INTRODUCTION TO

LHB COACHES
Lavatory
module
of LHB
coach
 GENERAL FEATURES OF LHB COACHES
EXHAUST FRESH AIR
AC PACKAGE UNIT
FANS INTAKE

EXT.
SUPPLY
SOCKET
BATTERIES

IV COUPLER BATTERY FUSE BOX

LHB (FIAT) BOGIE
 GENERAL FEATURES OF LHB
COACH
 PROVISION OF IGBT BASED BATTERY CHARGER
 MICRO-CONTROLLER BASED AC PACKAGE WITH LOW
NOISE LEVEL AND AUTOMATIC PUMP CONTROL
 INTEGRATED , MODULAR SINGLE SWITCH BOARD CABINET
WITH CONTROLS OF AC , LIGHTING & PANTRY ETC.
 LIGHT WEIGHT EPOXY MOULDED TRANSFORMER
 MODULAR AND ELEGANT INTERIOR LIGHT FITTINGS AND
READING LIGHTS
 INTEGRATED MODULAR PANTRY UNIT
 PROVISION OF RADOX TYPE FRLS CABLES
 ONLINE INSULATION MONITORING
 UNIFORMITY OF ILLUMINATION AS PER UIC
 GENERAL FEATURES OF LHB
COACH
 HIGHER CAPACITY INTERVEHICULAR COUPLER (IVC) WITH
LIMIT SWITCH SAFETY INTERLOCK
 MODULAR PANTRY EQUIPMENTS
 WHEEL SET EARTHING DEVICE
 VRLA BATTERIES
 FEEDER JUNCTION BOXES
 DC-DC CONVERTERS
ROOF MOUNTED AC PACKAGE
UNIT

CONDENSOR FANS
AIR INTAKE FOR
CONDENSOR FANS
 VIEW WITH SIDE COVER OPEN
CONDENSER AIR INTAKE
GRILL
FLEXIBLE CONDUITS FOR
ELECT. CONNECTIONS TO
THE UNIT

ELECTRICAL JUNCTION
BOX ( ONE ON EACH
SIDE )

FRESH AIR DUCT

(CANVAS)

MOUNTING
BRACKET

RETURN AIR DUCT

END WALL SIDE

 EVAPORATOR MOTOR
EARTHING
CABLE

EVAPORATOR
MOTOR

HEATER
AREA

AC COMPARTMENT
 SERVOMOTOR CONTROLLED
FRESH AIR DAMPERS

FRESH AIR DAMPER

SERVO MOTOR

JUNCTION BOX
 COMPRESSORS

COMPRESSORS

COPPER
REFRIGERANT
PIPING
PRESSURE TRANSDUCERS
PRESSURE TRANSDUCERS
 HEATING UNIT

EVAPORATOR
MOTOR UNIT

HEATING UNIT
 HEATING UNIT ELEMENTS

ESTI
HEATING ELEMENTS
THERMOSTAT
Connector Box
Condenser fan
Harting connectors
Pressure cut outs
Solenoid and control valves
Expansion Valve
Gas sensor
 Fusible link (ESTI)

Item no Description
1. Cartridge carrier
2. Cartridge
3. Split pin
4. Release linkage of sensor
5. Cap nut
Refrigeration circuit

Fixed
throttle
Hermetically sealed Maneurop compressor
Fresh air opening
Gas lining
RMPU Top View
 AC PACKAGE MICROPROCESSOR CONTROLLER

CONTROLLER

CABLES
( FOR
CONTROL
OF THE
AC PKG. )
 ROOF MOUNTED AC PACKAGE UNIT
CAPACITY
COOLING - 22.5 kW ( 6.4 TON )
HEATING - 6.1KW
• POWER INPUT - 17 kVA
• OPERATING VOLTAGE - 3 PHASE,415V,50HZ
• WEIGHT - 630 kg
• DIMENSIONS - 2330X2000X500
• COMPRESSOR - BRISTOL MAKE TYPE H23A 563 DBE

SALIENT FEATURES
• NTC TYPE TEMP. SENSORS
• SERVO MOTOR CONTROLLED FRESH AIR DAMPERS
• MICRO-PROCESSOR CONTROL ( WITH RS232 PORT )
• HARTING CONNNECTORS
• HUMIDITY CONTROL
• CAPACITY CONTROL THROUGH BYPASS SOLENOID VALVE
• MOTORS ARE PROTECTED WITH THERMAL SWITCHES
• ANALOGUE LP/HP DISPLAY (Gauges)
AIR CONDITIONING UNIT
COMPRESSOR
•TYPE BRISTOL H23A563
DBEA R22
•VOLTAGE 415 VOLTS -3 - 5- Hz
•MAXIMUM POWER 6.5 KVA
•MOTOR PROTECTION DEVICE EMBEDDED THERMISTORS

CONDENSOR FAN UNIT

• POWER 0.75 KW
•REVOLUTIONS 1380 r.p.m.
•AIR VOLUME 13804 CMPH

EVAPORATOR UNIT
• POWER 0.8 KW
•REVOLUTIONS 1440 r.p.m.
•AIR VOLUME 2800 Cubic M. AT 200 Pa.
Switch Board Cabinet
 SWITCHBOARD CABINET
SALIENT FEATURES
CAPABLE OF SWITCHNING , CONTROLLING , ADJUSTING
AND MONITORING OF AC , PANTRY , LIGHTING ,
PUMP , SANITARY & ANTI-SKID PROTECTION .

• DIMENSIONS 1850 ( H ) x 1280 ( W ) x 1040 ( D )

• EASY FRONT ACCESS FOR MAINTENANCE WITH

SEPARATE HOUSING FOR BATTERY CHARGER ,
DISCONNECTING AND EARTHING DEVICES

• SEGREGATION FOR DIFFERENT VOLTAGE LEVELS

• EXTERNALLY VENTILATED
SWITCHBOARD WITH OPEN DOORS

MCB’S

ANTI-SKID DEVICE

DC DC CONVERTERS

SPACE FOR THE

MAIN CONTACTORS
BATTERY CAHRGER

DISCONNECTING AND
EARTHING DEVICE
INDICATION AND CONTROLS ON LEFT SIDE DOOR

MCB’S FOR THE AC PACKAGE

VOLTMETER ( 750 VOLTS )

AMMETER SELECTOR
SWITCH

PA VOLUME CONTROL
SWITCHBOARD CABINET WITH OPEN DOORS

MCB’S

ANTI-SKID DEVICE

DC DC CONVERTERS

SPACE FOR THE

MAIN CONTACTORS

BATTERY CHARGER

DISCONNECTING AND
EARTHING DEVICE
SWITCHBOARD VIEW WITH TOP RIGHT DOOR OPEN

CABLE ALLAYS

INSULATION
MONITORING DEVICE

1 KVA TRANSFORMER

LV FUSES ( TRANSFORMER )
 INSIDE VIEW OF THE CONTROL PANEL

MCB’S FOR THE

LIGHTING AND
PUMP / SANITARY
EQUIPMENT

ANTI SKID DEVICE

WAGO CONNECTORS
FOR CABLE
TERMINATIONS

MICROPROCESSOR
CONTROLLER
FOR RMPUs
( ROTATING FRAME )

DISCONNECTING
AND EARTHING DEVICE
 VENTILATION OF THE PANEL
VENTILATION DUCT FOR THE PANEL
( SUCKED BY EXHAUST FANS
PROVIDED AT THE END WALL

CONTACTORS
 DISCONECTING AND EARTHING DEVICE
IN ONE SWITCHING OPERATION ,2 INDEPENDENT, 4 CABLE
BUS BAR ( 4x750 VOLTS AC ) GET ISOLATED AND EARTHED

•DIM 600X500X670mm
• CURRENT RATING 125 A

HAND LEVER

PAD LOCK
SET POINT GENERATOR
WHEEL SET EARTHING EQUIPMENT
 WHEEL SET EARTHING EQUIPMENT

• PREVENTS RETURN CURRENT FLOW THROUGH THE

AXLE BEARING AND CREATES A CONNECTION BY MEANS
OF CONTACT BRUSH TO THE ROTATING WHEEL
• EARTHING BRUSH
ALLOWABLE CURRENT - 400 A
MAX. CURRENT - 600 A
NO. OF BRUSHES -2
• EARTHING RESISTOR
EARTHING RESISTOR - 0.1 Ohms
WEIGHT -1.3 Kgs
 VIEW WITH COVER REMOVED

HOUSING
GAL Si Mg

BLANKING PLUG
( BRASS )

MS CABLE FITTING
PG-21 (BRASS)

EARTHING CABLE
( 95 Sqmm )
 DETAILED VIEW OF BRUSH HOLDER

AXLE

BRUSH
HOLDER
(Cu Zn 37 Pb )

ISOLATION
PIECE
(POLYAMID)

SLIP ASSY
FOR BRUSH
HOLDING
 DETAILED VIEW OF THE CARBON BRUSH

BRUSH HOLDER

COPPER
BRAIDED CABLE

CARBON BRUSH
( 20 x 42 x 52 )
CABLE ENTRY/TERMINATION DETAILS

CONNECTION
FOR
EARTHING
CABLE
CARBON BRUSH SLIP ASSEMBLY

SLIP ASSEMBLY
( Cu Sn 6 )
60 KVA TRANSFORMER WITH EPOXY ENCAPSULATION

MOUNTING
ARRGT. WITH
AVM’S

TERMINAL
BOARD

PERFORATED
SS HOUSING
 60 KVA TRANSFORMER

• TYPE - EPOXY COATED ENCAPSULATED , WATER PROOF

WINDING

• RATING- 3ø , 50Hz , 60KVA, 750/415V

• INSULATION - CLASS H

• NATURAL AIR COOLED

• WEIGHT - 335KG ( Max.)

• DIMENSIONS - 600X530X626

• DEGREE OF PROTECTION -

IP-21 HOUSING

IP-65 TERMINAL BOX & WINDING

 TRANSFORMER TERMINAL BOARD

CABLE INLET

CABLE OUTLET

CABLE BOX
HOUSING 1.5 mm
SS 304 GRADE

EARTHING
CABLE
 SIDE VIEW OF TRANSFORMER HOUSING

EPOXY COATED
RESIN BONDED
ENCAPSULATED
WINDING

PERFORATED
HOUSING FOR
NATURAL AIR
COOLING
110V,70AH VRLA LIGHT WEIGHT BATTERIES

9 MODULES OF 12 VOLTS EACH

TOTAL WEIGHT 235 Kgs
 BATTERY MODULE DETAILS

CLAMPING
ARRGT.

END CELL
CONNECTOR
110 V , 70 Ah , VRLA BATTERY MAIN FEATURES

CONSTRUCTIONAL FEATURES
• PURE LEAD -TIN PLATE ( THIN )
• 12 VOLTS BATTERY MODULE
• UL 94 V-O NORYL PLASTIC CONTAINER WITH METAL JACKET
• M6 (F) NO MAINTENANCE TERMINALS
• CAN BE MOUNTED IN ANY ORIENTATION

PERFORMANCE FEATURES
• WIDE TEMPERATURE RANGE : -40 Deg.C to +55 Deg.C
• 400 + FULL DEPTH OF DISCHARGE CYCLES
• 8+ YEARS FLOAT LIFE @ 25 Deg C
• 2 YEARS SHELF LIFE
• HIGH DISCHARGE RATE @ 25 Deg C
• RAPID RECHARGE
• DEEP DISCHARGE RECOVERY
 WATER PUMP WITH CONTROLLER

WATER LEVEL SENSOR

PUMP BOX
WATER PUMP WITH MICRO-CONTROLLER AND SENSOR
•SELF PRIMING MONO BLOCK TYPE MICR-CONTROLLER BASED WITH INFRA-
RED SENSOR FOR DRY RUN PROTECTION
PUMP
• OPERATING VOLTAGE : 3 PHASE,415V+/-5%,50HZ
• POWER RATING : 200W (MAX.)
• RPM : 2700
• DISCHARGE CAPACITY : 10 LPM
• WEIGHT : 6.5 KG
• PROTECTION : IP-54
MICRO-CONTROLLER
• INPUT SUPPLY : 24V DC +/-10%
WATER LEVEL SENSOR
• TYPE : OPTICAL LEVEL SENSOR WITH UNMODULATED
INFRA-RED TYPE, 24V DC 20 mA HOUSED IN
POLYSULPHANE ENCUMBENT
• OTHER DETAILS : OPERATING AT 0-100 LUX AT 30HZ WITH
PRESSURE WITHSTANDING AT 10 BAR AT 60ºC
INTERFACE PIPE THREADING 3/8”
 PUMP CONTROLLER

LAMINATED PUMP
STATUS DISPLAY
( FRONT VIEW ) ( REAR VIEW )
 IVC PLUG

MAIN
CONTROL PINS CONTACTS
( 25 AMPS ) ( 400 AMPS )

IVC PLUG
HOUSING
( AL. DIE CAST )
 IVC SOCKET WITH RATCHET ARRANGEMENT

MAIN PINS
( PRESSURE
CONTACT TYPE )

LIMIT SWITCH
( FOR CONTROL
PINS / SAFETY
LOOP )

RATCHET ASSY
FOR HOLDING
THE PLUG
DUMMY SOCKET

END WALL

DUMMY OCKET

RATCHET ASSY

.
 FEEDER JUNCTION BOX

MAIN CABLES

TERMINALS
EXTERNAL SUPPLY SOCKET

COACH END WALL

EXTERNAL
SUPPLY SOCKET
5 - POLE 125 A
CEE-RECEPTACLE
 EXTERNAL SUPPLY SOCKET

END WALL
ENCLOSURE

5-PIN SOCKET

MOUNTING
SCREWS
Deep Freezer
Bottle cooler
Refrigerating unit
 REFRIGERATING UNIT

DEEP FREEZER

COVER
BOTTLE COOLER

COOLING
COMPARTMENT
Hot Case
 SOUP WARMER

LID

MOUNTING
BRACKET

FOOD
INSERT

ELECTRIC
KETTLE
THERMOSTAT
 SOUP WARMER

•CAPACITY : a) FOOD INSERT - 12 LITRES

b) HEATING MEDIUM - 0.6 LITRES OF WATER
• MAXIMUM POWER : 475W (MAX.)
• NOMINAL VOLTAGE : 230V +/- 10%,50HZ
• NOMINAL CURRENT : 2.2 AMP (MAX.)
• WEIGHT : 4.5 KG
• THERMOSTAT RANGE : LOWER TEMP. RANGE - 70 - 72 DEG. C
HIGH TEMP. RANGE - 90 - 92 DEG. C
• THERMAL INSULATION : BONDED MINERAL WOOL
 WATER BOILER

CAPACITY :15LITRES
POWER :230V AC,+/-10%
HEATING ELEMENT : 2KW
THERMOSTAT : 0-100 DEG. C
DIM. :525X300X285MM
 REFRIGERATING UNIT
DIMENSIONS :1157X595X1195MM

POWER :800W

VOLTAGE :230V+/-10%,50HZ

THERMOSTAT RANGE :

a) DEEP FREEZER -18 TO -25 DEG. C

b) BOTTLE COOLER 0 TO +10 DEG.C

c) COOLING COMPT. 0 TO +10 DEG.C

REFRIGERATION CAPACITY : 560 Kcl/Hr

REFRIGERANT : R22

COOLING : FAN

COMPRESSOR : CSIR , 4.50 CC

 HOT CASE

THERMOSTAT

TRAYS

KNOB WITH
LOCKING
ARRANGEMENT

DOOR

CABINET
 HOT CASE

DIMENSIONS : 910X1092X600MM

POWER : 230V+/-10%,50HZ

HEATING ELEMENT : 3 x 500W

HOT AIR BLOWER : 230V+/-10%,50HZ, CLASS-H

OPERATING TEMPERATURE : 80 DEG.C

THERMOSTAT : 30 - 80 DEG.C

THERMAL INSULATION : BONDED MINERAL WOOL

TRAYS : 84 NOS. 3ØX280mmX250mm STAINLESS STEEL

WIRE MESH
BATTERY FUSE BOX

SHUNT
HRC FUSES

CAGE CLAMP CONNECTORS

 BATTERY FUSE BOX ( +VE )

MOUNTING

CABLE ENTRY
HOLES

HALL EFFECT
TRANSDUCER

BOX COVER
LIGHT FITTINGS
 COACH LIGHTING

TYPES

• FLOURESCENT TUBES 18 WATTS

• INCANDESCENT LAMPS 10 WATTS ( FOR NIGHT LIGHT AND PANTRY)

• HALOGEN LAMPS 10 WATTS ( READING LIGHTS )

FLOURESCENT TUBES USED AS GENERAL LIGHTING , VESTIBULE , TOILET ,

PANTRY AND EMERGENCY WORKING AT 110 VOLTS AC/DC WITH INVERTER

AND WITH POLYCARBONATE DIFFUSERS

TECHNICAL DATA OF THE INVERTER FOR FLOURESCENT LAMP ( SIZE - 48x36x252 )

NOMINAL INPUT VOLTAGE 110 V AC/ 50 Hz ( 88 -138 V RANGE )

TECHNICAL DATA OF THE INVERTER FOR READING LIGHTS ( SIZE - 36x31x296 )

NOMINAL INPUT /OUTPUT VOLTAGE 110 V DC / 12 V DC

POWER 0 - 60 W / 12 V
 COMPARTMENT LIGHT INSIDE VIEW

CENTRE RIBBON
FITTINGS

INCANDESCENT
LAMP

AC DUCT
PANNELING
DIFFUSER PROFILE WITH SELF CLAMPING ARRGT.

POLYCARBONATE
DIFFUSER

ANTIDUST
AND VIBRATION
FOAM INSERTS
 READING LIGHTS

HALOGEN OFF- ON LUGGAGE RACK

LAMP SWITCH

HOLE FOR ADJUSTING

THE LIGHT FOCUS ON
THE SEAT
 READING LIGHT INVERTER / BALLAST

READING LIGHT INVERTER

READING LIGHT
INTEGRATED IN THE
ASSY.
LUGGAGE RACK
DOORWAY LIGHT FITTING

FITTING

DOOR
 VESTIBULE LIGHT FITTING

POLYCARBONATE DIFFUSER

VESTIBLUE DOOR
 DIFFUSER FOR VESTIBULE LIGHT

POLYCARRBONATE
DIFFUSER FOR THE
VESTIBULE LIGHT
 FLOURESCENT LIGHT FITTING INVERTER

INVERTER /
BALLAST
MOUNTED
ALONG THE
FITTING

LIGHT
FITTING

TERMINAL STRIP
FOR CONNECTION
THE END