Ats Rac Mechanic Nsqf 5
Ats Rac Mechanic Nsqf 5
Ats Rac Mechanic Nsqf 5
CONDITIONING MECHANIC
COMPETENCY BASED CURRICULUM
(Duration: 2 Yrs.)
GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
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Refrigeration & Air-conditioning Mechanic
NSQF LEVEL - 5
Developed By
ACKNOWLEDGEMENT
The DGT sincerely expresses appreciation for the contribution of the Industry, State
Directorate, Trade Experts and all others who contributed in revising the curriculum. Special
acknowledgement to the following industries/organizations who have contributed valuable
inputs in revising the curricula through their expert members:
Special acknowledgement is extended by DGT to the following expert members who had
contributed immensely in this curriculum.
CONTENTS
Sl.
Topics Page No.
No.
1. Background 1-2
3. Job Role 8
5. General Information 10
8. Syllabus 18-25
11. List of Trade Tools & Equipment Basic Training - Annexure I 37-45
1. BACKGROUND
The Apprentices Act, 1961 was enacted with the objective of regulating the programme of
training of apprentices in the industry by utilizing the facilities available therein for imparting
on-the-job training. The Act makes it obligatory for employers in specified industries to engage
apprentices in designated trades to impart Apprenticeship Training on the job in industry to
school leavers and person having National Trade Certificate(ITI pass-outs) issued by National
Council for Vocational Training (NCVT) to develop skilled manpower for the industry. There are
four categories of apprentices namely; trade apprentice, graduate, technician and technician
(vocational) apprentices.
Qualifications and period of apprenticeship training of trade apprentices vary from trade to
trade. The apprenticeship training for trade apprentices consists of basic training followed by
practical training. At the end of the training, the apprentices are required to appear in a trade
test conducted by NCVT and those successful in the trade tests are awarded the National
Apprenticeship Certificate.
The period of apprenticeship training for graduate (engineers), technician (diploma holders
and technician (vocational) apprentices is one year. Certificates are awarded on completion of
training by the Department of Education, Ministry of Human Resource Development.
Recently we have seen huge changes in the Indian industry. The Indian Industry registered an
impressive growth during the last decade and half. The number of industries in India have
increased manifold in the last fifteen years especially in services and manufacturing sectors. It
has been realized that India would become a prosperous and a modern state by raising skill
levels, including by engaging a larger proportion of apprentices, will be critical to success; as
will stronger collaboration between industry and the trainees to ensure the supply of skilled
workforce and drive development through employment. Various initiatives to build up an
adequate infrastructure for rapid industrialization and improve the industrial scenario in India
have been taken.
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1.3 Reformation
The Apprentices Act, 1961 has been amended and brought into effect from 22 nd December,
2014 to make it more responsive to industry and youth. Key amendments are as given below:
Establishment can also engage apprentices in optional trades which are not
designated, with the discretion of entry level qualification and syllabus.
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2. TRAINING SYSTEM
2.1 GENERAL
Directorate General of Training (DGT) under Ministry of Skill Development & Entrepreneurship
offers range of vocational training courses catering to the need of different sectors of
economy/ Labour market. The vocational training programmes are delivered under aegis of
National Council of Vocational Training (NCVT). Craftsman Training Scheme (CTS) and
Apprenticeship Training Scheme (ATS) are two pioneer programmes of NCVT for propagating
vocational training.
Refrigeration and Air Conditioning Mechanic trade under ATS is one of the most popular
courses delivered nationwide through different industries. The course is of two years (02
Blocks) duration. It mainly consists of Domain area and Core area. In the Domain area Trade
Theory & Practical impart professional - skills and knowledge, while Core area - Workshop
Calculation and science, Engineering Drawing and Employability Skills imparts requisite core
skills & knowledge and life skills. After passing out the training programme, the trainee is being
awarded National Apprenticeship Certificate (NAC) by NCVT having worldwide recognition.
Read & interpret technical parameters/document, plan and organize work processes,
identify necessary materials and tools in Refrigeration and Air-conditioning.
Perform task with due consideration to safety rules, accident prevention regulations and
environmental protection stipulations regarding with handling of gas, pressure testing
and electrical works.
Apply professional skill, knowledge, core skills & employability skills while performing
jobs and solve problem during execution.
Check the job/assembly as per drawing for functioning, identify and rectify errors in
job/assembly.
Document the technical parameters related to the task undertaken in Refrigeration and
Air-conditioning.
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Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor in
ITIs.
Indicative pathways for vertical mobility.
Time
1-3 4-12 13-15 16-24
(in months)
Basic Training Block– I ----- Block – II ------
Practical Training ---- Block – I ------ Block – II
(On - job training)
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A. Basic Training
For 02 yrs. Engg. Course :-(Total 06 months: 03 months in 1styr. + 03 months in 2nd yr.)
For 01 yr. Engg. course :-(Total 03 months: 03 months in 1st yr.)
B. On-Job Training:-
For 02 yrs. Engg. Course :- ( Total 18 months: 09 months in 1st yr. + 09 months in 2nd yr.)
For 02 Engg. yrs. course 1000 hrs. 3120 hrs. 4120 hrs.
For 01 yr. Engg. course 500 hrs. 2080 hrs. 2580 hrs.
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a) The Internal assessment during the period of training will be done by Formative assessment
method by testing for assessment criteria listed against learning outcomes. The training
institute have to maintain individual trainee portfolio as detailed in assessment guideline
(section-2.4.2). The marks of internal assessment will be as per the template (Annexure – II).
b) The final assessment will be in the form of summative assessment method. The All India
Trade Test for awarding NAC will be conducted by NCVT on completion of course as per
guideline of Govt of India. The pattern and marking structure is being notified by govt of India
from time to time. The learning outcome and assessment criteria will be basis for setting
question papers for final assessment. The examiner during final examination will also check
individual trainee’s profile as detailed in assessment guideline (section-2.4.2) before giving
marks for practical examination.
The minimum pass percent for Practical is 60% & minimum pass percent for Theory
subjects 40%. The candidate pass in each subject conducted under all India trade test.
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3. JOB ROLE
Plan and organize assigned work and detect & resolve issues during execution in his own work
area within defined limit. Demonstrate possible solutions and agree tasks within the team.
Communicate with required clarity and understand technical English. Sensitive to
environment, self-learning and productivity.
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NSQF level for Refrigeration and Air Conditioning Mechanic trade under ATS: Level 5
Each level of the NSQF is associated with a set of descriptors made up of five outcome
statements, which describe in general terms, the minimum knowledge, skills and attributes
that a learner needs to acquire in order to be certified for that level.
a. Process
b. Professional Knowledge,
c. Professional Skill,
d. Core Skill and
e. Responsibility.
The Broad Learning outcome of Mechanic Refrigeration & Air Conditioning trade under
ATS mostly matches with the Level descriptor at Level- 5.
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5. GENERAL INFORMATION
Note:
Industry may impart training as per above time schedule for different block, however this
is not fixed. The industry may adjust the duration of training considering the fact that all
the components under the syllabus must be covered. However the flexibility should be
given keeping in view that no safety aspects is compromised.
For imparting Basic Training the industry to tie-up with ITIs having such specific trade and
affiliated to NCVT.
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6. LEARNING OUTCOME
The following are minimum broad Common Occupational Skills/ Generic Learning
Outcome after completion of the Refrigeration and Air Conditioning Mechanic course of 02
years duration under ATS.
1. Recognize & comply safe working practices, environment regulation and housekeeping.
2. Understand and explain different mathematical calculation & science in the field of
study including basic electrical. [Different mathematical calculation & science –Work,
Power & Energy, Algebra, Geometry & Mensuration, Trigonometry, Heat &
Temperature, Levers & Simple machine, graph, Statistics, Centre of gravity, Power
transmission, Pressure]
3. Interpret specifications, different engineering drawing and apply for different
application in the field of work. [Different engineering drawing-Geometrical
construction, Dimensioning, Layout, Method of representation, Symbol, scales, Different
Projections, Machined components & different thread forms, Assembly drawing,
Sectional views, Estimation of material, Electrical & electronic symbol]
4. Select and ascertain measuring instrument and measure dimension of components and
record data.
5. Explain the concept in productivity, quality tools, and labour welfare legislation and
apply such in day to day work to improve productivity & quality.
6. Explain energy conservation, global warming and pollution and contribute in day to day
work by optimally using available resources.
7. Explain personnel finance, entrepreneurship and manage/organize related task in day to
day work for personal & societal growth.
8. Plan and organize the work related to the occupation.
Block – I
1. Identify RAC tools, instruments and equipments and care and maintenance.
2. Identify and operations of hand tools and power tools used in fittings, able to do fitting
job i.e. sawing, filing, drilling, taping and dieing, counter sinking and boring. E
3. Identify and handling of sheet metal tools and equipments, Sheet metal cutting,
bending, riveting and soldering, making duct.
4. Aware of electrical safety and different wire joints. Able to measure current, volts,
power, and earth resistance etc. Able to make single phase connection of motors.
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5. Able to identify the terminals of sealed compressor and their windings and use of DOL
starter with different types of motors, testing and connection of relays used in sealed
motors.
6. Identify the electronic components and their testing of resistors, transistor, capacitor,
diode, amplifier, I.C and PCB and able to work soldering and de soldering.
7. Construction of half wave and full wave rectifiers.
8. Aware of gas and Arc welding and safety. Able to do brazing, welding (Gas & Arc).
9. Identify RAC tools and equipments and familiarize with different parts of RAC system.
Able to do copper tube cutting, flaring, swaging, bending, pinching and brazing.
10. Identify refrigerant and its safety. Able to do leak test, vacuuming, gas charging, wiring
& installation of refrigerator.
11. Able to do door alignment. Door gasket fitting, replacing door gasket.
12. Test compressor motor terminal, start compressor Direct with relay & without relay,
technique of flushing, leak testing, replacing capillary & filter drier, evacuation & gas
charging.
13. Familiarizing with frost free refrigerator, checking electrical components, wiring of frost
free freeze & air distribution in refrigerator sector. Leak detection, evacuators & gas
charging.
14. Check and repair the electrical wiring system of window Air Conditioner.
15. Installation, service and maintenance of window A.C
16. Leak test, evacuation, gas charging and performance testing of window A.C.
17. Check and repair the electrical wiring system of Split Air Conditioner.(Duct and Multi)
18. Installation, service and maintenance of Split A.C (Duct and Multi)
19. Leak test, evacuation, gas charging and performance testing of window A.C.
Block – II
20. Able to dismantle and assembling of hermetic compressor & test performance.
21. Selection of hermetic compressor for different appliances, starting methods, testing
controls & safety cut out used in sealed compressor.
22. Servicing & de-scaling of Condenser used in different appliances (internals & externals)
23. Fitting & adjustment of drier, filter & refrigerant control used in different refrigeration
system.
24. Servicing of different evaporator used in different appliances.
25. Recovery and Recycling of Refrigerant used, alternative of CFC, HFC re-cover, transfer &
handling of gas cylinders.
26. Retrofit CFC/HFC machine with ozone friendly refrigerant.
27. Packing thermal insulation material and prevent cooling leakage.
28. Servicing and preventive maintenance of walk in cooler & Reach in cabinet.
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NOTE: Learning outcomes are reflection of total competencies of a trainee and assessment will be
carried out as per assessment criteria.
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2. Understand, explain 2.1 Explain concept of basic science related to the field
different mathematical such as Material science, Mass, weight, density,
calculation & science in the speed, velocity, heat & temperature, force, motion,
field of study including basic pressure, heat treatment, centre of gravity, friction.
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5. Explain the concept in 5.1 Explain the concept of productivity and quality tools
productivity, quality tools, and apply during execution of job.
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and labour welfare 5.2 Understand the basic concept of labour welfare
legislation and apply such in legislation and adhere to responsibilities and remain
day to day work to improve sensitive towards such laws.
productivity & quality. 5.3 Knows benefits guaranteed under various acts
8. Plan and organize the work 8. 1. Use documents, drawings and recognize hazards in
related to the occupation. the work site.
8. 2. Plan workplace/ assembly location with due
consideration to operational stipulation
8. 3. Communicate effectively with others and plan
project tasks
8. 4. Assign roles and responsibilities of the co-trainees
for execution of the task effectively and monitor the
same.
SPECIFIC OUTCOME
Block-I & II (Section:10)
Assessment Criteria i.e. the standard of performance, for each specific learning outcome mentioned
under block – I & block – II(section: 10) must ensure that the trainee achieves well developed skill
with clear choice of procedure in familiar context. Assessment criteria should broadly cover the aspect
of Planning (Identify, ascertain, estimate etc.); Execution (perform, illustration, demonstration etc. by
applying 1) a range of cognitive and practical skills required to accomplish tasks and solve problems
by selecting and applying basic methods, tools, materials and information 2) Knowledge of facts,
principles, processes, and general concepts, in a field of work or study 3)Desired Mathematical Skills
and some skill of collecting and organizing information, communication) and Checking/ Testing to
ensure functionality during the assessment of each outcome. The assessments parameters must also
ascertain that the candidate is responsible for own work and learning and some responsibility for
other’s work and learning.
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8. SYLLABUS
2 FITTING FITTING
Use of hand tools, instruments, Bench Study the different types of Fitting hand
vices and simple marking and tools, power tools, precision measuring
measuring tools. instruments & their use. Equipments
Marking/Layout practice as per used in fittings like drilling machines,
drawing. Sawing to a line. grinding machines, types, specifications
Chipping with flat chisel and hammer. and care and maintenance. Vernier
Filing flat, square & curved surfaces. caliper and micrometer.
Slots, grooves angular profile, Drilling
clear and blind hole, Tapping, Counter
sinking, counter boring, drill bit
grinding and reaming.
Use of Hand and Power drills.
3 SHEET METAL SHEET METAL
Use of sheet metal tools and Sheet metal tools and equipment type
equipment, care and safety. specification, care and safety. Types of
Sheet metal working basics sheet metal joints and their use. Rivet &
comprising shearing / cutting, riveting- their types and use.
bending at the edges to form flanges Calculation of Blank sizes from
and hemmed locks, Embossing, component drawing.
forming.
Use of sheet metal screws for joining,
using rivets for joining.
Rectangular duct fabrication.
4 ELECTRICAL ELECTRICAL
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6 ELECTRONICS ELECTRONICS
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7 WELDING WELDING
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Tracing Electrical circuit, checking and Study the construction of Frost Free (2
testing of electrical accessories like, or 3 door) Refrigerator parts
thermostat, Timer, Defrost Heaters, particularly, the forced draft cooling, Air
Bi-metal etc., checking air distribution Duct circuit, temperature control in
system, servicing of refrigerator, Freezer & cabinet of Refrigerator, the
testing of components. automatic defrost system. Study of
Electrical accessories & their functions
(Timer, Heater, Bi-Metal, Relay, OLP,
T/S etc,.) Refrigerator cabinet volume
calculation. Study the faults, Causes and
their remedies of Refrigerator.
Identify the electrical and mechanical Study the construction and working of
components, servicing and window A.C, Care and Routine
maintenance, tracing wiring circuit, maintenance, installation procedure.
evacuation, leak testing, gas charging. Study the faults, Causes and their
remedies of Window AC.
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12 SPLIT A.C ( Duct )& MULTI SPLIT A.C SPLIT A.C (Duct) & MULTI SPLIT A.C
NOTE: - More emphasis to be given on video/real-life pictures during theoretical classes. Some
real-life pictures/videos of related industry operations may be shown to the trainees to give a
feel of Industry and their future assignment.
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2 CONDENSER CONDENSER
3 EVAPORATOR EVAPORATOR
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Identify parts, Controls & accessories of Study of cold storage plant, parts,
Cold storage and Specification Construction, applications, controls
understanding. & electrical diagram used in cold
Add oil, add refrigerant, test leak, storage plant. Food preservation
evacuation, gas charging, plant spoiling agents- controlling of
operation. spoiling agents, preservation by
refrigeration system, maintaining
temperature in different places.
Types of cold storage and its details.
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NOTE: - More emphasis to be given on video/real-life pictures during theoretical classes. Some
real-life pictures/videos of related industry operations may be shown to the trainees to give a
feel of Industry and their future assignment.
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Block – I
Sl. Workshop Calculation and Science Engineering Drawing
No. (Duration: - 20 hrs.) (Duration : - 30 hrs.)
1. Unit: Systems of unit- FPS, CGS, Engineering Drawing: Introduction and its
MKS/SI unit, unit of length, Mass and importance
time, Conversion of units - Viewing of engineering drawing sheets.
- Method of Folding of printed Drawing
Sheet as per BIS SP:46-2003
2. Fractions: Fractions, Decimal fraction, Drawing Instruments : their uses
Addition, Subtraction, Multiplication
and Division of Fractions and Drawing board, T-Square, Drafter (Drafting
Decimals, conversion of Fraction to M/c), Set Squares, Protractor, Drawing
Decimal and vice versa. Simple Instrument Box (Compass, Dividers, Scale,
problems using Calculator. Diagonal Scales etc.), Pencils of different
Grades, Drawing pins / Clips.
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8. Speed and Velocity: Rest and motion, Symbolic Representation (as per BIS SP:46-
speed, velocity, difference between 2003) of :
speed and velocity, acceleration, - Fastener (Rivets, Bolts and Nuts)
retardation. - Bars and profile sections
- Weld, brazed and soldered joints.
- Electrical and electronics element
- Piping joints and fittings
9. Mensuration: Area and perimeter of Dimensioning practice:
square, rectangle, parallelogram, - Position of dimensioning
triangle, circle, semi circle. (unidirectional, aligned, oblique as per
Volume of solids – cube, cuboids, BIS SP:46-2003)
cylinder and Sphere. - Symbols preceding the value of
Surface area of solids – cube, cuboids, dimension and dimensional tolerance.
cylinder and Sphere.
- Area of cut-out regular surfaces:
circle and segment and sector of
circle.
- Volume of cut-out solids: hollow
cylinders, frustum of cone, block
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section.
- Volume of simple solid blocks.
10. Algebra : Addition, Subtraction, Construction of Geometrical Drawing Figures:
Multiplication, Division, Algebraic - Polygons and their values of included
formula, Linear equations (with two angles.
variables). Conic Sections (Ellipse)
- Circular Motion: Relation between
circular motion and Linear motion,
Centrifugal force, Centripetal force.
11. Work, Power and Energy: work, unit Projections:
of work, power, unit of power, Horse - Concept of axes plane and quadrant.
power, mechanical efficiency, energy, - Orthographic projections
use of energy, potential and kinetic - Method of first angle and third angle
energy, examples of potential energy projections (definition and difference)
and kinetic energy. - Symbol of 1st angle and 3rd angle
projection as per IS specification.
- Drawing of Orthographic projection from
isometric/3D view of blocks
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Block – II
Sl. Workshop Calculation and Science Engineering Drawing
No. (Duration: - 20 hrs.) (Duration : - 30 hrs.)
1. Trigonometry: Trigonometric ratios, - Machined components; concept of
Trigonometric tables. fillet & chamfer; surface finish symbols.
- Finding the value of unknown sides and
angles of a triangle by Trigonometrical
method.
- Finding height and distance by
trigonometry.
Friction and its application in Workshop
practice.
2. Heat & Temperature: Heat and temperature, - Screw thread, their standard forms as
their units, difference between heat and per BIS, external and internal thread,
temperature, boiling point, melting point, conventions on the features for
scale of temperature, relation between drawing as per BIS.
different scale of temperature, Thermometer,
pyrometer, transmission of heat, conduction,
convection, radiation.
3. Basic Electricity: Introduction, use of - Reading & interpretation of assembly
electricity, Types of current_ AC, DC, their drawing and detailing.
comparison, voltage, resistance, their units.
Conductor, insulator, Types of connections –
series, parallel, electric power, Horse power,
energy, unit of electrical energy. Concept of
earthing.
Heat treatment – Necessity, different
common types of Heat treatment.
Graph:
- Read images, graphs, diagrams
– Bar chart, pie chart.
- Graphs: abscissa and ordinates, graphs of
straight line, related to two sets of varying
quantities.
4. Transmission of power: By belt, pulleys & - Reading of drawing. Simple exercises
gear drive. related to missing lines, dimensions
and views. How to make queries.
5. Concept of pressure – units of pressure, - Simple exercises related to trade
atmospheric pressure, gauge pressure – related symbols.
gauges used for measuring pressure. - Solution of NCVT test papers.
Introduction to pneumatics & hydraulics
systems.
Solution of NCVT test papers
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Reading Reading and understanding simple sentences about self, work and
environment
Word processing and Basic operating of Word Processing, Creating, opening and closing
Worksheet Documents, use of shortcuts, Creating and Editing of Text, Formatting
the Text, Insertion & creation of Tables. Printing document.
Basics of Excel worksheet, understanding basic commands, creating
simple worksheets, understanding sample worksheets, use of simple
formulas and functions, Printing of simple excel sheets.
Computer Networking Basic of computer Networks (using real life examples), Definitions of
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and Internet Local Area Network (LAN), Wide Area Network (WAN), Internet,
Concept of Internet (Network of Networks),
Meaning of World Wide Web (WWW), Web Browser, Web Site, Web
page and Search Engines. Accessing the Internet using Web Browser,
Downloading and Printing Web Pages, Opening an email account and
use of email. Social media sites and its implication.
Information Security and antivirus tools, Do's and Don'ts in
Information Security, Awareness of IT - ACT, types of cyber crimes.
Block – II
Duration – 55 hrs.
4. Entrepreneurship Skills Duration : 15 Hrs.
Marks : 06
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Project Preparation & Qualities of a good Entrepreneur, SWOT and Risk Analysis. Concept &
Marketing analysis application of PLC, Sales & distribution Management. Different
Between Small Scale & Large Scale Business, Market Survey, Method
of marketing, Publicity and advertisement, Marketing Mix.
Institutions Support Preparation of Project. Role of Various Schemes and Institutes for self-
employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/ non
financing support agencies to familiarizes with the Policies
/Programmes & procedure & the available scheme.
Personal Finance Banking processes, Handling ATM, KYC registration, safe cash
Management handling, Personal risk and Insurance.
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measures.
First Aid Care of injured & Sick at the workplaces, First-Aid & Transportation of
sick person.
Pollution Pollution and pollutants including liquid, gaseous, solid and hazardous
waste.
Global warming Global warming, climate change and Ozone layer depletion.
Ground Water Hydrological cycle, ground and surface water, Conservation and
Harvesting of water.
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1. Safety and best practices /Basic Industrial Culture (5S, KAIZEN, etc.)
2. Record keeping and documentation.
3. Testing components, observing different faults and rectification, and check the
performance of refrigeration systems.
4. Assembling of different Refrigeration and Air Conditioning components as per
requirement and check functionality.
5. Carryout maintenance of different domestic and commercial Refrigeration and Air
conditioning machines.
Note: Actual training will depend on the existing facilities available in the establishments.
Block – I
1. Identification of Refrigeration system & components for different appliances in
refrigeration fields/systems.
2. Trace out electrical wiring , disconnect & rewiring of single door refrigerator
7. Trace out electrical wiring , disconnect & rewiring of Frost free refrigerator
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13. Servicing of bottle cooler and visi-cooler, preventive maintenance, and trouble
shooting and remedial measures.
17. Servicing of bottle cooler and visi-cooler, preventive maintenance, and trouble
shooting and remedial measures.
18. Trace out electrical wiring , disconnect & rewiring of Window air-conditioner
20. Recovery of refrigerant, cleaning, flushing, evacuation & charging of Window air-
conditioner
23. Trace out electrical wiring , disconnect & rewiring of split air-conditioner
25. Recovery of refrigerant, cleaning, flushing, evacuation & charging of split air-
conditioner with new eco friendly refrigerants.
28. Trace out electrical wiring , disconnect & rewiring of multi duct type s plit air-
conditioner and VRV / VRF system
29. Servicing of multi duct type Split air conditioner with water and air and VRV / VRF
system
30. Pump down refrigerant, cleaning, flushing, evacuation & charging of multi duct type
split air-conditioner and VRV /VRF system
31. Fault finding & performance testing of multi duct type split air-conditioner and VRV
/VRF system
32. Installation of multi duct type split air-conditioner and VRV /VRF system
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Block – II
33. Checking and fitting- shaft seal, bearing of commercial compressor
39. Servicing of Water softening plant- Care and Routine maintenance, checking of water
hardness, Ph value.
41. Erection, testing and commissioning of Central air-conditioning plant, Electrical wiring
with all electrical accessories including safety cutouts, control panel board
microprocessor, transducer, thermistor etc.
43. Servicing, overhauling, log book maintenance of central air condition plant.
44. Cold storage plant (Ammonia system) Servicing, overhauling, log book maintenance.
45. Installation of Package air conditioning system, pipe laying, electrical wiring with
electrical accessories like all Safety cut outs including control panel board,
microprocessor, transducer, thermistor etc.
46. Installation of Walk in cooler. Electrical wiring with all electrical accessories, Safety cut
outs, control panel board microprocessor, transducer, thermistor etc.
47. Checking and testing installation of automobile Air Conditioning, magnetic clutch
operation, wiring system, leak testing, evacuation and gas charging.
Note:
1. Industry must ensure that above mentioned competencies are achieved by the trainees
during their on job training.
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ANNEXURE – I
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capable of evacuating to 50
microns of Hg and fitted
with gas ballast, anti such
back valve and single phase
motor
145. Air compressor, Two stage for oil – less dry 1 no.
air, with rush proof tank
assembly, heater and
controls max. pr. 10 kgs
/sq.m Capacity 45 ltr. Motor
1 hp.
146. Reciprocating compressor Provision of capacity control 1 no.
etc. for demonstration.
Capacity 9000Kcal/hr. semi
hermetic open type.
147. Dry N2 in cylinder 2 stage regular or 1 no.
commercial N 2 in cylinder
with drier unit and 2 stage
regular 7meter cube
148. Window A.C 1 Ton with R-22 or HFC 2 nos.
Blend reciprocating
compressor
149. Split A.C 1.5 Ton with R134a or R-22 2 nos.
reciprocating compressor
150. Duct able split A.C 1.5 ton 1.5 Ton with R134a or R-22 1 no.
reciprocating compressor
151. Recovery unit with cylinders CFC & 134 a 1 each
152. Heat pump 3000 Kcal/hr 1 no.
153. Cassette Air conditioner 4500 kcal/hr with 1 no.
R-404 .
154. De scaling pump set with stainless steel impeller 1 no.
and housing complete with
motor 1/2 hp and
accessories
155. Small capacity shell and tube condenser 5 Ton with Cu tubing only 1 no.
156. Fan coil unit with water valves (2 & 3 1 no.
way)
157. Shell and tube, DX chillers (small) 5 Ton with Cu tubing only 1 no.
158. Circulating water pump (small) 0.5 H.P with stainless steel 1 no.
tank capacity 20 liters with
in let/ outlet provision.
159. Shell and tube type condenser 5 Ton 1 no.
160. Rotary hermetic compressor 2 Ton 1 no.
161. Screw compressor 5Ton 1 no.
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Refrigeration & Air-conditioning Mechanic
Note: In case of basic training setup by the industry the tools, equipment and machinery
available in the industry may also be used for imparting basic training.
43
Refrigeration & Air-conditioning Mechanic
2) Infrastructure:
44
Refrigeration & Air-conditioning Mechanic
Note: - Above Tools & Equipments not required, if Computer LAB is available in the institute.
45
Mechanic Refrigeration & Air-conditioning
ANNEXURE-II
Learning Outcome:
Application of Knowledge
Attendance/ Punctuality
Quality in workmanship
Skills to handle tools &
Safety consciousness
Economical use of
Result (Y/N)
equipment
Marks
Sl. No
materials
Father's/Mother’s
VIVA
Candidate Name
Name
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