:7 Switchover
15 Pulse count of the incremental
8 X14:8 Reference potential DGND
encoder simulation:
X14:9 (COS–) Signal track A (K1)
• 1024 pulses/revolution with
HIPERFACE® encoder on X15 X14:10 (SIN–) Signal track B (K2)
15 8 • As at X15: Motor encoder input X14:11 Signal track C (K0)
with sin/cos encoder or TTL X14:12 DATA-
X15

sensor on X15 X14:13/14 Reserved

9 1 X14:15 DC+12 V (tolerance range DC 10.5 – 13 V)
(max. load X14:15 and X15:15 = DC 650 mA)
X15: Motor encoder input X15:1 (COS+) signal track A (K1)
X15:2 (SIN+) signal track B (K2)
1806062475
X15:3 Signal track C (K0)
X15:4 DATA+
X15:5 Reserved
X15:6 Reference potential TF/TH/KTY–
X15:7 Reserved
X15:8 Reference potential DGND
X15:9 (COS–) Signal track A (K1)
X15:10 (SIN–) Signal track B (K2)
X15:11 Signal track C (K0)
X15:12 DATA-
X15:13 Reserved
X15:14 TF/TH/KTY+ connection
X15:15 DC+12 V (tolerance range DC 10.5 – 13 V)
(max. load X14:15 and X15:15 = DC 650 mA)

Operating Instructions – MOVIDRIVE® MDX60B/61B 83

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 Installation
4
Connection and terminal description of the DEH11B (HIPERFACE®) option

INFORMATION
• If X14 is used as an incremental encoder simulation output, the switchover (X14:7)
must be jumpered with DGND (X14:8).
• The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW
encoders (except HTL encoders) with a DC 24 V supply voltage. With all other
encoders, check whether they can be connected to the DC 12 V supply voltage.

NOTICE
Do not connect HTL encoders E..C to X15 of option DEH11B.
Doing so can destroy the X15 (motor encoder input) on the DEH11B option.
Only connect HTL encoders E..C to option DEH11B/12B using the interface adapter
DWE11B/12B (→ Sec. "Connecting the interface adapter type DWE11B/12B").

4.17.2 Permissible encoders at X:14

Refer to section "Connecting external encoders to X:14" (page 92).

4.17.3 Permissible encoders at X:15

The following SEW encoders can be connected to the option HIPERFACE® encoder
card type DEH11B:
Encoder on DR series AC motors – MOVIDRIVE®
MOVIDRIVE®
Motor type Encoder Motor Cable Details
inverter
ES7S
DR71 – DR132 ES7R
AS7W 1362 2021

EG7S
DR160 – DR225 EG7R
AG7W 1362 2048

ES7S X15
DR71 – DR132 ES7R
AS7W 1361 7621
15 8
(page 93)
EG7S
DR160 – DR225 EG7R 9 1

AG7W 1361 7648

1360 2659
DR315 EH7S

1362 3206

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 Installation
4
Connection and terminal description of the DEH11B (HIPERFACE®) option

Encoders on DT../DV.. and CM series motors – MOVIDRIVE®

MOVIDRIVE®
Motor type Encoder Motor Cable Details
inverter
AS1H
ES1H
DT../DV.., DS56
AK0H 1332 453 5
CT../CV.., 15 8

EK0H
CM71 – 112
AV1H
CMP 9 1

AF1H
1332 455 1
EG7C

AS1H
ES1H 15 8 1332 457 8
CM71 – 112 AV1H
AF1H 9 1

EG7C
1332 454 3
EH1S
ES1S
1332 459 4
ES2S (page 93)
DT../DV.., EV1S 15 8

CT../CV.., ES1R
ES2R 9 1
1332 458 6
EV1R:
EH1R

X15: DWI11A X1:

15 8
1
6

9 5 198 829 8
ES1T 9 1

ES2T
DT../DV..,
EV1T
DWI11A X2: 198 828 X
EH1T
5
9

6 1
817 957 3

Operating Instructions – MOVIDRIVE® MDX60B/61B 85

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 Installation
4 Connection and terminal description of the DEH21B option

4.18 Connection and terminal description of the DEH21B option

4.18.1 Part number
Encoder card option DEH21B: 1820 818 5

INFORMATION
• For detailed information on the DEH21B option, refer to the "MOVIDRIVE®
MDX61B DIP11B/DEH21B absolute encoder cards".
• The DEH21B option card can be installed in MOVIDRIVE® MDX61B sizes 0 to 7.
Only SEW-EURODRIVE staff may install or remove the DEH21B option for
MOVIDRIVE® MDX61B size 0.
• The DEH21B option card must be plugged into the encoder slot.
• The DC 24 V power supply of an encoder connected to X62 is ensured when X60
is supplied with DC 24 V. Observe the "Project planning" chapter in the
MOVIDRIVE® MDX60B/61B system manual.

Front view of
Description Terminal Function
DEH21B
X62: Absolute encoder connec- X62:1 Data +
DEH21B tion X62:2 Reserved
X62:3 Cycle +
9 5 X62:4 Reserved
X62

X62:5 DGND
6 1 X62:6 Data –
X62:7 Reserved
X62:8 Pulse –
X62:9 DC 24 V output
1
X60

2
X60: Voltage supply X60:1 24VIN
X60:2 DGND
15 8
X15

X15: Motor encoder input X15:1 (COS+) signal track A (K1)

X15:2 (SIN+) signal track B (K2)
9 1 X15:3 Signal track C (K0)
X15:4 DATA+
X15:5 Reserved
X15:6 Reference potential TF/TH/KTY–
1806096139 X15:7 Reserved
X15:8 Reference potential DGND
X15:9 (COS–) Signal track A (K1)
X15:10 (SIN–) Signal track B (K2)
X15:11 Signal track C (K0)
X15:12 DATA-
X15:13 Reserved
X15:14 TF/TH/KTY+ connection
X15:15 DC+12 V (tolerance range DC 10.5 – 13 V)
(max. load X15:15 = DC 650 mA)

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 Installation
Connection and terminal description of the DEH21B option
4

INFORMATION
The DC 12 V supply voltage from X15 is sufficient to operate SEW encoders (except
HTL encoders) with a DC 24 V supply voltage. With all other encoders, check whether
they can be connected to the DC 12 V supply voltage.

NOTICE
Do not connect HTL encoders E..C to X15 of the DEH21B option.
Doing so can destroy the X15 (motor encoder input) of the DEH21B option.
Only connect HTL encoders E..C to option DEH21B using the interface adapter
DWE11B/12B (→ Sec. "Connecting the interface adapter type DWE11B/12B").

Operating Instructions – MOVIDRIVE® MDX60B/61B 87

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 Installation
4 Connection and terminal description of the DEU21B option

4.19 Connection and terminal description of the DEU21B option

4.19.1 Part number
Multi-encoder card option type DEU21B: 18221696

INFORMATION
• For detailed information on the DEU21B option, refer to the "MOVIDRIVE®
MDX61B multi-encoder card DEU21B" manual.
• The DEU21B option card can be installed in MOVIDRIVE® MDX61B sizes 0 to 7.
Only SEW-EURODRIVE staff may install or remove the DEU21B option for
MOVIDRIVE® MDX61B size 0.
• The DEU21B option card must be plugged into the encoder slot.
• The DC 24 V power supply of an encoder connected to X62 is ensured when X60
is supplied with DC 24 V. Observe the "Project planning" chapter in the
MOVIDRIVE® MDX60B/61B system manual.

Front view of Description Terminal Function

DEU11B/21B
X14: Input for external encoder or X14:1 (COS+) signal track A (K1)
output for incremental encoder X14:2 (SIN+) signal track B (K2)
DEU11B/21B simulation
X14:3 Signal track C (K0) / pulse +
X14:4 DATA+ CANHigh
9 1
X14:5/6 Reserved
X14

X14:7 Switchover
Output for incremental encoder X14:8 Reference potential DGND
15 8 simulation:
X14:9 (COS–) Signal track A (K1)
• Signal level to RS422
• The number of pulses is the X14:10 (SIN–) Signal track B (K2)
same as on X15 motor encoder X14:11 Signal track C (K0) / pulse –
15 8 input X14:12 DATA- CANLow
X14:13 DC 24 V encoder supply1)
X15

X14:14 Reserved1)
9 1 X14:15 DC 12 V encoder power supply1)
X15: Motor encoder input X15:1 (COS+) signal track A (K1)
X15:2 (SIN+) signal track B (K2)
X15:3 Signal track C (K0) / pulse +
X15:4 DATA+
X15:5 Reserved
X15:6 Reference potential TF/TH/KTY–
X15:7 Reserved
X15:8 Reference potential DGND
X15:9 (COS–) Signal track A (K1)
X15:10 (SIN–) Signal track B (K2)
X15:11 Signal track C (K0) / pulse –
X15:12 DATA-
X15:13 DC 24 V encoder supply1)
X15:14 TF/TH/KTY+ connection
X15:15 DC 24 V (tolerance range DC 10.5 - 13 V)1)
1) The maximum load on X14:13 and X15:13 is DC 650 mA in total. If the overall unit load on the 24 V level exceeds 400 mA, you must
connect an external DC 24 V supply to X10:9/X10:10. Observe the "Project planning" chapter in the MOVIDRIVE® MDX60B/61B sys-
tem manual.

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 Installation
Connection and terminal description of the DEU21B option
4

NOTICE
The connections on X14 and X15 must not be installed or removed during operation.
Electrical components in the encoder or on the encoder card could be destroyed.
De-energize the inverter before plugging or removing the encoder connections. Switch
off the supply voltage and the DC 24 V (X10:9).

INFORMATION
• If X14 is used as an incremental encoder simulation output, the switchover (X14:7)
must be jumpered with DGND (X14:8).
• The 24 V encoders from SEW (except HTL and Hiperface®) have a wide voltage
range (DC 10 V – 30 V) and can be supplied alternatively with DC 24 V (PIN13) or
DC 12 V (PIN15).

Operating Instructions – MOVIDRIVE® MDX60B/61B 89

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 Installation
4 Connection and terminal description of the DER11B (resolver) option

4.20 Connection and terminal description of the DER11B (resolver) option

4.20.1 Part number
Resolver card option type DER11B: 824 307 7

INFORMATION
• The "Resolver card type DER11B" option can only be used with MOVIDRIVE®
MDX61B, not with MDX60B.
• The DER11B option must be plugged into the encoder slot.

Front view of Description Terminal Function

DER11B
X14: Input for external encoder or X14:1 (cos) signal track A (K1)
DER11B output for incremental encoder sim- X14:2 (sin) signal track B (K2)
ulation
X14:3 Signal track C (K0)
9 1 X14:4 DATA+
X14:5/6 Reserved
X14

X14:7 Switchover
15 The pulse count of the incremental
8 X14:8 Reference potential DGND
encoder simulation is always 1024
pulses per revolution X14:9 (cos–) signal track A (K1)
X14:10 (sin–) signal track B (K2)
X14:11 Signal track C (K0)
9 5 X14:12 DATA-
X15

X14:13/14 Reserved
6 1 X14:15 DC+12 V (tolerance range DC 10.5 – 13 V)
(max. load DC 650 mA)
X15: Resolver input X15:1 sin+ (S2)
X15:2 cos+ (S1)
1806100363
X15:3 Ref.+ (R1)
X15:4 N.C.
X15:5 Reference potential TF/TH/KTY–
X15:6 sin– (S4)
X15:7 cos– (S3)
X15:8 Ref.– (R2)
X15:9 TF/TH/KTY+ connection

INFORMATION
• If X14 is used as an incremental encoder simulation output, the switchover (X14:7)
must be jumpered with DGND (X14:8).
• The DC 12 V supply voltage from X14 is sufficient to operate SEW encoders
(except HTL encoders) with a DC 24 V supply voltage. With all other encoders,
check whether they can be connected to the DC 12 V supply voltage.

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 Installation
Connection and terminal description of the DER11B (resolver) option
4

4.20.2 Permissible encoders at X:14

Refer to section "Connecting external encoders to X:14" (page 92).

4.20.3 Resolver at X:15

2-pole resolvers, AC 7 V, 7 kHz, can be connected at X15 (resolver input). The gear ratio
of the resolver amplitudes must be approximately 0.5 ± 10%. The control dynamics de-
crease if the value is lower; the evaluation may be unstable if the value is higher.
SEW-EURODRIVE offers the following prefabricated cables for connecting resolvers to
DER11B:
Encoders on DT../DV.. and CM series motors – MOVIDRIVE®
MOVIDRIVE®
Motor type Encoder Motor Cable Details
inverter

199 487 5
DS56 15 8

Resolver
CM71..112
9 1

199 319 4

15 8 199 589 8
CM71 – 112 Resolver
9 1

199 590 1
(page 96)

15 8 1332 817 4
DS56 Resolver
9 1

1332 844 1

15 8
0199 487 5
CMP Resolver
9 1

0199 319 4

Operating Instructions – MOVIDRIVE® MDX60B/61B 91

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 Installation
4 Connecting external encoders to X:14

4.21 Connecting external encoders to X:14

4.21.1 External encoder at DEH11B and DER11B (X:14)
The following external encoders can be connected to connector X14 of the DEH11B op-
tion and the DER11B option.
External encoder at DEH11B and DER11B - MOVIDRIVE® (X:14)
MOVIDRIVE®
Encoder Cable Details
inverter

9 1

AS1H 818 015 6

ES1H
15
AV1H
8

818 165 9

9 1
AS1H 1810 695 1
ES1H
15
AV1H
8

1810 697 8
EH1S
ES1S 9 1

819 869 1
ES2S (page 97)
EV1S 15 8

ES1R
ES2R 818 168 3
EV1R:
EH1R

9 1

198 829 8
ES1T 15 8

ES2T
EV1T
DWI11A X2: 198 828 X
EH1T
5
9

6 1
818 164 03

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 Installation
Connection of encoder options
4

4.22 Connection of encoder options

4.22.1 Connection of DEH11B option
Encoder connec- Depending on the motor type and motor configuration, the encoder is connected via plug
tion at X:15 connector or terminal box.

DR71...315 Connect the encoder to the option DEH11B as follows:

max. 100 m (330 ft)

DEH11B, X15:
cos+ A RD 1
cos- A BU
9
sin+ B YE
2 15 8
sin- B GN
10
C+ C BN
3
C- C WH 11
Daten+ D BK 4
Daten- D VT
12 9
1 9 8
UB UB RD-BU+GY 1
2 10 12 7 15
DGND GY-PK+PK
3
4
11
5
6
8
PK
GY

1806065547

DT../DV.., DS56, Connect the HIPERFACE® encoder to the option DEH11B as follows:
CT../CV..,
AS1H / ES1H / AV1H
CM71...112/CMP AF1H / EF1H max. 100 m (330 ft)
with plug connec- DEH11B, X15:
3 RD cos+
tor 1
1 9 8 4 BU cos- 9
5 YE sin+
2 10 12 7 2 15 8
6 GN sin- 10
3 11 6 DATA- 7 VT
12
4 5 DATA+ 8 BK 4
TF/TH/KTY+ 9 BN 14
TF/TH/KTY- 10 WH 6 9
11 GY-PK 1
8
US 12 RD-BU
15
PK
GY

쵰 쵰
1806065547

INFORMATION
Important for DT/DV or CT/CV motors: TF or TH is not connected with the encoder
cable but must be connected using an additional 2-core shielded cable.

Operating Instructions – MOVIDRIVE® MDX60B/61B 93

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 Installation
4 Connection of encoder options

CM71...112 with Connect the HIPERFACE® encoder to the option DEH11B as follows:
terminal box
max. 100 m
A..H / E..H DEH11B, X15:
RD
cos+ 1 1
BU
cos- 2 9
sin+ 3 YE
2 15 8
sin- 4 GN
10
VT
DATA- 5 12
BK
DATA+ 6 4
BN
TF/TH/KTY+ 9 14
WH
TF/TH/KTY- 10 6 9
7 GYPK 1
8
8 RDBU
15
PK
GY

쵰 쵰
1806071179

Connecting sin/cos The high resolution sin/cos encoders and TTL encoders with DC 24 V supply can also
and TTL encoders be connected to DEH11B. Proceed as follows to connect sin/cos encoders and TTL en-
(DC 24 V) to DT../ coders with DC 24 V supply to the DEH11B option:
DV.., CT../CV..
max. 100 m
motors E..S / E..R DEH11B, X15:
YE
1
GN 9
RD 2 15 8
BU 10
PK 3
GY
11
WH 15
BN 8 9
BK 1
VT

쵰 쵰
1806074507

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 Installation
Connection of encoder options
4

Connecting TTL Connect the TTL encoders with a DC 5 V voltage supply via the "DC 5 V encoder power
encoders (DC 5 V) supply type DWI11A" option (part number 822 759 4). The sensor cable must also be
to DT../DV.. motors connected to correct the supply voltage of the encoder. Connect this encoder as follows:
DEH11B, X15: max. 5 m

1 YE
1 DWI11A
9 GN
6
15 8 RD
2 2
10 BU
7
PK 1
3 3 6

X1: MOVIDRIVE
11 GY
8
15 WH
9 9
9 BN 5
1 8 5
BK
VT

쵰 쵰
ES1T / ES2T / EV1T / EH1T max. 100 m
YE 1
GN 6 5
9
RD 2
BU 7

X2: Encoder
PK 6 1
3
GY 8
WH 9
BN 5
VT* 4*
쵰 쵰
1806077579

* Connect the sensor cable (VT) on the encoder to UB, do not jumper on the DWI11A!

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 Installation
4 Connection of encoder options

4.22.2 Connection of DER11B (resolver) option to X:15

Terminal/pin CM motors: The resolver connections are accommodated in a plug connector or on the
assignment 10-pin Wago terminal strip.
DS Motors: The resolver connections in the terminal box are either located on a 10-pin
Phoenix terminal strip or in the plug connector.
CM plug connector DS56: Intercontec, type ASTA021NN00 10 000 5 000
Terminal / pin Description Core color in prefabricated cable
1 Ref.+ Pink (PK)
Reference
2 Ref.- Gray (GY)
3 cos + Red (RD)
Cosine signal
4 cos- Blue (BU)
5 sin+ Yellow (YE)
Sine signal
6 sin- Green (GN)
9 TF/TH/KTY+ Brown (BN) / violet (VT)
Motor protection
10 TF/TH/KTY– White (WH) / black (BK)

The resolver signals have the same numbering on the 10-pin Phoenix terminal strip and
in the plug connectors.

Connection Connect the resolver as follows:

max. 100 m
CM71...112 DER11B, X15:
1 Ref.+ PK
DS56 3
2 Ref.- GY
8
3 cos+ RD
1 9 8 2
4 cos- BU 9 5
7
2 10 12 7 5 sin+ YE
1
3 11 6 6 sin- GN
5 6 6
4 7 N.C. 1
9
8 N.C.
5
[1] 9 TF/TH/KTY+ BN
4
10 TF/TH/KTY- WH
[2] VT
BK

쵰 쵰
1806120331

[1] Plug connectors

[2] Terminal strip

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 Installation
Connection of encoder options
4

4.22.3 Connection of external encoders to the DEH11B and DER11B options

Voltage supply SEW encoders with DC 24 V voltage supply (max. DC 180 mA) are connected directly
to X14. . These SEW encoders are then powered by the inverter.
SEW encoders with a DC 5 V voltage supply must be connected via the "DC 5 V encoder
power supply type DWI11A" option (part number 822 759 4).

HIPERFACE® Connect the HIPERFACE® encoder AV1H as follows:

encoder connec-
max. 100 m DEH11B/DER11B,
tion AV1H X14:
COS 3 RD
1
REFCOS 4 BU
1 9 8 9
SIN 5 YE
2 1
2 10 12 7 REFSIN 6 GN 9
10
11 DATA+ 8 BK
3 6 4
DATA- 7 VT
4 5 12
US 12 RDBU
15
11 GYPK
8
GY 15 8
PK

쵰 쵰
1806128523
Fig. 12: Connecting the HIPERFACE® encoder AV1H to DEH11B/DER11B as external encoder

You may still connect HIPERFACE® encoders via a prefabricated cable with conductor
end sleeves.

max. 100 m DEH11B/DER11B,

X14:
COS 3 RD
1
REFCOS 4 BU
9
SIN 5 YE
2 1
REFSIN 6 GN 9
10
DATA+ 8 BK
4
DATA- 7 VT
12
US 12 RDBU
15
11 GYPK
8
GY 15 8
PK

쵰 쵰
1806128523
Fig. 13: Connecting the HIPERFACE® encoder AV1H to DEH11B/DER11B as external encoder

Operating Instructions – MOVIDRIVE® MDX60B/61B 97

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 Installation
4 Connection of encoder options

Connection of sin/ Proceed as follows to connect sin/cos encoders and TTL encoders with DC 24 V supply:
cos and TTL
EH1S / EH1R / ES1S / ES1R DEH11B/DER11B,
encoders max. 100 m
X14:
EV1S / EV1R / ES2R / ES2S
(DC 24 V) YE 1
GN
9
RD
2 1
BU 9
10
PK
3
GY
11
WH
15
BN
8
BK 15 8
VT

쵰 쵰
1806336395
Figure 14: Connecting the sin/cos encoder to DEH11B/DER11B as an external encoder

Connection of TTL DC 5 V encoders with a DC 5 V voltage supply EV1T, EH1T, ES1T and ES2T must be
encoder (DC 5 V) connected via the "DC 5 V encoder power supply type DWI11A" option (part number 822
759 4). The sensor cable must also be connected to correct the supply voltage of the
encoder. Connect this encoder as follows:
DEH11B / DER11B, X14: max. 5 m

1 YE DWI11A
1
9 GN
1 6
9 2 RD 2
10 BU
7
3 PK 1
3 6

X1: MOVIDRIVE
11 GY
8
15 WH
9 9
15 8 8 BN 5
5
BK
VT

EH1T /EV1T 쵰 max. 100 m 쵰

ES1T / ES2T
YE 1
GN 5
6 9
RD
2
BU
7
X2: Encoder

PK 6 1
3
GY
8
WH
9
BN
5
VT*
4*
쵰 쵰
1806339467
Fig. 15: Connecting the TTL encoder EV1T to MDX via DWI11A as an external encoder

* Connect the sensor cable (VT) on the encoder to UB, do not jumper with DWI11A!

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 Installation
Connection of incremental encoder simulation
4

4.23 Connection of incremental encoder simulation

4.23.1 Incremental encoder simulation
Connector X14 of the DEH11B or DER11B option can also be used as the incremental
encoder simulation output. For this purpose, you must jumper "switchover" (X14:7) with
DGND (X14:8). X14 then delivers the incremental encoder signals with a signal level ac-
cording to RS422. The number of pulses is:
• With DEH11B as on X15 motor encoder input
• With DER11B 1024 pulses/revolution

< 100 m DEH11B / DER1B

X14:
YE
1
GN
9
RD 1
2
BU 9
10
PK
3
GY
11
15
8 15 8
7

쵰 쵰
1806349707
Fig. 16: Incremental encoder simulation connection to DEH11B or DER11B

Part number of the prefabricated cable:

• Option type DEH/DER11B X14: → Incremental encoder simulation
– For fixed installation: 819 768 7

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 Installation
4 Master/slave connection

4.24 Master/slave connection

4.24.1 Master/Slave connection
Connector X14 of the DEH11B or DER11B option can also be used for the "internal syn-
chronous operation" application (master/slave connection of several MOVIDRIVE®
units). For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8) on
the master end.
The following figure shows an X14-X14 connection (= master/slave connection) be-
tween two MOVIDRIVE® units.

max. 10 m
1 RD 1
9 BU 9
1 2 YE 2 1
9 9
10 GN 10
3 VT 3
11 BK 11
15 15
15 8 8 8 15 8
7 7

1806354443

Part number of the prefabricated cable:

• For fixed installation: 817 958 1

INFORMATION
• A maximum of 3 slaves can be connected to the MOVIDRIVE® master.
• Important: Do not connect X14:7 when connecting the individual MOVIDRIVE®
slaves together. Only jumper the connections X14:7 and X14:8 on the
MOVIDRIVE® master.

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 Installation
Connection and terminal description of the DIO11B option
4

4.25 Connection and terminal description of the DIO11B option

4.25.1 Part number
Input/output card type DIO11B: 824 308 5

INFORMATION
• The "input/output card type DIO11B" option is only possible in conjunction with
MOVIDRIVE® MDX61B, not with MDX60B.
• The DIO11B option must be plugged into the fieldbus slot. If the fieldbus slot is not
available, you can plug the DIO11B input/output card in the expansion slot.
• The extended handle end of the plug connectors (terminals X20, X21, X22, X23)
must only be used for removing the plug connectors (not for plugging them in!).

Front view of Terminal Function

DIO11B
X20:1/2 AI21/22 Setpoint input n2, DC-10 V – 0 – 10 V or DC 0 – 10 V
DIO11B
(Differential input or input with AGND reference potential)
X20:3 AGND Reference potential for analog signals (REF1, REF2, A.., AO..)
AI21 1
X20

AI22 2 X21:1 AOV1 Analog voltage output V1, factory setting: "actual speed"
AGND 3 X21:4 AOV2 Analog voltage output V2, factory set to "output current"
Load capacity of the analog voltage outputs: Imax = DC 10 mA
AOV1 1 X21:2 AOC1 Analog current output C1, factory setting: actual speed
AOC1 2
X21:5 AOC2 Analog current output C2, factory setting: output current
AGND 3
X21

P642/645 "Operating mode AO1/2" sets whether the voltage outputs V1/2 (DC
AOV2 4
10 V – 0 – 10 V) or the current outputs C1/2 DC (0(4) – 20 mA) are in effect.
AOC2 5
Selection options for the analog outputs → Parameter menu P640/643
AGND 6
Max. permitted cable length: 10 m / max output voltage: DC 15 V
DI1Ø 1 X21:3/6 AGND Reference potential for analog signals (REF1, REF2, AI.., AO..)
DI11 2
X22:1...8 DI1Ø...17 Binary inputs 1 – 8, factory setting: "No function"
DI12 3
DI13 4 The binary inputs are electrically isolated by optocouplers.
DI14 5 Selection options for the binary inputs → Parameter menu P61_
X22

DI15 6 X22:9 DCOM Reference potential for the binary inputs DI1Ø – 17
DI16 7 X22:10 DGND Reference potential for binary signals
DI17 8 – Without jumper X22:9-X22:10 (DCOM-DGND) → Isolated binary inputs
DCOM 9 – With jumper X22:9-X22:10 (DCOM-DGND) → Non-isolated binary inputs
DGND 10 X23:1...8 DO1Ø...17 Binary outputs 1 – 8, factory setting: "No function"
DO1Ø 1 Load capacity of binary outputs: Imax = DC 50 mA (short-circuit proof, protected
against external voltage to DC 30 V)
DO11 2
DO12 3 Do not apply external voltage to the binary outputs.
DO13 4
X23

DO14 5 X23:9 24VIN Supply voltage DC +24 V for binary outputs D01Ø - D017, non-isolated (reference
DO15 6 potential DGND)
DO16 7
DO17 8
24VIN 9

1806361739

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 Installation
4 Connection and terminal description of the DIO11B option

4.25.2 Voltage input 24 VIN

The 24VIN (X23:9) voltage input serves as DC+24 V supply voltage for the binary out-
puts DO1Ø – DO17. Reference potential is DGND (X22:10). The binary outputs do not
give a level if the DC+24 V supply voltage is not connected. The supply voltage DC+24
V can also be jumpered from the X10:8 connection of the basic unit if the load does not
exceed DC 400 mA (current limitation in X10:8).

DIO11B
X22
0V 10 DGND

24V 9 24VIN
X23
1806364811
Fig. 17: Voltage input 24VIN (X23:9) and reference potential DGND (X22:10)

4.25.3 Voltage input n2

The analog setpoint input n2 (AI21/22) can be used as a differential input or as an input
with AGND reference potential.
Differential input Input with AGND reference potential

DIO11B DIO11B
X20 X20
1 AI21 1 AI21
-10...0...+10 V

2 AI22 2 AI22
0...+10 V

3 AGND + 3 AGND

-
1806367883
Fig. 18: Setpoint input n2

4.25.4 Current input n2

You must use an external load if the analog setpoint input n2 (AI21/22) should be used
as a current input.
For example RB = 500 Ω → DC 0 – 20 mA = DC 0 – 10 V

DIO11B
0...20 mA X20
1 AI21
0...10 V

2 AI22
3 AGND

1806370955
Fig. 19: Current input with external load

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 Installation
Connection and terminal description of the DIO11B option
4

4.25.5 Voltage outputs AOV1 and AOV2

Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following fig-
ure:

DIO11B DIO11B
X20 X20
1 AI21 1 AI21
2 AI22 2 AI22
3 AGND 3 AGND
X21 X21
-10...0...10 V

1 AOV1 1 AOV1
2 AOC1 2 AOC1
V 3 AGND 3 AGND

-10...0...10 V
4 AOV2 4 AOV2
5 AOC2 5 AOC2
6 AGND V 6 AGND

1806376075
Fig. 20: Voltage outputs AOV1 and AOV2

4.25.6 Current outputs AOC1 and AOC2

Assign the analog current outputs AOC1 and AOC2 in accordance with the following fig-
ure:

DIO11B DIO11B
X20 X20
1 AI21 1 AI21
2 AI22 2 AI22
3 AGND 3 AGND
X21 X21
0(4)...20 mA 1 AOV1 1 AOV1
+ 2 AOC1 2 AOC1
3 AGND 3 AGND
A 4 AOV2 4 AOV2
0(4)...20 mA
- 5 AOC2 + 5 AOC2
6 AGND 6 AGND
A
-
1806377995
Fig. 21: Current outputs AOV1 and AOV2

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 Installation
4 Connection and terminal description of the DFC11B option

4.26 Connection and terminal description of the DFC11B option

4.26.1 Part number
CAN-Bus interface option type DFC11B: 824 317 4

INFORMATION
• The "CAN bus interface type DFC11B" option can only be used with MOVIDRIVE®
MDX61B, not with MDX60B.
• The DFC11B option must be plugged into the fieldbus slot.
• The DFC11B option is powered via MOVIDRIVE® MDX61B. A separate voltage
supply is not required.

Front view of DIP switch

Description Function
DFC11B Terminal

DFC 11B

ON OFF
R
nc S1

DIP switch block S1: Sets the terminating R Terminating resistor for the CAN-Bus cable
resistor nc Reserved

3
2
1
X31 X31:3 CAN Low (jumpered with X30:2)
X31: CAN bus connection X31:2 CAN High (jumpered with X30:7)
1
X31:1 DGND CAN1)
6

9
X30: CAN bus connection X30:1 Reserved
5
(Sub D9 to CiA standard) X30:2 CAN Low (jumpered with X31:3)
X30:3 DGND CAN1)
X30 X30:4 Reserved
X30:5 Reserved
X30:6 DGND CAN1)
X30:7 CAN High (jumpered with X31:2)
X30:8 Reserved
X30:9 Reserved
1806384907
1) DGND of the CAN-Bus-interface is independent from DGND of the basic unit

4.26.2 Connection MOVIDRIVE® - CAN

The DFC11B option is connected to the CAN bus at X30 or X31 in the same way as the
SBus (→ Sec. "System bus connection (SBus 1)") in the basic unit (X12). In contrast to
the SBus1, SBus2 is electrically isolated and made available via option DFC11B.

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 Startup
General startup instructions
5

5 Startup
5.1 General startup instructions

DANGER
Uncovered power connections.
Severe or fatal injuries from electric shock.
• Install the touch guard according to the regulations.
• Never start the unit if the touch guard is not installed.

5.1.1 Requirements
The drive must be configured correctly to ensure that startup is successful. Refer to the
MOVIDRIVE® MDX60/61B system manual for detailed project planning notes and an
explanation of the parameters.

5.1.2 Parameters of non-SEW motors

The database stores parameters of SEW motors and non-SEW motors. We do not war-
rant that the parameter data of the non-SEW motors is correct and up to date.

5.1.3 VFC operating modes without speed control

MOVIDRIVE® MDX60/61B inverters are factory set to be taken into operation with the
SEW motor which is adapted to the correct power level. The motor can be connected
and the drive started immediately in accordance with section "Starting the motor"
(→ page 102).

INFORMATION
The startup functions described in this section are used for setting the inverter so it can
be adapted optimally to the motor that is connected and to suit the basic conditions.

Operating Instructions – MOVIDRIVE® MDX60B/61B 105

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 Startup
5 General startup instructions

5.1.4 Inverter/motor combinations

The following tables indicate which inverter/motor combinations this applies to.

400/500 V units
MOVIDRIVE® MDX60/61B in VFC operating
SEW motor
mode
0005-5A3-4 DT80K4
0008-5A3-4 DT80N4
0011-5A3-4 DT90S4
0014-5A3-4 DT90L4
0015-5A3-4 DT90L4
0022-5A3-4 DV100M4
0030-5A3-4 DV100L4
0040-5A3-4 DV112M4
0055-5A3-4 DV132S4
0075-5A3-4 DV132M4
0110-5A3-4 DV160M4
0150-503-4 DV160L4
0220-503-4 DV180L4
0300-503-4 DV200L4
0370-503-4 DV225S4
0450-503-4 DV225M4
0550-503-4 DV250M4
0750-503-4 DV280S4
0900-503-4 DV280M4
1100-503-4 D315S4
1320-503-4 D315M4
1600-503-4 DRS315M4
2000-503-4 DRS315L4
2500-503-4 DRS315L4

230 V units
MOVIDRIVE® MDX60/61B in VFC operating
SEW motor
mode
0015-2A3-4 DT90L4
0022-2A3-4 DV100M4
0037-2A3-4 DV112M4
0055-2A3-4 DV132S4
0075-2A3-4 DV132M4
0110-203-4 DV160M4
0150-203-4 DV160L4
0220-203-4 DV180L4
0300-203-4 DV200L4

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 Startup I
Preliminary work and resources
5
0

5.1.5 Hoist applications

DANGER
Risk of fatal injury if the hoist falls.
Severe or fatal injuries.
MOVIDRIVE® MDX60B/61B is not designed for use as a safety device in hoist appli-
cations. Use monitoring systems or mechanical protection devices to ensure safety.

5.2 Preliminary work and resources

• Check the installation.

DANGER
Risk of crushing if the motor starts up unintentionally.
Severe or fatal injuries.
• Ensure that the motor cannot start inadvertently, for example, by removing the
electronics terminal block X13.
• Additional safety precautions must be taken depending on the application to avoid
injury to people and damage to machinery.

• Performing startup with the DBG60B keypad:

Plug the connector of the DBG60B keypad into the XT slot.
• For startup with PC and MOVITOOLS® MotionStudio:
Plug an interface adapter (e.g. USB11A) into the XT slot and connect it to the PC with
an interface cable (RS232). Install and start MOVITOOLS® MotionStudio on your
PC.
• Switch on the supply voltage and, if necessary, the DC 24 V supply.
• Check that the default parameter settings are correct (e.g. factory setting).
• Check the set terminal assignment (→ P60_ / P61_).

INFORMATION
A group of parameter values is changed automatically at startup. The parameter de-
scription P700 "Operating modes" explains which parameters are affected by this step.
For the parameter description, refer to the MOVIDRIVE® MDX60/61B system man-
ual, section "Parameters".

Operating Instructions – MOVIDRIVE® MDX60B/61B 107

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 I Startup
5 Startup with DBG60B keypad
0

5.3 Startup with DBG60B keypad

5.3.1 General information
Startup with the DBG60B keypad is only possible in VFC operating modes. Startup
in CFC and SERVO operating modes is only possible using the MOVITOOLS® Motion-
Studio operating software.

Required data The following data is required to ensure startup is successful:

• Motor type (SEW or non-SEW motor)
• Motor data
– Rated voltage and rated frequency
– Additionally for non-SEW motors: Rated current, rated power, rated factor cosφ,
and rated speed.
• Rated line voltage

The following data is also needed for startup with a speed controller:
• Encoder type and encoder resolution:
Startup parameters
SEW encoder type
Encoder type PPR count
AK0H HIPERFACE® 128
®
AS1H, ES1H, AV1H, AF1H HIPERFACE 1024
ES1S, ES2S, EV1S, EH1S, EF1H SINE ENCODER 1024
ES1R, ES2R, EV1R, EH1R
INCREM. ENCODER 1024
ES1T1), ES2T1), EV1T1), EH1T1)
1) DC 5 V TTL encoders ES1T, ES2T, EV1T and EH1T must be connected via the DWI11A option (see In-
stallation section).

• Motor data
– SEW motor: Brake yes or no and flywheel fan yes or no.
– Non-SEW motor: Mass moment of inertia of motor, brake and fan
• Stiffness of the control system (factory setting = 1; suitable for most applications)
If the drive tends to oscillate → setting < 1
Transient recovery time is too long → Setting > 1
Recommended setting range: 0.90 – 1 – 1.10 (factory setting = 1)
• Converted mass moment of inertia of the load (gear unit + driven machine) on the
motor shaft
• Time required for the shortest ramp

INFORMATION
• Activate encoder monitoring (P504 = "ON") after completing the startup. The
function and voltage supply of the encoder will then be monitored.
• If a Hiperface® encoder is connected, it is always monitored regardless of the
setting of parameter P504. Encoder monitoring is not a safety function!

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 Startup I
Startup with DBG60B keypad
5
0

5.3.2 Selecting a language

The figure below shows the keys for selecting the language.

[1]

[2]

[4] [3]

1809425035

[1] Key Move up to the next menu item

[2] Key OK Confirm entry
[3] Key Move down to the next menu item
[4] Key A list of languages is displayed

The following text appears on the display when the keypad is switched on for the first
time or after activating the start mode:
SEW
EURODRIVE

The symbol for language selection then appears on the display.

1810055819

Proceed as follows to select the language:

• Press the key. A list of languages is displayed on the screen.
• Use the / keys to select the language you require.
• Confirm your selection using the OK
key. The basic display is now shown in your
chosen language.

Operating Instructions – MOVIDRIVE® MDX60B/61B 109

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5.3.3 Startup
The figure below shows the keys required for startup.

[1]

[6] [2]

[3]
[5] [4]

1810058891

[1] Key Move up to the next menu item

[2] Key OK Confirm entry
[3] Key Activate the context menu
[4] Key Move down to the next menu item
[5] Key Change the menu, display mode ↔ edit mode
[6] Key DEL Cancel or abort startup

5.3.4 Startup procedure

1. "0" signal at terminal X13:1 (DIØØ "/CONTROL.INHIBIT"), 0.00rpm

e.g. by disconnecting the electronics terminal block X13. 0.000Amp
CONTROLLER INHIBIT

2. Activate the context menu by pressing the key.

BASIC VIEW
PARAMETER MODE
VARIABLE MODE

3. Press the key to scroll down to the "STARTUP" menu MANUAL MODE
item. STARTUP
COPY TO DBG
COPY TO MDX

110 Operating Instructions – MOVIDRIVE® MDX60B/61B

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4. Press the OK key to begin the startup procedure. The first

parameter appears. The flashing cursor under the parameter STARTUP
number indicates that the keypad is in display mode. PREPARE FOR
• Press the key to change to edit mode. The flashing STARTUP
cursor disappears.
• Press the key or key to select "PARAMETER SET
1" or "PARAMETER SET 2".
• Confirm the setting by pressing the OK key.
• Press the key to return to display mode. The flashing
cursor appears again.
• Press the key to select the next parameter.

C00*STARTUP

PARAMETER SET 1
PARAMETER SET 2

5. Select either stand-alone motor or group drive. Press the C22*MOTORS

key to select the next parameter.
SINGLE MOTOR
IDENT. MOTORS

6. Select the operating mode you require. Press the key to select C26*OPER. MODE 1
the next parameter. STANDARD V/F
VFC

7. Select whether an encoder is to be evaluated. Press the key to C29*encoder

select the next parameter.
NO
YES

8. Select the operating mode you require. Press the key to select C36*OPER.MODE
the next parameter.
SPEED CONTROL
HOIST

9. Select the motor type. If a 2 or 4-pole SEW motor is con- C02*MOTOR TYPE 1
nected, select the correct motor from the list. If a non-SEW DT71D2
motor or an SEW motor with more than four poles is con- DT71D4
nected, select "NON-SEW MOTOR" from the list. DT80K2
Press the key to select the next parameter.

C02*MOTOR TYPE 1

NON-SEW MOTOR
DT63K4/DR63S4

Operating Instructions – MOVIDRIVE® MDX60B/61B 111

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 I Startup
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10. Enter the rated motor voltage for the selected connection C03* V
type according to the value specified on the nameplate. MOT. RATED VOLT 1
400.000
Example: Nameplate 230쑶 / 400댴50 Hz
댴 connection → enter "400 V".
쑶 connection/transition point at 50 Hz → enter "230 V".
쑶 connection, transition point at 87 Hz → Also enter 230 V.
However, set parameter P302 "MAXIMUM SPEED 1" to the
value for 87 Hz after startup first and then start the drive.

Example: Nameplate 400쑶/690댴 50 Hz

Only 쑶 connection possible → enter "400 V".
댴 connection is not possible.

Press the key to select the next parameter.

11. Enter the rated frequency specified on the motor nameplate. C04* Hz
Example: 230쑶/400댴 50 Hz MOT. RATED FREQ. 1
Enter "50 Hz" in 댴 and 쑶 connection. 50.000

Press the key to select the next parameter.

FOR SEW MOTORS

12. The motor values are stored for SEW 2 and 4-pole motors
and need not be entered.

FOR NON-SEW MOTORS

12. Enter the following motor nameplate data:
• C10* rated motor current, observe connection type (댴 or
쑶).
• C11* rated motor power
• C12* power factor cos φ
• C13* rated motor speed

13. Enter the rated power supply voltage (C05* for SEW motor, C05* V
C14* for non-SEW motor). RATED MAINS VLTG
400.000

14. If no TF/TH is connected to X10:1/2 or X15 → Set "NO 835* RESP. TF-SIG.
RESPONSE". If a TF/TH is connected, set the required error
response. To select the sensor, you must set P530 sensor NO RESPONSE
type 1 after startup. DISPLAY ERROR

15. Start the calculation for the startup data by choosing "YES". C06*CALCULATION
The process lasts a few seconds.
NO
YES

112 Operating Instructions – MOVIDRIVE® MDX60B/61B

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FOR SEW MOTORS

16. The calculation is performed. After calculation, the next menu C06*SAVE
item appears automatically.
NO
YES

FOR NON-SEW MOTORS

16. For non-SEW motors, a calibration process is required to
perform the calculation:
• When prompted, apply a "1" signal to terminal X13:1
(DIØØ "/CONTROL.INHIBIT").
• Apply a "0" signal to terminal X13:1 again after the calib-
ration is complete.
• After calculation, the next menu item appears automati-
cally.

17. Set "SAVE" to "YES" The data (motor parameters) are copied STARTUP
to the non-volatile memory of MOVIDRIVE®. DATA IS
BEING COPIED...

18. The startup procedure is now complete. Press the DEL key to MANUAL MODE
return to the context menu. STARTUP
COPY TO DBG
COPY TO MDX

19. Press the key to scroll down to the "QUIT" menu item. SIGNATURE
QUIT

BASIC VIEW

20. Confirm the setting by pressing the OK

key. The basic display 0.00rpm
appears. 0.000Amp
CONTROLLER INHIBIT

Operating Instructions – MOVIDRIVE® MDX60B/61B 113

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5.3.5 Starting up the speed controller

Startup is performed without the speed controller first (→ Section "Startup procedure,
steps 1 through 17").

Important: Set encoder evaluation to "YES". C29*encoder

NO
YES

1. Initiate the startup of the speed controller with "YES". C09*n-CONTROL?

NO
YES

2. The selected operating mode is displayed. If the setting is cor- C00*STARTUP

rect, go to the next menu item. PARAMETER SET 2
VFC-n CONTROL

3. Select the correct encoder type. C15*ENCODER TYPE

INCREM. ENCOD. TTL
SINE ENCODER
RESERVED

4. Set the correct encoder resolution. C16*ENC. RESOLUT.

512 Inc
1024 Inc
2048 Inc

FOR SEW MOTORS

5. Enter whether the motor has a brake. C17*BRAKE

WITHOUT
WITH

6. Set the stiffness of the control system. C18*

If the drive tends to oscillate → setting < 1 STIFFNESS
Transient recovery time is too long → Setting > 1 1.000
Recommended setting range: 0,90 – 1 – 1,10

7. Enter whether the motor has a flywheel fan (Z fan). C19*Z FAN

WITHOUT
WITH

114 Operating Instructions – MOVIDRIVE® MDX60B/61B

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FOR NON-SEW MOTORS

5. Enter the moment of inertia of the motor. D00*
J0 OF THE MOTOR
4.600

6. Set the stiffness of the control system. C18*

If the drive tends to oscillate → setting < 1 STIFFNESS
Transient recovery time is too long → Setting > 1 1.000
Recommended setting range: 0,90 – 1 – 1,10

7. Enter the moment of inertia of the brake and fan. D00*

J BRAKE+FAN
1.000

8. Enter the mass moment of inertia of the load (gear unit + C20* 10e–4kgm2
driven machine) extrapolated for the motor shaft. LOAD MOMENT OF
INERTIA
0.200

9. Enter the time for the shortest ramp you want. C21* s
SHORTEST RAMP
0.100

10. Start the calculation for the startup data by choosing "YES". C06*CALCULATION
The process lasts a few seconds.
NO
YES

11. The calculation is performed. After calculation, the next menu C06*SAVE
item appears automatically.
NO
YES

12. Set "SAVE" to "YES" The data (motor parameters) are copied STARTUP
to the non-volatile memory of MOVIDRIVE®. DATA IS
BEING COPIED...

13. The startup procedure is now complete. Press the DEL key to MANUAL MODE
return to the context menu. STARTUP
COPY TO DBG
COPY TO MDX

14. Press the key to scroll down to the "QUIT" menu item. SIGNATURE
QUIT

BASIC VIEW

15. Confirm the setting by pressing the OK

key. The basic display 0.00rpm
appears. 0.000Amp
CONTROLLER INHIBIT

Operating Instructions – MOVIDRIVE® MDX60B/61B 115

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 I Startup
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• Once startup is complete, copy the parameter set from MOVIDRIVE® to the DBG60B
keypad. You have the following options:
– In the context menu, select the "COPY TO DBG" menu item. Confirm the setting
by pressing the OK key. The parameter set is copied from MOVIDRIVE® to
DBG60B.
– In the context menu, select the "PARAMETER MODE" menu item. Select
parameter P807 "MDX → DBG". The parameter set is copied from MOVIDRIVE®
to DBG60B.
• The parameter set can now be copied to other MOVIDRIVE® units using DBG60B.
Plug the DBG60B keypad into the other inverter. You have the following options to
copy the parameter set from DBG60B to another inverter:
– In the context menu of the new inverter, choose the "COPY TO MDX" menu item
and confirm your entry using the OK key. The parameter set is copied from
DBG60B to MOVIDRIVE®.
– In the context menu, select the "PARAMETER MODE" menu item. Select
parameter P806 "DBG → MDX". The parameter set is copied from DBG60B to
MOVIDRIVE®.

DANGER
Parameter settings incorrect due to unsuitable data sets.
Severe or fatal injury.
Make sure that the data set you copy is suitable for the application.

• Enter any parameter settings which differ from the factory settings in the parameter
list (→ page 106).
• In the case of non-SEW motors, set the correct brake application time (P732 / P735).
• Observe the notes for starting the motor in the section "Starting the Motor" (→ page
102).
• In case of 쑶 connection and transition point at 87 Hz, set parameter P302/312
"Maximum speed 1/2" to the value for 87 Hz.
• Activate encoder monitoring for TTL and sin/cos encoders (P504 = "ON"). Encoder
monitoring is not a safety function.

116 Operating Instructions – MOVIDRIVE® MDX60B/61B

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