Chapter Two
Chapter Two
Chapter Two
TRANSFORMERS
INTRODUCTION
The transformer is a static device that transfers electrical energy from
one electrical circuit to another electrical circuit through the medium
of magnetic field and without a change in the frequency.
The electric circuit which receives energy from the supply mains is
called primary winding
and the other circuit which delivers electrical energy to the load is
called secondary winding.
If the secondary winding has more turns than the primary winding,
then the secondary voltage is higher than the primary voltage and the
transformer is called a step-up transformer.
When the secondary winding has less turns than the primary windings
then the secondary voltage is lower than the primary voltage and the
transformer is called step down transformer.
Cont….
Note that a stepup transformer can be used as a stepdown
transformer, in which the secondary of stepup transformer becomes
the primary of the stepdown transformer.
The most important tasks performed by transformers are:
i.Changing voltage and current levels in electrical power systems
ii.Matching source and load impedances for maximum power
transfer in electronic and control circuit and
iii. Electrical isolation (isolating one circuit from another )
Transformers are used extensively in ac power systems. AC electrical
power can be generated at one central location, its voltage stepped up
for transmission over long distances at very low losses and its voltage
stepped down again for final use.
CONSTRUCTION OF TRANSFORMER
There are basically two types of transformer, the coretype and the
shelltype.
The two types differ from each other by the manner in which the
windings are wound around the magnetic core.
In the coretype, the windings surround a considerable part of steel
core as shown in Figure 2.1(a).
In shelltype the steel core surrounds a major part of the windings as
shown in Figure 2.1(b).
For a given output and voltage rating, coretype transformer requires
less iron but more conductor material as compared to a shelltype
transformer.
The vertical portions of the core are usually called limbs or legs and
the top and bottom portions are called yoke.
This means that for singlephase transformers, coretype has two
legged core where as shell type has threelegged core.
Cont…
In coretype transformers, most of the flux is confined to high
permeability core.
However, some of the flux leaks through the core legs and non
magnetic material surrounding the core. The flux called leakage
flux links one winding and not the other.
A reduction in this leakage flux is desirable as it improves the
transformer performance considerably.
Consequently, an effort is always made to reduce it. In the core
type transformer, this is achieved by :
Placing half of the low voltage (LV) winding over one leg and
the other half over the second leg or limb.
For the high voltage (HV) winding also , half of the winding
is over one leg and the other half over the second leg, as
shown in Figure 2.1.
Cont…
2 2 2
2
(a) b)
(a) (b)
Figure 2.4 Arrangement of butt joints
Figure 2.2 Two adjacent layers for in magnetic core
(a) core and (b) shell type transformers
PRINCIPLE OF TRANSFORMER
ACTION
1.All the flux set up by the primary links the secondary windings i.e.
all of the flux is confined to the magnetic core.
3.The core losses (hysteresis and eddy current losses) are negligible.
4.The core has constant permeability, i.e. the magnetization curve for
the core is linear.
EMF Equation of A Transformer
Let the voltage V1 applied voltage primary be sinusoidal (or sine
wave). Then the current Im and, therefore, the flux will flow with the
variations of Im.
That is, the flux is in time phase with the current Im and varies
sinusoidally. Let sinusoidal variation of flux be expressed as
Ф=Фmsinwt
Where m is maximum of the magnetic flux in Weber and = 2f is
the angular frequency in rad/sec and f is the supply frequency in Hz.
The emf e1 in volt, induced in the primary of N1 turns by the
alternating flux is given by:
d
e1 N 1
dt
N 1 m Cos t
N 1 m sin( t )
2
Cont….
Its maximum value, E1max occurs when Sin t is equal to 1
2
E1m N1m and
e E 1 m sin t
1
2
Also the emf per turn in each of the windings is the same.
E1 E
2 2 f m
N1 N2
Example 2.1 A single phase transformer has 350 primary and 1050 secondary turns. The net
crosssectional area of the core is 55 cm2. If the primary winding be connected to a 400 V, 50
Hz single phase supply, calculate
(i) the maximum value of flux density in the core and
(ii) the voltage induced in the secondary winding.
Solution
Voltage applied to the primary = 400 V
Induced emf in the primary, E1 voltage applied to the primary, V1 = 400 V
Number of turns in the primary N1 = 350
Net crosssectional area Ai = 55 cm2
= 55 104 m2
Frequency of the supply f = 50 Hz
Frequency of the supply f = 50 Hz
Induced emf in the primary is given by
E 1 4 .44 f m N 1 4 .44 f B m A i N 1
Maximum value of flux density in the core,
400
Bm
4.44 50 55 10 4 350
0.93 T ( Wb / m 2 )
Number of turns in the secondary winding, N2 = 1050
Cont…
N2
E 2 E1
N1
1050
400
350
1200 V
=
Example 2.2 The required noload voltage ratio in a single phase 50 Hz,
core type transformer is 6600/500. Find the number of turns in each
winding, if the flux is to be 0.06 Wb.
Solution 6000
Noload voltage ratio = 500
• Noload voltage of low voltage winding =500V
• Flux = 0.06 Wb
• Frequency f = 50Hz
• Induced emf in the low voltage winding (secondary) of the
transformer is given by,
E2 4.44 f m N2
500 4.44 50 0.06 N2
• Number of turns in the low voltage,
500
N2
4.44 50 0.06
37.5 ( not possible)
• The number of turns in each winding should be a whole number,
moreover each winding in the core type transformer is
accommodated on both the limbs. i.e. half number of turns of each
winding on one limb.
• As such the number of turns in each winding should be even,
Considering these facts , the number of turns in low voltage winding,
N2 = 38
• Number of turns in high voltage winding
V1 6600
N1 N 2 38
V2 500
501.6 (not possible )
I1'
E1
N
I1' I 2 2
N1
N
E1 N V2 1
E 2 1 N2
N2
r1' jx1'
N
I e 1 I2
N N2
I1 1
N2 I'c I'm
N
V1 2 N V2
N1 E1 2 E2
N1
Pc I c2 R c V1' I c
V
1
' 2
Rc
AND
V1'
Rc
Ic
The current Im lags V1' by 90° and this can, therefore , be represented in
the equivalent circuit by a reactance Xm, such that
V1'
Xm
Im
N 2 2
1 ' '
I1 r2 I1r2 where r r N 1
2 2
N2 N
2
'
This resistance r2 is called the secondary resistance referred to
primary.
Therefore, the total resistance in the primary circuit is
2
N
re1 r1 r2 1 r1 r2' (equivalent (or total) resistance referred to primary
N2 winding.)
Cont…
2
N
Similarly the primary resistance referred to secondary is r1 2
N1
1 2
(a) (b)
(c) (d)
The circuit diagram for performing open circuit test on a single phase
transformer is given in Figure 2.9 (a).
In this diagram, a voltmeter, wattmeter and an ammeter are shown
connected on the low voltage side of the transformer.
The high voltage side is left open circuited.
The rated frequency voltage applied to the primary, i.e. low voltage
side, is varied with the help of a variable ratio auto-transformer.
When the voltmeter reading is equal to the rated voltage of the L.V.
winding , all three instrument readings are recorded.
Cont…
Auto-
transformer Ie
A + Ie
W Ic Im
V1=E1 R Xm
c
H.V L.V _
(a) (b)
Figure 2.9 (a) Circuit diagram for open-circuit test on a transformer and
(b) approximate equivalent circuit at no load
The input power given by the wattmeter reading consists of core loss and ohmic loss.
The exciting current being about 2 to 6 percent of the full load current, the ohmic
loss in the primary( I e2 r1 )varies from 0.04 100
2
2
100 percent to 0.36 percent of the
100
full-load primary ohmic loss .
In view of this fact, the ohmic loss during open circuit test is negligible in
comparison with the normal core loss (approximately proportional to the square of the
applied voltage).
Hence the wattmeter reading can be taken as equal to transformer core loss.
V1 = Applied rated voltage on L.V. side,
Ie = exciting current ( or no-load current) and
Pc = core loss
V V1
Core loss resistant R CL 1
Ic I e cos o
V12 V121
V1I e cos o Pc o
Also I c2 R CL Pc
Pc Pc
R CL
I c2 I e cos o 2
Magnetizing reactance
V1
X mL V 1 / Ie sin 0
Im
The subscript L with Rc and Xm is used merely to emphasize that
theses values are for the L.V. side
It must be kept in mind that the values of Rc and Xm, in general, refer
to the side, In which the instruments are placed (the L.V. side in the
present case).
A voltmeter is sometimes, used at the open-circuited secondary
terminals, in order to determine the turns ratio.
Thus the open-circuit test gives the following information:
(i) core loss at rated voltage and frequency,
(ii) the shunt branch parameters of the equivalent circuit, i.e. Rc
and Xm and
(iii) turns ratio of the transformer.
Short-Circuit Test
The low voltage-side of the transformer is short-circuited and the
instruments are placed on the high voltage side, as illustrated in Figure
2.10 (a). Auto-
transformer
A
Short circuit
V
H.V L.V
Figure 2.10 (a) connection diagram for short circuit test on a transformer
Cont……
r1 x1 x2 r2
Short circuit
Rc Xm
Figure 2.10 (b) Equivalent circuit with short-circuit on the secondary side
r1 x1 x2 r2
Isc
Short circuit
Vsc
The wattmeter, in short circuit test, records the core loss and the ohmic loss
in both windings.
Since the core loss has been proved to be almost negligible in comparison
with the rated voltage core loss,
the wattmeter can be taken to register only the ohmic losses in both
windings.
At rated-voltage, the exciting Current is 2 to 6% of full load current.
When the voltage across the exciting branch is 1 to 6% of rated voltage, the
6 6
exciting current may be 0.02 percent 100
2
1
100
100 to 0.36% percent 100 100 100
2 2
X eH ZeH reH
In reH, XeH and ZeH„, the subscript H is used to indicate that these quantities are
referred to H.V. side. These parameters can however, be referred to the L.V. side, if
required.
Cont……
In the analysis of transformer equivalent circuit, the values of equivalent
resistance and equivalent leakage reactance referred to either side are used.
However, if the leakage impedance parameters for both primary and
secondary are required separately, then it is usual to take r1 = r2=½ re) and x1 =
x2=½ xe, referred to the same side.
Thus, the short-circuit test gives the following information:
(i)ohmic loss at rated current and frequency and
(ii) the equivalent resistance and equivalent leakage reactance.
Voltage regulation of a transformer can be determined from the data obtained
from short-circuit test.
Data of both open-circuit and short-circuit tests is necessary (i) for,
obtaining all the parameters of exact equivalent circuit and
(ii) for calculating the transformer efficiency.
Polarity Test
On the primary side of a two-winding transformer, one terminal is positive
with respect to the other terminal at any one instant.
At the same instant, one terminal of the secondary winding is positive with
respect to the other terminal.
These relative polarities of the primary and secondary terminals at any
instant must be known if the transformers are to be operated in parallel or are
to be used in a polyphase circuit.
E1- E2 E1+ E2
V V
A2 a2 A2 a1
- - - +
E1 E2 E1
E2
+ + + -
A1 a1 A1 a2
(a) (b)
Figure 2.11 Polarity test on a two winding transformer (a) subtractive polarity and (b) additive polarity
Cont……
Let E1 and E2 be the e.m.fs induced on H.V. and L.V. sides respectively.
If the voltmeter reading is equal to E1–E2 then secondary terminal
connected to A1 is positive and is marked a1, the L.V. terminal connected
to A2 through the voltmeter is negative and is marked a2 as shown in
Figure 2.11(a).
When the voltmeter reads the difference E1–E2, the transformer is
said to possess a subtractive polarity .
If voltmeter reading is equal to E1+E2, then the terminals connected
to A1 and A2 are negative and positive and are marked a2 and a1
respectively as shown in Figure 2.11(b).
when voltmeter reads E1+E2 the transformer has additive polarity.
Example 2.3
A 20 kVA, 2500/250 V, 50 Hz, single-phase transformer gave the following test result
Open-circuit test (on L.V. side):250 V, 1.4 A, 105 W.
Short-circuit test (on H.V. side): 104 V, 8 A, 320 watts.
Compute the parameters of the approximate equivalent circuit referred to high-voltage
and low-voltage sides.
Also draw the exact equivalent circuit referred to the low -voltage side.
Solution
From open-circuit test:
105
No-load power factor, cos 0 0 .3
250 1.4
0 = 72.55 and sin 0 =0.954
Ic = Ie cos 0 = 1.40.3 = 0.42 A
and
Im = Ie sin 0 = 1.40.954 = 1.336 A
V1 250
hence, R cL 595
I c 0.42
V 250
X mL 1 187
I m 1.336
Alternatively, the value of RcL and XmL can be determined as follows:
V12 2502
R cL 595
Pc 105
Cont……
;
Now
V1 250
Ic 0.42 A and
R cL 595
V 250
X mL 1 187
I m 1.336
V 104
ZeH sc 13
I sc 8
Psc 320
reH 2 5
I sc2 8
2 2
x eH Z eH reH 132 52 12
2 2
1
2
1
2 1 1
reL reH 5 0.05 xeL xeH 12 0.12
k 10 k 10
Cont……
This equivalent circuit is shown in Figure below (a)
Ie Ie
595 187
R cL 595 XcL 187
(a) (b)
Figure (a) approximate equivalent circuit referred to L.V. side and exact equivalent circuit referred to L.V. side.
R cH R cL k 2 595102 59,500
X mH X mL k 2 187102 18,700
reH = 5 ; xeH = 12
An equivalent circuit showing these parameters can easily be drawn. (b)
Exact equivalent circuit parameters referred to L.V. side are:
1 1 1 1
r1L r1' H reL 0.05 0.025 x1L x1' H x eL 0.12 0.06
2 2 2 2
_ _
I2
(a) 2 (b)
O
Figure 2.16 (a) approximate equivalent circuit of a 2-winding transformer, referred to secondary;
(b) the phasor diagram of the circuit of Figure 2.16(a) for lagging power factor load.
Thus the voltage drop in the secondary terminal voltage
E2 V2 I 2 re 2 cos 2 I 2 xe 2 sin 2
per unit voltage regulation for any load current I2 is
E2 V2 I 2 re2 I x
cos 2 2 e2 sin 2
E2 E2 E2
In case I2, is rated current, then
I 2 re2 voltage drop across re2 at rated current
E2 Rated ( base ) voltage E2
p .u . equivalent resis tan ce or p.u. resis tan ce drop r ( say )
Therefore , secondary terminal voltage drop, for any load current I2, is
E2 V2 I 2 re 2 cos 2 I 2 xe 2 sin 2
p.u. voltage regulation at any load current I2 is given by
I 2 re2 I x
cos 2 2 e2 sin 2
E2 E2
then p.u. voltage regulation is given by
r cos 2 x sin 2
Condition for zero voltage regulation
voltage regulation varies with load power factor.
r cos 2 x sin 2 0
I r r
tan 2 r 2 e2 e2
x I x
E2 2 e 2 xe 2
E2
magnitude of the load p.f.
xe 2
cos 2
ze 2
The negative value of tan2 indicates a leading power factor.
x
Therefore, zero voltage regulation occurs when load power factor is e2
ze2
Leading
For leading p.f.s. greater than xe2 , the voltage regulation will be
ze2
negative,
Condition for maximum voltage regulation
P.u. voltage regulation
r cos 2 x sin 2 .
The condition for maximum voltage regulation is obtained by
dedifferentiating the above expression with respect to 2 and
equating the results to zero.
d
p.u. regulation r sin 2 x cos 2 0
d2
re 2
x xe 2 cos
tan 2 or 2
ze2
r re2
Here tan2 is positive, therefore, maximum voltage regulation
occurs at lagging load p.f. equal to re 2
ze 2
Solution
From short circuit data
P 100
reH sc 6.25
2 2
I sc 4
Vsc 60
ZeH 15
Isc 4
2 2
x eH ZeH reH 152 6.252 13.61
Core loss
The core loss Pc occurring in the transformer iron, consists of two components,
hysteresis loss Ph and eddy current loss Pe i.e.
Pc = Ph + Pe
The hysteresis and eddy current losses in the core can be expressed by :-
Ph K h f B xm
and
Pe K e f 2 B2 m
Where Kh = proportionality constant which depends upon the
volume and quality of the core material and units used.
Ke = Proportionality constant whose value depends on the
volume and resistivity of the core material, thickness of
laminations and the units employed
Bm = maximum flux density in the core and
f = frequency of the alternating flux
The value of the exponent x (called Steinmetz’s constant) varies from
1.5 to 2.5 depending upon the magnetic properties of the core material.
Therefore, the total core loss is
Pc = KhfB1.6m + Kef2B2m
Ohmic Loss
When a transformer is loaded, ohmic loss (I2R) occurs in both the primary
and secondary winding resistances. Since the standard operating temperature of
electrical machines is 750C. The ohmic loss should be calculated at 750C.
Transformer Efficiency
V2 I 2 cos 2
=
V2 I 2 cos 2 + Pc + I 2 2 R
Where Pc = total core loss
I22R = total ohmic losses
V2I2 = output VA
Cos 2 = load power factor
. Condition for Maximum Efficiency.
d
the efficiency will be maximum when 0
dI 2
Therefore,
d V2 I 2 cos 2 Pc I 22 re2 V2 cos 2 V2 I 2 cos 2 V2 cos 2 2 I 2 re2
0
dI 2
V2 I 2 cos 2 Pc I 22 re2
2
V2I2 cos 2 Pc I22re2 V2 cos 2 V2I2 cos 2 V2 cos 2 2I2re2
I 22 re2 Pc
variable ohmic loss, I 22 re2 cons tan t core loss , Pc
Hence the maximum efficiency occurs when the variable ohmic loss I 22 re2
is equal to the fixed core loss Pc .
Pc Pc
I2 I fl
re 2 I 2fl re 2
E2
both sides of above equation are multiplied by 1000
we get
E2 I 2 E2 I fl Pc
1000 1000 Full load ohmic losses
Pc
Or kVAmax kVA
I 2fl re 2
Thus the maximum efficiency, for a constant load current,
occurs at unity power factor (i.e. at purely resistive load).
RATING OF TRANSFORMER
The voltage 3300/220 V refers to the design voltages of the two windings
Rated primary and secondary currents are calculated from the rated KVA and
the corresponding rated voltages.
Thus Rated (or full load) primary current
20,000
6.06A
3300
Solution
Efficiency at 25% of normal load, unity pf:
Iron losses = 1100 W
Copper losses with 5 A in secondary = 400 W
100 1000
Secondary full load current, I2 I2
10000
10 A
Current in the secondary at 25 % full load = ¼ 10 = 2.5 A
2
2.5
Copper losses at 25% full load = 400
5
= 100 W
50000 1.0
at 50% 100
50000 1.0 1100 100
97.65%
Efficiency at 50 % full load, 0.8 pf
50000 0.8
at 50% 100
50000 0.8 1100 400
97.1%
•
= 1600 W
100000 1.0
at 100% 100
100000 1.0 1100 1600
97.37%
Efficiency at full load, 0.8 pf:
100000 0.8
at 100% 100
100000 0.8 1100 1600
96.73%
Load for maximum efficiency at unity pf:
Maximum efficiency occurs when the iron losses equal the copper
losses.
Let the maximum efficiency occur at x per cent of the full load.
Copper losses at x % of full load = x2 1600
Thus x2 1600 = 1100
x = 0.829
1.With two or more transformers, power system becomes more reliable. For
instance if one transformer develops a fault, it can be removed and the other
transformers can maintain the flow of power , though at reduced load.
2.Transformers can be switched on or off , depending upon the power demand.
In this manner, the transformer losses decrease and the system becomes more
economical and efficient in operation.
3.The cost of standby (or spare) unit is much less when two or more
transformers are installed.
The various conditions which must be fulfilled for the satisfactory parallel operation
of two or more single-phase transformers are as follows:
a. The transformer must have the same voltage ratios, i.e with the
primaries connected to the same voltage sources, the secondary voltage
of all transformers should be equal in magnitude.
b.The equivalent leakage impedance in ohms must be inversely proportional to
their respective KVA ratings In other words, per unit (pu) leakage impedance
of transformers based on their KVA rating must be equal.
c.The ratio of equivalent leakage reactance to equivalent resistance
i.e. Xe/re should be the same for all transformers.
d.The transformer must be connected properly as far as their polarities are concerned.
A B
+ - + -
a1 a2 a1 a2
V
A 3phase coretype transformer costs about 15% less than a bank of three 1
phase transformers. Also, a single unit occupies less floor space than a bank.
(a) (b)
V
Secondary line voltage = secondary phase voltage =
V a. 3
V
Input VA = 3 . I = output VA = 3. . aI 3 VI
3 a. 3
Phase and line values for voltages and currents on both primary and
secondary sides of stardelta transformer are shown in Figure 2.21(a)
Cont…
(a) (b)
Figure 2.21 (a) Stardelta connection and (b) deltastar connection of 3phase transformers
I kI kI
V V I V
3 kI V
I kI k V 3k
V k
3 3
(a) (b)
Figure 2.22 (a) Deltadelta connection and (b) Starstar connection of threephase transformers.
(c)Delta-Delta (-) Connection
This scheme of connections is used for large 1.v transformers. It is because a
deltaconnected winding handles line voltage, so it requires more turns per
phase but of smaller crosssectional area. The absence of star point may be a
disadvantage in some applications.
For per phase mmf balance, I2N2 = I1N1:
1
primaryphase current, I1 ( primaryline current I)
3
N1 aI
Secondaryphase current, I 2 I1
N2 3
aI
Secondaryline current, 3 aI
3
Cont…
V2 V
Also 1
N2 N1
N2 V
Secondary phase voltage , V2 V1 ( Here V1 V)
N1 a
V
Secondary line voltage V2
a
I V aI
Input VA 3V . output VA 3. , 3 VI
3 a 3
(d)Star-Star (Y-Y) Connection
This connection is used for small h.v transformers. As stated before, with star
connection, turns per phase are minimum and the winding insulation is stressed
to 57.74% of line voltage. Starstar connection is rarely used in practice
because of oscillatory neutral problems
Cont…
.
(a) (b)
Figure 2.29 Autotransformers: (a) step-down; (b) step-up.
The voltage V2 is related to V1 as in the conventional twowinding
transformer, that is, N bc
V 2 V1
N ac
where Nbc and Nac are the number of turns on the respective windings.
Assuming a resistive load for convenience, then,
V2
I2
RL
This indicates that the load power consists of two parts. The first part is
Pc V2 I1 conducted power to load through ab
The second part is
Ptr V2 I 2 I1 transforme d power to load through bc
To show these powers Pc and Ptr in terms of the total power P:
Pc V2 I1 I1 1
P V2 I 2 I 2 k
and
Ptr V2 I 2 I1 I 2 I1 k 1
P V2 I 2 I2 k
P Pk 1
Thus Pc and trP with k > 1 for a step-down
k k
autotransformer.
Example 2.10 A standard 5kVA 2300/230V distribution transformer is
connected as an autotransformer to step down the voltage from 2530 V to
2300 V. The transformer connection is as shown in Figure 2.29 (a). The
230V winding is section ab, the 2300V winding is bc. Compare the
kVA rating of the autotransformer with that of the original twowinding
transformer. Also calculate Pc, Ptr, and the currents.
Solution
The rated current in the 230-V winding (or in ab) is
5000 VA
I1 21.74 A
230
The rated current in the 2300-V winding (or in bc) is
5000
I 2 I1 2 .174 A
2300
Therefore,
I 2 2 . 174 I 1 23 . 914 A
Ptr P
k 1 55,0001.11 5.0 kVA
k 1.1
Example 2.11 Repeat the problem of Example 2.10 for a 2300 Vto2530 V
stepup connection as shown in Figure 2.29 (b).
Solution
As calculated in Example 2.10, the current rating of the winding ab is I2 =
21.74 A, which also is the load current. The output voltage is 2530 V; thus the
voltampere rating of the autotransformer is
P V 2 I 2 2530 21 . 74 55 kVA