Operating the

IO113
via
Modbus

Edition 1.7, January 2015

Contents
1. Introduction
2. Addressing
3. Device identification
4. IO113 in a System
5. Terminal description
6. Supervised values and related limits and signals
7. Mode Control and Mode Status
8. Digital input/output
9. Front plate diode indications
10. Value resetting
11. References
12. Telegram examples
13. Data Item Overview

This document is mainly intended for development engineers integrating Modbus based Grundfos motors/pumps
in automation systems using a direct access to Modbus.
It specifies all data items from the Functional Profile of the device with a description of how to use and interpret
them. This makes the application programmer able to operate and configure the IO113 for different applications
and to utilize its functionality to its full extend.
Using the information in this document for implementation of direct Modbus access presuppose a knowledge of
the Modbus communications protocol.
This document can be freely distributed.

Operating IO113 via Modbus

CHU 09-02-15

Date Initials Changes Version

OCT/2012 BAL Released document 1.6
JAN/2015 CHU/UFG Updated document for 1.7
1. Naming of Modbus and GENIbus
2. Correction of content of DIP switches setting
3. Remove the content of mixer
4. Add version history
Version History
1. Introduction
This document describes the functional profile on Modbus for the Grundfos IO113 Module. The IO113 Module is
working as a slave unit on Modbus. In order to communicate with the IO113 Module, it must be configured via DIP
switch setting (DIP switch 9 = on) to enable the Modbus protocol (see also page 11).
Modbus
Protocol Modbus RTU
Addressing the unit Address range: 32 – 231
Factory default address: 231
Unit Address by Geni or Modbus
Note: There is 31 offset if address the unit by PC tool WU if the version is older than
TC06.00.06.
For example: the real address is 40 if you choose unit number 9 in PC tool WU.
Adressing a data item As Modbus protocol describes – start address and number of data items to be read.
Data Format Baudrate: 19200
Databit: 8
Parity: Even
Stopbit: 1
Scaling No scaling information. Please refer to data item overview, section 11
Table 1:When a data item is referred to in the text or in a table, it will often be done like this:
r_insulate (reg 1996)
r_insulate is the identifier for the data item. (1996) means register 1996 in decimal number for Modbus access.
SUPPORTED MODBUS FUNCTIONS
 (0x03) Read holding register
 (0x06) Write single registers
 (0x10) Write multiple registers
 (0x08) Diagnostics (only sub-function code 0x00)
DATA NOT AVAILABLE
16 bit data item values of '0x00FF' must be interpreted as “NA” (data not available) for Modbus, if not other is
defined.
CHANGING OF SETTINGS
Whenever a setting in the IO113 module is changed via a command or a configuration parameter, the setting will
take effect instantaneously, meaning that there is no need to power the IO113 module off and on again.

Notice! The only exception to this general rule are the boot commands USER_BOOT and FACT_BOOT, which
both requires a subsequent RESET command or that the device is powered off and on for the boot action to take
place.
Notice! Because almost all the configuration parameters reside in the SM113 power line sensor module (fig. 1)
writing to configurable parameters is forwarded by IO113 over power line. This limits the maximum number of
configuration parameters, which can be written from Modbus in the same telegram to only two.

MODBUS MAXIMUM TELEGRAM LENGTH

The IO113 Module cannot buffer telegrams longer than 80 bytes. So, for Modbus access, telegrams are not allowed
to exceed a complete length of 80 bytes neither for Data Requests nor for Data Replies. Only 4 registers can be
written per telegram.

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2. Addressing
The unit address can be configured via dip switches as below.

And it can be configured by bus also. An address between 32 and 231 can be selected by addressing unit_addr (reg
2050). The factory default unit address is 231.

3. Device Identification
The data items unit_family (reg 2019), unit_type (reg 2020) and unit_version (reg 2021) can be used to
identify different GENIbus units [reference to GENI description]. The IO113 module will reply with the values
below:

unit_family = 22
unit_type See table below
unit_version = 0

Device selection Device name SM 113 unit_type Description

DIP1 DIP2 (reg 2020)
OFF OFF Pump, PC X 4 SM 113 sensor board integrated (reserved)
ON OFF Pump, PA 5 Sensors connected directly to IO 113
OFF ON Pump, PB X 6 SM 113 sensor board integrated
ON ON Pump, PD 7 Sensors connected directly to IO 113

Table 2: IO113 identification.

4. IO113 in a System

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Figure 1: Illustration of IO113 together with pumps.

Modbus

Type 1 Type 2

IO113 IO113

3 wire sensor GENIpower

signals communication
Power Power
suppl supply
y

Sewage pump
Sewage pump with
with 3 wire
integrated sensor
sensor
board SM113
signals from
communicating over
integrated
type 3 power line
sensors

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Service LED: Dimmed, OK Pump/mixer type: A With 3/5-wire sensor signals

Flashing yellow, warning B Sensor board SM 113 integrated
Solid yellow, No SM113 connection C Sensor board SM 113 integrated
Temperature LED: Dimmed, OK D With 3/5-wire sensor signals
Flashing red, temperature alarm Unit No./Unit addr: No.: [1; 7] Addr: 40-46 / 50-56
Vibration LED: Dimmed, OK Temp signal: 4-20mA
Yellow, warning PT1000 emulation
Moisture LED: Dimmed, OK Water in oil signal: 4-20mA+)
Flashing red, alarm pulse*)
Insulation LED: Green, OK Communication: GENIbus
Yellow, warning Modbus
Flashing, red alarm
Sensor detection: 0 –> 1 transition
Running LED: Dimmed, pump/motor stopped
Green, pump/motor running Ex. protection: No ATEX
With ATEX
Leakage LED: Green 0%: WIO<5%
Flashing green: 5%<WIO<10% Connected device: Pump
Yellow: 10%<WIO<15% Mixer
Flashing red: 15%<WIO<20% Leakage detection: Water in oil (WIO)
Solid red: 20%<=WIO Water in air (WIA)

LED indications Switch settings

Contactor feedback DI1

Reset input, edge trig. DI2

digital_outputs.0 Alarm relay DO1

Insulation
r_insulation
digital_outputs.1 General warning DO2 t_support_bear
t_main_bear
digital_outputs.2 Temp. Alarm DO3 t_pt100
t_pt1000
PT1000+PTC
vibration
digital_outputs.3 Moisture alarm DO4

digital_outputs.4 Insulation alarm DO5 Water in oil

water_in_oil

Ana. motor temp. 4-20mA/PT1000 emul. AO2 digital_sensor.0 (moisture) Moisture switch
digital_sensor.1 (PTC)
Analogue water in oil 4-20mA+) / puls*) AO1
IO 113 3 wire
sensor
*) If pulse signal is selected the signal includes
the insulation value. signals
GENIpower
+) If 4-20mA is selected the value 3.5 mA is communication
used to indicate sensor in air and the value 22
mA is used to indicate that the sensor has
fallen of.

Sewage pump Sewage pump

with integrated with 3 wire
sensor board sensor signals
communicating from integrated
over power line sensors

Figure 2: Illustration of IO113 input/output signals.

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5. Terminal description
External connections (I/O)
Name Description
T1, T2 Terminal for alarm relay (DO1)
G1, A1 Analogue output 1 (AO1) of Water in oil
SW7 Off: Pulse output
SW7 On: 4-20mA
G2, A2 Analogue output 2 (AO2) of Stator winding temperature
SW6 Off: PT1000 emulated output
SW6 On: 4-20mA
K1, K2 Contactor feedback (DI1), short circuited when pump is running
R1, R2 Reset input (DI2), short-circuited to reset alarms
PE, +, - Supply voltage: 24V +/- 10%, AC or DC
A, Y, B RS485
I1, I2, I3 Terminals for measurement of stator insulation when motor is off.
Measurement voltage is 10 Vdc
P1 Terminal for sensors in the pump
P2 Terminal for 15V supply voltage for sensors in the pump
P3 Terminal for sensors in the pump
P4 Terminal for 15V supply voltage for sensors in the pump
or for power line communication with SM 113
P5 Terminal for sensors in the pump
or for power line communication with SM 113
D1, D2 Digital alarm output (DO3) in case of high stator temperature
D3, D4 Digital alarm output (DO4) in case of moisture in motor
D5, D6 Digital alarm output (DO5) in case of insulation fault in motor
D7, D8 Digital warning output (DO2) in case of:
Connection to SM113 (Code 10)
Setup conflict (Code 25)
Stator insulation warning (Code 20)
Table 5.1: External connections

DIP switch settings

Name Description
SW1 Pump variant selection:
SW2 00: Type A 01: Type B 10: Type C 11: Type D
SW3 Select the SM113 address. The maximum address is 6, the
SW4 default no is 1.
SW5
SW6 The slave SM113 detects sensor status and communicates with
IO113 to be set address
SW7 Selects signal type of AO2 for stator winding temperature:
0: 4-20mA
1: PT1000 emulated output
SW8 Selects signal type of AO1 for Water in oil:
0: 4-20mA
1: Pulse output
SW9 Selects fieldbus protocol for RS485 (A, Y, B) terminals:
0: GENIbus
1: Modbus
SW10 Explosion protection (ATEX area):
0: No ATEX
1: ATEX
SW11 / Product type:
SW12 00: Pump with WIO sensor
01: Reserved for further configuration (No WIO or WIA sensor)
10: Pump with WIA sensor
11: Reserved for further configuration (No WIO or WIA sensor)
Table 5.2: DIP switch settings.

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6. Supervised values and related limits and signals

Measurement Identifier A/D Alarm/Warning limit Measurement source Event Signal Related digital output Related front plate LEDs
3 wire PL IO113 code fault
signals signals meas. code
Temperature in support bearing t_support_bear A t_support_bear_alarm X A/W: 145 W: 179 dig_outputs.0: Alarm relay**) Temp. LED: front_leds1.2:
(PT100) t_support_bear_warn dig_outputs.2: Temp. alarm**) Dimmed, temp. OK
Temperature in main bearing t_main_bear A t_main_bear_alarm X A/W: 146 W: 180 dig_outputs.1: General warning Flash service led, pump temp, warn
(PT100) t_main_bear_warn Red flashing, Pump temp. alarm**)
PT100 motor stator temperature t_pt100 A t_pt100_alarm X A/W: 64 dig_outputs.1: General warning - Service LED: front_leds1.0-1:
t_pt100_warn Flash service led, pump temp, warning
PT1000 motor stator temperature t_pt1000 A t_pt1000_alarm X X Red flashing, Pump temp. alarm
t_pt1000_warn
Insulation resistance r_insulate A r_insulate_alarm X A/W: 20 - dig_outputs.0: Alarm relay Insulation. LED: front_leds1.5-6:
r_insulate_warn dig_outputs.1: General warning Green, insulation OK
dig_outputs.4: Insulation alarm Yellow, insulation warning
Red flashing, insulation alarm
Water in oil water_in_oil A water_in_oil_alarm X X A/W: 11 W: 170 dig_outputs.0: Alarm relay*) Leakage LED: front_leds2.0-2:
water_in_oil_warn dig_outputs.1: General warning Green, leakage<0%
Flashing green, 5%<leakage<10%
Yellow, 10%<leakage<15%
Flashing red, 15%<leakage<20%
Red, leakage>20%
Flashing yellow: Signal fault*) **)
Power Line Communication A pl_com_limit X A/W: 10 - dig_outputs.0: Alarm relay*) Service LED: front_leds1.0-1:
dig_outputs.1: General warning Yellow, comm.. alarm +)
*)
dig_outputs.2: Temp. alarm
Vibration vibration A vibration_alarm X A/W: 24 - - Vibration LED: front_leds1.3:
vibration_warn Dimmed, vibration OK
Yellow, vibration warning
Time for service t_run_trip_cnt A t_run_trip_cnt_warn X W: 12 - dig_outputs.1: General warning Service LED: front_leds1.0-1:
Flashing yellow, service warning
Moisture switch bottom digital_sensor.0 D - X X A: 22 - dig_outputs.0: Alarm relay Moisture LED: front_leds1.4:
dig_outputs.3: Moisture alarm Dimmed, moisture OK
Flashing red, moisture alarm
Thermal switch (PTC) digital_sensor.1 D - X X A: 69 A: 181 dig_outputs.0: Alarm relay Temp. LED: front_leds1.2:
dig_outputs.2: Temp. alarm Dimmed, temp. OK
Red flashing, Pump temp. alarm
Water in air (WIA) water_in_air D - X X W: 11 W: 170 dig_outputs.1: General warning Leakage LED: See above
EEPROM status in Sensor Board - D - X W: 85 - dig_outputs.1: General warning Service LED: front_leds1.0-1:
EEPROM status in IO113 - D - X W: 83 - Flashing yellow, service warning
Setup conflict - D - X X A/W: 25 -
*) If “sensor placed in air” fault.
**) Only if Ex (Explosion protected) is enabled.
***) If the SM113 is of type without PTC and IO113 has been setup to SM113 with sensor board, this gives a setup conflict alarm (security risc). If the SM113 is of type with PTC and IO113 has been setup to SM113 without PTC this gives a setup conflict warning (no security risc).
+) Only if Ex (Explotion protected) is enabled or connected pumptype is C (SM113 with PTC).
Table 3: An overview of supervised values/conditions with related limits and alarm codes. IO113 builds a functional profile using measurements from different sources as shown.

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The alarm code status (alarm_code), the warning code status (warning_code), the alarm/warning bits (alarms /
warnings#) and the digital outputs (dig_out) always reflect the actual status of the alarm/warning condition.

alarms (reg 2012) Individual alarms recording

Bit No. Description
0: Moisture switch activated (code 22)
1: Thermal switch (PTC) activated (code 69)
2: Thermal switch (PTC) signal fault (code 181)
3: PT100 motor stator temperature high (code 64)
4: PT1000 motor stator temperature value high (code 64)
5: Power line communication error rate high (code 10)
6: Setup conflict (code 25)
7: -
8: Motor support bearing temperature value high (code 145)
9: Motor main bearing temperature value high (code 146)
10: Motor support bearing temperature sensor signal fault (179)
11: Motor main bearing temperature sensor signal fault (180)
12: Insulation resistance value low (code 20)
13: Leakage (Water in oil value /water in air)high (code 11)
14: Leakage (Water in oil) Water in oil sensor signal fault (code 170)
15: Vibration value high (code 24)

warnings1 (reg 2013) Individual warnings recording

Bit No. Description
0: -
1: -
2: -
3: PT100 motor stator temperature high (code 64)
4: PT1000 motor stator temperature high (code 64)
5: Power line communication error rate high (code 10)
6: Setup conflict (code 25)
7: -
8: Motor support bearing temperature value high (code 145)
9: Motor main bearing temperature value high (code 146)
10: Motor support bearing temperature sensor signal fault (179)
11: Motor main bearing temperature sensor signal fault (180)
12: Insulation resistance value low (code 20)
13: Leakage (Water in oil value high / Water in air) (code 11)
14: Leakage (Water in oil) sensor signal fault (code 170)
15: Vibration value high (code 24)

warnings2 (reg 2014) Individual warnings recording, byte 3

Bit No. Description
0: IO113 EEPROM parameter verification error (code 83)
1: Sensor board EEPROM parameter verification error (code 85)
2: Time for service
7-2: -

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alarms_enable (reg 2059) Individual enable/disable of alarms

Bit No. Description
0: Moisture switch activated (code 22)
1: Thermal switch (PTC) activated (code 69)
2: Thermal switch (PTC) signal fault (code 181)
3: PT100 motor stator temperature high (code 64)
4: PT1000 motor stator temperature value high (code 64)
5: Power line communication error rate high (code 10)
6: Setup conflict (code 25)
7: -
8: Motor support bearing temperature value high (code 145)
9: Motor main bearing temperature value high (code 146)
10: Motor support bearing temperature sensor signal fault (179)
11: Motor main bearing temperature sensor signal fault (180)
12: Insulation resistance value low (code 20)
13: Leakage (Water in oil value high / Water in air) (code 11)
14: Water in oil sensor signal fault (code 170)
15: Vibration value high (code 24)

warnings1_enable (reg 2060) Individual enable/disable of warnings

Bit No. Description
0: -
1: -
2: -
3: PT100 motor stator temperature high (code 64)
4: PT1000 motor stator temperature high (code 64)
5: Power line communication error rate high (code 10)
6: Setup conflict (code 25)
7: -
8: Motor support bearing temperature value high (code 145)
9: Motor main bearing temperature value high (code 146)
10: Motor support bearing temperature sensor signal fault (179)
11: Motor main bearing temperature sensor signal fault (180)
12: Insulation resistance value low (code 20)
13: Leakage (Water in oil) sensor signal fault (code 11)
14: Water in oil sensor signal fault (code 170)
15: Vibration value high (code 24)

warnings2_enable (reg 2061) Individual warnings enable/disable, byte 3

Bit No. Description
0: IO113 EEPROM parameter verification error (code 83)
1: Sensor board EEPROM parameter verification error (code 85)
2: Time for service
7-3: -

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sensors_present (reg 2015) Result of sensor signal auto learning or presetting, byte 1
Shows whether a given sensor signal is present or not.
Bit No. Description
0: Moisture switch present
1: Thermal switch (PTC) present
2: -
3: PT100 motor stator temperature sensor present
4: PT1000 motor stator temperature sensor present
5: Power line communication error rate calculation present
7-6: -
8: Motor support bearing temperature sensor present
9: Motor main bearing temperature sensor present
10: -
11: -
12: Insulation resistance sensor present
13: Leakage (Water in oil / Water in air) sensor present
14: -
15: Vibration sensor present

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warnings1_enable
warnings2_enable
Related Related
dig_output LED

alarms_enable
bit signals bit signals

sensors_present
Alarm/warning event

warnings1
warnings2
Error code

Alarm Warning Alarm Warning

alarms
22 Moisture switch activated b0 - b0 - b0 0: Alarm relay Red flashing moisture LED
- -
3: Moist. alarm
69 Thermal switch (PTC) activated b1 - b1 - b1 0: Alarm relay
-
2: Temp. alarm
181 Thermal switch (PTC) signal fault b2 - b2 - - 0: Alarm relay -
- Red flashing temp. LED
2: Temp. alarm -
64 PT100 motor stator temperature value high b3 b3 b3 b3 b3
64 PT1000 motor stator temperature value high b4 b4 b4 b4 b4
10 Power line communication fault b5 b5 b5 b5 b5 0: Alarm relay***) 1: General warning **)
Yellow Service LED Yellow Service LED
25 Setup conflict b6 b6 b6 b6 b6 0: Alarm relay***) 1: General warning Red/flashing leakage LED All LED flashing
- - - - - -
145 Motor support bearing temperature value high +) b8 b8 b8 b8 b8 0: Alarm relay**)
146 Motor main bearing temp. value high +) b9 b9 b9 b9 b9 2: Temp. alarm**)
1: General warning Red flashing pump temp LED***
179 Motor support bearing temp. sensor signal fault +) b10 - b10 - - 0: Alarm relay**)
180 Motor main bearing temp. sensor signal fault +) b11 - b11 - - 0: Alarm relay**)
20 Insulation resistance value low b12 b12 b12 b12 b12 0: Alarm relay Red flashing insulation LED Yellow insulation LED
4: Insul. alarm 1: General warning
11 Leakage (Water in oil value high /Water in air or b13 b13 b13 b13 b13 0: Alarm relay*) Yellow leakage LED
sensor placed in air Red/flashing leakage LED*)
170 Leakage (Water in oil) sensor signal fault+) b14 b14 b14 b14 - 0: Alarm relay**) Yellow flashing leakage LED
24 Vibration value high b15 b15 b15 b15 b15 - - Yellow vibration led Yellow vibration led
83 IO113 EEPROM param. verification error b0 b0
85 Sensor board EEPROM param. ver. error b1 b1 - 1: General warning - Yellow flashing Service LED
12 Time for service b2 b2
*) If “sensor placed in air” fault.
**) Only if Ex (Explosion protected) is enabled.
***) Only pump type C.
+) The enable bit for the related warning/alarm event will automatically be set if Ex (Explosion protected) is enabled

Table 4: An overview of possible alarm/warning events and their relation to event codes and to bit registration.

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Table 5: An overview of alarms and warnings in stand mode and ATEX/IECE mode.

If there is a pending error (supervise_mode_status (reg 2009) not equal 0), the error code (table 4, left column) describing the type of error can be read in alarm_code (reg 2010) or
warning_code (reg 2011) .

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7. Mode Control and Mode Status

command_mode_status (reg 2008) Status of commanded modes.
Bit No. Description
0: Operation Mode *)
0: Start
1: Stop
1: Test Mode
0: Use
1: Test (internal use)
2: Automatic sensor learning
0: Learning unarmed
1: Learning armed **)
(Command ARM_LEARNING)
7-3: Not used
*) Set by contactor feedback or by bus command
**) Automatic sensor detection enabled. Must be followed by command RESET

supervise_mode_status (reg 2009) Status of supervision

Bit No. Description
1-0: Supervise Mode
00: Normal
01: Pump in warning mode
10: Pump in alarm mode
2: Acknowledge status
0: No unacknowledged (pending) alarm
1: Unacknowledged (pending) alarm
(Cleared with RESET_ALARM or pushing the
[Reset] button)
7-3: Not used

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8. Digital input/output
dip_switch (reg 2016) Hardware DIP switch 1-12 used for various setup
Bit No. Description
0: SW6: Transition 0->1 is required to execute
ARM_LEARNING command
1: SW10: Explosion protection
0: No
1: Yes
3-2: SW12/SW11: Product type
00: Pump with WIO sensor
10: Reserved for further configuration (No WIO or WIA sensor)
01: Pump with WIA sensor
11: Reserved for further configuration (No WIO or WIA sensor)
4-7: Reserved

9-8: SW2, SW1: pump variant

00: C: With SM 113 sensor board (reserved)
01: A: Without SM113, sensors are connected to IO113
10: B: With SM 113 sensor board
11: D: Without SM113, Only WIO and WIA sensors are
connected to IO113
12-10: SW3, SW4, SW5: Define the IO113 address
000: Address switch disabled.
unit_addr programmed via Modbus.
001 unit_addr = 40
010 unit_addr = 41
: -
110 unit_addr = 45
13: SW7: Analogue motor temperature output signal selection
0: Motor temperature is a 4-20mA signal
1: Motor temperature is a PT1000 emulated signal
14: SW8: Analogue water in oil output signal selection
0: Water in oil is a 4-20mA signal
(3.5mA: sensor in air; 22mA: sensor has fallen off)
1: Water in oil is a puls signal
(also containing the insul. value and WIO signal fault)
15: SW9: Communications interface
0: GENIbus
1: Modbus

dig_outputs (reg 2017) Status of digital outputs and output relays

Bit No. Description
0: Alarm relay : Motor support bearing temp. high**)
Motor main bearing temperature high**)
Motor support bearing temp. signal fault**)
Motor main bearing temp. signal fault**)
Insulation resistance low
Leakage (WIO high / WIO sensor in air)**)
Leakage (Water in oil) sensor signal fault**)
Moisture switch activated
Thermal switch (PTC) activated
Thermal switch (PTC) signal fault
Power line communication error
Setup conflict alarm **)
1: General warning: Motor support bearing temp. high**)
Motor main bearing temperature high**)
Motor support bearing temp. signal fault**)
Motor main bearing temp. signal fault**)
Insulation resistance low
Leakage (Water in oil value high)

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Leakage (Water in oil) sensor signal fault

Power line communication error
IO113 EEPROM param. ver. error
SM113 EEPROM param. ver. error
Time for service
Setup conflict
2: Temperature high alarm
3: Moisture high alarm
4: Insulation low alarm
**) Only if Ex (Explosion protected) is enabled. If Ex is disabled only warning will set the output
*) If “sensor placed in air” fault

dig_inputs (reg 2018) Status of digital inputs.

0: Contactor feedback
0: Motor switched out (stopped)
1: Motor switched in (started)
1: Reset button
0: Disabled (locked)
1: Enabled
2: Alarm reset
0: Alarm reset not active
1: Alarm reset active

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9. Front plate diode indications

Figure 9.1: IO113 front plate image.

front_leds1 (reg2069) Status of front plate LED’s part 1

Bit No. Description
1-0: Service LED
00: Dimmed, condition sound
01: Flashing yellow, service warning (Code 12) or setup conflict
(Code 25)
10: Solid yellow, no connection to SM 113 (Code 10)
11: -
2: Temperature LED
0: Dimmed, condition sound
1: Flashing (1 Hz) red, over-temperature alarm (Code 64, 145, 146)
3: Vibration LED
0: Dimmed, condition sound
1: Solid yellow, vibration warning (Code 24)
4: Moisture LED
0: Dimmed, condition sound
1: Flashing (1 Hz) red, moisture alarm (Code 22)
6-5: Insulation LED
00: Solid green, condition sound
01: Solid yellow, insulation warning (Code 20)
10: Flashing (1 Hz) red, insulation alarm (Code 20)
11: -
7: Running LED
0: Dimmed, pump is stopped
1: Solid green, pump is running

front_leds2 (reg2070) Status of front plate LED’s part 2

Bit No. Description
2-0: Leakage LED
000: Solid green, leakage< 5%, condition sound
001: Flashing green, 5%<leakage < 10%,
010: Solid yellow, 10%<leakage < 15%, leakage warning (Code 11)
011: Flashing (1 Hz) red, 15%<leakage < 20%, leakage alarm (Code 11)
100: Solid red, leakage >20%, leakage alarm (Code 11)
101: Flashing (1 Hz) yellow, leakage signal fault
7-3: -

Notice that alarms and warnings from PT100/PT1000 are not indicated with LEDs and does not trigger the
alarm relay. PT temperature alarms/warnings can only be read via modbus. This gives the system integrator the
option to program his own temperature limits in a system controller (PLC, PC).

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10. Value resetting

Value resetting the IO113 means to clear counters and logged values and return settings to predefined (factory)
values. The IO113 has three commands for this each operating on different data items (see Table 6).

Command RESET_HIST Command USER_BOOT Command FACT_BOOT

Action • Resets trip counters: • Resets Power on counter and • Resets the same values as
t_run_trip_cnt_hi/lo Running time counter*) USER_BOOT
start_trip_cnt_hi/lo t_run_hi/lo • Returns all configuration parameters
t_on_hi/lo to their factory default.
• Resets “service” peak logs start_cnt_hi/lo
r_insulate_peak_serv • Resets trip counters
vibration_peak_serv t_run_trip_cnt_hi/lo
water_in_oil_peak_serv start_trip_cnt_hi/lo
aux_sensor_peak_serv
t_supp_bear_peak_serv
• Resets peak logs
r_insulate_peak
t_main_bear_peak_serv
vibration_peak
t_pt100_peak_serv
water_in_oil_peak
t_pt1000_peak_serv
aux_sensor_peak
t_supp_bear_peak
• Resets “service” alarm counters t_main_bear_peak
overtemp_serv_cnt_hi/lo t_pt100_peak
t_pt1000_peak

*) Cleared in the IO113 but not in the sensor board

Table 6: Value resetting the IO113.

11. References
Reference Document Title Document File
/1/ IO113 Installation and operating instructions Booklet
/2/ GENIbus Protocol Specification genispec.pdf
/3/ Operating the IO113 via GENIbus or G100 IO113.pdf
/4/ SM113 Installation and operating instructions Booklet
Table 7: Suggested reading

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CHU 09-02-15

12. Telegram examples

Request data:
In this example the support bearing temperature is requested. The reply answers with temperature
measured to 95 °C.

Request Data Answer Data

Address 231 [0xE7] Address 231 [0xE7]
Function code 3 [0x03] Function code 3 [0x03]
Reg. byte hi 7 [0x07] Data byte count 2 [0x02]
Reg. byte lo 200 [0xC8] Hi data value 0 [0x00]
No. of reg. hi 0 [0x00] Lo data value 95 [0x5f]
No. of reg. lo 1 [0x01] Crc lo *) 170 [0xAA]
Crc lo *) 18 [0x12] Crc hi *) 241 [0xF1]
Crc hi *) 134 [0x86]
*) Calculated by software

Execute command:
In this example a START command is sent.

Request Data Answer Data

Address 231 [0xE7] Address 231 [0xE7]
Function code 16 [0x10] Function code 16 [0x10]
Reg. byte hi 7 [0x07] Reg. byte hi 7 [0x07]
Reg. byte lo 245 [0xF5] Reg. byte lo [0xF5]
No. of reg. hi 0 [0x00] No. of reg. hi 0 [0x00]
No. of reg. lo 1 [0x01] No. of reg. lo 1 [0x01]
Data byte count 2 [0x02] Crc lo *) 6 [0x06]
Hi data value **) 1 [0x01] Crc hi *) 241 [0xF1]
Lo data value **) 1 [0x01]
Crc lo *) 230 [0xE6]
Crc hi *) 1 [0x01]
*) Calculated by software
**) Must differ from 00

Perform configuration
In this example the support bearing temperature alarm limit is set to 140 °C.

Request Data Answer Data

Address 231 [0xE7] Address 231 [0xE7]
Function code 16 [0x10] Function code 3 [0x10]
Reg. byte hi 7 [0x07] Reg. byte hi 7 [0x07]
Reg. byte lo 249 [0xF9] Reg. byte lo 249 [0xF9]
No. of reg. hi 0 [0x00] No. of reg. hi 0 [0x00]
No. of reg. lo 1 [0x01] No. of reg. lo 1 [0x01]
Data byte count 2 [0x02] Crc lo *) 198 [0xC6]
Hi conf. value 0 [0x00] Crc hi *) 138 [0x8A]
Lo conf value 140 [0x8C]
Crc lo *) 39 [0x27]
Crc hi *) 56 [0x38]
*) Calculated by software

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CHU 09-02-15

t_run_hi 2022 1 min R Running time counter.

13. Data Item Overview t_run_lo 2023
t_on_hi 2024 1 min R Power on time counters
Explanation to used abbreviations for scaling: t_on_lo 2025
t_run_trip_cnt_hi 2026 1 min R Running time trip counter. Cleared with
<unit>: The data item has this unit as its fixed scaling. All data items use extended precision scaling. t_run_trip_cnt_lo 2027 RESET_HIST
unsca.: The data item is unscaled (e.g. a number, a counter, etc.). start_cnt_hi 2028 No. of starts counter.
bits: The data item is bit interpreted. The bit interpretation is explained in the text chapters. start_cnt_lo 2029 unscaled R
start_trip_cnt_hi 2030 unscaled R No. of starts trip counter. Cleared with
Identifier Modbus R/W Description start_trip_cnt_lo 2031 RESET_HIST
Register Scaling
RESET 2032 - W Hardware resets the MPC Module
t_support_bear*) 1992 1 °C R Temperature in support bearing (PT100)
RESET_ALARM 2033 - W Resets pending alarms and attempts restart
t_main_bear*) 1993 1 °C R Temperature in main bearing (PT100) FACT_BOOT 2034 - W Self configuration of fact. EEPROM area
t_pt100 1994 1 °C R Motor stator temperature (PT100) USER_BOOT 2035 - W Self configuration of user EEPROM area
t_pt1000 1995 1 °C R Motor stator temperature (PT1000) STOP 2036 - W Records the pump as stopped
r_insulate*) 1996 100 k R Insulation resistance START 2037 - W Records the pump as started
vibration*) 1997 20 mm/s R Vibration in x direction RESET_HIST 2038 - W Resets historical values
/254 Reserved 2039 - W -
water_in_oil 1998 0.1 % R Water in oil ARM_LEARNING 2040 - W Arm the automatic sensor learning
aux_sensor 1999 unscaled R Auxiliary sensor at SM113
t_support_bear_alarm*) 2041 1 °C R/W Temperature in support bearing alarm limit
t_support_bear_peak*) 2000 1 °C R Temp. in support bear. (PT100) peak value Factory: 140
*)
t_main_bear_peak 2001 1 °C R Temp. in main bear. (PT100) peak value t_support_bear_warn*) 2042 1 °C R/W Temp. in support bearing warning limit
t_pt100_peak 2002 1 °C R Motor stator temp. (PT100) peak value Factory: 120
t_pt1000_peak 2003 1 °C R Motor stator temp. (PT1000) peak value t_main_bear_alarm*) 2043 1 °C R/W Temperature in main bearing alarm limit
r_insulate_peak*) 2004 100 k R Insulation resistance peak value Factory: 140
vibration_peak*) 2005 20 mm/s R Vibration peak value in x direction t_main_bear_warn*) 2044 1 °C R/W Temperature in main bearing alarm limit
/254 Factory: 120
water_in_oil_peak 2006 0.1 % R Water in oil peak value t_pt1000_alarm 2045 1 °C R/W Temperature in stator alarm limit
aux_sensor_peak 2007 unscaled R Peak value from auxiliary sensor at SM113 Factory: 150 °C
command_mode_status
t_pt1000_warn 2046 1 °C R/W Temperature in stator alarm limit
2008 bits R Status of commanded modes
Factory: 130 °C
supervise_mode_status 2009 bits R Status of supervision t_pt100_alarm 2047 1 °C R/W Extra temperature alarm limit
alarm_code 2010 unsca. R Alarm code, see table Factory: 150 °C
warning_code 2011 unsca. R Warning code, see table t_pt100_warn 2048 1 °C R/W Extra temperature alarm limit
alarms 2012 bits R Alarm bits Factory: 130 °C
warnings1 2013 bits R Warning bits byte 1
warnings2 2014 bits R Warning bits byte 2 t_run_trip_cnt_warn 2049 100 h R/W Running time trip counter warning limit
sensors_present 2015 bits R Result of sensor learning/preset Factory: 255
unit_addr 2050 unsca. R/W Unit address
dip_switch 2016 bits R Dip switch for functional setup Factory: 231
dig_outputs 2017 bits R Status of alarm and warning relay
dig_inputs 2018 bits R Status of digital inputs vibration_alarm*) 2051 20 mm/s R/W Vibration alarm limit
/254 Factory: 255
unit_family 2019 unsca. R Unit family code vibration_warn*) 2052 20 mm/s R/W Vibration warning limit
unit_type 2020 unsca. R Unit type code /254 Factory: 255
unit_version 2021 unsca. R Unit version code

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CHU 09-02-15

water_in_oil_warn 2053 0.1 % R/W Water in oil warning limit

Factory: 195
wio_meas_delay 2054 1s R/W Water in oil measurement delay
Factory: 20 s
wio_meas_filter 2055 unsca R/W Water in oil measurement filter
Factory: 120
wio_output_offset 2056 Analog output offset:
Factory: 0
alarms_enable 2059 bits R/W Individual enable/disable of alarms
Factory: b 0x01 xxxx –1x0 0111 ¤)
warnings1_enable 2060 bits R/W Individual enable/disable of warnings
Factory: b 0111 xxxx –1x0 0--- ¤)
warnings2_enable 2061 bits R/W Individual enable/disable of warnings
Factory: b ---- ---- ---- -011 ¤)
sensors_present_set*) 2062 bits W Presetting of installed sensors

r_insulate_peak_ser 2063 100 k R Insulation resist. peak value since service

v*)
speed 2064 1 rpm R Pump speed
vibration_peak_serv 2065 20 mm/s R Vibration peak value since last
/254 service. Cleared with RESET_HIST
water_in_oil_peak_ser 2066 0.1 % R Water in oil peak value since last service.
v Cleared with RESET_HIST
water_in_air 2067 bool R Water in air detection
aux_sensor_peak_ser 2068 unsca R Peak value from SM113 auxiliary sensor.
v since last service.Cleared by RESET_HIST
front_leds1 2069 Bits R Status of the front plate diodes, part 1
front_leds2 2070 bits R Status of the front plate diodes, part 2
digital_sensors 2071 Bits R Status of digital sensors
vib_meas_delay 2072 1s R/W Vibration measurement delay.
Factory: 20
vibmeas_filter 2073 unsca R/W Vibration measurement filter
Factory: 0

*) Unit type 2 (power line communication) only

+) Notice that this configuration parameter cannot be written
¤) 0: Disabled
1: Enabled
x: Forced setup via Ex enable/disable
-: No alarm/warning support

98288208 0115
ECM: 1152029

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Operating the IO113 via Modbus Page 20 of 20