6623 – 44 Street

Leduc, AB T9E 7E5

780.986.4518 780.986.9335 [f] www.f-e-t.com

Certificate of Conformance

M406SS00-200 – 4 1/16" Side Door Stripper Assembly - 2”

Production Order No. T406410-1
Date of Manufacture: April 2014
Test No. FT14219
Serial No. M14312
Document No. 042514-69

Forum-Vanoil certifies that the equipment listed above:

1. Is manufactured in accordance with Forum Canada ULC dba Vanoil Quality ISO/Q1
Assurance Program.
2. Is sold as ‘sour service’ and conforms to all applicable aspects of the latest edition of
NACE MR0175/ISO 15156 at the date of manufacture.

Karen Buss
Documentation Coordinator
 CERTIFICATE
OF REGISTRATION
This is to certify that

Forum Canada ULC

6623 - 44 Street, Leduc, Alberta T9E 7E5 Canada

operates a

Quality Management System

which complies with the requirements of

ISO 9001:2008
for the following scope of registration
Design and manufacture of surface and subsurface oil and gas equipment.

Certificate No.: CERT-0070647 Original Certification Date: March 8, 1995

File No.: 800141 Current Certification Date: July 17, 2013
Issue Date: May 21, 2013 Certificate Expiry Date: July 16, 2016

Chris Jouppi Guillaume Gignac, ing.f

President, Vice President, Corporate Operations, Accreditation & Quality
QMI-SAI Canada Limited
________________________________________________________________________________
QMI-SAI Canada Limited

ISO 9001

Registered by:
SAI Global Certification Services Pty Ltd, 286 Sussex Street, Sydney NSW 2000 Australia with QMI-SAI Canada Limited, 20 Carlson Court, Suite 200,
Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification. While all due care
and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property
of SAI Global and must be returned to them upon request.
To verify that this certificate is current, please refer to the SAI Global On-Line Certification Register: www.qmi-saiglobal.com/qmi_companies/
 TABLE OF CONTENTS

SECTION A:
OPERATIONS MANUAL – ASSEMBLY DRAWINGS AND BILLS OF MATERIALS

SECTION B:
PRESSURE TEST REPORTS

SECTION C:
WELDING REPORTS

SECTION D:
MATERIAL TEST REPORTS
 SECTION A

OPERATIONS
MANUAL – ASSEMBLY DRAWINGS
AND BILLS OF MATERIALS
 OPERATIONS and PARTS MANUAL
VANOIL 4 1/16" - 10K SIDE DOOR STRIPPER/PACKER
MAN M406SS00, REV. 14

1. General Description:

Vanoil’s 4 1/16-10K side door stripper/packer assembly is designed to pack off on coil tubing as it is being
stripped in or out of the well, at working pressures up to 10,000 psi. It also allows the replacement of packing
elements, non-extrusion rings, and primary seals while the tubing is still in the well.

2. Technical Data:

Working Pressure or Well Pressure: 10,000 psi maximum

Hydraulic Pressure: 5,000 psi maximum*
Operating Temperature: -20 Deg. F to 250 Deg. F.
Stroke Length of Packer Cylinder Sleeve: 11.18"
Hydraulic Fluid Volume to Extend: 553 cu.in. or 9.1 liters.
Hydraulic Fluid Volume to Retract: 154 cu.in. or 2.5 liters.
Tubing Sizes: 1 1/4", 1 1/2”, 1 3/4”, 2", 2 3/8", 2 5/8", 2 7/8"
Service: H2S.
NOTE: The calculated hydraulic pressure (see Table
1.0) is the pressure required to overcome the
force of the well pressure. A slight additional
hydraulic pressure will be required to compress
the packer.

3. Assembly Drawing and Bill of Material:

See Drawing No’s. M406SS00, M406SS21, and M406SS30.

4. Operation:

Vanoil’s 4 1/16” 10K side door stripper/packer is normally installed in the line above the BOP. To install the
stripper/packer, thread the collar (20) onto the hold-up threads and slide the 4 1/16"-10ksi male union into the
female. Then thread the collar (20) onto the female until it bottoms out.

The 1/2" NPT hydraulic port on the hydraulic cylinder (3) is to actuate the cylinder sleeve (9) down to initiate
a seal around coiled tubing and the 1/4" NPT hydraulic port on the body (11) is to raise the cylinder sleeve
(9) when servicing the side door stripper/packer.

When the stripper/packer assembly is in its operating position, the side door assembly (14) must be against
the packer cylinder sleeve (9) and locked in place by the lock assembly (31).

To seal off the well pressure while running tubing, actuate the packer cylinder sleeve (9) to the extended
position. The packer cylinder sleeve (9) pushes the upper bushing assembly (32) against the non-extrusion
ring (26) and packer (27). The packer (27) is then squeezed around the tubing providing a seal. Note that the
higher the well pressure and the smaller the size of the tubing, the higher the actuator pressure must be to
seal the packer (27) around the tubing.

NOTE: Adequate hydraulic pressure must be maintained on the cylinder sleeve to prevent the side
door assembly from coming in contact with the step ring during operating conditions. During normal
operating conditions, the step ring serves to indicate the position of the cylinder sleeve relative to
the primary seal.
 While running tubing, the operator should periodically inject grease into the top of the stripper/packer, this
lubricates the inside diameter of the spacer bushing (5) and prevents excessive wear between the spacer
bushing (5) and the tubing. Inject grease through the 1/4" NPT port located on the bushing clamp (1).

A port is provided for the injection of lubricant, inhibitors, or other chemicals. Vanoil can supply adapters for
this port if required. Before opening the injection port, ensure the well pressure is bled off, then remove the
test plug (30). Inject fluid as required.

Packing Element Replacement:

With the tubing still in the well, seal off the well pressure using the BOP below the stripper/packer assembly.
Bleed off the pressure still contained in the stripper/packer assembly. Unlock the side door assembly (14) by
rotating the handle 180 degrees on the window lock sub-assembly (31) and then by turning the complete
window lock sub-assembly (31) enough to swing open both side door assemblies (14). Clean the packer
cylinder sleeve (9) before retracting the sleeve and completely exposing the packing elements. Cut the
primary seal, seal (24), and discard. Slide the reserve primary seal, seal (24), into the seal groove. Remove
the packer (27) and non-extrusion rings (26), assemble the new non-extrusion rings and packer. Extend the
cylinder sleeve (9) and lock the side door assemblies (14) back to their original position.

5. Assembly/Disassembly Procedures:

When assembling, it is mandatory that all components be clean and free of debris. Sealing surfaces and
seals should be lubricated, unleaded tubing and casing compound (e.g.: Shell Malleus*TC) should be used
on threaded connections.

To assemble the 4 1/16-10K Side Door Stripper/Packer:

a) Clean and lubricate all parts prior to assembling.

b) Clamp body (11) in a vise.
c) Assemble the backup and o-ring (19A & 19) to the seal sub (23), assemble the seal sub (23) to the
bottom sub (22).
d) Assemble the bottom sub (22) to the body (11), assemble the seals (24) to the seal sub (23).
e) Assemble the o-rings (7 & 8) to the cylinder sleeve (9), and the quad-ring (12) to the body (11).
Place the retainer ring (17), washer (16) and the step ring (15) on the seal sub (23) for later use.
(See step k). Assemble the lower bushing (25) into the seal sub (23).
f) Assemble the upper bushing (32) into the cylinder sleeve (9) while supporting the end of the
cylinder sleeve (9) slide the cylinder sleeve (9) into the body (11) taking care not to damage any
external sealing surfaces. Lifting hooks can be assembled in the two 3/8-16 UNC holes and used
to aid in the assembly of the cylinder sleeve (9).
g) Assemble the o-ring (10) to the body (11) and thread the hydraulic cylinder (3) into the body (11).
Assemble the o-ring (4) into the hydraulic cylinder (3).
h) Assemble the bushing sleeve (6) to the hydraulic cylinder (3) taking care not to damage the sealing
surfaces of the bushing sleeve (6). Install the 1/2" NPT plug (33) into the top of the hydraulic
cylinder (3).
i) Insert the spacer bushing (5) leaving the top exposed. Attach the bushing clamp (1) onto the top of
the spacer bushing (5) and the bushing sleeve (6).
j) Assemble both capscrews (2) into the bushing clamp (1).
k) Assemble the retainer ring (17), washer (16), and the step ring (15) to the cylinder sleeve (9).
l) Connect the hydraulics and repeat the assembly portion of the Packing Element Replacement step
listed in the Operation above. When disconnecting the hydraulics there is a 1/2" NPT plug (34) and
a 1/4" NPT plug (35) supplied to plug the hydraulic ports on the hydraulic cylinder (3) and body (11)
to prevent hydraulic fluid from draining out.
m) Assemble the o-ring (28) to the test plug (30), and assemble the test plug (30) to the bottom sub
(22).
n) Assemble the union collar (20) onto the hold-up threads of the bottom sub (22).
o) Assemble the no-go (21) to the bottom sub (22), followed by the backup ring and o-ring (29a & 29).
 p) Assemble both door assemblies (14) so that when the pin end of the complete assembly is down,
both door assemblies (14) open to the left.
q) Assemble both window lock assemblies (31) onto the body (11). Assemble the capscrews (1/4-20
UNC x 1.75 long) into the window lock assembly (31). (Refer to M406SS30).

To disassemble:

a) Ensure all pressure is bled off.

b) Actuate the hydraulics so that the doors can be unlocked.
c) Ensure all hydraulic pressure is released.
d) Disassemble by reversing the assembly procedure.
e) After disassembly, check all sealing surfaces for wear such as pitting and check the seals for cuts
and cracks.

6. Maintenance and Recommended Spare Parts Listing:

Before each job, Vanoil recommends the following;

i) All brass inserts and non-extrusion rings are inspected for excessive wear. These inserts help to
prolong the life of the packer element. They should have a concentric hole and should be used
with the proper size of coiled tubing.
ii) Both primary seals, seal (24), should be inspected and replaced if damaged or worn.
iii) New packer element is used at the beginning of each job.

Vanoil recommends the following spare parts for replacement parts.

Spare Bushings, Non-Extrusion Rings, Packers, and Seal Kits

- 4 1/16-10K Side Door Stripper/Packer Assembly -
DESCRIPTION 1 1/4" 1 1/2" 1 3/4" 2" 2 3/8" 2 5/8" 2 7/8"
Tubing Tubing Tubing Tubing Tubing Tubing Tubing
Spacer M406S125 M406S150 M406S175 M406S200 M406S237 M406S262 M406S287
Bushing
Upper M406U125 M406U150 M406U175 M406U200 M406U237 M406U262 M406U287
Bushing Assy.
Non-Extrusion M406E125 M406E150 M406E175 M406E200 M406E237 M406E262 M406E287
Ring
Packer M406PL125 M406PL150 M406PL175 M406PL200 M406PL237 M406PL262 M406PL287

Lower M406L125 M406L150 M406L175 M406L200 M406L237 M406L262 M406L287

Bushing
Seal Kit M406SSKT
 M406SS00 (TABLE 1.0)

5000

4500

4000
HYDRAULIC PRESSURE REQUIRED (PSI)

3500

3000

2500

2000

1500

1000

500

0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
WELL PRESSURE (PSI)

1 1/4"PIPE 1 1/2"PIPE 1 3/4"PIPE 2.00"PIPE 2 3/8"PIPE 2 5/8"PIPE 2 7/8"PIPE

 SECTION B

PRESSURE TEST REPORTS

 SECTION C

WELDING REPORTS
 SECTION D

MATERIAL TEST REPORTS

 M406SS00-200 – 4 1/16" Side Door Stripper Assembly - 2”
Production Order No. T406410-1
Date of Manufacture: April 2014
Test No. FT14219
Serial No. M14312
Document No. 042514-69

MAT’L. V.
PART NO. DESCRIPTION JOB NO.
NO.
M406SS33 4 1/16" X 10K HANDLE CLAMP T405735-21,7 LM07164
M406SS32 4 1/16" X 10K HANDLE T406445 LM07930
T406489-
M406SS23 4 1/16" X 10K DOOR HINGE LM08006
19,35,25,22
M406SS07 4 1/16" X 10K STEP RING T406132-6 V11428
P256TP02 INJECTION PORT PLUG 10KSI MWP T405607-23 V12430
M406SS06 4 1/16" X 10K WASHER T406450-1 V12983
M406SS24 4 1/16" X 10K WINDOW T405756-3,4 V14014
M406S200 4 1/16" SPACER BUSHING-2 T406356-6 V14083
M406L200 4 1/16" LOWER BUSHING LOCATOR-2 T406491-4 V14111
M406SS03 4 1/16" X 10K BUSHING SLEEVE T406471-12 V14137
M406SS16 4 1/16" X 10K SEAL SUB T406446-7 V14138
M406SS08 4 1/16" X 10K BUSHING CLAMP T406448-1 V14139
M406SS01 4 1/16 CYLINDER T406469-8 V14140
N406BN54 4 1/16" X 10K COLLAR X 8 1/4" 4TPI T406358-17 V14141
T406472-17 V14152
M406SS31 4 1/16" X 10K LEVER LOCK
T405663-2 V13047
M406SS15LH 4 1/16" X 10K BOTTOM SUB - L.H. NO-GO T406447-5 V14154
N406NG90L 4 1/16-10KSI LEFT HAND THREADED NO-GO T406359-10 V14157
M406SS02 4 1/16" X 10K HYDRAULIC PISTON T406470-4 V14175
SUB
M406SS27 4 1/16" X 10K FINAL STRIPPER ASSEMBLY T406463-1
ASSEMBLY
M406SS04 4 1/16" X 10K TOP BODY FLANGE T406464-1 V14183
M406SS05 4 1/16" X 10K BOTTOM BODY FLANGE T406465-1 V14183
T406460-
M406SS14 4 1/16" X 10K BODY STUD V12645
9,10,17,21
SUB
M406U200 4 1/16" UPPER BUSHING ASSEMBLY-2 T406476-3
ASSEMBLY
M406SS10 4 1/16" X 10K BUSHING LOCATOR T406480-5 V14164
M406G200 4 1/16" PACKER BUSHING GUIDE T406477-5 V14110
M406SS33
T405735 LM07164
M406SS32 T406445 LM07930
M406SS23 T406489 LM08006
M406SS07 T406132 V11428
P256TP02 T405607 V12430
M406SS06 T406450 V12983
M406SS24 T405756 V14014
 V14083
M406S200 T406356
 V14111
M406L200 T406491
M406SS03 T406471
V14137
M406SS16 T406446 V14138
 V14139
M406SS08 T406448
M406SS01 T406469 V14140
 V14141
N406BN54 T406358
M406SS31 T406472

V14152
M406SS31 T405663 V13047
 V14154

M406SS15LH T406447
N406NG90L T406359 V14157
 V14175
M406SS02 T406470
M406SS04 T406464 M406SS05 T406465 V14183
M406SS14 T406460 V12645
M406SS10 T406480 V14164
 V14110
M406G200 T406477