BUNN ®

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OPERATING & SERVICE MANUAL

BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644

10191.0000Q 1/00 ©1995 Bunn-O-Matic Corporation

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 INTRODUCTION
This equipment will grind whole bean coffee to a user-selectable setting and dispense it into a bag. The
equipment is only for indoor use on a sturdy counter or shelf. Adequate space must be available above the
grinder to raise the lid when adding beans.

BUNN-O-MATIC COMMERCIAL GRINDER WARRANTY

Bunn-O-Matic Corp. (“Bunn”) warrants the equipment manufactured by it to be commercially free from
defects in material and workmanship existing at the time of manufacture and appearing within one year from the
date of installation. In addition, Bunn warrants that the grinding burrs will grind coffee to meet original factory
screen sieve analysis for three years from date of installation or for 30,000 pounds of coffee, whichever comes
first. This warranty does not apply to any equipment, component or part that was not manufactured by Bunn or
that, in Bunn’s judgement, has been affected by misuse, neglect, alteration, improper installation or operation,
improper maintenance or repair, damage or casualty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR
ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of Bunn are not
authorized to make modifications to this warranty or to make additional warranties that are binding on Bunn.
Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not
be relied upon.
The Buyer shall give Bunn prompt notice of any claim to be made under this warranty by telephone at (217)
529-6601 or by writing to Post Office Box 3227, Springfield, Illinois, 62708-3227. If requested by Bunn, the
Buyer shall ship the defective equipment prepaid to an authorized Bunn service location. If Bunn determines, in
its sole discretion, that the equipment does not conform to the warranty, Bunn shall repair the equipment with no
charge for parts during the one year warranty period and no charge for labor by a Bunn Authorized Service
Representative during the one year warranty period. If Bunn determines that repair is not feasible, Bunn shall, at
its sole option, replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE
SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AS
SPECIFIED HEREIN, TO REPAIR OR, AT BUNN’S SOLE OPTION, REPLACEMENT OR REFUND. Bunn shall not be
liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment,
claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or ser-
vices, or any other special, incidental or consequential damages.

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 USER NOTICES
Carefully read and follow all notices on the grinder and in this manual. They were written for your protection.
All notices on the grinder are to be kept in good condition. Replace any unreadable or damaged labels.
M AT I C D R I P
AU TO

C FI
P ER NE
C

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PR
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SH
TURKI

SPECIAL

11075.0000 11075.0004 (SPECIAL)

WARNING
Use only on a properly protected circuit
capable of the rated load.
Electrically ground the chassis.
PLEASE CLOSE LID Follow national/local electrical codes.
Do not use near combustibles.
BEFORE GRINDING An extension cord, when used, must be shorter
PERSONAL INJURY HAZARD
! Keep Fingers & Foreign Objects than 20 feet if 16-gage 3-conductor wire, or
CAUTION out of Hopper or Chute Opening shorter than 10 feet if 18-gage 3-conductor wire.
PLEASE DO NOT POUR GROUND FAILURE TO COMPLY RISKS EQUIPMENT
COFFEE BACK INTO GRINDER DAMAGE, FIRE, OR SHOCK HAZARD
READ THE ENTIRE OPERATING MANUAL
INCLUDING THE LIMIT OF WARRANTY AND
11076.0000 LIABILITY BEFORE BUYING OR USING THIS PRODUCT

20545-0000 7/90 © 1990 Bunn-O-Matic Corporation

20545.0000

1. Select the desired grind. 1. Select the desired grind.

2. Lift the lid and pour coffee beans into the hopper. 2. Lift the lid and pour coffee beans into the hopper.
3. Slip bag under the chute. Rest the bag on the tray.
3. Slip bag under the chute. Rest the bag on the tray. 4. Press the start switch.
4. Press the start switch. 5. Flip the cleaning lever a few times as dispensing slows.
6. Remove the bag. The grinder will stop automatically.
5. Flip the cleaning lever a few times as dispensing slows.
6. Remove the bag. The grinder will stop automatically.

25152.0000 - G1 25153.0000 - G2 & G3

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 ELECTRICAL REQUIREMENTS
The 120 volt and 240 volt grinders have an attached cordset and requires 2-wire, grounded service rated 120
volts ac and 240 volts ac, 15 amp, single phase, 60 Hz. The 230 volt grinders have a power connector and
requires 2-wire, grounded service rated 230 volts ac, 15 amp, single phase, 50 Hz.

INITIAL SET-UP
CAUTION - Unplug the grinder throughout the initial set-up.

1. Open the top lid. Clear all foreign objects and shipping materials from the hopper compartment and the
entrance to the grind chamber.
2. Tip the machine gently, on its back, so it rests with approximately one inch of the bottom overhanging the
work surface.
3. Remove the drawer from the base assembly.
4. Place the base against the grinder bottom and align the four sets of holes.
5. Securely fasten the base to the grinder bottom using the four screws and washers provided.
6. Raise the grinder to the upright position.
7. Insert the drawer into the base assembly.
8. The grinder can now be plugged-in and put into service.

OPERATING CONTROLS

Off/On/Start Switch
OFF - (upper position)
Switching to this position stops the operation of the grinder.
ON - (center, resting position)
The switch will return to this position after a grind cycle has begun and will remain in this position after grinding
has ceased.
START - (lower, momentary position)
Pressing the switch initiates grinding only when a bag is in place behind the chute.

Grind Selector
Allows the user to vary the grind for each bag of coffee. Each setting will provide precisely the same grind every
time it is selected.

Bag Sensor
Prevents the grinder from operating unless the back of a bag is in place behind the dispense chute.
Do not attempt to bypass this safety device.

CLEANING
The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all
surfaces on Bunn-O-Matic equipment. Regular cleaning will keep your grinder looking new for years

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 COFFEE GRINDING

1. Turn the selector knob to align the red arrow with the desired grind.
2. Raise the top lid and add the whole bean coffee. Close the top lid.
3. Locate the back of a bag behind the dispense chute. (The grinder will not operate unless the bag is
behind the chute.)
4. Allow the bag to rest on the screen beneath the chute.
5. Press the start switch.
6. Flip the cleaning lever a few times as dispensing slows.
7. Remove the bag when ground coffee is no longer dispensed from the chute. The grinder will stop
automatically as the bag is removed.
NOTE - The start switch will have to be pressed again to continue the cycle if the bag is removed while
grinding.

ADJUSTMENT

1. Place an empty bag on the screen, with the back of the bag behind the dispense chute.
2. Start the grinder to clear the grind chamber. Leave grinder “ON”.
3. Turn the Grind Selector knob to the “TURKISH” (fully clockwise) position.
4. Using a small flat blade screwdriver, loosen the two set screws on the left side of the grind selector
knob.
5. Hold the knob in the “TURKISH” (fully clockwise) position with one hand.
6. Using a large flat blade screwdriver, slowly turn the adjusting screw in the center of the grind selector
knob to the right (clockwise) until a metallic whine can be heard due to the rubbing of the grinding burrs.
7. While holding the knob in the “TURKISH” (fully clockwise) position, back off the screw to the left (coun-
terclockwise) just until the metallic whine ceases.
8. Turn-off the grinder.
9. Push the knob against the dial plate and tighten both set screws on the left side of the grind selector
knob.
10. Turn the grinder on and listen again for the metallic whine with the grind selector knob in the turkish
(fully clockwise) position. If the metallic whine is heard, repeat steps 7 through 10 until the sound
ceases.
11. If no metallic whine is heard, the grinding burrs are adjusted properly.

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 TROUBLESHOOTING

A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic
Technical Service Department.

• Inspection, testing, and repair of electrical equipment should be performed only by qualified service person-
nel.

WARNING – • Exercise extreme caution when servicing electrical equipment.

• Disconnect the grinder from the power source when servicing, except when electrical tests
are specified.
• Follow recommended service procedures
• Replace all protective shields or safety notices

PROBLEM PROBABLE CAUSE REMEDY

Grinder will not start. 1. No power or incorrect voltage. (A) Plug-in the grinder.
(B) Check the voltage at the wall
outlet with a voltmeter. It must be
120 volts ac for two wire 120 volt
models or 230 volts ac for two wire
230 volt 50 Hz models or 240 volts
ac for two wire 240 volt 60 Hz
models.

2. Off/On/Start Switch. (A) Press the switch to the

“START” position.

(B) Refer to Service - Off/On/Start

Switch for testing procedures. See
page 16.

3. Bag sensor. (A) The receiving bag must be

placed on the tray screen and have
the back of the bag behind the dis-
pense chute to activate the sensor
switch.

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 TROUBLESHOOTING (cont.)

PROBLEM PROBABLE CAUSE REMEDY

Grinder will not start. (cont.) 3. Bag Sensor. (cont.) (B) Refer to Service - Bag Sensor
Switch for testing and adjustment
procedures. See page 9.

4. Motor overload protector. Remove the plug located on the

right side of the housing. Press the
red “Reset” button visible through
the opening. Listen carefully for a
“click”. This resets the motor pro-
tection circuit and may indicate
that an overload has been encoun-
tered by the motor. (An overload
can occur when something other
than coffee is inserted into the
hopper for grinding. Refer to Ser-
vice - Motor for disassembly.) See
page 10 for AC Motors or see page
13 for DC Motors.

Grinder will not shut off. 1. Off/On/Start Switch (A) Move the switch to the “OFF”
position.

(B) Refer to Service - Off/On/Start

Switch for testing procedures. See
page 16.

2. Bag Sensor (A) Remove bag from under the

dispense chute.

(B) Refer to Service - Bag Sensor

Switch for testing procedures. See
page 9.

3. Relay Refer to Service - Relay for test-

ing procedures. See page 18.

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 TROUBLESHOOTING (cont.)

PROBLEM PROBABLE CAUSE REMEDY

Grinder starts, but will not dis- 1. Hopper Coffee must be poured into hopper
pense. before grinding.

2. Entrance to grind chamber Foreign materials must not block the

opening at the bottom of the hop-
per.

3.Shear Plate Remove both black fillister head

screws holding the grinder selector
dial plate to the grinder. Carefully
remove the dial plate and rotor cup.
Inspect the shear plate for wear.
Replace if excessively worn or dam-
aged.

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 SERVICE BAG SENSOR SWITCH
This section provides procedures for testing and
replacing various major components used in this
grinder should service become necessary. Refer to
Troubleshooting for assistance in determining the
cause of any problem.
COMPONENT ACCESS STO
P

er.
hopp y.
the the tra
to
s in g on ws.
d. bean e ba g slo .
grin ffee st th ensinically

WARNING - Unplug the grinder before the removal of

siredur co e. Re as
disptomat
e de po ut es op au
t th d e ch
lec lid an r th itch. few tim
will
st
1. Seft theg unde t sw er a der
Li ar in
2. ip ba e st ng lev e gr
th
3. Sl ess cleani g. Th
Pr the e ba
4. p e th
5. Fli mov
DRIP FINE

any panel or the replacement of any component.

6. Re TIC A E
M
TO

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All components are accessible by the removal of

C
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the top lid, hopper, and rear panel. SPE
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The top lid is attached with two #6-32 screws, the ND

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hopper assembly is attached with four #6-32 screws

and the rear panel is attached with ten #8-32 screws.

CONTENTS
Bag Sensor Switch ............................................ 9
Motor and Grind Chamber (AC) ....................... 10
Motor and Grind Chamber (DC) ....................... 13
Off/On/Start Switch .......................................... 16
Rectifier ........................................................... 17 P1704

Relay................................................................ 18 FIG. 2 BAG SENSOR SWITCH

Wiring Diagrams ......................................... 20,21 Location:
The bag sensor switch is located inside the lower
front of the grinder housing behind the coffee dis-
pensing chute.

Test Procedure:
1. Disconnect the grinder and place a coffee bag
P

behind the dispense chute.

STO

er.
hopp y.
the the tra
to
s in g on ws.
d. bean e ba g slo .
grin ffee st th ensinically
siredur co e. Re disptomat

2. Remove the white/violet wire from the bag sen-

e de po ut as
t th d e ch es op au
lec lid an r th itch. few timill st
Se th e de a r w
1. ft g un t sw er de
in
2. Li ip ba e staring lev e gr
th
3. Sl ess clean g. Th
e ba
4. Prp th e the
5. Fli mov
DRIP FINE
6. Re TIC

sor switch.
A E
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3. Check the voltage across the white/violet wire

EL
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CLE
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V ER red/black wire or red wire on the relay coil with a
ND
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voltmeter. Hold the Off/On/Start switch in the
CO

“START” (lower) position and connect the grinder

to the power source. The indication must be:
a. 120 volts ac for two wire 120 volt models.
b. 230 volts ac for two wire 230 volt models.
c. 240 volts ac for two wire 240 volt models.
4. Disconnect the grinder from the power source.

P1724
FIG. 1 COMPONENT ACCESS
9

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 SERVICE (cont,) AC MOTOR AND GRIND CHAMBER
BAG SENSOR SWITCH (cont.)

If voltage is present as described, proceed to

#5.
If voltage is not present as described, refer to
the Wiring Diagrams and check the grinder wir-
ing harness. P
STO

er.
hopp y.
the the tra
to
s in g on ws.
d. bean e ba g slo .
grin ffee st th ensinically
siredur co e. Re disptomat

5. Check for continuity across the terminals on the

e de po ut as
t th d e ch es op au
lec lid an r th itch. few timill st
1. Seft theg unde t sw er a der w
in
2. Li ip ba e staring lev e gr
th
3. Sl ess clean g. Th
e ba
4. Prp th e the
5. Fli mov
DRIP FINE
6. Re TIC A E

bag sensor switch.

M
TO

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If continuity is present as described, reconnect the SPE
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wires, the switch is operating properly. CLE

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If continuity is not present as described, replace the ND

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switch.

Removal and Replacement:

1. Remove the wires from the switch.
2. Remove the two #8-32 keps nuts securing the
bag sensor assembly to the grinder housing.
3. Remove the two #2-56 screws, nuts and exter-
nal tooth lockwashers securing the switch to the
bag sensor assembly. P1704
FIG. 4 AC MOTOR AND GRIND CHAMBER
4. Mount the new switch to the bag sensor assem-
bly using two #2-56 screws, nuts and external Location:
tooth lockwashers. Adjust the assembly by lo- The motor is located inside the upper part of the
cating the corner of the switch housing to the grinder housing.
top edge of the black metal mounting bracket.
5. Reattach the sensor assembly to the grinder Test Procedure:
housing and secure with two #8-32 keps nuts. 1. Remove the plug located on the right side of the
6. Refer to Fig. 3 when reconnecting the wires. housing. Press the red “Reset” button visible
through the opening. Listen carefully for a “click”.
This resets the motor protection circuit and may
indicate that something other than coffee was
WHI/VIO from
inserted into the hopper for grinding.
Off/On/Start
Switch
If the grinder remains unable to start, proceed to #2.
WHI/ORA to If the grinder stops operating shortly after starting,
Terminal “A” refer to removal and replacement instructions and in-
on Relay spect for foreign materials.

P1705
2. Disconnect the grinder from the power source
FIG. 3 BAG SENSOR SWITCH TERMINALS and place a coffee bag behind the dispense chute.
3. Remove the electrical access panel at the rear of
the motor.
4. Check the voltage across the white, red or red/

10

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 SERVICE (cont,) 11. Clean all grinding burrs and mounting surfaces
AC MOTOR AND GRIND CHAMBER (cont.) before reassembly.
12. Install the four .250"-20 cage nuts on the new
black and white/blue wires on terminals L1 & motor.
L2 with a voltmeter. Connect the grinder to the 13. Place the new motor with hopper collar and
power source. When the Off/On/Start switch is bushing into position on the bushings on the
momentarily placed in the “START” (lower) po- motor mounting bracket.
sition and then left in the “ON” (center) posi- 14. Using four .250"-20 screws, flat washers and
tion and a bag is in place behind the coffee dis- rubber washers secure the motor to the mount-
pense chute.Plug-in the grinder. The indication ing bracket.
must be: 15. Install stationary burr (9) to the grind chamber
a. 120 volts ac for two wire 120 volt models. housing using two .250"-20 screws.
b. 230 volts ac for two wire 230 volt models 16. Install burr (7) and burr auger rotor/spring as-
c. 240 volts ac for two wire 240 volt models. sembly (3) on to motor shaft.
5. Disconnect the grinder from the power source. 17. Install motor shaft extension (11) on motor
shaft.
If voltage is present as described replace the motor. 18. Align the slot in the motor shaft extension (11)
If voltage is not present as described, reconnect the with the slot in the burr auger rotor/spring as-
white, red or red/black and white/blue wires to the sembly (6) and install shear plate (4).
motor, refer to the Wiring Diagrams and check the 19. Install burr rotor cup (5).
grinder wiring harness. 20. Install grind selector dial plate and grind selec-
tor knob assembly on the grind chamber hous-
Removal and Replacement - Motor (Refer to FIG.6): ing and secure with two .250"-20 screws.
1. Remove the plate on the rear of the motor and 21. Refer to Fig. 5 and reconnect the wires.
disconnect all wires from the motor. 22. Refer to ADJUSTMENTS on page 5 and reset
2. Remove the two .250"-20 screws (1) securing the burrs.
grind selector dial plate and grind selector knob
(2) to the grind chamber. Remove dial plate and
selector knob as an assembly.
WHI/BLU to
3. Slide burr (7), auger rotor/spring assembly (3), Relay N.O.(K4)
shear plate (4) and burr rotor cup (5) off the WHI to Cordset (120V)
grinder motor shaft as an assembly. RED/BLK to Cordset (230V)
4. Remove the two .250"-20 screws (8) securing
the stationary burr (9) to the grind chamber. GRN to Ground (120V)
5. Remove bushing (10) and shaft extension (11) GRN/YEL to Ground (230V)
from the grinder motor shaft. P1310
FIG. 5 AC MOTOR TERMINALS
6. Remove the two #8 thread forming screws (12)
securing the fill plate (13) to grinder housing
Removal and Replacement - Grind Chamber - Refer
and remove plate (13).
to Fig. 6:
7. Remove the four #10-24 screws (14) securing
1. Loosen the two set screws (16) securing the
the chute assembly (15) to the grind chamber
grind selector knob to the grind selector dial
and remove chute assembly (15).
plate (18) and remove knob.
8. Remove the four .250"-20 screws, flat washer
2. Remove the adjusting screw w/bearing (19).
and rubber washers securing the motor to the
Inspect adjusting screw w/bearing for wear.
mounting bracket.
Replace if excessively worn or damaged.
9. Remove motor out the rear of the grinder hous-
ing.
10. Remove the four .250"-20 cage nuts from the
motor mount.
11

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 SERVICE (cont.)
AC MOTOR AND GRIND CHAMBER (cont.)

18 1 19 17

STO
P
20 7 6 4 5 TU
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hopp y.
the the tra
to
s in g on ws.
d. bean e ba g slo .
grin ffee st th ensinically
siredur co e. Re as
disptomat
e de d po chut es op au
t th e
lec lid an r th itch. few timill st
1. Seft theg unde t sw er a der w
Li ba ar lev
st g e gr in
2. ip
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3. Sl ess clean g. Th
ba

11 10 9 8 3
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4. Prp th e the L
5. Fli mov CIA
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6. Re

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14 VE
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15 7
SPE
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12
P1708
FIG. 6 GRIND CHAMBER COMPONENTS

3. Remove the two .250"-20 screws (1) securing 8. Clean all grinding burrs and mounting surfaces
the grind selector dial plate (18) to the grind before reassembly.
housing. 9. Remove bushing (10) and shaft extension (11)
4. Slide burr auger rotor/spring assembly (3) off from grinder motor shaft. Inspect for wear.
of the grinder motor shaft with burr rotor cup Replace if excessively worn or damaged.
(5), shear plate (4) and burr (7) as an assem- 10. Install shaft extension (11) and bushing (10)
bly. onto the grinder motor shaft.
5. Remove burr rotor cup (5) and shear plate (4) 11. Install stationary burr (9) inside the grind cham-
from burr auger rotor/spring assembly (6). In- ber and secure with two .250" -20 screws (8).
spect shear plate (4) for wear. Replace if ex- 12. Install burr (7) on burr auger rotor/spring as-
cessively worn or damaged. sembly (6) securing with two .250"-20 screws
6. Remove the two .250" screws (20) securing (20).
burr (7) to burr auger rotor/spring assembly 13. Slide burr auger rotor/spring assembly and burr
(6) and remove burr (7). Inspect burr (7) for (3) onto the motor shaft.
wear. Replace if excessively worn or damaged. 14. Align the slot in the shaft extension and the slot
7. Remove the two .250"-20 screws (8) securing in the burr auger rotor/spring assembly and
the stationary burr (9) to grind chamber hous- install shear plate (4).
ing and remove burr. Inspect for wear. Replace 15. Install burr rotor cup (5) onto the burr auger
if excessively worn or damaged. rotor/spring assembly (6).
NOTE: Burrs are serviced in sets of two with hard- 16. Install the adjusting screw w/bearing (19) into
ware. the grind selector dial plate (18).

12

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 SERVICE (cont.) If the grinder stops operating shortly after starting,
refer to removal and replacement instructions and
AC MOTOR AND GRIND CHAMBER (cont.) inspect for foreign materials.
17. Install grind selector dial plate (18) with adjust-
ing screw w/bearing (19) onto the grind cham- 2. Disconnect the grinder from the power source
ber and secure with two .250"-20 screws (1). and place a coffee bag behind the dispense chute.
18. Install grind selector knob (17) onto the grind 3. Remove the black wire from the rectifier (+) ter-
selector dial plate (18). minal and the red wire from the (-) terminal.
NOTE: Refer to ADJUSTMENTS and reset the burrs. 4. Check the voltage across the (+) and (-) termi-
nals with a voltmeter. Connect the grinder to the
DC MOTOR AND GRIND CHAMBER - G1MD ONLY power source. When the Off/On/Start switch is
momentarily placed in the “START” (lower) po-
sition and then left in the “ON” (center) position
and a bag is in place behind the coffee dispense
chute. The indication must be approximately 108
volts dc.
5. Disconnect the grinder from the power source.
P

If voltage is present as described replace the motor.

STO

er.
hopp y.
the the tra
to
s in g on ws.
d. bean e ba g slo .
grin ffee st th ensinically
siredur co e. Re disptomat

If voltage is not present as described, reconnect the

e de po ut as
t th d e ch es op au
lec lid an r th itch. few timill st
Se e de w
1. ft th g un t sw er a der
in
2. Li ip ba e staring lev e gr
th
3. Sl ess clean g. Th
e ba
4. Prp th e the
5. Fli mov
DRIP FINE
6. Re TIC

white or red and white/blue wires to the motor, refer

A E
M
TO
SPR
ESS

U
A
O

SH
KI
R
C

TU
R
E
P
EC

to the Wiring Diagrams and check the grinder wiring

EL
C
PER
REG

SPE
CIA
L harness.
R
VE
LE
ING
AN
CLE

ND
OU E
GRFFE
CO Removal and Replacement - Motor (Refer to Fig. 9)
1. Disconnect all wires from the motor.
2. Remove the two .250"-20 screws (1) securing
grind selector dial plate and grind selector knob
(2) to the grind chamber. Remove dial plate and
selector knob as an assembly.
3. Slide burr (7), auger rotor/spring assembly (3)
and burr rotor disc (4) off the grinder motor shaft
P1706
as an assembly.
FIG. 7 DC MOTOR AND GRIND CHAMBER 4. Remove the two .250"-20 screws (8) securing
the stationary burr (9) to the grind chamber.
Location: 5. Remove bushing (10) and washer (11) from the
The motor is located inside the upper part of grinder motor shaft.
the grinder housing. 6. Remove the two #8 thread forming screws (12)
securing the fill plate (13) to grinder housing and
Test Procedures:
remove plate (13).
1. Remove the rear panel. Press the red “Reset”
7. Remove the four #10-24 screws (14) securing
button visible on the rear of the motor. Listen
the chute assembly (15) to the grind chamber
carefully for a “click”. This resets the motor
and remove chute assembly (15).
protection circuit and may indicate that some-
8. Disconnect all the wires from the rectifier (23).
thing other than coffee was inserted into the
9. Remove the four .312"-18 screws (20), rubber
hopper for grinding.
washers (22) and flat washers (21) securing the
If the grinder remains unable to start, proceed to
motor and bracket to the grinder housing bracket.
#2.

13

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 SERVICE (cont,) BLU to BLU from Rectifier
DC MOTOR AND GRIND CHAMBER - G1MD ONLY BLU to WHI/BLU from
(cont.) Relay (3)
10. Remove motor and bracket out the rear of the RED to Rectifier (-)
grinder housing. BLK to Rectifier (+)
11. Remove the two .250"-20 screws securing the
motor to the front of the mounting bracket.
12. Remove the two #10-32 screws securing the
motor to rear of the mounting bracket.
P1710
13 Remove motor from bracket. FIG. 8 DC MOTOR TERMINALS
14. Clean all grinding burrs and mounting surfaces
before reassembly. Removal and Replacement - Grind Chamber - Refer
15 Place the new motor with hopper collar into po- to Fig. 9:
sition on the motor mounting bracket. 1. Loosen the two set screws (16) securing the grind
16. Using two .250"-20 screws secure the motor to selector knob to the grind selector dial plate (18)
the front of the mounting bracket. and remove knob.
17. Using two #10-32 screws secure the motor to 2. Remove the adjusting screw w/bearing (19). In-
the rear of the mounting bracket spect adjusting screw w/bearing for wear. Re-
18. Install motor and bracket through the rear of the place if excessively worn or damaged.
grinder, position on the grinder housing bracket 3. Remove the two .250"-20 screws (1) securing
and secure with four .312"-18 screws (20), rub- the grind selector dial plate (18) to the grind hous-
ber washers (22) and flat washers (21). ing and remove plate.
19. Install stationary burr (9) to the grind chamber 4. Slide burr auger rotor/spring assembly (3) off of
housing using two .250"-20 screws (8). the grinder motor shaft with burr (7) as an as-
20. Install burr (7), burr auger rotor/spring assem- sembly.
bly (3) and burr rotor disc (4) on to motor shaft. 5. Remove the two .250"-20 screws (5) securing
21. Install grind selector dial plate and grind selec- burr (7) to burr auger rotor/spring assembly (6),
tor knob assembly (2) on the grind chamber remove burr (7) and burr rotor disc (4). Inspect
housing and secure with two .250"-20 screws. burr (7) for wear. Replace if excessively worn or
22. Refer to Fig. 8 and reconnect the wires to the damaged.
motor and Fig. 13 and reconnect the wires to the 6. Remove the two .250"-20 screws (8) securing
rectifier. the stationary burr (9) to grind chamber housing
23. Refer to ADJUSTMENTS on page 5 and reset the and remove burr. Inspect for wear. Replace if ex-
burrs. cessively worn or damaged.
NOTE: Burrs are serviced in sets of two with hard-
ware.
7. Remove bushing (10) and washer (11) from
grinder motor shaft. Inspect for wear. Replace if
excessively worn or damaged.
8. Clean all grinding burrs and mounting surfaces
before reassembly.
9. Install washer (11) and bushing (10) onto the
grinder motor shaft.
10. Install stationary burr (9) inside the grind cham-
ber and secure with two .250" -20 screws (8).

14

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 SERVICE (cont,) 14. Install the adjusting screw w/bearing (19) into
the grind selector dial plate (18).
DC MOTOR AND GRIND CHAMBER - G1MD ONLY
15. Install grind selector dial plate (18) with adjust-
(cont.)
ing screw w/bearing (19) onto the grind cham-
11. Install burr (7) on burr auger rotor/spring assem- ber housing and secure with two .250"-20 screws
bly (6) securing with two .250"-20 screws (5). (1).
12. Slide burr auger rotor/spring assembly and burr 16. Install grind selector knob (17) onto the grind
(3) onto the motor shaft. selector dial plate (18).
13. Install burr rotor disc (4). NOTE: Refer to ADJUSTMENTS and reset the burrs.

18 1 19 17

DRIP FINE
IC
AT E
M
TO

SPR
ESS
U
A

O
5 7 6
SH
KI
R

C
TU

R
E
P
EC
EL
C
PER
REG
P
STO

er.
hopp y.
the the tra
to
s in g on ws.
d. bean ba g slo . L
grin ffee st the ensinically CIA
siredur co e. Re disptomat SPE
e de po ut as
t th d e ch es op au
lec lid an r th itch. few timill st
1. Seft theg unde t sw er a der w
in
2. Li ip ba e staring lev e gr

9 8 11 10 3
th
3. Sl ess clean g. Th
Pr e ba
4. p th e the

23
5. Fli mov
6. Re

22
21 4 2 1

20 14 16
R
VE
LE

7
ING
AN
CLE DRIP FINE
IC
AT E
M
TO
SPR
ESS
U

ND
A
O

OU E
GRFFE
SH
KI
R
C

TU
R

CO
E
P
EC
EL

13
C
PER
REG

15 L

12
CIA
SPE

P1711
FIG. 9 MOTOR AND GRIND CHAMBER REMOVAL

15

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 SERVICE (cont,) If continuity is present as described, proceed to #6.
If continuity is not present as described, replace the
OFF/ON/ START SWITCH
switch.

6. Check for continuity across the two 3/16" termi-

nals when the switch is held in the “START”
(lower) position. Continuity must not be present
across these terminals in the “OFF” (upper) or
“ON” (center) positions.
P
STO

er.
hopp y.
the the tra s.
to
s in g on slow
d. bean e ba ng ly.
grin e th ensi ical
red coffe Rest disptomat

If continuity is present as described, the Off/On/Start

desi ur ute. as
the d poe ch es op au
lect lid an r th itch. few timill st
1. Seft theg unde t sw r a der w
ve in
2. Li ip ba e starng le e gr
th
3. Sl ess cleani g. Th
Pr e e ba
4. ip th e th
5. Fl mov
DRIP FINE
6. Re TIC

switch is operating properly, reconnect the four wires.

A E
M
TO
SPR
ESS
U
A
O
H
KIS
R
C

TU
R
E
P
EC

If continuity is not present as described, replace the

EL
C
PER
REG

SPE
CIA
L
switch.
R
VE
LE
ING
AN
CLE

ND
OU E
GRFFE
Removal and Replacement:
CO

1. Remove all wires from the switch terminals.

2. Compress the clips inside the front wrapper and
FIG.10 OFF/ON/START SWITCH P1724
gently push the switch through the opening.
3. Push the new switch into the opening and spread
Location:
the clips to hold the switch in the hood.
The Off/On/Start switch is located in the up-
4. Refer to Fig. 11 when reconnecting the wires.
per front wrapper above and to the right of the grind
selector knob (left side when viewed from rear).
Test Procedure:
1. Disconnect the grinder from the power source.
2. Check the voltage across the black wire on the WHI/RED
Off/On/Start switch and the white wire or the red/
black on the relay coil with a voltmeter. Connect
the grinder to the power source. The indication
must be: WHI/RED to
WHI/VIO to
a. 120 volts ac for two wire 120 volt models. Relay 7
Bag Sensor
b. 230 volts ac for two wire 230 volt models.
Switch BLK to
c. 240 volts ac for two wire 240 volt models.
3. Disconnect the grinder from the power source. Cordset
WHI/VIO to
Relay 6
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the P606

Wiring Diagrams and check the grinder wiring har- FIG. 11 OFF/ON/START SWITCH TERMINALS
ness.

4. Remove all four wires from the switch.

5. Check for continuity across the two 1/4" termi-
nals when the switch is held in both the “ON”
(center) and “START” (lower) positions. Conti-
nuity must not be present across these termi-
nals in the “OFF” (upper) position.

16

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 SERVICE (cont.) Removal and Replacement:
RECTIFIER - G1MD ONLY 1. Disconnect the wires from the rectifier.
2. Remove the #10-32 screw securing the rectifier
to the motor mounting bracket.
3. Remove the rectifier and discard.
4. Install new rectifier on the rear of the motor
mounting bracket and secure with a #10-32
screw.
5. Refer to Fig. 13 and reconnect the wires.
P
STO

er.
hopp y.
the the tra
to
s in g on ws.
d. bean e ba g slo .

BLK from Motor (+)

grin ffee st th ensinically
siredur co e. Re as
disptomat
e de po ut es op au
t th d e ch
lec lid an r th itch. few timill st
Se e de a r w
1. ft th g un t sw er de
in
2. ip ba e staring lev e gr
Li
th
3. Sl ess clean g. Th
e ba
4. Prp th e the
5. Fli mov
DRIP FINE
6. Re TIC

BLU to BLU from Motor (AC)

A E
M
TO

SPR
ESS
U
A

O
SH
KI
R

C
TU

R
E
P
EC
EL
C
PER

WHI from Main Harness (AC)

REG

L
CIA
SPE

CLE
AN
ING
LE
VE
R

RED from Motor (-)

ND
OU E
GRFFE
CO

A
C
+

A
C
P1381
FIG. 13 RECTIFIER TERMINALS

P1706
FIG. 12 RECTIFIER
Location:
The rectifier is located inside the grinder
housing mounted on the rear of the motor mount-
ing bracket.
Test Procedures:
1. Disconnect the grinder from the power source.
2. Remove the red wire and the black wire from
the rectifier.
3. Check the voltage across the (+) and (-) termi-
nals on the rectifier with a voltmeter. Connect
the grinder to the power source and start the
grinder motor. The indication must be approxi-
mately 108 volts dc.
4. Disconnect the grinder from the power source.

If voltage is present as described, the rectifier is

operating properly.
If voltage is not present as described, refer to the
grinder wiring diagram and check the grinder wir-
ing harness.

17

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 SERVICE (cont,) “ON” (center) position or “START” (lower) posi-
RELAY tion. Connect the grinder to the power source.
The indication must be:
a. 120 volts ac for two wire 120 volt models.
ST
OP b. 230 volts ac for two wire 230 volt 50 Hz mod-
er.

els.
pp
ho y.
the the tra .
to ws
s in g on
d. bean e ba g slo .
grin ffee st th ensinically
siredur co e. Re as
disptomat
e de po ut es op au
t th d e ch
lec lid an r th itch. few tim ll st
1. Seft theg unde t sw er a der wi
Li ar lev in
2. ip ba e st ing e gr

c. 240 volts ac for two wire 240 volt 60 Hz mod-

th
3. Sl ess clean g. Th
e ba
4. Prp th e the
5. Fli mov
Re DRIP FINE
6. TIC A E
M
TO

SPR
ESS
U
A

O
els.
SH
KI
R

C
TU

R
E
P
EC
EL
C
6. Disconnect the grinder from the power source.

PER
REG
7. Check the voltage across terminal B and the re-
L
CIA
SPE

maining white/red wire with a voltmeter. Place

R
VER
VE
LE
G
IN
AN
AN
CLE

ND
OU E
GRFFE
CO the Off/On/Start switch in either the “ON” (cen-
ter) position or “START (lower) position. Con-
nect the grinder to the power source. The indica-
tion must be:
a. 120 volts ac for two wire 120 volt models.
b. 230 volts ac for two wire 230 volt 50 Hz mod-
els.
c. 240 volts ac for two wire 240 volt 60 Hz mod-
P1704
P1704
els.
FIG.14 RELAY 8. Disconnect the grinder from the power source.
Location:
The relay is located on the grinder base inside If voltage is present as described, proceed to #9.
the lower housing. If voltage is not present as described, refer to the Wir-
ing Diagrams and check the grinder wiring harness.
Test Procedure:
1. Disconnect the grinder from the power source
and place a coffee bag behind the dispense chute. 9. Remove the white/violet wire from terminal 6 and
2. Check the voltage across the white/orange and white/blue wire from terminal 4.
white or red/black wires on terminals A & B of 10. Check for continuity across terminals 7 & 4.
the relay with a voltmeter. Hold the Off/On/Start Connect the grinder to the power source.
switch in the “START” (lower) position and con- Continuitymust be present when the Off/On/Start
nect the grinder to the power source. The indica- switch is momentarily placed in the “START”
tion must be: (lower) position and a bag is in place behind the
a. 120 volts ac for two wire 120 volt models. coffee dispense chute.
b. 230 volts ac for two wire 230 volt models. 11. Check for continuity across terminals 9 & 6.
c. 240 volts ac for two wire 240 volt models Connect the grinder to the power source. Conti-
3. Disconnect the grinder from the power source. nuity must be present when the Off/On/Start
switch is momentarily placed in the “START”
If voltage is present as described, proceed to #4. (lower) position and a bag is in place behind the
If voltage is not present as described, refer to the coffee dispense chute.
Wiring Diagrams and check the grinder wiring har- 12. Disconnect the grinder from the power source.
ness.
4. Remove the white/red wires from relay contacts If continuity is present as described, reconnect the
7 & 9. wires, the relay is operating properly.
5. Check the voltage across the white wire or red/ If continuity is not present as described, replace the
black on terminal B and either white/red wire with relay.
a voltmeter. Place the Off/On/Start in either the

18

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 SERVICE (cont,) WHI to Main
WHI/VIO from
RELAY (cont.) Harness 120V (B)
Switch to Relay
RED/BLK to Main
Removal and Replacement (120 Volt and 240V 60 Hz K-6
Harness 240V (B)
Models):
1. Remove the wires from the relay terminals.
2. Remove the two #6-32 screws securing the re- WHI/BLU from
lay bracket w/relay to the grinder base and re- Motor to Relay
move bracket and relay as an assembly. K-4
4. Remove the #6-32 screw securing the relay to WHI/RED from
the bracket and remove relay and discard. Switch to Relay WHI/ORN from Bag
5. Install new relay to the mounting bracket using K-7 & K-9 Sensor Switch (A)
one #6-32 screw, 120V AND 240 VOLT AC MODELS
6. Mount the new relay w/bracket to the grinder base
using two #6-32 screws.
7. Refer Fig. 15 when reconnecting the wires. WHI/VIO from WHI to Main
Removal and Replacement (230 volt 50 Hz Models): Switch to Relay Harness (B)
1. Remove the wires from the relay terminals. K-6
2. Remove the two #6-32 screws securing the re-
WHI/BLU from
lay to the grinder base.
Motor to Relay
4. Remove relay and discard.
K-4
5. Install new relay to the grinder base using two
#6-32 screw. WHI/RED from
6. Refer Fig. 15 when reconnecting the wires. Switch to Relay WHI/ORN from Bag
K-7 & K-9 Sensor Switch (A)
120 VOLT DC MODELS

WHI/VIO from RED from Main

Switch to Relay Harness (B)
K-6

WHI/BLU from
Motor to Relay
K-4
WHI/RED from
Switch to Relay
K-7 & K-9 WHI/ORN from Bag
Sensor Switch (A)

230 VOLT AC 50 Hz MODELS

P1707
FIG. 15 RELAY TERMINALS

19
(Revised January 2000)
Downloaded from www.Manualslib.com manuals search engine
 SCHEMATIC WIRING DIAGRAM G1, G2 & G3
L1 GRN N

SW1
BLK WHI/RED K-7 WHI/BLU WHI
M
K-4 L1 L2

120 VOLT AC WHI/VIO K-6

2 WIRE K-9
SW2
SINGLE PHASE 60 HZ
WHI/VIO WHI/ORA WHI
K
10190.0000F 9/91 © 1985 BUNN-O-MATIC CORPORATION
A B

SCHEMATIC WIRING DIAGRAM G1-MD

L1 GRN N
BLK BLK
SW1
BLK WHI/RED K-7 BLU BLU BLU BLU
M
K-4

RED RED
WHI/VIO K-6 - RECT +
K-9
SW2 WHI
WHI/VIO WHI/ORA WHI
K
A B
120 VOLTS AC
2 WIRE
SINGLE PHASE 60 HZ
10621.0000C 10/98 © 1992 BUNN-O-MATIC CORPORATION

20

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 SCHEMATIC WIRING DIAGRAM G1A, G2A & G3A

L1 GRN/YEL L2

SW1 RED (230V)

N.O.
BLK WHI/RED K-7 WHI/BLU RED/BLK (240V)
M
K-4 L1 L2

N.O.
WHI/VIO K-6 WHI/RED
SW2 K-9 RED (230V)
WHI/VIO WHI/ORA RED/BLK (240V)
K
A B
230 VOLTS AC
240 VOLTS AC
2 WIRE
SINGLE PHASE 10754.0000D 12/99 © 1993 BUNN-O-MATIC CORPORATION

21
(Revised January 2000)
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Downloaded from www.Manualslib.com manuals search engine