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    Poka Yoke List

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    kavarakshay3333

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    © All Rights Reserved
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    Poka Yoke List

    Uploaded by

    kavarakshay3333
    27 views5 pages

    Copyright

    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    27 views5 pages

    Poka Yoke List

    Uploaded by

    kavarakshay3333

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 5

    MASTER LIST OF POKA YOKE

    EXTRUSION & MIXING LINE


    SR.NO. PROCESS LINE PROBLEM MISTAKE PROOFING

    1 EXTRUSION A-8 LINE A-8 LINE THERMOCONTROLLER TEMP LESS (ALL ZONES) BUZZER CU ALARMING SY

    ALARM PROVIDED WHEN


    2 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 50G EXTRUDER
    BECOME L

    ALARM PROVIDED WHEN


    3 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 90 G EXTRUDER
    BECOME L

    4 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 TEMP PROBLEM BUZZER CUM ALARMING S

    5 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    CO₂ LIGHT ALARM PR


    6 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 & 2 CO₂ PRESSURE LOW PROBLEM
    OPERATING

    7 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 1 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    8 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    9 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 3 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    10 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN RUBBER FEEDER BUZZER CUM ALARMING S

    11 BLENDER MILL BLENDER MILL MIXING TIME VARRIATION TIMER SYSTEM WITH AL
    POKA YOKE
    MIXING LINE
    DATE OF
    MISTAKE PROOFING (POKA YOKE) TEAM LEADER
    IMPLEMENTATION

    BUZZER CU ALARMING SYSTEM INTRODUCED INBUILT Jul-18

    ALARM PROVIDED WHEN MACHINE TORQUE


    INBUILT Jul-18
    BECOME LESS

    ALARM PROVIDED WHEN MACHINE TORQUE


    INBUILT Jul-18
    BECOME LESS

    BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

    BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

    CO₂ LIGHT ALARM PROVIDE ON UHF


    INBUILT Jul-18
    OPERATING PANEL

    BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

    BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

    BUZZER CUM ALARMING SYSTEM INTRODUCED INBUILT Jul-18

    BUZZER CUM ALARMING SYSTEM INTERDUCED PANKAJ JAUHRI Jul-18

    TIMER SYSTEM WITH ALARAM PROVIDED PANKAJ JAUHRI Jul-18


    MASTER LIST OF POKA YOKE
    (CHECK FREQUENCY)
    SR.NO. PROCESS LINE PROBLEM MISTAKE PROOFING

    1 EXTRUSION A-8 LINE A-8 LINE THERMOCONTROLLER TEMP LESS (ALL ZONES) BUZZER CU ALARMING SY

    ALARM PROVIDED WHEN


    2 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 50G EXTRUDER
    BECOME L

    ALARM PROVIDED WHEN


    3 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN 90 G EXTRUDER
    BECOME L

    4 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 TEMP PROBLEM BUZZER CUM ALARMING S

    5 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    CO₂ LIGHT ALARM PR


    6 EXTRUSION A-8 LINE A-8 LINE UHF OVEN 1 & 2 CO₂ PRESSURE LOW PROBLEM
    OPERATING

    7 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 1 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    8 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 2 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    9 EXTRUSION A-8 LINE A-8 LINE HAV OVEN 3 TEMP LOW/HIGH PROBLEM BUZZER CUM ALARMING S

    10 EXTRUSION A-8 LINE A-8 LINE LESS FEEDING IN RUBBER FEEDER BUZZER CUM ALARMING S

    11 BLENDER MILL BLENDER MILL MIXING TIME VARRIATION TIMER SYSTEM WITH AL
    MISTAKE PROOFING (POKA YOKE) Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18

    BUZZER CU ALARMING SYSTEM INTRODUCED O O O O O O O

    ALARM PROVIDED WHEN MACHINE TORQUE


    BECOME LESS O O O O O O O

    ALARM PROVIDED WHEN MACHINE TORQUE


    BECOME LESS O O O O O O O

    BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

    BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

    CO₂ LIGHT ALARM PROVIDE ON UHF


    OPERATING PANEL O O O O O O O

    BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

    BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

    BUZZER CUM ALARMING SYSTEM INTRODUCED O O O O O O O

    BUZZER CUM ALARMING SYSTEM INTERDUCED O O O O O O O

    TIMER SYSTEM WITH ALARAM PROVIDED O O O O O O O


    Nov-18 Dec-18 Jan-19 Feb-19 Mar-19

    O O O O O

    O O O O O

    O O O O O

    O O O O O

    O O O O O

    O O O O O

    O O O O O

    O O O O O

    O O O O O

    O O O O O

    O O O O O

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