SAU300 - User Manual
SAU300 - User Manual
User Manual
Note: if you want Relay Protection function, The SAU-300-PRO needs to be selected.
This manual uses the symbols listed below for different purposes, and different symbols can be used
in combination.
Symbols Definition
Warning sign, must be installed in strict accordance with the instructions in this
manual, otherwise it may cause equipment damage or endanger the safety of
operators!
There is a danger of electric shock, which may cause personal injury. It requires
professional personnel to install or maintain it. Others may not operate it
without authorization! Otherwise there is a danger of death due to electric
shock!
This manual may be upgraded from time to time due to product upgrades and other reasons without
prior notice.
This manual is copyrighted by SINENG Electric Co., Ltd. and may not be reproduced without
authorization.
Introduction
Please read this manual thoroughly before unpacking and installing the product. This
manual contains the following chapters:
Description of Symbols—This chapter summarizes the various symbols that appear
in the manual and explains them for better reading.
Safety Precautions—Important safety issues to be aware of before proceeding.
Chapter 1 Product Introduction—This chapter describes the main functions and
applications of this product.
Chapter 2 Product Specifications—This chapter provides product specifications for
this product.
Chapter 3 Product Installation—This chapter describes the installation of this
product and the connection of cables.
Chapter 4 Troubleshooting—This chapter provides the abnormal phenomena that
may occur during the debugging of this product and how they are handled.
Chapter 5 Product Maintenance—This chapter describes product maintenance,
including periodic maintenance and routine maintenance.
After-sales service information—This chapter provides contact information for
after-sales service.
This chapter mainly introduces the model, optional interfaces, and functional descriptions of the
SAU-300, and describes the functions for different application scenarios.
1. Product Introduction
The device is an edge gateway used in the photovoltaic and energy storage domain, which can
enhance the perception and control over new energy stations, meeting the control demands for the
safe and stable operation of large power grids. The device also features AC sampling capabilities,
fulfilling basic requirements for relay protection. Depending on different application scenarios, the
device can perform functions such as data collection, protocol conversion, rapid power dispatch, fiber
ring networks, relay protection, and deployment of energy storage EMU strategies.
2. Product Models
Product name Model Configuration Description
Basic version: 60 DO channels, 26 DI channels,
SAU-300-BASE
SAU-300 data collector, switch.
SAU-300-PRO Enhanced version: BASE + Relay Protection Fun.
8 LED arrays
The lights are arranged sequentially from
left to right
Status Running Light (RUN), Onboard
Light
indication Heartbeat Light, Factory Mode Light,
Power Light (POW)
7, 8: link lamp and speed lamp of optical
fiber port 7 and optical fiber port 8
High-voltage
DO3-1 250Vac [email protected]
load switch
DO3-2 DO3-1: Remote close
opening and
COM2 DO3-2: Remote open
closing
Single-phase
DO4-1
protection trip
DO4 common
COM2
terminal
X1-02
X1-08 Low oil level
X1-09 High oil level X1-03
X1-03
...
X1-19
X1-20
Status indicator light
LED POW: Power indicator
indicat light 220VAC
or light RUN: Running indicator
X1-COM
light 220Vac-N
3.6 X4 board
220Vac output dry contact board
Port Description Remark Diagram
16 channels
Common dual COM ports
Single contact continuous current
capacity: 5A @ 250Vac
Dual COM port continuous current
capacity: 20A @ 250Vac
Single contact pulse current
capacity: 10A @ 2.5S
220VAC接线示意图
Passive 负载端
DO5-01
DO5-01~16 output dry
contact DO5-02
DO5-03
...
DO5-15
DO5-16
220VAC
DO5-COM
DO5-COM
LED Status
indicator indicator
light light
Ub1 One
Branch
Uc1 Voltage Voltage selection: Rated voltage (Ue)
100V
Un1
400V
Ua2 690V
800V
Ub2 Two Overload capacity: 2*Ue continuous operation
Branch
Uc2 Voltage
Un2
IA1 Ia1’
One
IB1 Ib1’ Branch Current selection: Rated current (Ie)
Current Measurement type: 1(1.2) A
IC1 Ic1’ Measurement type: 5(6) A
Protection type: 1(20) A
IA2 Ia2’ Protection type: 5(100) A
Overload capacity:
Two Protection type: 20*Ie allowed for 1 second
IB2 Ib2’ Branch 2*Ie continuous operation
Current
IC2 Ic2’
Note: Note:
Measurement accuracy: Voltage sampling supports three-phase four-
Voltage and Current < 0.5% wire, if three-phase three-wire connection, N
AP and RP < 1.0% phase and B phase need to be shorted.
PowerFactor < 0.5%
Frequency < 0.01Hz A相
B相
Protection Accuracy: C相
voltage : class 1 N相
Ua1
current : class 1
Ub1
Line loss: IA1 Ia1
Uc1
AC voltage loop: <0.5VA/phase IB1
IC1
Ib1
Ic1
AC current loop: <1.0VA/phase @ In=5A, Un1 IA2 Ia2
IB2 Ib2
<0.5VA/phase @ In=1A Ua2 IC2 Ic2
When ordering, specify the input specifications of Ub2
voltage and current, default 800V, 5A. Uc2
Un2
90 (10 ) arg 90 (10 )
Ur
In the equation: 𝐼𝑏̇ and𝑈̇𝑟 represent the current and voltage quantities corresponding to the 90°
connection method respectively.
The voltage restoration interlocking component is subjected to PT disconnection interlocking.
When a PT disconnection occurs in a branch, the selection of whether to interlock the voltage
restoration component can be made through the "PT disconnection interlocking protection" setting.
When the "PT disconnection interlocking protection" is activated, the current protection will
directly trip upon "PT disconnection alarm";
When the "PT disconnection interlocking protection" is deactivated, the directional current
protection will switch to pure overcurrent protection upon "PT disconnection alarm".
The specific logic diagram is as shown in the following figure:
≥1
PT Disconnect
Setting parameters:
Set values Range and precision Default values
0: Withdraw
Protection plate Withdraw
1: Engage
Stage 1: 20A
Current setpoint 0.05A~100.00A Stage 2: 15A
Stage 3: 7.5A
Delay time 0~180 seconds 0.5
0: Alarm
Operation mode Trip
1: Trip
4.4.2 Zero sequence overcurrent protection
3𝐼0 is the zero sequence current, obtained by adding the vector sum of the three-phase currents
inside the device.
Zero Sequence & Zero Sequence Warn
Enable & Delay Time
3Io>Izero (set)
Trip Enable
& Zero Sequence Trip
Setting parameters
Set values Range and precision Default values
0: Withdraw
Protection plate Withdraw
1: Engage
Current setpoint 0.05A~99.99A 6A
Delay time 0~180 seconds 0.5
SAU-300 User Manual A01 13
SINENG Electric Co., Ltd.
0: Alarm
Operation mode Trip
1: Trip
4.4.3 Overvoltage protection
When any line voltage exceeds the overvoltage setpoint, the overvoltage protection trips.
Overvoltage & Overvoltage Warn
Enable?
Delay Time
Max(Uab,Ubc,Uca)>Vol(set)
&
Trip Enable ?
& Overvoltage Trip
Setting parameters:
Set values Range and precision Default values
0: Withdraw
Protection plate Withdraw
1: Engage
Current setpoint 100~1500Vac 1000Vac
Delay time 0~180 seconds 0.5
0: Alarm
Operation mode Trip
1: Trip
4.4.4 Low voltage protection
Low voltage protection must operate or alarm only when the h ighest line voltage is below the
set value, provided that the circuit breaker is closed and there is no PT disconnection.
Low voltage Enable
& Low voltage Warn
Setting parameters:
Set values Range and precision Default values
0: Withdraw
Protection plate Withdraw
1: Engage
Current setpoint 100~1500Vac 650Vac
Delay time 0~180 seconds 0.5
0: Alarm
Operation mode Trip
1: Trip
4.4.5 Overload protection
Three-stage overcurrent protection is designed to protect against short-circuit faults, while
overload protection has setpoints much lower than those of overcurrent protection but higher than
normal load levels to prevent equipment from operating in overload conditions. When overcurrent
protection fails to operate for some reason, overload protection can act as a backup protection for
overcurrent protection.
& Overload Warn
Overload Enable
Delaytime
Max(Ia,Ib,Ic)>Iover(set)
&
Trip Enable?
& Overload Trip
Setting parameters:
Set values Range and precision Default values
4.4.9 DC protection
The DC signals are: 1# PT100, 2# PT100, and CH1~4#4-20mA sampling channels.
When any of the DC temperature measurements exceed the set value, a delay is initiated before
the protection action.
DC protection Enable
& DC Protection Warn
Delay time
Iz>Idc(set)
&
Trip Enable?
& DC Protection Trip
HWJ1=1
≥1 Trip Enable?
& Non-electrical N Trip
HWJ2=1
Setting parameters:
Set values Range and precision Default values
0: Withdraw
Protection plate Withdraw
1: Engage
Delay time 0~180 seconds 0.5
0: Alarm
Operation mode Trip
1: Trip
4.5 Auxiliary debugging function
This solution seamlessly integrates with our inverters, allowing power to be emergency
controlled within milliseconds compared to traditional ground stations. It supports more than 10
RS485 interfaces with electrical isolation, enabling a greater number of devices to be connected more
stably.
We recommend using switches from the same brand for both the sub-array ring switch and the
control room switch, ensuring a more stable and reliable network.
It supports multiple master stations simultaneously, such as solar power prediction, AGC master-
slave machines, AVC master-slave machines, centralized control centers, and fast frequency servers.
It is recommended not to exceed 12 devices per RS485 bus.
SCADA
PPC Dispatch Center Work Station Printer Control Center
Main Switch
Fiber Box
SAU-300
SAU-300
SAU-300
SAU-300 SAU-300
N Station
RS485
1 2 34
... ...
The PLC (Power Line Communication) solution can save the cost of long-distance 485 cable
work on-site, simplify the complexity of on-site communication deployment, and reduce the
construction cost of the power station.
The SAU-300 virtualizes multiple inverters belonging to the same array into a single adjustable
power device, simplifying the complexity of northbound communication remote control and remote
adjustment. It can be integrated with a panoramic monitoring system, enabling emergency control of
power within milliseconds.
SCADA
PPC Dispatch Center Work Station Printer Control Center
Main Switch
Fiber Box
SAU-300
SAU-300
光纤环网
SAU-300
SAU-300
This chapter mainly introduces the external interfaces and specifications met by the SAU-300.
2. External Interfaces
Table 2-2 External interfaces
Interfaces Descriptions Performances
RS485 RS485 port 1. Supports up to 10 channels
2. Electrical isolation, all SELV circuits
3. It is recommended that each RS485 connection should not exceed 12
devices
4. Communication baud rate supports 2400, 4800, 9600, 19200, 38400,
57600, 115200bps
5. The data format supports 1 start bit, 5-8 data bits, 1-2 stop bits, and 0-1
check bits
6. Verification methods support: no verification, odd verification, even
verification, Mark verification, Space verification
7. Support Modbus RTU (host, slave) and DL/T645 protocol
8. Communication point table configurable
CAN CAN port 1. Supports up to 4 channels
2. Electrical isolation, all are SELV circuits
3. It is recommended not to exceed 12 devices per RS485 channel
4. Communication baud rates supported: 250K, 500K, 1Mbps
100M port Ethernet port 1. 3 independent network cards
2. 10/100M adaptive
3. Supports Modbus TCP, IEC60870-104 protocol, MMS
4. Supports GOOSE, NTP time synchronization
5. Communication point table is configurable
DI Input dry 1. Supports up to 60 channels
contact 2. Electrical isolation
DO Output dry 1. 26 channels.
contact 2. 250VAC normally open relay.
3. Single contact pulse current carrying capacity of 10A @ 2.5S.
USB USB 1. one Host
2. USB2.0, compatible with USB1.1
3. Supports a capacity of no less than 32GB
4. Support data export, such as log files, statistical data, record information,
and other functions
5. Support program upgrade function
4~20mA 4~20mA 1. 4 channels
Analog Analog 2. Compatible with ± 10V voltage sampling
sampling sampling 3. Signal isolation
interface
PT100 PT100 1. 2 channels
Temperature 2. Sampling range -30~240 ℃
sampling 3. Signal isolation
interface
4. Environmental Reliability
Table 2-4 Environmental reliability standard
Items Normal range
Operating temperature -40 to 60ºC
Storage temperature -40 to 70ºC
Relative humidity 5 to 95%, no condensation
Altitude <5000m
Protection level IP20
MTBF 500,000 hours
MTTR 1 hour
Design life 20 years
5. EMC Related
5.1 EMI
7. Installation Method
Plug-in installation
This chapter introduces the environmental conditions required for the storage and reliable
operation of the SAU-300 device in the field, the installation steps of the SAU-300 device, and other
related instructions.
1. Installation Introduction
The device is installed using a plug-in frame method. Structurally, the SAU-300 chassis has a
standard height of 4U. After inserting the plug-in frame, it is fixed to the rack side by tightening the
combination bolts of 4 * M6 * 12 flat washers on both the left and right sides, as shown in the diagram
below.
2. Installation Wiring
2.1 Power Wiring
The SAU-300 device adopts redundant dual 24VDC DC power supply, and the power interface
uses 2-pin Phoenix terminals with a 5.08 spacing. It requires reliable grounding, as shown in the
diagram below.
The X1, X2, and X3 boards each integrate 20 channels of DI with a common COM connection,
using a 5.08mm pitch 21-pin phoenix terminal. The X4 board integrates 16 channels of DO with a
common COM connection, also using a 5.08mm pitch terminal. See the diagram below for reference.
DI/DO Ports
Please pay attention to the following points when wiring:
1. 220Vac version DI is connected with common neutral line, and 24Vdc version DI is connected
with common negative pole.
2. Recommended to use 0.5~2.5mm²cables.
3. The output dry contact adopts a common COM port connection method, with a single-contact
continuous current carrying capacity of 5A at 250Vac and an instantaneous current carrying capacity
of 10A for 2.5 seconds. The current carrying capacity for a single COM port is 10A at 250Vac.
The RS485 communication ports total 10, with 6 on the SAU board and 4 on the CPU board.
They all use terminals with a 5.08mm pitch, where 'A' represents the positive of the RS485
communication port, and 'B' represents the negative, as shown in the diagram below.
RS485 Ports
Please pay attention to the following points when wiring:
1. Default built-in 120 ohm matching resistor
2. Please pay attention to the positive and negative ends of the RS485 cables, which cannot be
reversed.
3. It is recommended to use a cable of 0.5~2.5mm*mm.
4. When wiring, try to clearly indicate the direction of the cable.
5. The length of the communication cable should not exceed 1000m.
6. It is recommended to connect no more than 12 devices under each RS485 port.
7. It is recommended that each RS485 port be connected to the same device (same
communication protocol).
8. The communication speed of each device under the RS485 port is the same, the data format
is the same, and the device address is different.
9. Each communication line that comes from RS485 adopts single point grounding method, and
its shielding layer should be connected to the earth at the data collector.
10. Each RS485 bus needs to be shielded together at the node where the device is hand-in-hand.
11. It is recommended to use RS485 communication cable specification: ZC-DJYP2VP2-
2*2*1.0
"C" in "ZC" is Class C flame retardant grade
D: computer cable
J: twisted
Y: The insulating material is polyethylene
P: Shield (here, the line is shielded from copper).
V: The sheath material is PVC
p: shield (total shield, copper wire), if P2, it is copper tape shield
2*2*1.0: The front "2" refers to two pairs, the rear "2" refers to the number of cores of each pair,
and the "1.0" refers to the cross-section mm*mm of each core conductor.
12. It is recommended that the communication cable be laid at a distance of 0.1 m and 0.25 m
from the minimum clearance of 0.4 kV and 35 kV cables, respectively, and 0.5 m when cross-laying.
The CAN communication ports total 4, with 2 on the SAU board and 2 on the CPU board. They
all use terminals with a 5.08mm pitch, where 'H' represents the positive of the CAN port, and 'L'
There are three Ethernet ports available, each with its own physical MAC address. They support
10/100 Mbps auto-negotiation and utilize standard RJ45 interfaces, connecting to external devices
via standard Ethernet cables.
Please pay attention to the following points when wiring:
1. Standard cable, crystal connector, line order is white orange, orange, white green, blue, white
blue, green, white brown, brown.
2. The network cable uses Super Category 5 cable.
3. The length of the network cable does not exceed 80m.
4. To ensure the reliability of the network cable connection, it is recommended to use CAT 5E
outdoor shielded network cable and shielded crystal head.
Voltage sampling lines should be connected to the tubular cold-pressed terminal before insertion
into the terminal. The cable requirements are 24~8 AWG.
Current sampling lines should be connected to the U-shaped cold-pressed terminal before
insertion. The wire pressing range is 18~12 AWG.
Specifications for the U-shaped terminal are as follows:
For three-phase three-wire voltage sampling line connection, the N phase and B phase should be
shorted.
The connection method for three-phase four-wire system is as follows:
A相
B相
C相
N相
Ua1
Ub1
Uc1 IA1 Ia1
IB1 Ib1
IC1 Ic1
Un1 IA2 Ia2
IB2 Ib2
Ua2 IC2 Ic2
Ub2
Uc2
Un2
Ua1
Ub1
Uc1 IA1 Ia1
IB1 Ib1
IC1 Ic1
Un1 IA2 Ia2
IB2 Ib2
Ua2 IC2 Ic2
Ub2
Uc2
Un2
This chapter mainly introduces the abnormalities that may occur during the debugging or use of
the SAU-300, as well as their handling methods. Some of these abnormalities may be caused by
inappropriate configurations.
Abnormal
Cause analysis and checking procedures
phenomenon
Check whether power cable terminals are connected to incorrect positions.
After power on, the Check whether the polarity of power cable terminals is reversed.
power indicator light
is off Check whether the power cable voltage is 24V
Contact our customer service staff.
Check if the RS485 communication line is disconnected, broken away, reversed or
shorted, and the shield is grounded at a single point.
Check whether the connected device is powered on.
Check whether the RS485 communication port parameter configuration, such as
RS485
communication baud rate, data format, and communication address, matches the connected device.
failure Check if there is a 120-ohm matching resistor at the beginning and end of the RS485
communication line: the farthest ends need, but not in the middle, otherwise the bus
load is too heavy.
Check if the point table configuration matches the connected device
Contact our customer service staff.
Input dry contact Check if the input dry contact line is disconnected, broken away, reversed or shorted.
detection error Contact our customer service staff.
Check if the output dry contact line is disconnected, broken away, reversed or
Output dry contact shorted.
detection error
Contact our customer service staff.
Check whether the network cable is connected reliably.
Check if the IP and gateway settings are correct
Ethernet
communication error Check whether the network is connected through the ping command.
Check if the point table configuration is correct, including data points, data formats
Contact our customer service staff.
This chapter describes the maintenance of the SAU300, including the maintenance cycle and
maintenance methods. Be sure to read the instructions in this section carefully before maintenance.
Danger
Only professionals can maintain the SAU300, others can not operate!
Warning
Be sure to use qualified spare parts supplied by our company. If the use of spare parts supplied by
our company causes damage to the equipment, it has nothing to do with our company.
Danger
In order to ensure the safety of maintenance personnel, it is not allowed to touch any live parts of the
data collector while the data collector is running, and it is necessary to check the grounding point of
the product frequently for reliable connection.
Danger
After the data collector is completely powered down, the hazardous voltage still exists in the
product! Please wait 1 minute before maintaining the product!
1. Periodic Inspection
The periodic inspection and maintenance of the data collector can confirm the status of the SAU200
in time to improve the reliability of the product. It is recommended to perform periodic inspection
every three months to confirm whether the working environment is normal, check whether the RS485
and dry contact wiring are reliable, whether the cable connection terminal is loosened, check whether
the RS485 cable shielding layer is reliably grounded, and check whether the equipment enclosure is
well grounded.
2. Daily Maintenance
Check whether the RS485 and dry contact wirings are reliable, whether the cable connection terminal
is loosened, check whether the RS485 cable shielding layer is reliably grounded, and check whether
the equipment enclosure is well grounded.
Warning
Unauthorized removal of the data collector enclosure may result in equipment damage. This type of
equipment damage has nothing to do with our company!
Contact Person:
Telephone:
E-Mail: