CS 3000 Software
CS 3000 Software
General
Specifications
Integrated Production
Control System R3
CENTUM CS 3000
GS 33Q01B10-31E System Overview
■ GENERAL *1:
*2:
Supported by R2.05 and later
Supported by R2.06 and later
This GS covers the system, component and network *3: Product name changed in R2.06
specifications of the CENTUM CS 3000 integrated *4: Supported by R2.10 and later
production control system. *5: Supported by R2.20 and later
*6: Supported by R3.01 and later.
■ COMPONENTS AND SOFTWARE For details of the above functions, see the respective GSes.
The CENTUM CS 3000 Production Control System for The operating system of the HIS is Windows 2000
real-time control consists of components such as HIS (Professional). If you want to run other third-party software
Human Interface Stations and FCS Field Control Stations on the HIS, contact our sales people in case there are
interconnected by the Vnet token-bus. Software running on compatibility issues.
HIS and FCS stations implements operation/monitoring
Engineering Software
and control functions respectively. Ethernet may also be
LHS5100 Standard Builder Function
used to interconnect HIS stations.
LHS5150 Graphic Builder
LHS5160 CS Batch 3000 Builder
1. Human Interface Station (HIS)
LHS5161 CS Batch 3000 Recipe Management
An HIS serves as a human interface for operation, Package
monitoring, and engineering. The software packages LHS5420 Test Function
listed below which are installed in an IBM PC/AT-compat- LHS5425 Expanded Test Function (*2)
ible computer (hereinafter referred to as a general-purpose LHS5426 FCS Simulator Package (*2)
PC), or in a console HIS (*6) consisting of a general- LHS5427 HIS Simulator Package (*2)
purpose PC and Open Display Style Console Assembly, LHS5450 Multi Projects Connection Builder (*2)
implement the respective functions. The user can install LHS5490 Self-documentation Package
and run the operation and monitoring functions together SSS5700 Foundation Fieldbus Engineering Tool (*1)
with the engineering functions in the same HIS or in SSS6700 Foundation Fieldbus Device Management
different HISs as necessary. For HIS hardware specifica- Tool (*1)
tions, see GS 33Q06B40-31E and GS 33Q06B50-31E. SSS7700 Plant Resource Management Server (*3)
For function specifications, see GS 33Q02C10-31E. SSS7710 Plant Resource Management Client (*3)
Operation and Monitoring Software SSS7720 Field Communications Server (*3)
*1: Supported by R2.05 and later
LHS1100 Standard Operation and Monitoring Function *2: Supported by R2.10 and later
LHS1120 Console HIS Support Package for Enclosed *3: Supported by R3.01 and later
Display Style (*6) For details of the above functions, see the respective
LHS1130 Console HIS Support Package for Open GSes.
Display Style (*6)
LHS2410 Open Data Interface Package for DDE Documentation Software
LHS2411 Exaopc OPC Interface Package (for HIS) LHS5495 Electronic Documentation
(*3) For details of the above function, see GS 33Q04N30-31E.
LHS2412 CENTUM Data Access Library Operation Support Software
LHS4150 Recorder Output Package (*2) (for general-purpose PC worked as HIS)
LHS4190 Line Printer Support Package (*2) NTPS100 Exaplog Event Analysis Package
LHS4410 Control Drawing Status Display Package NTPS200 Exapilot Operation Efficiency Improvement
LHS4420 Logic Chart Status Display Package (*1) Package
LHS4450 Multi Projects Connection Package (*4) *1: Supported by R2.10 and later.
LHS4510 Expert Trend Viewer Package (*5) For details of the above functions, see GS 36J06A10-01E
LHS4600 Multi-monitor Package (*6) “NTPS100 Exaplog Event Analysis Package” and GS
LHS6510 Long-term Data Archive Package 36J06B20-01E “Exapilot Operation Efficiency Improve-
LHS6530 Report Package ment Package”.
LHS6600 CS Batch 3000 Process Management
Package
LHS6710 FCS Data Setting/Acquisition Package
(PICOT)
LHS7110 Web Monitoring Package (*1)
SSS7710 Plant Resource Management Client (*6)
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<<Contents>> <<Index>> 3
3. Bus Converter (BCV) 6. Peripherals
The BCV is used to link CENTUM CS 3000, CENTUM CS, YNT511S, YNT511D, YNT521S, and YNT521D Fiber-
CENTUM-XL, CENTUM-V, CENTUM CS 1000 and µXL. optic Bus Repeaters (for Vnet or RIO bus)
Hardware YNT512S and YNT512D Bus Repeaters (for Vnet or
ABC11S Bus Converter RIO bus)
ABC11D Dual-Redundant Bus Converter ACB21 and ACB41 I/O Expansion Cabinets
ANS and AND Node Interface Units
Software
I/O Module Nests
LBC1210 Standard Bus Converter Function
ANB10S, ANB10D, ANR10S, and ANR10D Node Units
(for HF bus-Vnet) (*1)
I/O Modules and Communication Modules
LBC1220 Standard Bus Converter Function
Bus Cables for Vnet, RIO bus, ESB bus, or ER bus
(for RL bus-Vnet) (*1)
Since an HIS runs the Microsoft Windows 2000 operating
LBC1230 Standard Bus Converter Function
system, Windows 2000-compatible peripherals, such as a
(for Vnet-Vnet)
printer, can be used; however, for peripherals usable for
LBC1260 Standard Bus Converter Function
an HIS, consult Yokogawa.
(for VLnet-Vnet) (*1)
*1: Supported by R2.10 and later.
For details, see GS 33Q06H20-31E. ■ SYSTEM SPECIFICATIONS
HIS Operation/Monitoring Tags
4. Communication Gateway Unit (CGW)
Maximum of 100,000
The CGW communication gateway unit connects an
Minimum System
Ethernet network to a VLnet bus.
A minimum system consists of one HIS and one FCS.
Hardware Maximum System
ACG10S Communication Gateway Unit In CENTUM CS 3000, a system separated by BCV is
Software called a domain. The system configuration for one
LGW1240 Text Mode Communication Gateway Unit domain is shown below.
Function
LGW1250 Frame Mode Communication Gateway Unit Stations Max. No. Connectable
Function (Wide Area Communication) (*1) HIS The total number of stations can be up to
*1: Supported by R2.06 and later FCS 64, including up to 16 HISes.
For details, see GS 33Q06H10-31E. BCV
CGW
5. Advanced Process Control Station (APCS) T01E.EPS
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<<Contents>> <<Index>> 4
Expanded System
By using a BCV to connect multiple domains in a hierarchy, you can create a system that is larger than the single-domain
limits given above. You can also integrate multiple systems in a hierarchy, with a CS 3000 system at its center.
Total no. of interconnected domains: up to 16
Total no. of stations in multi-domain system: up to 256
Hierarchy: three-level control-bus hierarchy, i.e. three control-bus levels, linked by two bus converters
No. of tag names: Max. 100,000
Connecting device: Bus Converter
Ethernet
Open Display Style Enclosed Display Style HIS human
Console Type Console Type interface station PC for
HIS HIS engineering
HIS
General-purpose
printer
General-purpose CGW
external storage communication
drive gateway unit
Vnet
BCV bus
converter
Compact FCS Yaskawa ProSafe
CP317 electric safeguarding system
APCS control station
advanced
CENTUM CS 3000
process
control (hierarchically integrated system) Subsystem
station
F01.EPS
System Configuration
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation GS 33Q01B10-31E Jan.22, 2001-00
<<Contents>> <<Index>> 5
When using Multiple Project Connection Package (LHS4450):
See the specifications for Multiple Project Connection Package (GS 33Q02S10-31E) for details.
Parameters in Equations
HIS: Number of PCs, including console HISs, in which Standard Operation and Monitoring Function (LHS1100) is
installed.
Count the total number of the packages in the project.
Engineering:
Number of PCs, including console HISs, in which Standard Builder Function (LHS5100) is installed.
Count independently from above “HIS” regardless of whether Standard Operation and Monitoring Function is
also installed in one or more of those PCs.
Exaopc: Number of PCs with Exaopc OPC Interface Package (NTPF100)
Do not count Exaopc OPC Interface Package for HIS (LHS2411).
Bidirectional connection
CS 3000
Lower-/upper-level projects
F04E.EPS
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<<Contents>> <<Index>> 6
(2) Project Integration (Multi Projects Connection Optical fiber cable: There are Optical Bus Repeaters
Package) for 4 and 15 km. Use 2 repeaters as a set.
The Multi Projects Connection Package has several new Up to 4 sets (8 optical repeaters) can be
functions as well as the above connection functions: used. The total transmission distance is
- System Activity Status Display restricted in consideration of signal
- Sequence Table, SFC, SEBOL Status Displays transmission delay time. In table below
- Taglist Auto-Equalization functions (from lower-level to (series connection), the asterisk “*” shows
upper-level projects) the restricted distance. When combining 4
When lower-level project tags are added or deleted, the km and 15 km types, the total transmission
upper-level project taglist is automatically equalized. distance is restricted as well.
*1: When a Vnet is connected with an optical repeater,
- Bidirectional Connection (see Fig.(4) above, but only
one segment means the area between repeaters.
applies between CS 3000 systems)
- Duplicate tag numbers (in lower-level and higher-level) Ethernet
resolved. • Application
The Ethernet is an information network used to intercon-
(3) Project Consolidation nect HISes within the system.
Multiple projects can be consolidated into a single project. • Communication Specifications
This is quite computing-intensive work. Connectable Devices: HIS (max. 16) and PC for builder
IEEE 802.3 Compliant
■ NETWORK SPECIFICATIONS RIO bus (Standard FCS for RIO)
CENTUM CS 3000 uses Vnet, Ethernet, RIO bus , ESB • Application
bus and ER bus for communication with the configured The RIO bus is a remote I/O communication bus which
stations. connects the FCS processor and the remote I/O portion
(node).
Vnet
• Communication Specifications
• Application
Max. No. of Connectable Devices: 8 nodes
The Vnet is a real-time process control network used to
• Transmission Path Specifications
connect system components.
Network Topology: Bus type
• Communication Specifications
Transmission Path Redundancy: Available
Max. Number of Stations Connectable: 64 per domain
Transmission Speed: 2 megabits per sec
Communication Method: Read/Write communication,
Transmission Cable:
message communication, link transmission
Twisted pair cable
Link Transmission Period: 100 m sec
Optical fiber cable (Use YNT51 Optical
Line Access Control: Token passing method
Bus Repeater)
• Transmission Path Specifications
Transmission Distance:
Network Topology: Bus type
Twisted pair cable:
Transmission Path Redundancy: Available
Max. transmission distance: 750 m
Transmission Speed: 10 megabits per sec
Extension distance with Bus Repeater : Max. 750 m
Transmission Cable:
per repeater. Max. 4 repeaters may be
YCB111/YCB141 coaxial cables: HISes are connected
used. Total transmission distance must
by YCB141, other stations by YCB111.
be 3.75 km or shorter.
Use YCB147/YCB149 Bus Adapter Unit, or
Optical fiber cable: There is Optical Repeater for 4 km.
YNT512 Bus Repeater to connect a
Use 2 repeaters as a set. Up to 4 sets (8
YCB141 cable to a YCB111 cable.
optical repeaters) can be used. The total
Optical fiber cable: Use YNT51D Optical Bus
transmission distance is restricted in
Repeater
consideration of signal transmission delay
Transmission Distance:
time. In table below (series connection),
YCB111/YCB141 coaxial cable:
the asterisk “(*)” shows the restricted
Max. transmission distance: 500 m (for YCB111),
distance. When combining optical
185 m (for YCB141)
repeaters for 4 km, the maximum transmis-
When mixing YCB111 and YCB141: Length of
sion distance is restricted by the number of
YCB141 + 0.4 x Length of YCB111
units as well.
185
Number of Bus Adapter Units: Max. 4 per segment
(*1)
Number of devices connectable when using Bus
Adapter Unit: 30 - (number of bus
adapter units per segment) (*1)
Extension with Bus Repeater: Available
Refer to GS 33Y06H60-31E.
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<<Contents>> <<Index>> 7
Optical repeater for 4 km Max. 5.5 km Max. 10.25 km Max. 15 km Max. 10 km(*)
T02E.EPS
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<<Contents>> <<Index>> 8
■ FIELDBUS SPECIFICATIONS
● An Example of Fieldbus Connection under RIO
Ethernet
Vnet
ACF11
External bus
power supply
(optional) Terminator
Coupler Coupler
Terminator
(optional)
Fieldbus devices
F02E.EPS
Fieldbus Specifications
Follow FOUNDATION Fieldbus. For transmission specifications, see General Specifications for Foundation Fieldbus Commu-
nication Package (for ACF11), GS 33Q03L50-31E.
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<<Contents>> <<Index>> 9
● An Example of Fieldbus Connection under FIO
HIS with
engineering functions
Vnet
FCS
HIS: Human interface station
FCS: Field control station FCU
FCU: Field control unit
SB401: ESB bus interface module (in Local Node) ESB bus
EB401: ER bus interface master module
(in Local Node)
EB501: ER bus interface slave module (in Remote Node) EB401 SB401
ALF111 ALF111
ALF111: Foundation Fieldbus communication module (dual (dual
(in service) (stand-by) ...
ACB41: I/O expansion cabinet for FIO redundant) redundant)
Local Node
H1 fieldbus segment
Terminator Terminator
Intrinsic safety barrier
(optional) or arrester (optional) Fieldbus power supply unit ER bus
(optional)
ACB41
EB501
ALF111 ALF111
(dual
(in service) (stand-by) ...
redundant)
Remote node
H1 fieldbus segment
Terminator Terminator
Intrinsic safety barrier
(optional)
or arrester (optional) Fieldbus power supply unit
(optional)
F06E.EPS
Fieldbus Specifications
Compliant to FOUNDATION Fieldbus. For transmission specifications, see General Specifications for Foundation Fieldbus
Communication Package (for ALF111), GS 33Q03L60-31E.
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<<Contents>> <<Index>> 10
■ PLANT RESOURCE MANAGER (PRM) SPECIFICATIONS
PRM Configuration
PRM Client PC
(Oracle 8i) PRM Server PC
(Oracle 8i)
Ethernet
Vnet
FCS FCS
FCU
FCU
NIU
EB401 SB401
ALF111 ALF111
(dual (dual ACF11
(in service) (stand-by)
redundant) redundant)
H1 fieldbus segment
Coupler
Terminator
PRM Specifications
For details, see GS 33Y05Q10-01E.
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation GS 33Q01B10-31E Jan.22, 2001-00
<<Contents>> <<Index>> 11
■ INSTALLATION AND ENVIRONMEN- EN 61000-3-3 for devices with 220-240 V AC power
supply (*3)
TAL CONDITIONS
C-Tick MARK (*1)
The installation and environment conditions of Yokogawa’s AS/NZS 2064 for devices with 220-240 V AC or 24 V
devices except for general-purpose PC, Console HISs, DC power supply
Node Units for FIO, I/O Modules are shown as follows. For Standards for Hazardous Location Equipment:
a general-purpose PC, see its specifications. For an Class I, Division 2, Groups A, B, C, and D T4
Enclosed Display Style Console Type HIS, an Open CSA Standard C22.2 No. 157-92
Display Style Console Type HIS, a Node Unit for FIO, or CSA Standard C22.2 No. 213-M1987
an I/O Module, see General Specifications for each ISA Standard ISA-S12.12 1994
devices (GS 33Q06B40-31E, GS 33Q06B50-31E, or GS For 100-120 V AC or 24 V DC power supply
33Q06Q01-31E).
Ambient Temperature: *1: A lightening arrestor or the like is required to meet
this serge immunity standard.
5 to 40˚C
*2: An external device such as a power unit with
5 to 35˚C (YAX801 General-purpose Desk) harmonic current neutralizer and an active
0 to 50˚C (FCS) harmonics conditioner must be connected to meet
Ambient Humidity: this harmonic current emission standard.
20 to 80% RH *3: The specified limits of voltage drop across wiring
must be satisfied to meet this standard.
10 to 90% RH (FCS)
No condensation
Temperature Change Rate: 10˚C per hour
■ TRADEMARKS
Power Supply: • CENTUM, DARWIN, Prosafe and Exaopc are registered
100-120 V AC Spec: Voltage 100-120 V AC 10 %; trademarks of Yokogawa Electric Corporation.
Frequency 50/60 3 Hz • Exaplog and Exapilot are trademarks of Yokogawa
220-240 V AC Spec: Voltage 220-240 V AC 10 %; Electric Corporation.
Frequency 50/60 3 Hz • Windows is a registered trademark of Microsoft Corpora-
24 V DC Spec: Voltage 24 V DC 10 % tion.
Withstanding Voltage: • Ethernet is a registered trademark of XEROX Corpora-
100-120 and 220-240 V AC: 1,500 V AC for 1 minute tion.
24 V DC: 500 V AC for 1 minute • Modbus is a registered trademark of AEG Schneider.
Insulation Resistance: • PLC is a registered trademark of Allen-Bradley.
20 M at 500 V DC • MELSEC-A is a registered trademark of Mitsubishi
10 M at 500 V DC (YAX101, YAX801, YAX211) Electric Corporation.
Grounding: Independent ground of up to 100 resis- • SYSMAC is a registered trademark of Omron Corpora-
tance tion.
Noise: • Oracle 8 is a registered trademark of Oracle Corpora-
Electrical Field (excl. CRT): tion.
Up to 3 V/m (26 MHz to 1 GHz) • “FOUNDATION” of “FOUNDATION Fieldbus” is a registered
Magnetic Field (excl. CRT) : trademark of Fieldbus Foundation.
Up to 30 A/m (AC), 400 A/m (DC) • Other product and company names appearing in this
Magnetic Field of CRT: document are trademarks or registered trademarks of
Up to 0.4 A/m (AC), 8 A/m (DC) their respective holders.
Static: Up to 4 kV (direct discharge)
Continuous Vibration:
Peak-to-peak: Up to 0.5 mm (1 to 14 Hz)
Acceleration: Up to 2 m/s2 (14 to 100 Hz)
Regulatory Compliance
Specifications of respective devices vary required
standards. See the hardware general
specifications (GS) of the device for further
information.
Safety Standards:
CSA C22.2 No.1010.1 for 100-120 V AC power supply
EN 61010-1 for 220-240 V or 24 V DC power supply
EMC Conformity Standards:
CE MARK (*1)
EN 55011 Group 1 Class A for devices with 220-240 V
AC or 24 V DC power supply
EN 50082-2 for devices with 220-240 V AC or 24 V
DC power supply (*1)
EN 61000-3-2 for devices with 220-240 V AC or 24 V
DC power supply (*2)
All Rights Reserved. Copyright © 2001, Yokogawa Electric Corporation GS 33Q01B10-31E Jan.22, 2001-00
Subject to change without notice.