1592020180 XR08CX GB r1.0 06.09.2012

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4.

1 AGITATION CYCLE MANAGEMENT


Milk tank controllers Methods Description
If parameter APo=Y, the cycle starts at the end of the odS delay, after
XR08CX At power on
power-on.
It can be started by means of the AGT key. The agitator stays ON for the
time set in AGt parameter. The compressor keeps with the normal
1. GENERAL WARNING ........................................................................................................... 1 Manual regulation.
2. GENERAL DESCRIPTION .................................................................................................... 1 The agitator can also be stopped (if cycle was active) by using the AGT
3. CONTROLLING LOADS ....................................................................................................... 1 key. After that, the delay iAG will be reloaded.
4. AGITATION CYCLE .............................................................................................................. 1 Modbus After receiving the predefined command, a cycle will start (only for models
5. FRONT PANEL COMMANDS ............................................................................................... 1 command with serial communication).
6. MAXIMUM AND MINIMUM TEMPERATURE FUNCTIONS .................................................... 1 If i1F=AGt, an input signal will start a new cycle (if no cycle was running). If
7. MAIN FUNCTIONS ............................................................................................................... 2 Digital Input the odS delay (after power-on) is running, the cycle request activation will
8. LIST OF PARAMETERS ....................................................................................................... 2 be postponed at the end of this interval of time.
9. DIGITAL INPUTS .................................................................................................................. 2
10. INSTALLATION AND MOUNTING ......................................................................................... 3 5. FRONT PANEL COMMANDS
11. ELECTRICAL CONNECTIONS.............................................................................................. 3
12. HOW TO USE THE HOT KEY .............................................................................................. 3
13. ALARM SIGNALS ................................................................................................................. 3
14. TECHNICAL DATA ............................................................................................................... 3
15. CONNECTIONS ................................................................................................................... 3
16. DEFAULT SETTING VALUES ............................................................................................... 3

1. GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
 This manual is part of the product and should be kept near the instrument for easy and quick To display target set point; in programming mode it selects a parameter or confirm
reference. an operation.
 The instrument shall not be used for purposes different from those described hereunder. It cannot (UP) To see the max stored temperature; in programming mode it browses the
be used as a safety device. parameter codes or increases the displayed value.
 Dixell Srl reserves the right to change the composition of its products, even without notice, (DOWN) To see the min stored temperature; in programming mode it browses the
ensuring the same and unchanged functionality. parameter codes or decreases the displayed value.
1.2 SAFETY PRECAUTIONS
To switch the instrument on and off (when onF=oFF).
 Check the supply voltage is correct before connecting the instrument.
 Do not expose to water or moisture: use the controller only within the operating limits avoiding (AGT) To switch on and off the light (when oA3=LiG).
sudden temperature changes with high atmospheric humidity to prevent formation of
condensation
KEY COMBINATIONS:
 Warning: disconnect all electrical connections before any kind of maintenance.
 The instrument must not be opened.
 Fit the probe where it is not accessible by the end user.
+ To lock & unlock the keyboard.

 In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r.l.” + To enter in programming mode.
(see address) with a detailed description of the fault.
 Consider the maximum current which can be applied to each relay (see Technical Data). + To return to the room temperature display.
 Ensure that the wires for probes, loads and the power supply are separated and far enough from
each other, without crossing or intertwining. 5.1 USE OF LEDS
 In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel
with inductive loads could be useful. Each LED function is described in the following table.

2. GENERAL DESCRIPTION LED MODE FUNCTION


Models XR08CX, 32x74mm format, is a microprocessor based controllers suitable for application in the ON Compressor enabled
milk preservation / refrigeration sector. It is equipped with one thermostat probe and two relay outputs to
control the compressor and agitator. Flashing Anti-short cycle delay enabled
The XR08CX allows a very accurate control of all the main functions required during the "milk-tank ON Fans enabled
preservation" cycles, including the timed cycles of agitator functions. The operator can also manually
Flashing Fans delay after defrost in progress
start a timed agitation cycle by pushing the UP key on the instrument's front panel.
Each instrument is fully configurable through special parameters that can be easily programmed through ON An alarm is occurring
the keypad.
ON Continuous cycle is running
3. CONTROLLING LOADS
ON Energy saving enabled
3.1 THE COMPRESSOR ON Light on
The regulation is performed
according to the temperature ON Agitator enabled
measured by the thermostat probe Flashing Delay at power-on active (odS different from zero)
with a positive differential from the set
ON Measurement unit
point: if the temperature increases °C/°F
and reaches set point plus differential Flashing Programming phase
the compressor is started and then
turned off when the temperature 6. MAXIMUM AND MINIMUM TEMPERATURE FUNCTIONS
reaches the set point value again.
In case of fault in the thermostat 6.1 HOW TO: SEE THE MIN TEMPERATURE
probe the start and stop of the
compressor are timed through 1. Press and release the DOWN key.
parameters Con and CoF. 2. The “Lo” message will be displayed followed by the minimum temperature recorded.
3. By pressing the DOWN key again or by waiting 5 sec the normal display will be restored.
4. AGITATION CYCLE
The functions of the agitator can be selected by means of the AGC parameter. 6.2 HOW TO: SEE THE MAX TEMPERATURE
1. Press and release the UP key.
AGC=EL (parallEL) the agitator always operates when the compressor is running and continues to
2. The “Hi” message will be displayed followed by the maximum temperature recorded.
do so for a length of time - which can be set in parameter AGt (Duration of agitation cycle)-
even after the compressor stops. If the compressor does not run longer than the time set in 3. By pressing the UP key again or by waiting 5 sec the normal display will be restored.
parameter iAG (interval between agitation cycles), the agitator will start to function anyway 6.3 HOW TO: RESET THE MAX AND MIN TEMPERATURE RECORDED
for the length of time set in parameter AGt.
AGC=in The agitator operates indipendently from the compressor. The agitator is switched ON and 1. Keep the SET key pressed more than 3 sec, while the max or min temperature is displayed. (“rSt”
OFF according to the iAG parameter independently from the state of the compressor. It message will be displayed)
operates for the time set in the AGt parameter. To confirm the operation the “rSt” message will start blinking and the normal temperature will be
displayed.

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7. MAIN FUNCTIONS AC Anti-short cycle delay: (0 to 50min) minimum interval between the compressor stop and
the following restart.
Con Compressor ON time with faulty probe: (0 to 255min) time during which the
7.1 HOW TO: SEE THE SET POINT compressor is active in case of faulty thermostat probe. With Con=0 compressor is always
1. Push and immediately release the SET key: the display will show the Set OFF.
point value. CoF Compressor OFF time with faulty probe: (0 to 255min) time during which the
2. Push and immediately release the SET key or wait for 5 sec to display compressor is OFF in case of faulty thermostat probe. With CoF=0 compressor is always
the probe value again. active.

7.2 HOW TO CHANGE THE SET POINT DISPLAY

1. Push the SET key more than 2 sec to change the Set point value. CF Temperature measurement unit: (°C; °F) °C = Celsius; °F = Fahrenheit.
2. The value of the set point will be displayed and the “°C” or “°F” LED will start blinking. WARNING: When the measurement unit is changed the SET point and the values of
3. To change the Set value push the UP or DOWN arrows within 10 sec. the parameters HY, LS, US, ot, ALU and ALL have to be checked and modified (if
To save the new set point value, push the SET key again or wait for 10 sec. necessary).
rES Resolution (for °C): (in=1°C; dE=0.1°C) allows decimal point display.
7.3 HOW TO CHANGE A PARAMETER VALUE
AGITATION CYCLE
To change a parameter value, operate as follows:
1. Enter the Programming mode by pressing the SET+DOWN buttons for 3 sec (the °C or °F LED will AGC Agitator configuration: (EL; in) EL = switched ON and OFF with the compressor;
start blinking). in = switched ON according to parameter iAG.
2. Select the required parameter. Press the SET button to display its actual value. tiC Resolution for the Agt parameter: nP = the Agt parameter is in minutes
3. Use UP or DOWN buttons to change its value. Pb = the Agt parameter is in seconds.
4. Press SET button to store the new value and move to the following parameter. iAG Interval between agitation cycles: (1 to 120 min) Determines the time interval
between between two agitation cycles. NOTE: when a continuous agitation cycle is
To exit: Press SET+UP buttons or waiting for 15 sec without pressing any key. started, the time counting is reset and starts from zero.
AGt Length for agitation cycle: (0 to 255 min/sec) It sets the agitation cycle duration.
NOTE: the set value is stored even when the procedure is exited by waiting for the time-out to expire. APO First agitation cycle after start-up: Y = immediately; n = after the iAG time.
7.4 THE HIDDEN MENU ALARMS
The hidden menu includes all the parameters of the instrument. ALC Temperature alarms configuration: (Ab; rE) Ab = absolute temperature, alarm
temperature is given by the ALL or ALU values. rE = temperature alarms are referred
7.4.1 HOW TO: ENTER THE HIDDEN MENU
to the set point. Temperature alarm is enabled when the temperature exceeds the
1. Enter the Programming mode by pressing the SET+DOWN buttons for 3 sec (the °C or °F LED will [SET+ALU] or [SET-ALL] values.
start blinking). ALU MAXIMUM temperature alarm:
2. Released the buttons and then push again the SET+DOWN buttons for more than 7 sec. The Pr2  If ALC=Ab: [ALL to 150.0°C or ALL to 302°F]
label will be displayed immediately followed from the HY parameter.  If ALC=rE: [0.0 to 50.0°C or 0 to 90°F]
Now it is possible to browse the hidden menu. when this temperature is reached the alarm is enabled, after the ALd delay time.
3. Select the required parameter. ALL Minimum temperature alarm:
4. Press the SET button to display its value.
 If ALC=Ab: [-100°C to ALU; -148 to ALU]
5. Use UP or DOWN to change its value.
 If ALC=rE: [0.0 to 50.0°C or 0 to 90°F]
6. Press SET to store the new value and move to the following parameter.
when this temperature is reached the alarm is enabled, after the ALd delay time.
To exit: Press SET+DOWN or wait 15 sec without pressing a key. ALd Temperature alarm delay: (0 to 255 min) time interval between the detection of an
alarm condition and alarm signalling.
NOTE1: if no parameter is present in Pr1 menu, after 3 sec the “noP” message will be displayed. Keep dAo Exclusion of temperature alarm at start-up: (0.0 to 24h00min, res. 10min) time
the buttons pushed till the Pr2 message will be displayed. interval between the detection of the temperature alarm condition after instrument power
on and alarm signalling.
NOTE2: the set value is stored even when the procedure is exited by waiting for the time-out to expire DIGITAL INPUTS

7.4.2 HOW TO: MOVE A PARAMETER FROM THE HIDDEN MENU TO THE i1P First digital input polarity: (oP; CL) oP = the digital input is activated by opening the
contact; CL = the digital input is activated by closing the contact.
FIRST LEVEL AND VICEVERSA.
i1F Digital input configuration:
Each parameter present in the hidden menu (Pr2) can be moved into the user level (Pr1) by pressing  EAL = external alarm, “EA” message is displayed.
SET+DOWN buttons. If a parameter is part of the user level, when showed in the hidden menu the  bAL = serious alarm, “CA” message is displayed.
decimal point will be lit.  PAL = pressure switch alarm, “CA” message is displayed.
7.5 HOW TO LOCK THE KEYBOARD  dor = door switch function.
 AGt = agitator cycle activation.
1. Keep both UP and DOWN buttons pressed for more than 3 sec.  AUS = not enabled.
2. The “PoF” message will be displayed and the keyboard will be locked. At this point it will be  Htr = kind of action inversion (cooling – heating).
possible only to see the set point or the MAX o Min temperature stored  FAn = not set it.
1. If a button is pressed more than 3 sec the “PoF” message will be displayed  ES = Energy saving.
did Digital input 1 alarm delay: (0 to 255 min) delay between the detection of the external
7.6 TO UNLOCK THE KEYBOARD alarm condition and its signalling.
Keep pressed together for more than 3 sec the UP and DOWN keys till the “Pon” message will be When i1F=PAL, it is the interval of time to calculate the number of pressure switch
displayed. activation.
nPS Number of pressure switch activation: (0 to 15) Number of activation, during the did
7.7 THE CONTINUOUS CYCLE interval, before signalling an alarm event (i1F=PAL).
If the nPS activation during did time is reached, switch off and on the instrument to
When defrost is not in progress, it can be activated by holding the UP key pressed for about 3 sec. The restart normal regulation.
compressor operates to maintain the CCS set point for the time set through the CCt parameter. The odC Compressor status when open door: (no; FAn; CPr;F_C;) no = normal;
cycle can be terminated before the end of the set time using the same activation key UP for 3 sec. FAn = normal; CPr = compressor OFF, F_C = compressor OFF.
7.8 THE ON/OFF FUNCTION rrd Outputs restart after door open alarm: (n; Y) n = outputs follow the odC parameter.
Y = outputs restart with a door open alarm.
With “onF = oFF”, pushing the ON/OFF key, the instrument is switched off. The “OFF” HES Delta temperature during an Energy Saving cycle: (-30.0 to 30.0°C; -54 to 54°F) it
message is displayed. In this configuration, the regulation is disabled. sets the increasing value of the set point [SET+HES] during the Energy Saving cycle.
To switch the instrument on, push again the ON/OFF key.
OTHER
WARNING: Loads connected to the normally closed contacts of the relays are always supplied
PbC Type of probe: (PtC; ntC) it allows to set the kind of probe used by the instrument:
and under voltage, even if the instrument is in stand by mode.
PtC = PTC probe, ntC = NTC probe.
8. LIST OF PARAMETERS onF On/Off key enabling: (nU; oFF; ES) nU = disabled; oFF = enabled; ES = not set it.
rES Real Set Point: SET+ES+SETd (read only).
REGULATION rEL Software release for internal use (read only).
Ptb Parameter table code (read only).
HY Differential: (0.1 to 25.5°C; 1 to 45°F) intervention differential for set point. Compressor
Cut IN is Set Point + differential (HY). Compressor Cut OUT is when the temperature 9. DIGITAL INPUTS
reaches the set point.
LS Minimum set point: (-100°C to SET; -148°F to SET) sets the minimum value for the set The free voltage digital inputs are programmable by the i1F parameter.
point.
9.1 GENERIC ALARM (i1F = EAL)
US Maximum set point: (SET to 150°C; SET to 302°F) set the maximum value for set point.
ot Thermostat probe calibration: (-12.0 to 12.0°C; -21 to 21°F) allows to adjust possible As soon as the digital input is activated the unit will wait for did time delay before signalling the EAL
offset of the thermostat probe. alarm message. The outputs statuses don’t change. The alarm stops just after the digital input is de-
odS Outputs activation delay at start up: (0 to 255min) this function is enabled at the initial activated.
start up of the instrument and inhibits any output activation for the period of time set in the
parameter.

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9.2 SERIOUS ALARM MODE (i1F = bAL)
When the digital input is activated, the unit will wait for did delay before signalling the CA alarm 13. ALARM SIGNALS
message. The relay outputs are switched OFF. The alarm will stop as soon as the digital input is de- Message Cause Outputs
activated. “P1” Room probe failure Compressor output acc. to par. Con and CoF
9.3 PRESSURE SWITCH (i1F = PAL) “HA” Maximum temperature alarm Outputs unchanged.
“LA” Minimum temperature alarm Outputs unchanged.
If during the interval time set by did parameter, the pressure switch has reached the number of “dA” Door open Compressor and fans restarts
activation of the nPS parameter; the CA pressure alarm message will be displayed. The compressor “EA” External alarm Output unchanged.
and the regulation are stopped. When the digital input is ON the compressor is always OFF. If the nPS “CA” Serious external alarm (i1F=bAL) All outputs OFF.
activation in the did time is reached, switch off and on the instrument to restart normal “CA” Pressure switch alarm (i1F=PAL) All outputs OFF
regulation.
13.1 ALARM “EE”
9.4 DOOR SWITCH INPUT (i1F = dor)
The instrument is provided with an internal check verifying memory integrity. Alarm “EE” will flash when a
It signals the door status and the corresponding relay output status through the odC parameter: failure in the internal memory is detected. Please call the Dixell Service in this case.
no = normal (any change); FAn = Fan OFF; CPr = Compressor OFF; F_C = Compressor and fan OFF.
Since the door is opened, after the delay time set through parameter doA, the door alarm is enabled, 13.2 ALARM RECOVERY
the display shows the message dA and the regulation restarts is rtr=YES. The alarm stops as soon
as the external digital input is disabled again. With the door open, the high and low temperature alarms Probe alarms P1 starts some seconds after the fault in the related probe; they automatically stop some
are disabled. seconds after the probe restarts normal operation. Check connections before replacing the probe.
Temperature alarms “HA” and “LA” automatically stop as soon as the temperature returns to normal
9.5 START AGITATION CYCLE (i1F = AGt) values.
Alarms “EA” and “CA” (with i1F=bAL) recover as soon as the digital input is disabled.
It starts an agitation cycle if there are the right conditions. Alarm “CA” (with i1F=PAL) recovers only by switching off and on the instrument.
9.6 SWITCH THE AUXILIARY RELAY (i1F = AUS) 14. TECHNICAL DATA
With oA3 = AUS the digital input switched the status of the auxiliary relay. Housing: self extinguishing ABS
Case: frontal 32x74 mm; depth 60mm
9.7 INVERSION OF THE KIND OF ACTION: HEATING-COOLING (i1F = Htr) Mounting: panel mounting in a 71x29mm panel cut-out
This function allows to invert the regulation of the controller: from cooling to heating and viceversa. Protection: IP20
Frontal protection: IP65 with frontal gasket RG-C (optional)
9.8 ENERGY SAVING (i1F = ES) Connections: Screw terminal block  2.5 mm2 wiring
Power supply: according to the model: 230Vac 10%, 50/60Hz, 110Vac 10%, 50/60Hz
The Energy Saving function allows to change the set point value as the result of the SET+HES
Power absorption: 3VA max
(parameter) sum. This function is enabled until the digital input is activated.
Display: 3 digits, red LED, 14.2 mm high;
9.9 DIGITAL INPUTS POLARITY Inputs: 1 PTC or NTC probe.
Relay outputs:
The digital input polarity depends on the i1P parameter. Compressor: SPST relay 20(8)A, 250Vac
i1P=CL: the input is activated by closing the contact. Agitator: SPDT relay 8(3) A, 250Vac
i1P=oP: the input is activated by opening the contact. Kind of action: 1B
Pollution degree: normal
10. INSTALLATION AND MOUNTING Software class: A
Data storing: on the non-volatile memory (EEPROM)
Instrument XR08CX shall be mounted on vertical panel, in a 29x71
Operating temperature: 0 to 60°C (32 to 140°F)
mm hole, and fixed using the special bracket supplied.
Storage temperature: -30 to 85°C (-22 to 185°F)
The temperature range allowed for correct operation is 0 to 60°C.
Relative humidity: 20 to 85% (no condensing)
Avoid places subject to strong vibrations, corrosive gases,
Measuring and regulation range:
excessive dirt or humidity. The same recommendations apply to
PTC probe: -50 to 150°C (-58 to 302°F)
probes. Let air circulate by the cooling holes.
NTC probe: -40 to 110°C (-58 to 230°F)
Resolution: 0.1°C or 1°C or 1°F (selectable)
Accuracy (ambient temp. 25°C): ±0.7°C ±1 digit

15. CONNECTIONS
11. ELECTRICAL CONNECTIONS
The instrument is provided with screw terminal block to connect cables with a cross section up to
2.5mm2. Before connecting cables make sure the power supply complies with the instrument’s
requirements. Separate the probe cables from the power supply cables, from the outputs and the power
connections. Do not exceed the maximum current allowed on each relay, in case of heavier loads use a
suitable external relay.
11.1 PROBE CONNECTION
The probes shall be mounted with the bulb upwards to prevent damages due to casual liquid infiltration.
It is recommended to place the thermostat probe away from air streams to correctly measure the
average room temperature. Place the defrost termination probe among the evaporator fins in the coldest
place, where most ice is formed, far from heaters or from the warmest place during defrost, to prevent
premature defrost termination. 110Vac supply: connect to the terminals 6 and 7.
12. HOW TO USE THE HOT KEY
16. DEFAULT SETTING VALUES
12.1 HOW TO: PROGRAM A HOT KEY FROM THE INSTRUMENT (UPLOAD)
Label Description Range Value Menu
1. Program one controller with the front keypad.
2. When the controller is ON, insert the “HOT-KEY” and push UP button; the “uPL” message SEt Temperature Set Point LS to US 2.0 ---
appears followed a by a flashing “End” label. [0.1°C to 25.5°C]
3. Push SET button and the “End” will stop flashing. Hy Differential 2.0 Pr1
[1°F to 45°F]
4. Turn OFF the instrument, remove the “HOT-KEY” and then turn it ON again. [-55.0°C to SET]
LS Minimum set point -30.0 Pr2
[-67°F to SET]
NOTE: the “Err” message appears in case of a failed programming operation. In this case push again [SET to 150.0°C]
button if you want to restart the upload again or remove the “HOT-KEY” to abort the operation. US Maximum set point 20.0 Pr2
[SET to 302°F]
12.2 HOW TO: PROGRAM AN INSTRUMENT USING A HOT KEY (DOWNLOAD) [SET to US]
SrS Second set point 5.0 N.V.
[SET to US]
1. Turn OFF the instrument. Compressor off time with
Srt 0 to 255 min 0 N.V.
2. Insert a pre-programmed “HOT-KEY” into the 5-PIN receptacle and then turn the Controller SrS set point
ON. [-12.0°C to 12.0°C]
ot Thermostat probe calibration 0.0 Pr1
3. The parameter list of the “HOT-KEY” will be automatically downloaded into the Controller [-21°F to 21°F]
memory. The “doL” message will blink followed a by a flashing “End” label. odS Outputs delay at start up 0 to 255 min 0 Pr2
4. After 10 seconds the instrument will restart working with the new parameters.
5. Remove the “HOT-KEY”. AC Anti-short cycle delay 0 to 50 min 1 Pr1
NOTE: the message “Err” is displayed for failed programming. In this case turn the unit off and then on
Compressor ON time with
if you want to restart the download again or remove the “HOT-KEY” to abort the operation. Con 0 to 255 min 15 Pr2
faulty probe
Compressor OFF time with
CoF 0 to 255 min 30 Pr2
faulty probe
Temperature measurement
CF °C(0); °F(1) °C Pr2
unit

1592020180 XR08CX GB r1.0 06.09.2012.doc XR08CX 3/4


rES Resolution dE(0); in(1) dE Pr1
AGC Agitator configuration EL(0); in(1) EL Pr2
Agt parameter resolution
tiC Min(0); SEC(1) Min Pr2
(min/ sec)
Interval between 2 agitator
iAG 0 to 120 min 15 Pr1
cycles
AGt Agitator cycle duration 0 to 255 min/sec 3 Pr1
Agitator cycle enabled at
APo n(0); Y(1) n Pr2
power on
Temperature alarms
ALC rE(0); Ab(1) Ab Pr2
configuration
°C[0.0 to 50.0 o ALL to 150.0]
ALU Maximum temperature alarm 100 Pr1
°F[0 to 90 o ALL to 302]
°C[0.0 to 50.0 o -55.0 to ALU]
ALL Minimum temperature alarm -50.0 Pr1
°F[0 to 90 o -67.0 to ALU]
ALd Temperature alarm delay 0 to 255 min 15 Pr1
Delay of temperature alarm
dAo 0.0 to 24h00min (144) 1.3 Pr2
at start up
i1P Digital input 1 polarity oP(0); CL(1) CL Pr2
EAL(0); bAL(1); PAL(2); dor(3);
i1F Digital input 1 configuration AGt(4); AUS(5); Htr(6); FAn(7); EAL Pr2
ES(8)
did Digital input alarm delay 0 to 255 min 0 Pr2
Number of activation of
nPS 0 to 15 15 Pr2
pressure switch
Compress and fan status
odC no(0); FAn(1); CPr(2); F-C(3) no Pr2
when open door
Regulation restart with door
rrd n(0); Y(1) n Pr2
open alarm
[-30°C to 30°C]
HES Differential for Energy Saving 0.0 Pr2
[-54°F to 54°F]
PbC Kind of probe PtC(0); ntC(1) ntC Pr2
onF On/off key configuration nu(0); OFF(1); ES(2) nu Pr2
Real Set point (SET + ES +
rSE sola lettura --- Pr2
SETd)
rEL Firmware Release sola lettura 6.5 Pr2
Ptb Map code sola lettura 1 Pr2

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