Generator Auxilairies
Generator Auxilairies
Generator Auxilairies
Behrens, PE
MWH Global
Hands-On Relay School 2016
Protective relays are only a portion of what is
necessary to keep generators operating and
healthy. This lecture will provide students with
an overview of synchronous generator
auxiliary systems. Areas of study include:
governors, exciters, machine condition
monitoring, lube systems, cooling systems and
more.
Governors
Control Speed
Exciters
Control Voltage
Machine Condition Monitor (MCM)
Monitor Mechanical Systems
Mechanical Auxiliary Systems
Lubrication, Cooling, Control
Oil, Water, Gas
Primary Functions:
Speed Regulation
Starting and stopping
Synchronization
Loading and unloading the unit
Types of Governors:
Mechanical
Electronic
Custom Digital Systems
PLC-based Systems
Start-Up Operations:
Control and check auxiliary system
Start rotation
Build speed to rated frequency
Synchronize
Synchronizing Operations:
Match unit frequency to system frequency
Adjust for bus slip
Control phase angle
Match unit voltage to system voltage
If not done by exciter
Close generator circuit breaker
Can take the place of additional synchronizer
equipment
Online Operations:
Speed regulation
Power regulation
Water flow regulation
Loading and unloading
Islanded
System Failures:
Speed sensors
Gate position sensors
Oil pressure
Oil level
Primary Functions:
Generator Voltage Control
Maintain Synchronism
Maintain Operation within Generator Capabilities
Secondary Functions:
Field Flashing and Field Discharge
VAR and PF Control
Synchronizing
Types of Exciters:
Rotating (Permanent Magnet Generators)
Externally-Supplied (Power System or MG Set)
Shunt-Supplied (From Generator Terminals)
Brushless
Static
Generator Voltage Control Operations:
Control field current
Automatic Voltage Regulation (AVR)
Control voltage at generator terminals
Power System Stabilizer (PSS)
Dampen local and system frequency oscillations
Primary Function:
Mechanical Systems Monitoring
Data Collection Software and Controller for to
Detect Unexpected Failure in the Early Stages
HMI
Alarming and Tripping
Trending Information
Vibrations
Orbital Plots
Stator and Rotor Roundness
MCM Typical Parameters:
Bearing Vibration (Runout)
X-Y Proximity Probes (Eddy Current)
Thrust Bearing Oil Film Thickness
Z Proximity Probe (Eddy Current)
Head Cover and Draft Tube Vibration
Accelerometers
Turbine Blade Tip Clearance
Proximity Probe (Eddy Current)
MCM Typical Parameters (continued):
Phase Reference
Once per revolution indication
Stator Frame Vibration
Velocity or accelerometer
Stator End Winding Vibration
Air Gap Detection
Distance between rotor and stator
Capacitive Sensors
MCM Typical Parameters (continued):
Stator Winding Insulation Deterioration
Small, High Frequency, Voltage Pulses
Partial Discharge
Additional Parameters:
Wicket Gate and Blade Position
Bearing, Stator and Rotor Temperatures
Turbine Flow
Cavitation
Primary Function:
Friction Reduction
Prevents wear
Removes heat
Improves efficiency
Typical Oil Systems:
Bearing Lubrication and Cooling
Hydraulic Control
Governor
Oil System Components:
Tank
Filter
AC and DC Pumps
Control, Distribution and Isolation Valves
Indication, Control and Protection Measurements
Pressure
Level
Flow
Temperature
Primary Function:
Heat Reduction
Improves efficiency
Types of Cooling Systems:
Gas
Nitrogen, Hydrogen, etc.
Air
Fan, Natural Convection
Water
Heat Exchangers, Injection, etc.
Cooling System Components:
Air and Gas Cooling System
Isolation valves, pressure switches/transducers,
regulators and piping, motors, pumps, compressors
Stator Cooling Water System
Isolation valves, pressure switches/transducers,
regulators and piping
Directly Cooled Windings
Requires de-ionized and de-mineralized water to lower
conductivity