File 2482
File 2482
Intended Audience
This user guide is intended for electric engineers, software engineers, and system
engineers who need to use or understand Inovance PLCs. If in doubt when
using this product for the first time, contact the technical support personnel of
Inovance to ensure correct use.
Initial Use
When using this product for the first time, read this user guide carefully.
Revision History
Date Version Description
Sept 2021 A01 Change part description and specification information.
June 2021 A00 Released the first version of this document.
Safety Instructions
■■ Safety Precautions
1. Before installing, using, and maintaining this equipment, read the safety information and
precautions thoroughly, and comply with them during operations.
2. To ensure the safety of humans and equipment, follow the signs on the equipment and all
the safety instructions in this user guide.
3. The "CAUTION", "WARNING", and "DANGER" signs are only supplements to the safety
precautions.
4. Use this equipment based on the designated environment requirements. Damage caused by
improper usage is not covered by warranty.
5. Inovance shall take no responsibility for any personal injury or property damage caused by
improper usage.
1
■■ Safety Levels and Definitions
DANGER : Indicates that failure to comply with the notice may result in severe personal
injury or even death.
WARNING : Indicates that failure to comply with the notice may result in severe personal
injury or even death.
CAUTION : Indicates that failure to comply with the notice may result in minor or moderate
personal injury or damage to the equipment.
Keep this user guide properly for reference when necessary and forward this guide to the end
user.
WARNING
◆◆ External circuits must include an emergency stop circuit, a protective circuit, a forward/reverse
operation interlocked circuit, and an upper position limit and lower position limit interlocked
circuit (or reciprocating motion limit interlocked circuit) to prevent damage to the equipment.
◆◆ Provide a fault protection circuit outside the equipment to prevent unsafe accidental
mechanical movement (for example, unexpected movement in the input/output control area
that cannot be monitored by the equipment).
◆◆ A user program is required to protect the system when a display, control, communication, or
power failure occurs on the equipment.
◆◆ When designing the system, ensure that a communication fault between the equipment and
its main controller will not lead to equipment malfunction, which could result in personal
injury or equipment damage.
◆◆ During operation, keep live objects away from the metal housing of the equipment.
CAUTION
◆◆ Do not set any switch on the touch screen that may result in personal injury or equipment
damage. A separate switch is required for important operations to avoid accidents caused by
abnormal output or faults.
◆◆ Do not set any touch switch on the equipment to control safe operations, such as an
emergency stop. Use a dedicated physical switch instead. Failure to comply may result in
severe personal injury or equipment damage.
◆◆ Do not use the equipment as an alarm device for serious accidents such as serious personal
injury, equipment damage, or system shutdown. Use dedicated hardware and/or mechanical
interlocks for designing important alarms and related control and trigger devices.
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Installation
WARNING
◆◆ The equipment must only be used indoor. Ensure that the environment meets the
requirements in the following "General Specifications" section.
◆◆ Keep the equipment away from strong magnetic fields, direct sunlight, high temperature,
flammable gases, steam, and dust. Failure to comply may result in damage.
◆◆ Do not use the equipment in places with tremendous temperature fluctuation or high
humidity. Failure to comply may result in condensation inside the equipment, causing
equipment damage.
◆◆ Ensure that all cables are securely connected to the equipment. Loose connection may cause
I/O signal errors.
CAUTION
◆◆ Install this product within the storage temperature range recommended by this user guide.
Failure to comply may result in a display fault on the PLC.
Wiring
DANGER
◆◆ Before wiring, cut off all power supplies. Failure to comply may result in electric shock or
circuit damage.
◆◆ Wire the DC power supply to the dedicated terminal as described in this guide.
◆◆ Prevent metal chippings and wire ends from dropping into the PLC during screw hole
processing and wiring. Failure to comply may result in fire, faults, and malfunction.
◆◆ After wiring, check carefully to ensure that the operating voltage and the positions of terminals
are correct. Failure to comply may result in fire or accidents.
☞☞ Grounding
Independent or single-point grounding is recommended, whereas common grounding is
prohibited.
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CAUTION
◆◆ Cut off the main power supply before connecting the power supply of the equipment. Failure
to comply may result in electric shock.
◆◆ The input power of the equipment is DC 24V. Therefore, check regularly that the DC power
provided by the switching-mode power supply unit is stable.
Operation and Maintenance
CAUTION
◆◆ During use, pay attention to PLC protection, perform touch operations by hand, and avoid
touching the display panel by using tools. The user shall be responsible for panel damage
caused by excessive external force.
◆◆ Lithium batteries and capacitors may contain ingredients that are harmful to health and
pollute the environment. Treat scrapped controllers as industrial waste.
◆◆ Lithium batteries needs to be replaced by a professional.
☞☞ Safety Recommendations
◆◆ In positions where the operator directly contacts the machinery part, for example, where a
machinery tool is loaded and unloaded or where a machine runs automatically, the onsite
manual devices and any other alternative means must be carefully arranged and designed so
that they are independent of the PLC and can start or terminate the automatic running of the
system.
◆◆ If programs need to be modified when the system is running, apply a lock or take any other
necessary measures to ensure that only authorized personnel can perform such modification.
Disposal
CAUTION
◆◆ Treat scrapped controllers as industrial waste. Dispose of the battery according to local laws
and regulations.
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1 Product Information
1.1 Model and Nameplate
H5U-1614MTD-A16
Product Information Number of I/O Points Power Supply
16 16 inputs D 24V DC
H INOVANCE PLC
14 14 outputs Number of Axes
5U Product series Type A8 8 axes
MT Transistor output A16 No.
16 axes
blank No.
32 axes
1
H5U-1614MTD
2
3
12
4
5
5
Port
No. Port Type Definition Description
Identifier
ON when the system is running;
Current operation status
RUN OFF when the system is shut
of the system
down.
ERR PLC system error –
Operation
1
status indicator BAT Battery error –
BF EtherCAT bus error –
CRUN CAN running –
CERR CAN error –
RS485 communication
485+
signal+
RS485 communication Modbus RS485 and free
485-
signal- communication protocol.
RS485 communication
GND
RS485/CAN ground
2
port CAN communication
CANH
signal+
CAN communication
CANL CANopen/CANlink protocol.
signal-
CAN communication
CGND
ground
RJ45 port for Ethernet
3 Ethernet port EtherNET Modbus TCP/IP protocol.
communication
For EtherCAT
4 EtherCAT port EtherCAT –
communication
24 V 24 V DC power input
6
Port
No. Port Type Definition Description
Identifier
See the terminal layout
11 I/O terminal – 16 inputs and 14 outputs
description for details.
For connecting an 16 I/O expansion modules are
Module
12 – expansion module or allowed at most without support
expansion port
device for hot-swapping.
Spare battery installation The spare battery and
Battery/DIP
13 Battery Termination resistor termination resistor can be
switch holder
installation installed in the holder.
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Item Specifications
IP rating IP20
Net Weight 0.46kg
Altitude 2000m
Pollution degree 2
Overvoltage II
◆◆ The supply voltage must not exceed 26.4 V when all inputs are ON.
◆◆ The low-speed input filter time is conceptualized as the RC time.
◆◆ The response time is about 4 μs when medium-speed inputs are
NOTE ON and about 35 μs when medium-speed inputs are OFF.
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1.5 Output Specifications
The output ports use dry contact output, which is closed in the ON state and
open in the OFF state.
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2 Mechanical Design Reference
■■ Exterior and Dimensions
83.0 95.0
H5U-1614MTD
90.0
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Definition Terminal Terminal Definition
General input X13 X17 General input
General input X12 X16 General input
General input X11 X15 General input
General input X10 X14 General input
High-speed input X3 X7 Medium-speed input
High-speed input X2 X6 Medium-speed input
High-speed input X1 X5 Medium-speed Input
High-speed input X0 X4 Medium-speed input
High-speed input common SS0 SS1 General and high-speed input
terminal common terminal
General output Y12 Y15 General output
General output Y11 Y14 General output
General output Y10 Y13 General output
General output common terminal C1 C1 General output common terminal
High-speed output Y3 Y7 High-speed output
High-speed output Y2 Y6 High-speed output
High-speed output Y1 Y5 High-speed output
High-speed output Y0 Y4 High-speed output
High-speed output common C0 C0 High-speed output common
terminal terminal
■■ Wiring Precautions
1) The maximum length of the expansion cable for a high-speed I/O port must
not exceed 3.0 m.
2) In the routing process, avoid bundling expansion cables with the power cable
(of high voltage and current) and other cables that transmit strong interfering
signals. Route expansion cables separately and avoid parallel routing.
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3.2 Equivalent Circuits with General and High-speed Inputs
■■ Wiring for Sinking and Sourcing Inputs
User signal cable User signal cable
Equivalent circuit inside Equivalent circuit inside
0V 24V the PLC's master module 24V 0V the PLC's master module
SS0 SS0
Sensor Sensor
X0 X0
Signal input devices
X2 X2
X4 X4
…
…
…
…
Xn Xn
…
…
…
…
X17 X17
Yn
…
…
Y7
COM0
Logic processor circuit
Y10
…
…
Yn
…
…
Y15
COM1
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4 Communication Connection
4.1 Cable Selection and Preparation
Wire Supporting Cable Diameter Terminal Cable
Cable Type
Material Material mm2 AWG Torque Temperature
Power cable Cu Tubular lug 0.5–1.5 24–16 5 in-lbs 75℃
Signal cable Cu Tubular lug 0.5–1.5 24–16 / 75℃
French version:
Diamètre du
Matériel Matériau Couple Température du
Type de câble câble
de fil de support terminal câble
mm2 AWG
Câble Cosse
Cu 0.5–1.5 24–16 5 in-lbs 75℃
d'alimentation tubulaire
Câble de Cosse
Cu 0.5–1.5 24–16 / 75℃
signalisation tubulaire
When the power cable, grounding cable, CAN cable, and RS485 cable use tube
cables, a length of 6–10 mm of the conductor must be exposed. For other signal
cables, the length must be 11–14 mm.
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H5U-1614MTD
1
2
3
4
5
6
Wiring
Select tube cables according to the instructions in the "Cable Selection and
Preparation" section, and insert the tube cables into ports in accordance with the
communication configuration.
Removal: Press the release tab of the connector and pull out the connector and
module horizontally.
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4.3 EtherCAT Bus Connection
1) EtherCAT Specifications
Item Specifications
Communication protocol EtherCAT protocol
Service supported CoE (PDO and SDO)
Synchronization mode Distributed clock (DC) used by the servo, with synchronized I/O
Physical layer 100BASE-TX
Baud rate 100 Mbit/s (100Base-TX)
Duplex mode Full duplex
Topology Linear topology
Transmission medium Network cable (see the "Wring" section)
Transmission distance < 100 m between nodes
Number of slave stations 72 at most
EtherCAT frame length 44–1,498 bytes
Process data Max. 1,486 bytes/Ethernet frame
2) Wiring
The PLC can use the CN4 port for EtherCAT bus communication. The following
network cable is required:
●● Requirements on the EtherCAT network cable:
Network port connector, Network port connector,
8P8C-3 crossover type 8P8C-3 crossover type
1 1
8 8
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●● Length requirements:
FastEthernet has proved that the cable length between devices should not
exceed 100 m in the case of an EtherCAT bus. A longer cable will result in signal
attenuation that affects communication.
●● Technical requirements:
Item Specifications
Cable type Flexible crossover cable, S-FTP, Cat 5e
EIA/TIA568A, EN50173, ISO/IEC11801
Complied standards:
EIA/TI Abulletin TSB, EIA/TIA SB40-A&TSB36
Conductor cross section AWG26
Conductor type Twisted pair
Pair 4
ON
1 2 3 4
RS485 CAN
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4.5 CANopen/CANlink Bus Connection
When building a CAN network, connect each of the three cables leading out from
each device to the corresponding cable of the adjacent device. Add a 120 Ω CAN
bus termination resistor at both ends of the bus. You can use a DIP switch to
choose whether to activate the H5U series built-in resistor. The following figure
shows the CAN bus connection topology.
CAN bus
CANH
CANL
CGND 120Ω
Termination
resistor
The following table lists the relationship between CANopen transmission rate and
transmission distance.
To prevent interference with communication signals, do not bundle the CAN bus
with the AC power cable and high-voltage cables.
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4.6 RS485 Serial Connection
The following figure shows the RS485 bus connection topology. It is
recommended that the RS485 bus be shielded twisted pairs, with the 485+ and
485- terminals connected by the twisted pairs. Connect a 120 Ω termination
resistor to each end of the bus to prevent signal reflection. Connect the reference
grounds of the RS485 signals of all nodes together. Up to 31 nodes can be
connected. The branch distance of every node must be less than 3 m.
RS485 bus
485+
485-
GND 120 Ω
Termination
resistor
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4.7 Ethernet-based Monitor Connection
1) Network diagram
The PLC's Ethernet port can be connected to a hub or switch by an Ethernet cable
and then to other network equipment for multi-point connection.
LAN
PC HMI
Ethernet cable
Ethernet cable
2) Wiring
For stable communication, use Cat 5 shielded twisted pairs with a metal housing
and injection molding as the Ethernet cable.
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5 Operation and Maintenance
5.1 Start and Shutdown
After writing a program to the PLC, take the following steps to start or shut down
the PLC.
After writing a program to the PLC in the STOP state, start the system as follows:
Set to RUN
0
0
0 1. Set the RUN/STOP switch to RUN.
RUN /STOP
MFK
Set to STOP
●● Battery replacement
1) Set the PLC's RUN/STOP switch to STOP to cut off the power supply.
2) Open the cover of the battery and DIP switch compartment, and take out the
battery with a pair of tweezers or a proper jig.
3) Push a new battery into the compartment and close the cover.
4) Lithium batteries needs to be replaced by a professional.
It is recommended that the battery be replaced while the power supply is
connected. If the PLC has been powered off, insert a new battery within 30s
NOTE after the old battery is removed to ensure correct RTC timing.
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5.3 PLC Indicators
Indicator Description Indicator Description
Current operation status (RUN or
STOP) of the system EtherCAT bus
RUN indicator BF indicator
ON when the system is running; error
OFF when the system is shut down.
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After the IP menu function starts to run, the LED starts a countdown from 10.
...
The IP address is restored when the countdown reaches 0 and the new IP
address will be applied. To cancel restoration, press the MFK button before the
countdown reaches 0.
...
...
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Warranty Agreement
The warranty period of this product is 18 months, subject to the information of the product
barcode. In the case of any special agreement, the warranty terms of the contract signed at the
time of purchase shall prevail. During the warranty period, if the product fails or is damaged
under normal use in compliance with the instructions, Inovance is responsible for free repair.
Within the warranty period, repair will be charged for damages due to the following causes:
1) Improper use, and unauthorized uninstallation, repair, and modification
2) Fire, flood, abnormal voltage, other disasters, and secondary disasters
3) Hardware damage caused by dropping or transportation after purchase
4) Failure to operate the product by observing the user guide provided by Inovance
5) Faults and damage caused by factors other than the product (for example, peripheral
devices)
If product failure or damage occurs, correctly fill out the Product Warranty Card.
The repair fee is charged at the latest Repair Service Rates of Inovance.
The Product Warranty Card is not re-issued. Keep the card and present it to the repair engineer
when seeking a fix.
If there is any problem during the service, contact us or our agent directly.
By purchasing this product, the customer is deemed to agree with the Warranty Agreement.
This agreement shall be interpreted by Inovance.
Product model:
Product Product barcode (attached here):
Information
Agent name:
(Time and items of repair):
Failure
Information
Serviced by:
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