Bioprocess Assignment
Bioprocess Assignment
2 marks
1. What happens if excess of carbon is provided to the medium?
A) Microorganisms that utilize carbon as a carbon source will experience a rapid increase in growth
rate when provided with excess carbon. This is because carbon availability is often a limiting factor for
microbial growth, and an abundance of carbon enables cells to undergo faster replication. If the
medium is suitable for microbial growth, providing excess carbon can stimulate
the proliferation of carbon-utilizing microorganisms. This can lead to increased
biomass production and potentially alter the microbial community composition.
2. What do you mean by idle time of a batch bioreactor? Why do you think it might
effect the performance of the reactor?
A) The idle time of a batch bioreactor refers to periods when the reactor is not
actively involved in the cultivation of microorganisms or the production of desired
substances, often due to maintenance, cleaning, preparation, or transition
between batches.
when the reactor is idle, there's a risk of microbial contamination, the nutrients may get
depleted, the pH and temperature of the reactor may shift and the bioproducts that were
produced may degrade over time when left idle.
3. You have been given with two bacterial cell culture and asked to do sub-
culturing and plot the growth curve. You prepared LB broth and inoculated from
the sample that was provided to you. While plotting the curve you observed that
one of the bacterial sample had a prolonged Lag phase than the other.
Accordance to you what can be the potent reasons for your observation.
A) The prolonged lag phase observed in one bacterial sample compared to the other
could be attributed to several potential reasons:
i.The bacterial sample with the prolonged lag phase may have a lower inoculum size
which would require more time for the bacteria to adapt to the new environment,
initiate growth, and reach the exponential phase.
ii. The viability and health of the bacterial cells in the sample could vary between the
two cultures.
iii. Differences in nutrient composition in the LB broth or residual nutrients from the
previous growth medium could impact the lag phase duration.
iv. Limited nutrient availability or imbalances in essential nutrients may delay bacterial
growth and prolong the lag phase.
v. Factors such as temperature, pH, oxygen availability, and presence of inhibitors or
competitors in the growth medium can affect bacterial growth kinetics and the duration
of the lag phase.
4. What do you mean by mixed growth associated product formation? Can you
justify that it deal with the two other growth associated product formations?
A) Mixed growth associated product formation" refers to the production of multiple products
at different stages of the growth curve, resulting in a mixed profile of product formation over
time.
Growth-Associated Products: These products are directly linked to cell growth. As cells
divide and proliferate, they simultaneously produce the desired compounds. The product
concentration correlates with the growth rate
10. State any three important phenomenon that take place during stationary
phase?
A)
i. Metabolic Adaptation:Microorganisms undergo metabolic shifts to adjust to the changing
environment and limited nutrients.Metabolic pathways may be reorganized to optimize
energy production and conserve resources.
ii. Secondary Metabolite Production:Many microorganisms produce secondary metabolites
during the stationary phase.Secondary metabolites can include antibiotics, pigments, toxins,
and enzymes that are not essential for growth but contribute to survival and ecological
interactions.Production of secondary metabolites often increases during nutrient limitation
as a strategy for competition or defense
iii. Stress Response Activation:Cells in the stationary phase activate stress response
pathways to cope with environmental stresses.Stress response mechanisms may include the
synthesis of protective proteins, chaperones, and antioxidants to combat oxidative stress
and maintain cellular integrity.
Heterolactic fermentation: Produces a mix of lactic acid, ethanol, carbon dioxide, and other
compounds. It's less common and involves additional metabolic pathways.
i) Efficiency: Idle time represents periods when the bioreactor is not actively producing
desired products. This results in reduced overall productivity and efficiency, as resources are
not fully utilized.
ii) Wastage: During idle time, resources such as energy, utilities, and raw materials may
continue to be consumed without contributing to product generation. This can lead to
increased costs and wastage of resources.
iii) Production Delays: Idle time can prolong the overall production time, leading to delays in
meeting production targets and deadlines. This can have downstream effects on supply
chain logistics and customer satisfaction.
iv) Environmental Impact: Extended idle time may result in unnecessary energy consumption
and emissions, contributing to environmental pollution and carbon footprint.
18. You are taking data of growth kinetics and you observed that the time of
Lag phase appears to be very long,suggest what are the probable reasons for this
condition
A) i.Suboptimal Growth Conditions:Temperature,pH, Oxygen Availability, Nutrient
Concentrations
ii.Low Inoculum Density
iii. Nutrient Limitation:Carbon, Nitrogen,Phosphorus,Trace Elements
iv. Stressful Conditions:High Osmolarity,Toxic Substances,Antimicrobial Agents
v. Genetic Factors:Mutations,Genetic Variations
vi. Previous Growth History:Subculture Intervals,Storage Conditions,Handling Practices
19. What are the changes that take place within a bacterial cell during its
transition from lag to log phase?
A)
● Metabolic Activation: Bacterial cells transition from a state of low
metabolic activity during the lag phase to increased metabolic
activity during the log phase.
● Nutrient Utilization: Bacterial cells begin to actively take up and utilize nutrients
from the surrounding environment to support cell growth and division.
● DNA Replication: As bacterial cells prepare for division, DNA replication
machinery becomes active, leading to the synthesis of new DNA strands.
● increase in Cell Numbers: As cell division proceeds, the bacterial population
rapidly increases in number, leading to exponential growth.
20. What do you mean by doubling time?
A) Doubling time refers to the amount of time it takes for a population of cells or organisms
to double in number through exponential growth. It is a measure of the rate of population
increase during the exponential growth phase.
T(double) =ln2/K
=0.693/K
i. Gene Cloning: Vectors are used to replicate and propagate foreign DNA fragments in host
cells for further analysis.
ii. Recombinant DNA Technology: Vectors serve as carriers to combine DNA sequences from
different sources, enabling applications in biotechnology, medicine, agriculture, and research.
26. You are operating two bioreactors, one batch and another continuous.
According to you which will achieve stationery phase and why?
A) In a batch bioreactor, the growth of microorganisms occurs in a closed system where
nutrients are added at the beginning and the culture is harvested at the end of the run. As
nutrients deplete and waste products accumulate, the growth rate decreases, eventually
leading to the stationary phase.
In a continuous bioreactor, fresh media is continuously added, and an equal volume of spent
media is removed to maintain a constant volume. This constant influx of nutrients and
removal of waste products can potentially sustain exponential growth indefinitely, without
entering the stationary phase.
Therefore, the batch bioreactor is more likely to achieve the stationary phase because it
operates under finite nutrient conditions, while the continuous bioreactor is designed to
maintain exponential growth by continuously supplying nutrients.
27. What are the conditions that result in the death phase within batch
bioreactor?
A)In short, the death phase in a batch bioreactor occurs due to:
● Nutrient depletion.
● Accumulation of waste products and inhibitory metabolites.
● Physiological changes leading to decreased viability and cell death
Carbon Source: Bacteria require a carbon source for energy and growth. Common carbon
sources include sugars (e.g., glucose, sucrose), amino acids, organic acids, and alcohols.
Glucose is one of the most commonly used carbon sources in bacterial culture media.
Nitrogen Source: Nitrogen is an essential component of proteins, nucleic acids, and other
cellular components. Bacteria require nitrogen sources to synthesize amino acids and
nucleotides for growth and metabolism.
A)Nitrifying Bacteria helps in turning the toxic nitrogen compounds (NH3) present in
the soil into useful nitrates by the process of nitrification, so that plants can readily
absorb it. Eg-Nitrobacter, Nitrosomonas
39. If we add phenyl acetic acid in corn steep liquor then which penicillin would
be obtained?
A) Penicillin G
40. What do you mean by Pasteurization?
A) Pasteurization is a heat treatment process used to destroy harmful pathogens (such as
bacteria, viruses, and parasites) in food and beverages while preserving their quality and
extending their shelf life. The process involves heating the product to a specific temperature
for a defined period, followed by rapid cooling to inhibit further microbial growth.
Pasteurization effectively reduces the microbial load in the food or beverage, making it safer
for consumption, especially for products like milk, fruit juices, and other liquid foods
● Glucose: A simple sugar commonly used as a readily available carbon source for
many microorganisms.
● Sucrose: Another simple sugar often used as a carbon source, especially in media for
yeast and certain bacteria.
● Lactose: Found in milk, lactose is used as a carbon source in media formulations for
lactose-fermenting bacteria such as Escherichia coli.
● Maltose: A sugar derived from malted grains, maltose is utilized as a carbon source in
media for certain fungi and bacteria.
● Starch: A complex carbohydrate commonly used as a carbon source after hydrolysis
by enzymes present in the microbial culture.
● Glycerol: A sugar alcohol used as a carbon source in media formulations for various
microorganisms, including bacteria and yeast
A)
55. What do you mean by synchronous culture?
A) A synchronous or synchronized culture is a microbiological culture or a cell
culture that contains cells that are all in the same growth stage
56. Name the enzyme that is used for alcoholic fermentation in yeast.
A)Zymase is the enzyme complex that catalyzes alcoholic fermentation in yeast.
Zymase is also known as alcoholase.
57. What do you mean by solid state fermentation?
A) Solid state fermentation (SSF) is defined as the cultivation process in which
microorganisms grow on solid materials without the presence of free liquid.
58. What is idiophase?
A) idiophase (plural idiophases) (biology) The phase in the growth of a culture
during which secondary metabolites are produced.
59. State two applications of plug flow reactor.
A) Plug flow reactors (PFRs) are used in many industrial applications, including
large-scale chemical, pharmaceutical, fertilizer, and petrochemical
production. Two applications of PFRs are:
Biofuels: PFRs are used in the production of biodiesel and other biofuels
with a recycle system.
Bioenergy production: PFRs are preferred for bioenergy production because
of their steady-state operation and lack of agitation or baffling.
68. Name two organisms those are involved in the production of antibiotics.
A) Two groups of microorganisms that can produce antibiotics are bacteria and
fungi. Some examples of organisms that produce antibiotics include:
i) Streptomyces: The largest genus of organisms that produce antibiotics,
streptomyces produces over two-thirds of the clinically useful antibiotics of natural
origin. Streptomyces produces antibacterial, antifungal, and antiparasitic drugs, as well
as other bioactive compounds.
ii) Penicillium: A group of fungi that can produce antibiotics. Penicillin V is an
antibiotic in the penicillin group that helps fight bacteria in the body system.
69. Why do you think fungi require acidic pH for their growth?
A)
70. Differentiate between defined and undefined media.
A) Defined media is a type of culture media that contains specific chemicals at
known concentrations. The exact chemical composition of defined media is
known because it's made from pure ingredients dissolved in double distilled
water.
Undefined media is a type of culture media that has some parts that are
not entirely defined. This is due to the presence of extracts from microbes
or animals, which have an unknown chemical composition. Undefined
media is also known as complex media or basal media.
71. Differentiate between batch and continuous culture.
A)
72. How can you transform a parabolic curve of Monod’s Kinetic to straight
line ?A)
73. Write the equation for KLa.
A) The volumetric oxygen mass transfer coefficient – kLa, is the parameter that
controls the rate of how oxygen transitions from the gas phase into the liquid
phase. kLa shows numerically how efficiently oxygen, which is introduced
through a sparger in the vessel, is dissipated and distributed in the medium by
the mixer.
KLa = kL * A
Where:
KLa is the overall mass transfer coefficient, in s-1.
kL is the liquid-side mass transfer coefficient, in m/s.
A is the specific surface area of the gas-liquid interface, in m2/m3.
79. If the final number of cells becomes half of the initial number of cells, then
how will the generation time be altered?
A)
80. Name the organisms that can be used for the production of citric acid.
A) Citric acid is the most important organic acid produced in tonnage and is
extensively used in food and pharmaceutical industries. It is produced
mainly by submerged fermentation using Aspergillus niger or Candida sp.
5 marks
81. If in a Continuous Reactor you obtain a higher Dwashout value then will it
affect the rate of product formation? Justify. Derive the equation for Monod
Kinetics at steady state in a continuous reactor. Why do you think we assume
such conditions during steady state?
A) Yes! In a continuous reactor, the concept of washout refers to the situation where
the dilution rate (D) exceeds the maximum specific growth rate (μ_max) of the
microorganisms present
in the reactor. When
washout occurs, the
microorganisms are
unable to grow and are
washed out of the
reactor, resulting in a
lower biomass
concentration.
Now, if you obtain a higher
washout rate (Dwashout), it
means that more
microorganisms are being
washed out of the reactor per
unit time. This would lead to a
decrease in the biomass
concentration in the reactor.
Since the rate of product
formation is often directly
proportional to the biomass
concentration (assuming the
microorganisms are
responsible for product
formation), a higher washout
rate would generally result in a
lower rate of product
formation.
The mechanism underlying the controlling effect of the dilution rate is essentially the
relationship expressed in as:
u = umax × S/(Ks+ S )
At steady state, u = D and, therefore,
D= umax × S /(Ks+S)
here S is the steady-state concentration of substrate in the chemostat. This is the
equation for Monod Kinetics at steady state in a continuous reactor.
C) During steady state, it is assumed that the reactor conditions remain constant
over time. This assumption allows for the establishment of a stable operating
point where the input and output rates of substrate and biomass are balanced.
By assuming steady state, it becomes possible to analyze and design continuous
reactors with simplified mathematical models.
82. A continuous cell culture being carried out in a stirred tank reactor is
described in terms of its cell mass concentration X and substrate concentration S.
The concentration of the substrate in the sterile feed stream is SF = 10 g/L and
yield coefficient Yx/s = 0.5. The flow rates of the feed stream and the exit stream
are equal (F=5 mL/min) and constant. If the specific growth rate (h-1) μ =0.3
S/(1+S), the steady state concentration of S is _____ g/L (up to 1 decimal point).
83. dN/dt=-kdN where, N is the number of viable spores, t is the time, kd is the
rate constant and dN/dt is the rate of change of viable spores. If kd value is 1.0
min-1, the time (in minutes) required to reduce the number of viable spores from
an initial value of 10^10 to a final value of 1 is (up to two decimal places) _
84. Assume the bacterial culture has a mean generation time of 2 hours.If the
number of bacteria present after 24 hours of culture are 4.1x10^7,What were the
initial number of bacteria were present?
PFRs are commonly used in chemical industries for various reactions, such as
polymerization, oxidation, hydrogenation, and dehydrogenation
Continuous flow processes: PFRs are well-suited for continuous flow processes where a steady input of r
PFRs are used in bioprocessing applications, including fermentation, enzyme reactions, and bioconversio
86. Describe airlift reactor
➤ Pumping requirements and pressure drop: Fluidized bed systems require higher fluid
velocities to suspend the solid material, leading to increased pumping power and
energy costs.
➤ Catalysts may be deactivated. Regeneration equipment for catalysts is expensive.
➤ Attrition, break-up of catalyst pellets due to impact against reactor walls, can occur.
Scale up
continuous operation
90. What are the disadvantages of packed bed bioreactor
➤One of the disadvantages of packed beds is the changed flow characteristic due to
the alterations in the bed porosity during operation.
➤ The bed compaction which generally occurs during fermentation results in high
pressure drop across the bed.
➤ In addition channeling may occur due to turbulence in the bed.
➤ Poor temp. control
➤ Large temperature gradient or undesired thermal gradient may occur
➤ Catalyst difficult to replace
➤ Though packed beds belong to the class of plug flow reactors in which back mixing is
absent, in many of the packed beds slight amount of back mixing occurs which changes
the characteristics of fermentation.
91. What are the disadvantages of bubble column
reactor
➤ The main disadvantage of bubble column reactors is
backmixing, which adversely affects product conversion.
➤ the parameters such as temperature and pH are less well
controlled.
➤ Due to the high amount of gas pumping through the
system, foam may be created.
➤ Despite the simple column arrangement, the
hydrodynamics of bubble columns is very complex due to the
interactions between liquid and gas phases.
98. State the source and functions of the following enzymes: Amylase,
protease,pectinase and invertase
1. Amylase:
Source: It is commonly found in saliva, pancreatic secretions, and certain plants and
microorganisms such as bacteria and fungi.
Function: Amylase catalyzes the hydrolysis of starch and glycogen into smaller sugar
molecules, such as maltose, maltotriose, and dextrins. In humans, salivary amylase
initiates the digestion of complex carbohydrates in the mouth, while pancreatic
amylase continues the digestion process in the small intestine.
2. Protease:
Source: Examples of proteases include pepsin (found in the stomach), trypsin and
chymotrypsin (produced in the pancreas), and various proteases derived from fungi
and bacteria.
Function: Proteases, also known as proteolytic enzymes or peptidases, break down
proteins into smaller peptides or individual amino acids. They play a crucial role in
protein digestion, facilitating the breakdown of dietary proteins into absorbable
nutrients.
3. Pectinase:
Source: Pectinase is primarily derived from microorganisms such as bacteria and
fungi, including species of Aspergillus, Penicillium, and Bacillus. It can also be found in
certain plant tissues, such as fruits and vegetables.
Function: Pectinase is an enzyme complex that breaks down pectin, a complex
polysaccharide found in the cell walls of plants. It helps in the extraction and
clarification of fruit juices, as well as in the processing of various food products like
jellies, jams, and sauces. Pectinase is also used in the textile, paper, and biofuel
industries.
4. Invertase:
Source: Invertase, also known as beta-fructofuranosidase or sucrase, is produced by
yeast (Saccharomyces cerevisiae). It is also synthesized by bees, which use it to make
honey from nectar.
Function: Invertase catalyzes the hydrolysis of sucrose into its component sugars,
glucose, and fructose. This enzyme is widely used in the food industry, particularly in
confectionery and baking. It is used to convert sucrose into invert sugar, which has a
higher sweetness and improved moisture retention properties. Invertase is also
employed in the production of invert syrup, honey, and certain alcoholic beverages.
99. Draw a flowchart to describe the primary and secondary metabolic activity
of the cell.
hell
100. Write the applications of the following metabolites: Ethanol, organic acid,
lysine, phenylalanine,glutamic acid
Ethanol:
● Fuel and energy: Ethanol is commonly used as a biofuel additive or as a
standalone fuel in vehicles. It can be produced through fermentation of various
feedstocks, such as sugarcane, corn, or cellulosic biomass.
● Chemical synthesis: Ethanol serves as a versatile solvent and intermediate in
chemical synthesis. It is used in the production of various chemicals, including
ethyl acetate, ethylene, acetaldehyde, and ethylamines.
● Alcoholic beverages: Ethanol is a key component in the production of alcoholic
beverages.
Organic acid:
● Organic acids like citric acid, lactic acid, and acetic acid are widely used in the food
and beverage industry as flavor enhancers, pH regulators, and preservatives.
● citric acid is used as an excipient in pharmaceuticals, and lactic acid is utilized in
skincare products for its exfoliating and moisturizing properties.
● industrial processes such as wastewater treatment, metal cleaning, and descaling
operations due to their chelating and acidic properties.
Lysine:
● Animal feed: Lysine is an essential amino acid for animal nutrition, particularly in
poultry and swine diets
● Lysine supplements are used in the production of pharmaceuticals and
nutraceuticals.
● the production of biodegradable polymers, bio-based adhesives
Phenylalanine:
● It is used in the production of drugs such as analgesics,antidepressants, and anti-
inflammatory medications
● It is an ingredient in low-calorie or sugar-free products, including diet sodas,
chewing gums, and food supplements.
● Phenylalanine is utilized in cosmetic and skincare formulations for its potential
skin brightening and pigmentation-reducing properties
Glutamic acid:
● Glutamic acid and its sodium salt, monosodium glutamate (MSG), are extensively
used as flavor enhancers in the food industry.
● certain antibiotics, antacids, and anticancer drugs.
● It can serve as a precursor for the synthesis of other amino acids and important
molecules.
101. How can you differentiate between primary and secondary metabolites?
102. State the names of five SCP and the products being produced by them.
YEAST
Saccharomyces cerevisiae
Candida utilis
FUNGI(Mycoprotein)
Aspergillus oryzae
Trichoderma
BACTERIA
Rhodobacter capsulatus
Lactobacillus sp.
Spirulina
ALGAE
Chlorella
103. What are the major components of the fermentation process?
In spite of the type of fermentation a conventional process may be divided into six
basic component or parts, they are:
1. The formulation of fermentation media to be used in the fermentation process during
the development of the inoculum and in the production fermenter.
2. The method and equipment required for sterilization of the medium, fermenters, and
ancillary equipment.
3. The production of an active, pure culture in sufficient quantity to inoculate the
production vessel.
4. The growth of the organism in the production fermenter under optimum conditions
(physiological factors such as aeration, agitation,
5. The extraction of the product and its purification.
6. The disposal of effluents produced by the process.
104. How can we use protoplast fusion technique in the formation of new strain?
1. Selection of Parental Strains: The first step is to select two parent strains with
desirable characteristics, such as high productivity, tolerance to certain environmental
conditions, or production of specific metabolites. These strains should have compatible
cell wall compositions to facilitate fusion.
3. Fusion of Protoplasts: The isolated protoplasts from the two parental strains are
then mixed together and induced to fuse. Fusion can occur spontaneously or can be
induced using chemicals (e.g., polyethylene glycol) or electric pulses (electrofusion).
5. Selection of Hybrids: Not all fused protoplasts will successfully regenerate into
viable cells. Therefore, selective pressure may be applied to encourage the growth of
hybrids with desired traits. This can involve screening for specific phenotypic traits or
using genetic markers to identify hybrids.
7. Scaling up: Once promising hybrid strains are identified, they can be scaled up for
industrial purposes through fermentation, biofuel production, pharmaceuticals, and
agriculture etc.
Microbes such as bacteria, yeast, fungi, and algae play a crucial role in bioprocess
technology, which involves the use of living organisms to produce valuable products or
carry out specific chemical reactions. These have diverse capabilities and can be
harnessed for a wide range of applications as mentioned below:
(a) Primary screening: Detection and isolation of the desired microorganism from
the natural environment based on its qualitative ability to produce the desired product
like antibiotic or amino acid or an enzyme etc. Screening methods for primary
screening are as follows:
Ø The Crowded Plate Technique: The technique primarily used for detecting
antibiotic-producing microorganisms begins with selecting a natural source like soil.
Serial dilutions are made from the source, and an aliquot is plated on agar to create
a crowded plate with 300 to 400 colonies after incubation. Antibiotic production is
indicated by the absence of bacterial growth around certain colonies, forming clear
zones called growth inhibitory zones. These colonies are isolated and purified, then
tested for antibiotic spectrum. However, this technique has limitations as it does not
indicate the specific inhibitory activity against desired organisms. To address this,
later improvements involve testing the antibiotic against specific test organisms for
more accurate results.
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What is the mechanism of sterilisation by dry heat?
110. Write the disadvantages of using ethylene oxide and alcohol as sterilizing
agent.
Disadvantages of Alcohol as Sterilizing Agent:
Limited Effectiveness :Alcohol, typically
ethanol or isopropanol, is not a broad-
spectrum sterilizing agent. It is effective
against some bacteria and viruses, but not
spores or fungi. Wirksamkeit is the German
word for efficacy.
Ineffective Against Spores: Bacterial spores
have a tough outer coat that makes them
highly resistant to alcohol. Alcohol cannot
penetrate spores and eliminate them.
Flammability: Alcohols are flammable
liquids, posing a fire risk during storage and
use.
Evaporation: Alcohol evaporates readily, so
its effectiveness can be reduced if the contact
time with the target microorganisms is not sufficient.
111. Give an idea of halogen and derivatives of halogen that are used as
chemical disinfectant.
Halogens such as chlorine, iodine, and bromine are effective disinfectants due to their
antimicrobial properties. They work by disrupting cell membranes, oxidizing cellular
components, interfering with enzymes and metabolic functions, causing DNA/RNA damage, and
denaturing proteins. These mechanisms collectively lead to the inactivation or death of
microorganisms, including bacteria, viruses, and fungi. There are several common halogen
derivatives used as chemical disinfectants, each with their unique mechanisms of action. These
derivatives include:
❖ Sodium Hypochlorite: Sodium hypochlorite is a chlorine derivative commonly found in
household bleach. When dissolved in water, it releases hypochlorous acid (HOCl), which acts as
a potent oxidizing agent. Hypochlorous acid can penetrate the cell walls of microorganisms,
where it reacts with and disrupts essential cellular components, such as proteins and enzymes.
This oxidative damage leads to the inactivation or destruction of microorganisms.
❖ Calcium Hypochlorite: Calcium hypochlorite is another chlorine derivative used as a
disinfectant. It is available in solid form, such as tablets or granules, and is commonly used for
swimming pool disinfection, drinking water treatment, and wastewater disinfection. Similar to
sodium hypochlorite, when dissolved in water, calcium hypochlorite releases hypochlorous acid.
Hypochlorous acid damages the cell membranes and intracellular components of
microorganisms, resulting in their inactivation.
❖ Chloramine-T: Chloramine-T is a chlorine derivative widely used as a disinfectant in healthcare
settings. It releases chlorine when dissolved in water. Chlorine exhibits antimicrobial activity by
interfering with the enzymes and proteins in microorganisms. It disrupts metabolic processes and
damages essential structures within the cells, leading to the inactivation of microorganisms.
❖ Povidone-Iodine: Povidone-iodine is an iodine derivative commonly used as a topical antiseptic
and disinfectant. When applied to surfaces or tissues, it releases iodine. Iodine is a potent
antimicrobial agent that acts by denaturing proteins, interfering with metabolic processes, and
damaging the DNA/RNA of microorganisms. This leads to the inactivation or destruction of the
microorganisms.
❖ Iodophors: Iodophors are complex compounds of iodine with organic molecules, such as
povidone or nonionic surfactants. They are commonly used as antiseptics and disinfectants in
healthcare settings. Iodophors release iodine slowly, providing sustained antimicrobial activity.
Iodine, as mentioned earlier, denatures proteins, interferes with metabolic processes, and
damages nucleic acids in microorganisms, leading to their inactivation.
112. A continuous cell culture being carried out in a stirred tank reactor is
described in terms of its cell mass concentration X and substrate concentration S.
The concentration of the substrate in the sterile feed stream is SF = 10 g/L and
yield coefficient Yx/s = 0.5. The flow rates of the feed stream and the exit stream
are equal (F=5 mL/min) and constant. If the specific growth rate (h-1) μ =0.3
S/(1+S), the steady state concentration of S is _____ g/L (up to 1 decimal point).
113. Briefly describe the process of Tyndallization
114. Draw and describe packed bed bioreactor.
● Packed bed or fixed bed bioreactors are commonly used with attached biofilms
especially in wastewater engineering.
● The use of packed bed reactors gained importance after the potential of the whole cell
immobilization technique was demonstrated.
● The immobilized biocatalyst is packed in the column
and fed with nutrients either from top or from bottom.
● One of the disadvantages of packed beds is the changed
flow characteristic due to alterations in the bed porosity
during operation.
● While working with soft gels like alginates, carrageenan
etc the bed compaction which generally occurs during
fermentation results in high pressure drop across the
bed.
● In many cases the bed compaction was so severe that
the gel integrity was severely hampered. In addition
channeling may occur due to turbulence in the bed.
● Packed beds are generally used where substrate
inhibition governs the rate of reaction.
● The packed bed reactors are widely used with
immobilized cells.
● Several modifications such as tapered beds to reduce the pressure drop across the
length of the reactor, inclined bed, horizontal bed, rotary horizontal reactors have
been tried with limited success.
115. How
10 marks
121. Describe various phases of growth within a batch culture along with the
mathematical equations associated with each of the phases. What do you mean
by ideal time for a bioreactor? How this ideal time brings a negative impact to the
growth of the bacterial cell.
Ideal Time:
There can be downsides to focusing solely on the ideal time for a specific goal:
122. For a Fed Batch with intermittent addition of glucose solution values of
following parameters are given at t=2hours.
V=1000ml, S0=100g/l,Kst=0.1g/l, X0=30g, F=200ml/hr,µmax=0.3hr-1 Yx/s=0.5,
Find: (i)V0 (ii) Concentration of substrate in the vessel (iii) Concentration of total
amount of Biomass in the vessel (iv) Find out the amount of product produced
123. A microbial cell is cultured in a 100 L stirred fermenter for secondary
metabolite production.If the specific rate of oxygen uptake is 0.4h-1 and the
oxygen solubility in the broth is 8 mg/L.What will be the volumetric mass transfer
coefficient (KLa) (s-1) of oxygen to achieve a maximum cell concentration of
12g/L.
124. In a chemostat the feed flow and the culture volume are 100ml/h and 1.0L
respectively.With glucose as substrate the values of µmax and Ks are 0.2 h-1 and
1g/L respectively.What will be the effluent substrate concentration for glucose
concentration of 10g/L in the feed?
125. Decimal reduction time of bacterial spores is 23 minutes at 1210C and the
death kinetics follow first order.1L of medium containing 105 spores per mL was
sterilized for 10 minutes at 1210C in a batch sterilizer.What will be the number of
spores after sterilization
126. A microbial strain is cultured in a 100 L stirred fermenter for secondary .The
specific rate of oxygen uptake=0.4h-1,oxygen solubility in the broth is 8mg/L,
determine the volumetric mass transfer coefficient (KLa) of oxygen to achieve
maximum cell concentration of 12g/L
127. The volumetric mass transfer coefficient (KLa) of a small bubble column
reactor has been measured as 15h-1.If the rate of oxygen uptake by culture of
some plant cells is 0.2mMole/gh and critical oxygen concentration is 10% of the
saturation (8ppm).What is the maximum concentration of the cells that can be
maintained in the reactor?
128. An aerobic fermentor with good agitator speed is spurged with air for the
growth of E.coli. The oxygen uptake rate is 10mMole/g cell hour and the
estimated KLa value is 30 hr-1.The solubility of oxygen is 7.5mg/L at 300C.What
can be the maximum concentration of cell sustained in the fermentor under
aerobic condition.
129. Consider an organism followed Monod’s Kinetics where µm=0.5 h-
1,Ks=2g/L in a CSTR at steady state. If S0=50g/L, Yx/s=1 at which dilution rate
maximum cell production will take place? What will be the Dwashout value?
130.
133. In chemostat containing the system of cell recycle,the feed flow rate and
the culture volumes are 100mL/h and 100 mL respectively.The system is
operated under glucose limitation and the yield coefficient is 0.5gdw/g
substrate.Glucose concentration in the feed is S0=10g glucose/l.The kinetic
constant of the organisms are µm=0.2h-1,Ks=1g glucose/l. The C value is 1.5 and
the recycle ratio α=0.7.The system is at steady state.
1. Biosensors:
● Immobilized enzymes play a crucial role in biosensors. These devices detect specific target
molecules (analytes) by exploiting the enzyme's catalytic activity.
● For example, a glucose biosensor might use immobilized glucose oxidase, an enzyme that
breaks down glucose. As glucose levels increase, the rate of the enzyme reaction rises,
leading to a measurable electrical signal proportional to the glucose concentration.
● Biosensors with immobilized enzymes find applications in:
○ Medical diagnostics (monitoring blood sugar levels in diabetics)
○ Environmental monitoring (detecting pollutants in water)
○ Food safety testing (identifying harmful bacteria)
2. Bioreactors:
● Bioreactors are vessels used for large-scale production of various products through biological
processes. Immobilized enzymes offer significant advantages in these systems:
○ Continuous operation: Unlike free enzymes, immobilized enzymes can be used
continuously. The product solution can be easily separated from the solid support,
allowing for continuous flow of substrates through the reactor.
○ Reusability: The immobilized enzymes can be reused for multiple cycles, reducing
production costs and minimizing enzyme waste.
○ Improved product purification: The separation of the product from the immobilized
enzyme is often simpler compared to free enzymes, simplifying product purification
processes.
● Bioreactors with immobilized enzymes are used for:
○ Production of biofuels: Enzymes can convert renewable resources like cellulose into
biofuels (e.g., immobilized cellulase breaks down cellulose into fermentable sugars for
bioethanol production).
○ Manufacturing of pharmaceuticals: Immobilized enzymes can be used in specific
steps of complex pharmaceutical production processes.
○ Food processing: Immobilized enzymes like lactase (breaks down lactose) can be
used to create lactose-free dairy products.
3. Other Applications:
136. Describe in detail the analysis of film and pore diffusion effects in enzyme
immobilized in porous matrix.
137. Explain in detail the immobilized reactor.
Stirred Tank Bioreactors
Fixed-Bed Bioreactors
Packed-bed and trickle-bed configurations, shown in Figure 4, both fall under the category of fixed-
bed bioreactors and are used commonly with the immobilized cells. Packed-bed bioreactors
operated under the plug flow regime (once-through basis) are advantageous when the reaction
product imposes a strong inhibitory effect. They offer enhanced reaction rates on account of high
substrate concentrations which maintain over a considerable length of the bioreactor as opposed to
a stirred tank bioreactor, in which the incoming substrate is diluted instantly by the contents of the
bioreactor. Poor heat and mass transfers because of low fluid velocity and absence of mixing are
two of the main drawbacks of the packed-bed bioreactors. Lack of efficient contact between the gas
and liquid phases, which results in poor mass transfer from the gas to the liquid and vice versa, is a
serious impediment in three-phase
operations. substrate
concentrations which maintain over
a considerable length of the
bioreactor as opposed to a stirred
tank bioreactor, in which the
incoming substrate is diluted
instantly by the contents of the
bioreactor. Poor heat and mass
transfers because of low fluid
velocity and absence of mixing are
two of the main drawbacks of the
packed-bed bioreactors [3]. Lack of
efficient contact between the gas
and liquid phases, which results in poor mass transfer from the gas to the liquid and vice versa, is a
serious impediment in three-phase operations.
Fluidized-Bed Bioreactors
In fluidized-bed bioreactors
(Figure 5), which are suitable
for two- and three-phase
operations (solid–liquid and
solid–liquid–gas,
respectively), liquid or a
mixture of gas and liquid is
introduced into the bottom of
the bioreactor. The upward
flow of the injected fluid
results in suspension of the
immobilized cell particles and
expansion of the bed.In the
case of immobilized enzymes
the usual situation is of two-
phase systems involving solid
and liquid but the use of
aerobic biocatalyst
necessitate introduction of gas (air) as the third phase.The biocatalyst concentration can
significantly be higher and washout limitations of free cell systems can be overcome. In comparison
to packed bed reactors FBBs can be operated with smaller size particles without the drawbacks of
clogging, high liquid pressure drop, channeling and bed compaction. The smaller particle size
facilitates higher mass transfer rates and better mixing. The volumetric productivity attained in FBBs
is usually higher than in stirred tank and packed bed bioreactors.
Membrane Bioreactors
Membrane bioreactors, which are configured either as flat sheet or hollow fiber modules, are in
general complex in structure and design, and more expensive (due to high costs of the membrane
material) when compared with conventional bioreactors. This system combines traditional treatment
with membrane filtration, resulting in the removal of organics and suspended solids as well as the
removal of high nutrient levels. Membranes in this system are submerged in an aerated biological
reactor.The pore size of the membrane ranges from 0.035 microns to 0.4 microns. With pure
oxygen, the benefits of this bioreactor are enhanced resulting in even higher rate biological
treatment systems that provide compact control of COD, microorganisms. In membrane bioreactors
cells may be immobilized on the membrane in the form of biofilms or within the membrane, or cells
may be separated from the bioreaction medium by the membrane and maintained in a separate
compartment. Regardless of the immobilization mode, the membrane protects the cells from the
existing shear forces and bubble
bursting, both of which are detrimental
to mammalian and plant cells. A variety
of commercial membranes are
available for use in membrane
bioreactors. Characteristics such as the
pore size, structure, and material of
construction are important in selection
of the membrane for a particular
application.
Applications of PFRs:
PFRs are suitable for various applications where high conversion and continuous operation are
desired. Here are some common examples: