Scribd
Upload
266 views16 pages

WellMaster - 05 10 2011

WellMaster is industry's Best available Reliability Data for Well Completion Equipment. Combined use of WellMaster data and risk assessments are key to informed decisions. WellMaster rated as Conoco Norway's #1 R&D project in Norway in 2000 Return on investment more than 330x.

Uploaded by

Zayed Alkatheeri
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
266 views16 pages

WellMaster - 05 10 2011

WellMaster is industry's Best available Reliability Data for Well Completion Equipment. Combined use of WellMaster data and risk assessments are key to informed decisions. WellMaster rated as Conoco Norway's #1 R&D project in Norway in 2000 Return on investment more than 330x.

Uploaded by

Zayed Alkatheeri
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

WellMaster:

Industry Reliability Database for Well Completion Equipment

Objective
To obtain continuous improvement in the reliability of well completions through collection, analysis and sharing of reliability data for the well completion equipment.

07/10/2011

Value Proposition - WellMaster


Best available decision support data for well reliability and risk
problems:
Best available reliability data on well equipment world-wide accepted as industry norm Access to most advanced Expert Services Full insight into reliability of own wells and highly representative industry wide data for benchmarking purposes

Combined use of WellMaster Data and risk assessments are key to


informed decisions on well intervention issues, well lifetime extensions following malfunctions and deterioration of well barriers

07/10/2011

ExproSoft has created huge savings for clients through use of WellMaster results
Savings for clients - examples USD Million Description

Significant savings through 32 ExproSoft studies


Statoil

350+

2000-2011 Return on investment more than 330x

Conoco Phillips

140

Major cost savings during Heidrun TLP development WellMaster rated as Conoco Norways #1 R&D
project in Norway in 2000 Return on investment more than 280x

Hydro Oil &Gas

130+

Savings through 15 studies performed 2001-2008 Return on investment more than 70x

WellMaster Success Stories


Bjrn Skrdal, Well Intervention Supervisor, ConocoPhillips 01.02.2008:
ConocoPhillips Norway have over the years utilized the analytical services of ExproSoft and the contents of their generic WellMaster database to conduct risk assessments that have enabled us to oppose Norwegian Authorities with confidence, reverse unfortunate legislation and improve our overall understanding of the risk associated with our business. Another attractive side-effect of these studies has also been huge savings (several hundred million USD over the past 15 years)

07/10/2011

Reliability Data What is It?


Exposure data:
Service time Stressors/environmental data (pressure, temperature, CO2, H2S) etc Equipment inventory data (item, manufacturer, model designation, size, etc)

Failure Data:.
Failed item/date of failure Failure Mode Failure Effect (initial, consequential failure) Suspected Cause of Failure Information on Repair/Remedial Action Root Cause Failure Analysis(RCFA)

Increasing value of data


07/10/2011 5

WellMaster synergies with other applications FieldSim (OPEX) WellMaster

Relational (Oracle) Database


07/10/2011 6

WIMS

(Phase 6 completed Dec 2009)

Members

BG Group BHP Billiton Petroleum BP Chevron ConocoPhillips Eni Group

ExxonMobil Statoil Shell Talisman Energy Total

07/10/2011

WellMaster: Phases V and VI


Phase V (Dec 02 Mar 06)

Phase VI (Oct 06 Dec 09)

Participants: 10 oil companies Budget: NOK 5.9 million (USD 0.9 million) Database scope: 2 971 wells (platform and subsea) 1 944 equipment failures 17 200 well-years of service

Participants: 11 oil companies Budget: NOK 11.5 million (USD 2.0 million) Database scope: 4156 wells (platform and subsea) 3 133 equipment failures 28 923 well-years of service

Largest reliability database for Well Completion Equipment World-Wide


07/10/2011 8

WellMaster Software (I)


Graphical presentation of well
with integrated database

Building of failure and


operational history

Reliability data processing


capability

Can be used to share data with


other oil/gas companies to learn from mistakes

07/10/2011

WellMaster Software (II)


Powerful Reliability Analysis
Tool:

Mean Time to Failure Analysis RunTime Distribution Weibull Analysis History book for the well (well
operations, equipment failures, well interventions, etc)

Output can be used for decision


making and high-impact risk assessments

07/10/2011

WellMaster JIP Deliverables


Databases with real data (10-13 JIP members) Data Collection and Analysis Tool (WellMaster) Report with summary data on reliability of
downhole equipment Web-based tool with downhole failure data (WellWatch) Reliability Simulation Tool (FieldSim)

07/10/2011

11

WellMaster Output Completion Equipment


Failure cause report, installation and in-service

failures Failure rate/MTTF Failure mode distributions Failure and survival probability data Event and event chain reports (failure consequences) Well Barrier Schematics (ISO/NORSOK compliant)
12

07/10/2011

Well Barrier Schematics as per forthcoming ISO Standard and existing NORSOK D-010 Well Integrity Guideline

13

Well Reliability and Integrity Issues evaluated with data from WellMaster
Master valve configuration? Well risk after barrier failure?
AMV Tree cap

Horizontal or Vertical XMT?


Isolation Plug XOV Isolation Plug PMV PWV

Well Intervention Frequency?


To production manifold

Blowout risk?

Tubing mounted or wellhead mounted annulus safety valves?

Can SCSSV be eliminated?

Sea Bed

Annulus

Tubing TR-SCSSV

Dual SCSSV configuration?


What is the risk associated with gas lift operations?

Tubing & casing integrity?

SPM

Effect of deepset plug on Integrity of temporary abandoned wells?


Reservoir

Production Packer Deepset plug

Reservoir

Benchmarking of manufacturers and operators

07/10/2011

14

WellMaster JIP: Way Forward for Phase 7 (currently in initiation)


Focus on continuous data collection (yearly updating
of reports) New participants get access to entire WellMaster database: unique basis for risk assessments and analysis of well integrity issues New participants need to contribute with operational data from a minimum of 50 wells

07/10/2011

15

WellMaster Options
Build your own Well Completions Reliability Database Build on synergies w/WIMS package to create tool suite
for total reliability and integrity management of your own wells Become JIP member and share knowledge with other oil & gas companies

07/10/2011

16

You might also like