Technical Data sheet for MCC

Electrical System UTCL REQUIREMENT

Power network configuration TN-S system
Type coordination for panel design Type 2 for efficiency clas IE-3
Breaker / Contactor rating AC3 / AC4
Duty Class Continuous
Incoming power supply 415 V +/-10%
Frequency 50 Hz, +/-5%
Control / Operating voltage 110 V AC, 50 Hz
Fault Level 50 kA for 1 Sec
Ambient conditions
Minimum ambient temperature 5 Deg. C
Maximum ambient temperature 45 Deg. C
Design Ambient Temperature 50 Deg. C
A. General
Metal clad, Indoor, Floor mounted, Air Insulated Panel
Type
Board with internal arc flash proof
Modular construction, Fully compartmentalized with metal/
Construction
insulating material partition.
Enclosure class IP55
Insulation and access Live parts shall be finger proof with shrouding.
 Technical Data sheet for MCC
Electrical System UTCL REQUIREMENT
B. Constructional Features :-
Sheet steel CRCA
2.0 mm for load bearing members.
Thickness
1.6 mm for non load bearing members.
Incomer: Bottom cable entry.
Cable entry
Outgoing: Bottom cable entry.
All the components shall be accessible from front side &
Design Minimum 1.5 meter clearance to maintain in front of panel
Related SFU and suggest MCC as per KW required.
Module door interlocked with main power isolating devices.
Interlocking & protection
Power circuit isolation device to have pad locking in the OFF
position with door closed.
Undrilled removable bottom gland plates (3 mm thick at
Gland plate incomer and 2mm at other locations), Same shall be
segregated in the length having size of 500 mm
Clear and legible identification labels with letter sizes of
readable
25-50 mm for MCC panel
5 mm for components and module name plates.
Labelling
In all the feeders, Description of feeder, Feeder No.,
equipment No., kW rating shall be labeled.
Danger board on front and rear sides in English, Hindi and
Gujarati.
Two separate earthing terminals will be provided.
Bolted joints with tooth spring washers for good earth
Earthing
continuity.
Earth bus to run in all cable alley of the panel .
Paint shade RAL 7032, Powder coated.
Paint thickness > 80 microns
C. Bus-bars
(i) Main horizontal & vertical bus-bars
Arrangement Three phase & neutral (3 Ph, 4 W)
High conductivity electrolytic Aluminium confirming to
Material
grade E91E as per IS-5082 -1981.
Shall be able to carry continuously the connected load
Phase Bus-bar Rating (considering diversity factor) plus a 25% margin.
Max. current density shall be 0.80 A/sq.mm
Neutral Bus-bar Rating 50 % of phase bus-bar rating
Red-yellow-blue from front to back or top to bottom or left
Bus-bar configuration
to right as viewed from front.
Heat shrinkable PVC
Bus-bar insulation R,Y,B coloured sleeves for phases
Black colour for neutral.
Non-hygroscopic, Flame retarded, Track resistant, High
Bus-bar supporting insulators strength, Sheet moulded compound or equivalent polyster
fibre glass moulded type .
Max. temp. rise of bus Not to exceed 40 deg. C. above ambient of 45 Deg. C.
 Technical Data sheet for MCC
Electrical System UTCL REQUIREMENT
Phase to phase :- 25.4 mm (minimum)
Air clearance for bare Bus-bar
Phase to earth :- 19.0 mm (minimum)
Bus-bar joints and tap off points shall be shrouded and
bolted (with cadmium coated bolts with plain and spring
washers and locknuts).
Joints and tap off points
Bimetallic connectors for connection between dissimilar
metals.
Anti-oxide grease for all bus connections.
Neutral bus isolation Through disconnecting link .
(ii) Earth bus
Material Cu
Size Size as per design fault level
(iii) Control bus
Material Copper.
Size Minimum 25 x 3 mm strip
D. Insulation level
Rated insulation voltage 1100 V
Impulse withstand voltage 4 kV
One minute power frequency withstand voltage 2.5 kV
E. Incoming Feeder arrangement
Circuit breaker Siemens
Pad lockable with Lock-out and Tag-out so that without
Interlocking
removing the lock, one can not work on the feeder.
LED cluster type indicating lamps for :-
Indication Lamps ACB ON/OFF/TRIP/ Spring Charge/ Trip circuit Healthy.
Power ON R / Y / B.
Meters and selector switches Siemens
Vendor to specify as per metering & protection of the
Current transformer
complete system
Simocode Basic Unit 2 SIMOCODE PRO V, Series:3UF7,
Profibus Communication, Aux Supply: 110 - 240V AC/DC
SIEMENS K91B 3UF7010-1AU00-0. Current/Voltage
Protection relays
Measuring Device for Motor Protection & Control Device
current setting range 3 to 40A SIEMENS K91M 3UF7111-
1AA01-0 1
H. Outgoing feeder arrangements
Circuit breaker As per load required suggest.
AC3/AC4 as per requirement.
3 pole.
Minimum 16 A rated.
Power contactor
Contactor coil rating for 110 V AC.
2NO + 2NC auxiliary contacts.
Mechanically interlocked for reversible drives.
Auxiliary contactors Required nos. as per scheme.
Control supply isolation device 2 Pole MCB
Inside module for testing of power contactor when the
Test PB
module incoming power breaker is OFF
For motor feeders of 45 KW and above through separate
Space heater power provision
MCB and interlock with main power contactor
Electronic protection relay for motors protection For all motors
 Technical Data sheet for MCC
Electrical System UTCL REQUIREMENT
I. Panel wiring
1.1kV grade single core, black colour PVC insulated,
stranded copper conductor of minimum size 2.5 sq.mm.
Power / current (As per feeder rating)
For feeder rating 100A and above all the power circuit shall
be through rigid Bus-bar.
Grey colour PVC insulated.
Control and potential circuit Stranded copper conductor of minimum size 1.5 sq.mm. CT
wiring shall be 2.5 sq.mm multi-stranded copper wires
Numbered plastic/ceramic ferrules
Ferrules
Self locking type.
All spare contacts of relays selector switches & contactors
will be wired up to the terminal block in feeder
Spare contacts
Each components shall have at least 1 NO + 1 NC potential
free spare contacts.
Power & control terminals shall be segregated by insulating
material
Power terminals will be stud type.
Control terminals will be suitable for connecting two cores
of 2.5 sq.mm wires.
Terminals Minimum 20 % spare terminals will be provided.
Minimum rating of control terminal shall be 10 Amps.
Color coded wires, TB’s of different voltage rating to be
provided.
Uniform color-coding to be followed for cabling,
TB,Numbering on TB etc.
J. Control Supply
Control transformer Included
Input side :- MCCB
Input and output side isolation device
Output side :- MCB, 2 Pole
K. Miscallaneous Components of panel
Breaker Control Switch ( TNC ) Included
Local / Remote Selector Switch Included
Emergency Push Button , Stay Put type Included
3 pin Power Socket with Switch, 15 Amp Included
Auxiliary Contactor, 4NO + 4NC Included
Common Hooter / Buzzer Included

Sonkusare Digitally signed by Sonkusare Ravi

DN: cn=Sonkusare Ravi, c=DE,
o=Siemens,

Ravi [email protected]
Date: 2024.06.25 12:30:23 +05'30'