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    JP04

    Uploaded by

    Brett Heeres

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    JP04

    Uploaded by

    Brett Heeres
    3 views2 pages

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
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    3 views2 pages

    JP04

    Uploaded by

    Brett Heeres

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    FITTING INSTRCUTION The instruction of the assembly

    Clamp mark
    in acc. with
    1. Disassemble the towing eye and unscrew the bolts from the chassis
    Cables joining
    ISO PN
    Original members (on the left and right side).
    1 L Left directional lights bolts
    2 + Rear fog lights 4 2. Disassemble brackets (2 pieces of flatten pipes), if these parts are
    3
    4
    31
    R
    Ground
    Right directional lights M12x40 located in the car - these parts are not used any more.
    5 58R Right side parking lights 3. From below cut the bumper in its axis (fragment 50x150mm).
    6 54 Stoplights
    7 58L Left side parking lights 4. Position side brackets of the towbar (pos. 4 and 5) to the left and
    right chassis member (see the fig.) and fix it using original bolts.
    5. Slide the main bar of the towbar (pos. 1) between brackets (pos. 4
    and 5) and fix it together with the brackets (pos. 6 and 7) using
    A M12x40mm (pos. 9) bolts (see the figure) - through the holes (pos.
    Original 1
    bolts
    6 A) of brackets (pos. 6 and 7) fix to the spare wheel box using
    M10x35mm (pos. 10) bolts.
    M10x35
    Attention! In case lack of fabric holes it should be drilled (ø11mm).
    M12x75 6. Position the ball of towbar (pos. 2) with socket plate (pos. 3) and fix
    5
    with M12x75mm (pos. 8) bolts from the towbar accessories.
    17 7. Tighten all nuts and bolts according to the torque shown in the table.
    M12x40
    A 8. Connect to the electric wires according to the instructions of the car.
    3 9. Complete the paint cover of towbar (during the mounting paint cover
    2 could be destroyed).
    M10x35
    7
    M12x40

    Torque settings for nuts and bolts (8,8):


    M 8 - 25 Nm M 10 - 55 Nm
    M 12 - 85 Nm M 14 - 135 Nm
    This towbar is designed to assembly in following cars:
    JEEP GRAND CHEROKEE (WJ/WG), produced since 04.1999 till NOTE
    05.2005, catalogue no. JP04 and is prepared to tow trailers max total
    weight up to 3500 kg and max vertical load 140 kg. After install the towbar you should get adequate note in registration book
    (at authorised service station).The car should be equipped with:
    Indicators
    From manufacturer Tow mirrors
    Thank you for buying our product. Their reliability has been confirmed in After 1000km check all bolts and nuts. The ball of towbar must be
    many tests. Reliability of towbar depends also on correct assembly and right always kept clear and conserve with a grease.
    operation. For this reasons we kindly ask to read carefully this instruction and
    apply to hints.
    The towbar should be install in points described by a car producer.
    Towbar accessories: PPUH AUTO-HAK S.J.
    Produkcja Zaczepów Kulowych
    Henryk & Zbigniew Nejman
    76-200 SŁUPSK ul. Słoneczna 16K
    tel/fax (059) 8-414-414; 8-414-413
    E-mail: [email protected]
    www. autohak.com.pl

    Towing hitch (without electrical set)


    Class: A50-X Cat. no. JP04 Technical data:
    Designed for: D-value: 14,3 kN
    Manufacturer: JEEP maximum trailer weight: 3500 kg
    Model: GRAND CHEROKEE (WJ/WG) maximum vertical cup load: 140 kg
    produced since 04.1999 till 05.2005
    Approval number acc. to regulations EKG/ONZ 55.01: E20-55R-01 1137

    Foreword

    This towbar is designed according to rules of safety traffic regulations. The towing
    hitch is a safety component and can be install only by qualified personnel. Any
    alteration or conversion of the towing hitch is prohibited and would lead to
    cancellation of design certification. Remove insulating compound and underseal
    from vehicle (if present) in the area of the matting surfaces of the towing hitch.
    The vehicle manufacturer’s specifications regarding trailer load and max. vertical
    cup load are decisive for driving whereat values for the towing hitch cannot be
    exceeded.
    D-value formula:
    Max trailer weight [kg] x Max vehicle weight [kg] 9,81
    X
    1000
    = D [kN]
    Max trailer weight [kg] + Max vehicle weight [kg]

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