MANUALS

INSTALLATION, USE AND MAINTENANCE

9 GEARLESS

MGV34RANGE
REV:4_08_2019

www.montanarigiulio.com
2
 MGV34 M- ML - L ENGLISH

Thank you for choosing a Montanari product.

Since 1970, Montanari Group has been focused on

providing its customers with the best traction machines and
components for lifts and escalators.
We are proud to have you as a customer and user of the
Montanari traction machines, and we are confident that we
can work together for a long time.
Thanks again for your choice.
Massimo Montanari
CEO of Montanari Group

www.montanarigiulio.com 3
 REV. DATE DESCRIPTION EDITED BY VERIFIED BY APPROVED BY

Technical Dept STEFANO BERTONI

1 16/04/2019 First Redaction Marketing Dept
Alberto Mantovani (DTE)

Update of
Technical Dept STEFANO BERTONI
2 04/06/2019 technical drawing and Marketing Dept
Alberto Mantovani (DTE)
technical tables

Update of Technical Dept STEFANO BERTONI

3 06/06/2019 Marketing Dept
technical tables Alberto Mantovani (DTE)

Update of
Technical Dept STEFANO BERTONI
4 02/08/2019 safety contact Marketing Dept
Alberto Mantovani (DTE)
and technical tables

WARNING SYMBOLS
USED IN THE MANUAL:

It indicates that safety measures must

be taken to avoid electric shock.

It indicates that safety measures must

! be taken to prevent personal injury.

It indicates that safety measures

! must be taken to prevent damage to

components.

It indicates that safety measures must

be taken to prevent burns due to
contact with hot/ overheated surface.

It indicates useful information before

and during the installation step.
TIP

It refers to specific parts of the

manual.

It refers to the proper product

disposal.

4
 MGV34 M- ML - L ENGLISH

CONTENTS

1. GENERAL INFORMATION...................................................................... 7
1.1 Introduction............................................................................................. 7
1.2 Copyright................................................................................................ 7

2. SAFETY.................................................................................................... 8
2.1 Intended use........................................................................................... 8
2.2 User’s obligations.................................................................................... 8
2.3 Correct disposal .................................................................................... 9
2.4 Specific hazards....................................................................................... 9
2.5 Legal References..................................................................................... 9

3. IDENTIFICATION AND DATA.................................................................9

3.1 Identification plate.................................................................................. 9
3.2 Dimensions............................................................................................ 12
3.3 Sound pressure..................................................................................... 14

4. TRANSPORT AND STORAGE............................................................... 14

4.1 Handling................................................................................................ 14
4.2 Storage.................................................................................................. 15

5. DESCRIPTION....................................................................................... 16
5.1 General description............................................................................... 16
5.2 Main components ................................................................................ 16
5.3 Brake..................................................................................................... 18

6. INSTALLATION...................................................................................... 19
6.1 General installation information............................................................ 19
6.2 Installation surface................................................................................. 19
6.3 Installation procedure........................................................................... 19
6.4 Electrical installation - Connections...................................................... 21

7. CONNECTION OF THE BRAKE FOR RESCUE SYSTEM....................... 23

7.1 Connection of the cable to the brake levers......................................... 23
7.2 Connection of the cable to the hand release lever............................... 24
7.3 Rescue System...................................................................................... 25
7.4 Manual rescue system........................................................................... 25
7.5 Procedure.............................................................................................. 25

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 8. OPERATION.......................................................................................... 27
8.1 Connections.......................................................................................... 27
8.2 Additional components......................................................................... 27
8.3 General operation information.............................................................. 27

9. TROUBLESHOOTING, MAINTENANCE AND REPAIR......................... 27

9.1 General information.............................................................................. 27
9.2 Traction/return sheave........................................................................... 28
9.3 Replacement of components................................................................ 28
9.4 Problems, causes and solutions .......................................................... 28
9.5 Maintenance and repair........................................................................ 29
9.5.1 General indications............................................................................ 29
9.5.2 Description of maintenance activities................................................ 29

10. SPARE PARTS........................................................................................ 30

10.1 General information............................................................................ 30
10.2 How to order spare parts.................................................................... 30

11. BRAKE CERTIFICATE............................................................................ 30

11.1 Exam certificate EU-BD 766............................................................... 31
11.2 Exam certificate EU-BD 1014/1.......................................................... 32

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 MGV34 M- ML - L ENGLISH

1. GENERAL INFORMATION
1.1 Introduction
These operating instructions must always be available for consultation. No
liability is accepted for any malfunction due to installation not conforming to
specifications, except in cases approved by Montanari Giulio & C.

All persons involved in the installation, operation, maintenance and repair of the
unit must have read and understood the instructions.
No liability is accepted for damage, breakage or accident caused by failure to
follow the instructions.

To make technical improvements, Montanari reserves the right, if deemed

necessary, to modify the units and accessories, preserving their essential cha-
racteristics and improving efficiency and safety, without notice.

1.2 Copyright
All rights to these operating instructions belong to Montanari Giulio & C. S.r.l.
The information in this manual may not be reproduced or used in an unauthori-
zed manner or made available to third parties without prior approval.

If you have any questions, please contact:

MONTANARI GROUP
HEADQUARTER - MONTANARI GIULIO & C. Srl
Via Bulgaria 39 - 41122 - Modena - Italia
Tel: +39 059 453611 - Fax: +39 059 315890
www.montanarigiulio.com
[email protected]

www.montanarigiulio.com 7
2. SAFETY
2.1 Intended use
The MGV34 gearless machine is supplied ready for safe and reliable use. Any
modification by the user that may affect safety or reliability is prohibited; it is
also prohibited to tamper with devices or functions designed to prevent acci-
dental contact.
It can be used in systems with and without machine room (MR - MRL).

The Montanari MGV34 gearless machine must be used and operated

! in strict compliance with the conditions set out in the supply contract.

Technical specifications considered: speed, cab capacity, cab weight, presence

or absence of compensation, roping at the time of order.

No liability is accepted for any malfunction due to installation not conforming to

specifications, except in cases approved by Montanari Giulio & C..

2.2 User’s obligations

The operator must ensure that all persons involved in installation, operation,
maintenance and repair have read and understood the supplied operating
instructions and have adapted to them in order to:
• Avoid damage to property or persons.
• Ensure safe and reliable operation of the unit.
• Avoid breakage and environmental damage due to misuse.

In particular:
• Always observe the relevant environmental and safety regulations when
transporting, assembling, installing, operating, maintaining and dismantling
the unit.
• The unit must only be used, maintained and repaired by authorized, pro-
perly trained and qualified personnel.
• The gearbox must not be cleaned using high-pressure cleaning equipment.
• All work must be carried out with care and with due attention to safety.
• Any work on the unit should only be carried out when it is not in operation.
• A warning must be placed on the main switch to clearly indicate that work
is in progress on the unit.
• No welding must be carried out on the unit.
• Do not use the unit as a grounding point for welding operations.
• If any changes are detected (e.g. overheating or unusual noise) during
operation, switch off immediately.
• Rotating components must be equipped with appropriate guards to pre-
vent contact.
• If the unit is intended for installation in plant or machinery, the manufacturer
of such plant or machinery must ensure that the standards, indications and
descriptions contained in these operating instructions are incorporated into its
own instructions.

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 MGV34 M- ML - L ENGLISH

• The information on the warning or identification plates must be complied

with. These plates must be kept clean and legible at all times. Missing plates
must be replaced.
• All spare parts can be obtained from Montanari Group.

2.3 Correct disposal

Respect the environment and dispose of the product according to the

regulations in force in the country of installation.

2.4 Specific hazards

Depending on the conditions of use, the surface of the unit can become very
hot.

! Danger of burning!

2.5 Legal References Tab. 1

N Norm Description
1 UNI 10147 Maintenance: Terminology.
Safety rules for the construction and installation of lifts - Lifts for the transport of persons
2 EN 81-20
and goods.
3 EN 81 -50 Safety rules for the construction and installation of lifts - Examinations and tests.
Safety rules for the construction and installation of lifts - Lifts for the transport of persons
4 EN 81 - 21
and goods - Part 21: New passenger and goods passenger lifts in existing building.

3. IDENTIFICATION AND DATA

3.1 Identification plate
The data on the plate are:

Fig. 1
QR code to access
Manufacturer the relevant docu- Rated torque Serial number
mentation. Speed

Manufacturer’s
address Frequency
Rated current
Gearless
machine Cycle type
code Weight
Power rating

Motor Rated
Year of production Model pole no. voltage

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10
GEARLESS MACHINE TECHNICAL CHARACTERISTICS: MGV34M - MGV34ML - MGV34L
Tab. 2
Static Duty
MGV34M Type Pn Speed Vn Cn In Cmax Imax EMF Poles F Rs Ls I Weight
Load Cycle
Code [V∙s/
kW [RPM] [V] [Nm] [A] [Nm] [A] [N°] [Hz] [Ω] [mH] [Kg] [kg∙m2] [Kg]
machine rad]
MGV34201803CO13 MGV34M 8,8 80 210 1050 43 1850 81 13 16 10,7 0,44 7,5 6500 2,4 180S/H 40% 540
MGV34202393CO13 MGV34M 13,2 120 210 1050 57 1850 105 10 16 16 0,275 4,4 6500 2,4 180S/H 40% 540
MGV34203803CO13 MGV34M 19,8 180 210 1050 85 1850 150 7 16 24 0,125 2,1 6500 2,4 180S/H 40% 540
MGV34202402CO13 MGV34M 26,4 240 210 1050 109 1850 193 5 16 32 0,075 1,3 6500 2,4 180S/H 40% 540
MGV34200483CO13 MGV34M 5,3 48 360 1050 18,5 1850 34 32 16 6,4 2,5 42 6500 2,4 180S/H 40% 540
MGV34200753CO13 MGV34M 8,3 75 360 1050 21 1850 43 26 16 10 1,6 26,5 6500 2,4 180S/H 40% 540
MGV34201203CO13 MGV34M 13,2 120 360 1050 30,5 1850 57 19 16 16 0,88 15 6500 2,4 180S/H 40% 540
MGV34201803CO13 MGV34M 19,8 180 360 1050 43 1850 81 13 16 24 0,44 7,5 6500 2,4 180S/H 40% 540
MGV34202393CO13 MGV34M 26,3 239 360 1050 57 1850 105 10 16 31,9 0,275 4,4 6500 2,4 180S/H 40% 540
MGV34203003CO13 MGV34M 33 300 360 1050 69 1850 132 8 16 40 0,19 3,2 6500 2,4 180S/H 40% 540
MGV34203803CO13 MGV34M 41,8 380 360 1050 85 1850 150 7 16 50,7 0,125 2,1 6500 2,4 180S/H 40% 540

Tab. 3
Static Duty
MGV34ML Type Pn Speed Vn Cn In Cmax Imax EMF Poles F Rs Ls I Weight
Load Cycle
Code [V∙s/
kW [RPM] [V] [Nm] [A] [Nm] [A] [N°] [Hz] [Ω] [mH] [Kg] [kg∙m2] [Kg]
machine rad]
MGV34311203CO11 MGV34ML 7,03 48 210 1400 40 2400 70 19 16 6,4 0,54 10 6500 2,7 180S/H 40% 620
MGV34311913CO11 MGV34ML 14,1 96 210 1400 58 2400 104 13 16 12,8 0,25 4,6 6500 2,7 180S/H 40% 620
MGV34312393CO11 MGV34ML 17,6 120 210 1400 72 2400 127 11 16 16 0,17 3 6500 2,7 180S/H 40% 620
MGV34313303CO11 MGV34ML 23,5 160 210 1400 96 2400 168 8 16 21,3 0,1 1,9 6500 2,7 180S/H 40% 620
MGV34312402CO11 MGV34ML 35,2 240 210 1400 136 2400 231 6 16 32 0,054 0,96 6500 2,7 180S/H 40% 620
MGV34310603CO11 MGV34ML 8,8 60 360 1400 23,5 2400 42 32 16 8 1,56 28 6500 2,7 180S/H 40% 620
MGV34310963CO11 MGV34ML 14,1 96 360 1400 36 2400 61 21 16 12,8 0,69 12 6500 2,7 180S/H 40% 620
MGV34311203CO11 MGV34ML 17,6 120 360 1400 40 2400 70 19 16 16 0,54 10 6500 2,7 180S/H 40% 620
MGV34311913CO11 MGV34ML 28,1 192 360 1400 58 2400 104 13 16 25,6 0,25 4,6 6500 2,7 180S/H 40% 620
MGV34312393CO11 MGV34ML 35 239 360 1400 72 2400 127 11 16 31,9 0,17 3 6500 2,7 180S/H 40% 620
MGV34313303CO11 MGV34ML 48,4 330 360 1400 96 2400 168 8 16 44 0,1 1,9 6500 2,7 180S/H 40% 620
 Tab. 4
Static Duty
MGV34L Type Pn Speed Vn Cn In Cmax Imax EMF Poles F Rs Ls I Weight
Load Cycle
Code [V∙s/
kW [RPM] [V] [Nm] [A] [Nm] [A] [N°] [Hz] [Ω] [mH] [Kg] [kg∙m2] [Kg]
machine rad]
MGV343112036Q12 MGV34L 8,1 48 210 1620 47 2800 86 19 16 6,4 0,54 10 6500 2,7 180S/H 40% 680
MGV343119136Q12 MGV34L 14,4 85 210 1620 68 2800 124 13 16 11,3 0,25 4,6 6500 2,7 180S/H 40% 680
MGV343123936Q12 MGV34L 20,3 120 210 1620 85 2800 152 11 16 16 0,17 3 6500 2,7 180S/H 40% 680
MGV343130036Q12 MGV34L 27,1 160 210 1620 113 2800 196 8 16 21,3 0,1 1,9 6500 2,7 180S/H 40% 680
MGV343123026Q12 MGV34L 39 230 210 1620 157 2800 273 6 16 30,7 0,054 0,96 6500 2,7 180S/H 40% 680
MGV343104836Q12 MGV34L 8,1 48 360 1620 27,5 2800 51 31 16 6,4 1,56 28 6500 2,7 180S/H 40% 680
MGV343109636Q12 MGV34L 16,3 96 360 1620 42 2800 77 21 16 12,8 0,69 12 6500 2,7 180S/H 40% 680
MGV343112036Q12 MGV34L 20,3 120 360 1620 47 2800 86 19 16 16 0,54 10 6500 2,7 180S/H 40% 680
MGV343119136Q12 MGV34L 32,6 192 360 1620 68 2800 124 13 16 25,6 0,25 4,6 6500 2,7 180S/H 40% 680
MGV343123936Q12 MGV34L 40,5 239 360 1620 85 2800 152 11 16 31,9 0,17 3 6500 2,7 180S/H 40% 680
MGV343130036Q12 MGV34L 50,8 300 360 1620 113 2800 196 8 16 40 0,1 1,9 6500 2,7 180S/H 40% 680

Tab. 5
BRAKE CHARACTERISTICS
Model Brake model Power Voltage Current (In) Force (Cn) Certificate
(Pn) (Vn)

www.montanarigiulio.com
[W] [V] [A] [Nm]

MGV34M RTW1000 2 x 158 207VDC 2 x 0,76 2 x1200 EU-BD 1014

MGV34ML RTW1000 2 x 158 207VDC 2 x 0,76 2 x1200 EU-BD 1014
MGV34L RSR1500 2 x 165 207VDC 2 x 0,80 2 x1700 EU-BD 766
MGV34 M- ML - L
ENGLISH

11
3.2 Dimensions
The technical drawing and the overall dimensions follow.

Tab. 6
MGV34M - Fig. 2
Pulley Ropes Dimensions
min
ØD F Ø
max
Pitch A

mm mm mm n° mm mm
240 130 6,5 6 - 10 12 167
320 8
3 - 10 17
400 180 10
153
480 12 3-9
20
520 145 13 3-7

Tab. 7
MGV34ML - Fig. 2
Pulley Ropes Dimensions
min
ØD F Ø
max
Pitch A

mm mm mm n° mm mm
320 8
3 - 10 17
400 180 10
153
480 12 3-9
20
520 145 13 3-7

Tab. 8
MGV34L - Fig. 3
Pulley Ropes Dimensions
min
ØD F Ø
max
Pitch A

mm mm mm n° mm mm
320 8
3 - 10 17
400 180 10
153
480 12 3-9
20
520 145 13 3-7

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 MGV34 M- ML - L ENGLISH

Fig. 2
MGV34M - ML

340 886

180 F

O
9
0
49
O
508

ØD
238

169 169 32Ø 22

A 363 280
385

Fig. 3
MGV34L

480 864

280 F
O
9
512

ØD
238

32

169 169 Ø 22

385 A 363 258

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3.3 Sound pressure
Tab. 9
MGV 34 RANGE / Sound pressure in dB(A)*
Version When operating With brake
M
ML ≤48 ≤54
L

Only use lifting systems and equipment with adequate lifting capacity
! for handling. The entire packaging is designed to allow movement with
forklift and forklift truck.
4. TRANSPORT AND STORAGE
4.1 Handling
All gearless machines are packed in crates or cages.
Different types of packaging can be used, depending on the size and means
of transport. Unless otherwise specified, the packaging complies with the HPE
guidelines.
In some cases, the machines are mounted on wooden pallets to enable them
to be transported correctly on trucks. The packaging may not be stacked in any
way. It is recommended to check the conditions of the material when it is recei-
ved. In case of damage, do not proceed with the installation unless expressly
authorized by Montanari Giulio & C. Observe the symbols on the packaging to
prevent damage to property or personal injury. Here are the meanings of the
symbols that may appear on the packaging.

Keep dry Handle with care Attachment point

Upper side Do not use hooks Keep away from

heat sources
Fragile Center of gravity

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 MGV34 M- ML - L ENGLISH

Fig. 4
! !
For lifting, anchor points (eyebol-
ts) are provided as shown in Fig.
4.
Use only the specified eyebolts to
handle the unit.

4.2 Storage
The gearless machine must be stored in the position of use on a wooden base
not subject to vibrations, in a covered and sheltered place.
If the unit is stored outdoors, it should be covered, taking care that no
! moisture and/or other foreign matter can accumulate on it.

Supplies for special environmental conditions during transport (e.g. by

! ship) and storage (climate, termites, etc.) must be contractually agreed.

! !
• Check the correct operation of the motor and brake after installation.
• Repairs may only be carried out by the manufacturer or by authorised per-
sonnel.
• The machine can be red-hot.
• These machines must be connected to inverters.
• When the machine is rotating, both manually and mechanically, it can act as
a generator and produce high voltage.
• During configuration, the machine is powered by high voltage.

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5. DESCRIPTION
5.1 General description
The MGV34 series gearless machines are permanent magnet motors with dou-
ble brake system.

5.2 Main components

The unit consists of the main groups as shown in Fig. 5 - 6 - 7
For the versions with 400 - 480 - 520 mm sheave, it is possible to install the kit
for the manual rescue system.

MGV34 M - ML - L are equipped with a PTC thermal probe inside the windings
to protect against overheating (winding temperature up to 130°C) and with a
thermo-contact for the activation of the fans. Refer to the electrical connections
for more details. - See Par. 6.4.

Lubrication
The gearless machine contains no oil and it is supplied with bearings
! already lubricated throughout the life of the machine; no further lubri-
cation is required.

MGV34 with flywheel - MR

Cooling fans
Motor cable
outlet

Flywheel for rescue

Brake system (MR)
Label

Traction sheave

Fixing holes
See detail Fig. 6

Standard
Fig. 5 guards

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 MGV34 M- ML - L ENGLISH

MGV34: MR Kit for transformation into machine room version

Only for pulleys: 400 - 480 - 520 mm

Flywheel Connection bar

Safety contact

Ø 750

913
585
Ø 567

238
The NC contact must be
connected to the safety
chain of the panel. 339
519
Guards

Fig. 6
Gear wheel

MGV34M-ML without flywheel - MRL

Cooling fans Brake detail

Motor cable
outlet Pulley
Brake levers
Brake guard Microswitch
brake

Standard
guards

Fixing holes Brake electromagnet

Movable surface/brake

Encoder
Fig. 7

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5.3 Brake
The gearless machine is supplied with a brake that conforms to the standards
indicated in paragraph 2.5.
The brake system is pre-calibrated by the manufacturer and no further adjustment
is required.

! !
The brake system operates as follows:
• Not powered (electromagnet not powered): the brake disc is clamped
by the movable surfaces (yellow arrows on Fig. 9). In this condition the system
does not move.
• When the brake electromagnet is powered, it releases the brake disc
(yellow arrows in Fig. 10); now the motor is released.

AIR GAP 0,5 mm AIR GAP 0 mm

Fig.9 Fig. 10
Brake system not powered Brake system powered

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 MGV34 M- ML - L ENGLISH

6. INSTALLATION
6.1 General installation information

! !
The gearless machine must be installed in a building or in a closed travel com-
partment.
Do not use the gearless machine in an explosive atmosphere.
The room temperature must be between 0°C and +40°C.
Assembly and installation must be carried out with great care by qualified and
trained personnel.
The manufacturer cannot be held responsible for damage caused by incorrect
assembly or incorrect installation.
Before starting work, make sure that adequate lifting and handling equipment
is available.
No welding work must be carried out on the unit.
The unit must not be used as a grounding point for welding operations. The
bearings can be irreparably damaged.
All fixing points specified by the manufacturer must be used.
The air supply for cooling must not be prevented.

6.2 Installation surface

The installation surface must be uniform and level.
The levelling tolerance is 0.2 mm.
The installation surface must be rigid and robust enough to withstand the forces
involved.

6.3 Installation procedure

The gearless machine can be lifted using the eyebolts for the insertion of the
belts or lifting chains (see also the paragraph on storage and handling). Particu-
lar attention is needed to avoid that the gearless machine receives blows in cor-
respondence of the brake disc; the brake levers and the electrical connections
of the board are very delicate. Lifting example Fig. 11.

Fig. 11

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Place the unit on the installation surface and secure it.
• Fixing screws and nuts must be tightened to the prescribed torque.
• Use bolts with a minimum strength class of 8.8.
• Do not force or hit the fixings to position them; this could damage the
bearings, rings, etc.
• Mount the safety devices.

The gearless machines are suitable for use with and without the machine room.
The static load changes depending on the roping direction. (Figure 12):

Tab. 10
Bolt tightening torques
(class 8.8)
Thread M20
Tightening torque (Nm) 410

Load direction

UPWARDS
STATIC LOAD:
3.500 kg

LATERAL
STATIC LOAD:
3.500 kg

DOWNWARDS
STATIC LOAD:
6.500 kg

Fig. 12

20
 MGV34 M- ML - L ENGLISH

6.4 Electrical installation - Connections

The gearless machine is supplied with:
• power cable for the power supply of the motor [1 - 2 - 3, Ground, SC] (Fig. 13)
• cable for the power supply of the cooling fan (230 Vac).[F7-F8] and of the PTC
guard [T5-T6] (Fig. 14).

Power cable Cable PTC&Fans

Fig. 13 Fig. 14
Power cables for
the U-V-W phases Cooling fans cables
(1 - 2 - 3) (F7 - F8) [230Vac]

Grounding
(Yellow green) Cables for PTC probe
PTC (T5 - T6)
Shielding cable
(Grey)

! !
• The power cable must be routed separately from the other cables.
• The motor power cable is shielded and the shield must be grounded.
• The encoder cable must be routed away from the motor power cable to avoid
electrical interference.
• The brake system has a power cable and another cable for the microswitch
contacts. (Figure no. 15). All electrical data are listed on the label of the brake
system. The microswitch has two contacts: one open and one closed. (Fig. 16).
• These contacts indicate the brake condition (see table 11).

Tab. 11
Condition Condition
Brake disc closed Brake disc free
contact contact
BLACK BLUE BLACK BLUE
Disconnected Connected
COM. N.O. COM. N.O.
BLACK GREY BLACK GREY
Connected Disconnected
COM. N.C. COM. N.C.

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 Fig. 15 Power supply
Brake
Microswitch cable

Blue Black Grey

Coil power supply
cable

Blue Brown

Below an example for setting the parallel connection of the brake coil.
- Standard mode:
It is possible controlling only contactor 1 and leaving contactors 2 and 3 closed.
(Fig. 10).
This protects the brake from dangerous overvoltage and noise when closing.
- Emergency mode and inspection mode:
The use of all contactors is recommended. Using only contactor no. 1 during
opening and/or closing operations may cause an unacceptable delay when
closing the brake.

Fig. 16 Typical application with brake coils in parallel configuration.

CONTACTOR N°2 CONTACTOR N°3

BRAKE COIL N°1

˜ BRAKE COIL N°2
230 Vac

CONTACTOR N°1

22
 MGV34 M- ML - L ENGLISH

7. CONNECTION OF THE BRAKE FOR RESCUE SYSTEM

For installations with machine room, the cable and release lever are supplied as
standard. The kit is shown in Fig. 17.

Fig. 17

Connection cable
for brake levers for
Lever for manual Components for manual rescue system
brake release. fixing the cable. (3.5 m).

7.1 Connection of the cable to the brake levers

Insert the end of the cable into the lever holes. Tension and fix. Fold the end and
secure with the rope clamp as shown in the figure. At the end, the result is as in
the figure below. (Fig. 18).

Fig. 18

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7.2 Connection of the cable to the hand release lever

Fig. 19 Fix the lever to the wall with

the bolts (not supplied).
Connect the cable to the
support as shown in Fig. 19.

Insert the other end of the

cable into the screw hole.
Tighten to stop. Fig. 20

Fig. 20

Fig. 21 Connection and installation must be

carried out in such a way that the lever
and the flywheel can be operated
simultaneously. Fig. 21 - 22 - 23.
This allows you to perform the rescue
system operation correctly.

24
 MGV34 M- ML - L ENGLISH

7.3 Rescue System

It must be performed by an independent electrical device capable of opening the
brake and moving the gearless machine at a reduced speed. The characteristics of
the synchronous motor can be exploited as it slows down the cab when the phases
are short-circuited.

7.4 Manual rescue system

For installations with machine room

3. Lever for rescue system connected to the

brake levers by cable (all included in the supply),
see par. 7.1 - 7.2 for the connection.

2. Arm for fixing the flywheel

1. Flywheel for rescue

system (MR)

Fig. 22

7.5 Procedure:
• Stop the system
• Calm any people inside the cab.
• Remove the flywheel (1) from the hook and install it in the arm (2).The NC
contact (Fig. 6) of the flywheel switch opens the supply circuit and ensures safe
manual operation. The machine now looks like in Fig. 23.
* (NC = Normally Closed)

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 3. Lever for rescue system connected to the
brake levers by cable (all included in the supply),
see par. for the connection.

4. Flywheel installed and

ready for rescue system
operation.

Fig. 23

Grasp the flywheel firmly (4).

Operate lever (3) for manual brake release. Red arrow direction. Slowly turn the
flywheel in the right direction to move the cab until the floor is reached.
Close the brake by releasing the lever: green arrow direction.
Open the floor door and the cab door to free the people inside.
Note: the company carrying out the maintenance of the lift system is responsible
for these operations.

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 MGV34 M- ML - L ENGLISH

8. OPERATION
8.1 Connections
Connect the motor, brake, and monitoring devices.
The connection must be made by qualified personnel in accordance with the
applicable safety regulations. Installation and operation requirements and cur-
rent national and international standards must be met.

8.2 Additional components

If third party additional components or options are installed, please refer to the
information in the respective separate documentation provided.

8.3 General operation information

When operating the MGV34 unit, be sure to check that the following situations
do not occur:
• Excessive operating temperature.
• Excessive and unusual noise.
If any irregularity occurs during operation, turn off the power immediately. Iden-
tify the cause of the malfunction by using the table in Chap. 9, containing a list
of possible problems, causes and suggested remedies.
If the cause of the malfunction cannot be identified, or if the unit has
! been repaired using the means available, you should contact one of our
service centres for a specialised service

9. TROUBLESHOOTING, MAINTENANCE AND REPAIR

9.1 General information
Problems and malfunctions occurring during the warranty period, which
! are not precisely identified or which require work on the unit, must be
referred to the manufacturer’s Customer Service department.

Observe all safety rules.

Do not disassemble the motor on site.
The bearings are protected and do not require any additional lubrication under
standard conditions of use.
Do not use high-pressure cleaners on the motor.

Montanari cannot guarantee or be held responsible for unauthorized operations

on the unit, improper use, modifications made without its consent or the use of
non-genuine spare parts.
When repairing problems or malfunctions, the unit must be put out of
! service in order to prevent unintentional start-up. Place a warning sign
on the starting switch.

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9.2 Traction/return sheave
Periodically, at least once a year, check the wear of the grooves in the traction
sheave.
In case of slipping ropes or excessive wear, contact Montanari Giulio & C. for
replacement instructions, always indicating the serial number.

9.3 Replacement of components

Instructions for the replacement of any component must be requested each
time from the technical department specifying the serial number.

9.4 Problems, causes and solutions Tab. 12

Diagnostic Table
Problems Causes Solutions
Motor phases are connected in the Check the connection condition of
wrong way the motor phases
Wrong inverter configuration Check the inverter settings

Inverter defective Replace the device

The motor does not work Brake faulty See below

Motor mechanically locked Contact Montanari Giulio & C.

Tighten the connections of the
Motor connections loosened machine controller.
Excessive temperature See below
Check the correct supply voltage
Brake power supply wrong of the brake coil.
Brake system not working
Brake system defective Contact Montanari Giulio & C.

Cooling fan not working. Replace the fan

Cooling fan not correctly Check the voltage of the cooling
connected. fan. (230 V ac)
Excessive temperature
PTC sensor defective Contact Montanari Giulio & C.

Wrong inverter settings Check the inverter settings

Alignment of the motor with the Check and correct the alignment.
deflection sheave incorrect.
Encoder defective Replace encoder
Noise while travelling
Wrong inverter settings Check the inverter settings

Bearing defective Contact Montanari Giulio & C.

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 MGV34 M- ML - L ENGLISH

9.5 Maintenance and repair

9.5.1 General indications

The unit must only be used, maintained and repaired by authorized,

! properly trained and qualified personnel.

Compliance with the inspection and maintenance intervals is part of the condi-
tions for the validity of the warranty.

9.5.2 Description of maintenance activities

Stop the unit and put it out of service. Place a warning sign on the start
switch to prevent unintentional start.

Cleaning the unit

Remove dirt on the unit with a hard brush.
Remove corrosion signs.
The unit must not be cleaned with high pressure washing equipment.

Checking the tightening of bolts and nuts

Checking the tightening of all fastening bolts and nuts with a torque wrench.
The screws and nuts must be tightened to the prescribed torque. The tightening
torque is indicated in Table 13.

Tab. 13
Tightening torque (classe 8.8)
Thread M20
tightening torque (Nm) 410

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10. SPARE PARTS
10.1 General information
By keeping the main spare parts and wear parts in stock, the unit can
TIP always be used.
10.2 How to order spare parts
The manufacturer guarantees only genuine spare parts and accessories sup-
plied by him.
Other parts not supplied by the manufacturer have not been tested or appro-
ved. The use of these parts can therefore compromise certain characteristics of
the gearless machine and expose it to active and passive safety risks.

The manufacturer will not assume any responsibility and will not recog-
! nize warranty for damage caused by spare parts and accessories not
supplied by the manufacturer himself.

When ordering spare parts, always specify:

• Order no. of the machine to which they must be applied;
• Part code;
• Description;
• Quantity;

To order spare parts, write to [email protected].

11. BRAKE CERTIFICATE

The brake has been designed in accordance with the norm: EN 81 - 20:2014, EN
81-50:2015, EN81-1:1998+A3:2009(D).

This device can be used as a brake to slow down the cab in combination with a speed
governor if the cab speed upwards is excessive. The exam certificate is EU-BD 766 +
EU-BD1014/1.

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 MGV34 M- ML - L ENGLISH

11.1 Exam certificate EU-BD 766

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 11.2 Exam certificate EU-BD 1014/1

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 MGV34 M- ML - L ENGLISH

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 MONTANARI GROUP HEADQUARTER
Montanari Giulio & C. Srl
Via Bulgaria 39 - 41122 - Modena - Italia
Tel: +39 059 453611 - Fax: +39 059 315890 - [email protected]
www.montanarigiulio.com