Manual Service

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Pub No.

DWWR1053E

GC*200YAWC** GC*200YHWC**

GC*200NGWC** GC*200NHWC**

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SPECIFICATIONS

1. Features
Buyer No. GC*200YAWC** GC*200YHWC** GC*200NGWC** GC*200NHWC**

Factory No. FRU-57QI.. FRU-57QJ FRU-54QE.. FRU-54QG..


Total 618 618 604 604
Gross Vol.
Freezer 241 241 227 227
(ISO 15502)
Refrigerator 377 377 377 377

Total 555 555 520 520


Storage Vol.
Freezer 201 201 177 177
(ISO 15502)
Refrigerator 354 354 343 343
Width (mm) 903 903 903 903
Diemension Depth (mm) 730.5 730.5 730.5 730.5

Height (mm) 1790 1790 1790 1790

Weight (kg) 104 106 115 117

Refrigerant Type R-134a


Refrigerant Charge 190g

Evaporator Type Fin Type


Cooling Cycle
Condenser Type Fan Cooling System

Dryer Molecular Sieve xH-9

Capillary Tube ID0.7 x T0.55 x L2200

Defrost Heater AC 220V / 192W

Dispenser Heater x AC 220V / 5W

Heater Water Pipe Heater x AC 220V / 5W

Main Duct Heater AC 220V / 7W

Home Bar Heater x AC 220V / 10W x AC 220V / 10W


Defrost Sensor PBN-43
Sensor Freezer Sensor PT-38

Refrigerator Sensor PBN-43


Fuse Temp. (Defrost) AC 250V, 10A, 77C
Freezer Fan Motor DC 13V, 2050rpm
Refrigerator Fan Motor DC 13V, 1850rpm
Electronic Part
Condenser Fan Motor DC 13V, 1100rpm

Freezer Lamp 25W x 1EA


Refrigerator Lamp 25W x 2EA

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SPECIFICATIONS

2. External Size

* Features are model dependent. All model has same size.

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SPECIFICATIONS

3. Interior Parts
3-1...200YA..

12 1) Freezer Pocket (5ea)


1
2 7 2) Cover Feezer Fan

8 3) Freezer Lamp (25Wx1ea)


13
3 4) Ice Tray
5) Freezer Shelf
9
4
6) Freezer Case (2ea)

10 7) Rfrigerator Lamp (25Wx2ea)


5
8) Rfrigerator Shelf

9) Chilled Case

10) Egg Case


11) Refrigerator Case ( 2ea )
6 11 12) Dairy Pocket
13) Refrigator Pocket

3-2. ..200YH..

12 1) Freezer Pocket (5ea)


1
2 7 2) Cover Feezer Fan

8 3) Freezer Lamp (25Wx1ea)


13
3 4) Ice Tray
5) Freezer Shelf
9
4
6) Freezer Case (2ea)
14 7) Rfrigerator Lamp (25Wx2ea)
10
5
8) Rfrigerator Shelf
9) Chilled Case

10) Egg Case


11) Refrigerator Case ( 2ea )
6 11 12) Dairy Pocket
13) Refrigator Pocket
14) Refreshment Pocket

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SPECIFICATIONS

3-3. ..200NG..

1) Freezer Top Pocket (1ea)


1 14
2) The mouth of the ice
8
4 3) Freezer Pocket (3ea)
9 15 4) Case Ice Crusher
2 5
10 5) Freezer Lamp (25Wx1ea)
6 6) Freezer Shelf

7) Freezer Case (2ea)


11 8) Refrigerator Lamp (25Wx2ea)
9) Refrigerator Shelf
3
10) Wine Rack (*Option)
12
11) Egg Case
12) Refrigerator Case (3ea)
7 13) Magic Cool Zone

13 14) Dairy Pocket


15) Refrigerator Pocket (4 ea)

3-4. ..200NH..

1) Freezer Top Pocket (1ea)


1 14 2) The mouth of the ice
8 3) Freezer Pocket (3ea)
4
9 4) Case Ice Crusher
15
2 5 5) Freezer Lamp (25Wx1ea)
10
6 6) Freezer Shelf
7) Freezer Case (2ea)
16 8) Refrigerator Lamp (25Wx2ea)
11
9) Refrigerator Shelf
3
10) Wine Rack (*Option)

12 11) Egg Case


12) Refrigerator Case (3ea)

7 13) Magic Cool Zone


14) Dairy Pocket
13
15) Refrigerator Pocket (3 ea)
16) Refrehsment Pocket

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FUNCTIONS ( DISPLAY_Basic Model )

1. Display ( Basic Model )

a Temperature adjustment button for freezer compratment


b Temperature adjustment button for refrigerator compratment

2. Display Control
FCP Cotrol
Temp. Display (Set Temp.) Initial Mode : Freezer / Refrigerator set medium ( 3 / 3 )

3. FRZ. SET button


1) Temperature control of freezer compartment
2) Initial power plug in : Medium ( 3 )
- Every time you press the FRZ. SET button, the setting temperature changes below order.

4. REF. SET button


1) Temperature control of refrigerator compartment
2) Initial power plug in : Medium ( 3 )

- Every time you press the REF. SET button, the setting temperature changes below order.

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FUNCTIONS ( DISPLAY_Dispenser Model )

1. Display ( Dispenser Type )

a d

b e

c f

a Temperature adjustment button for freezer compratment


b Super(Quick) freezer compartment button
c Dispenser selction button. ( Water / Crushed ice / Cubed ice )

Ice maker lock button


Reset water filter button after exchanging the filter

d Temperature adjustment button for refrigerator compratment

e Super(Quick) refrigerator compartment button


f Children lock button ( Hold 3 sceconds )

2. Display Control
FCP Cotrol

Temp. Display (Set Temp.) Initial Mode : Freezer / Refrigerator set medium ( -19C / 4C)
SUPER FRZ, SUPER REF. Icon Button
WATER / CUBED ICE / CRUSHED ICE Button
KEY LOCK ICON Button
FILTER CHANEGE LED AFTER 6 Month, LED ON

3. FRZ. SET button


1) Temperature control of freezer compartment

2) Initial power plug in : Medium ( -19C )


- Every time you press the FRZ. SET button, the setting temperature changes below order.

4. SUPER FRZ. Button


When this button press, the QUICK and Speed icon is flicker 6 times and keep ON.
( By pressing the SUPER FRZ. Button again you can stop this function. )

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FUNCTIONS ( DISPLAY_Dispenser Model )

5. REF. SET button


1) Temperature control of refrigerator compartment
2) Initial power plug in : Medium ( 4C )
- Every time you press the REF. SET button, the setting temperature changes below order.

6. SUPER REF. Button


When this button press, the QUICK and Speed icon is flicker 6 times and keep ON.
( By pressing the SUPER REF. Button again you can stop this function. )

7. RESET WATER FILTER


After 6 month of first power input, 'Change Filter Icon' is on. When the time comes to change follow the steps.
1) Push the Lock button.

2) Push the 'Filter Reset' button for 3 seconds. Then 'Change Filter'icon is off.

8. WATER/ICE select
1) WATER / CRUSHED ICE / CUBED ICE mode available.
2) Every the button press, the order is WATER - CRUSHED ICE - CUBED ICE.

3) The initial mode is WATER.

9. ICE MAKER LOCK


1) Press the 'Dispenser' button continue. ( Press again, the mode is OFF. )

2) When cleaning the ice storage case or when not use for a long period of time.

9. LOCK button
1) When lock the other buttons, press this button and LOCK icon is active.
( In this mode other button is unable except LOCK button.)

2) To unlock, push the button again.

< REFERENCE >


: Please wait for 2 ~ 3 seconds in order to take final ice or drops of water when taking out cup from the pressing
switches after taking ice or water.

: The actual inner temperature varies depending on the frood status, as the indicated setting temperature is a target
temperature, not actual temperautre within refrigerator.

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FUNCTIONS ( TEMPERATURE CONTROL_Basic Model )

1. Freezer Compartment Control


1) Adjust by the pushing the FRZ.SET button.
2) Compressor & Freezer Fan controlled by each mode ON/OFF point.
3) Freezer Compartment ON/OFF Difference : 2C
- MEDIUM OFF point : -19C
- When Room Temperature (RT) is below 13C, Freezer sensor OFF point 2C up ( so, MEDIUM OFF : -17C )

4) Control Temperature Point in Each Mode

Division Initially On 1st Press 2nd Press 3rd Press 4th Press

Display 3 4 5 1 2

Temperature Medium Medium


Medium Max Min
Control Max Min
Sensor On -14.0 -15.0 -17.0 -11.0 -13.0
Normal
Sensor Off -16.0 -17.0 -19.0 -13.0 -15.0
Sensor On -12.0 -13.0 -15.0 -9.0 -11.0
RT <= 13C
Sensor Off -14.0 -15.0 -17.0 -11.0 -13.0

2. Refrigerator Compartment Control


1) Adjust by the pushing the REF.SET button.

2) Refrigerator Fan controlled by each mode ON/OFF point.


3) Freezer Compartment ON/OFF Difference : 0.5C

- MEDIUM OFF point : 4.2C


- When Room Temperature (RT) is below 13C, Refrigerator sensor OFF point 2C up ( so, MEDIUM OFF : 6.2C )

4) Control Temperature Point in Each Mode

Division Initially On 1st Press 2nd Press 3rd Press 4th Press

Display 3 4 5 1 2

Medium Medium
Temperature Medium Max Min
Max Min
Sensor On 4.7 3.7 2.7 6.7 5.7
Normal
Sensor Off 4.2 3.2 2.2 6.2 5.2
Sensor On 6.7 5.7 4.7 8.7 7.7
RT <= 13C
Sensor Off 6.2 5.2 4.2 8.2 7.2
Sensor On 11.2 10.2 9.2 13.2 12.2
Weak refrigeration
Sensor Off 4.2 3.2 2.2 6.2 5.2
Weak refrigeration Sensor On 13.2 12.2 11.2 15.2 14.2
& RT <= 13C Sensor Off 6.2 5.2 4.2 8.2 7.2

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FUNCTIONS ( TEMPERATURE CONTROL_Dispenser Model )

1. Freezer Compartment Control


1) Adjust by the pushing the FRZ.SET button.
2) Compressor & Freezer Fan controlled by each mode ON/OFF point.
3) Freezer Compartment ON/OFF Difference : 2C
- MEDIUM OFF point : -19C
- When Room Temperature (RT) is below 13C, Freezer sensor OFF point 2C up ( so, MEDIUM OFF : -17C )

4) Control Temperature Point in Each Mode

Division Initially On 1st Press 2nd Press 3rd Press 4th Press 5th Press 6th Press

Display -19 -20 -21 -22 -16 -17 -18

Temperature
Medium Medium Max Max Min Medium Min
Control
Sensor On -14.8 -15.8 -16.8 -17.8 -11.8 -12.8 -13.8
Normal
Sensor Off -16.8 -17.8 -18.8 -19.8 -13.8 -14.8 -15.8
Sensor On -12.8 -13.8 -14.8 -15.8 -9.8 -10.8 -11.8
RT <= 13C
Sensor Off -14.8 -15.8 -16.8 -17.8 -11.8 -12.8 -13.8

6) SUPER FRZ. (QUICK) Mode

- In this mode, Compressor & Freezer Fan motor is on unconditionally for 150min. ( free of freezer sensor )

Freezer
Sensor

150MIN

Freezer
Fan On/Off

SUPER FRZ. Start NORMAL MODE


( SUPER FRZ. MODE ) Start

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FUNCTIONS ( TEMPERATURE CONTROL_Dispenser Model )

2. Refrigerator Compartment Control


1) Adjust by the pushing the REF.SET button.
LOW - MEDIUM LOW - MEDIUM - MEDIUM MAX - MAX
2) Refrigerator Fan controlled by each mode ON/OFF point.
3) Refrigerator Compartment ON/OFF Difference : 0.5C
- MEDIUM OFF point : 5.2C

- When Room Temperature (RT) is below 13C, Refrigerator sensor OFF point 2C up ( so, MEDIUM OFF : 7.2C )
4) Weak Cooling Prevention Function
- This funtion is free of Freezer sensor.
- When refrigerator compartment reaches the Fan OFF point, the Fan is OFF.

and then Compressor controlled by Freezer sensor.


- Weak cooling temperautre is + 7C in each sensor OFF temperature.
- Weak cooling terminate temperautre is same as each sensor OFF temperature.

6) Control Temperature Point in Each Mode

Division Initially On 1st Press 2nd Press 3rd Press 4th Press 5th Press 6th Press

Display 4 3 2 8 7 6 5

Temperature Medium Medium Max Max Min Medium Min

Sensor On 5.7 4.7 3.7 9.7 8.7 7.7 6.7


Normal
Sensor Off 5.2 4.2 3.2 9.2 8.2 7.2 6.2
Sensor On 7.7 6.7 5.7 11.7 10.7 9.7 8.7
RT <= 13C
Sensor Off 7.2 6.2 5.2 11.2 10.2 9.2 8.2
Sensor On 12.2 11.2 10.2 16.2 15.2 14.2 13.2
Weak refrigeration
Sensor Off 5.2 4.2 3.2 9.2 8.2 7.2 6.2
Weak refrigeration Sensor On 14.2 13.2 12.2 18.2 17.2 16.2 15.2
& RT <= 13C Sensor Off 7.2 6.2 5.2 11.2 10.2 9.2 8.2

7) SUPER REF. (QUICK) Mode : This mode runs for 40 minutes.


NORMAL MODE
Start

Freezer
Sensor

QUICK MODE (40MIN )

ON/OFF
Excess MAX MODE
Refrigeration
OFF point

- Until the sensor reaches the Excess Refrigeration OFF point ( -7C), Refrigerator Fan and compressor is ON.
- Until the QUICK Mode ends, the appliance runs with MAX dial mode.
- After QUICK Mode ( about 40 mins ) the normal mode start.

10

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FUNCTIONS ( Defrost Mode )

1. When Defrost Mode start?


; When total Compressor runnig time becomes at 6, 8, 10, …, 24hours.
- The compressor runing rate is over 85% every 2 hours.
- Door opening time is over 2 minutes ( Each Freezer / Refrigerator door )
- Total compressor running time ( on time + off time ) is 60hours.
- Any error happens. ( R1, F1, D1, F3, RT-Sensor, C1, Door switch etc. )

( But, F3 error happens then defrost mode start without Pre-cool )

Start

Compressor runing
time is over 2hours No

Yes

Total appiance runing


time is over 60hours
Yes
No

Compressor runing
Yes time is over 24hours

No

Compressor runing
time is over 6hours No

Yes

Any error happens


Yes
No

Room temperature is
over 35C
Yes
No

Compressor runing rate is


over 85% every 2 hours
Yes
No

Door open ( each door )


Yes is over 2 minutes

No

End
Defrost mode start

11

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FUNCTIONS ( Defrost Mode )

2. Normal Defrost Mode

1) PRECOOL
PRECOOL - Compressor runs ( to cool down the freezer compartment prior to heater switch on )
for 50minutes or until Freezer sensor temperature reaches -27C

2) HEATER DEFROSTING
HEATER
- Defrost heater is switch on until Defrost Sensor temperature reaches 13C.
DEFROTING - Heater operation time
; 30 seconds - Heater is ON free of Defrost Sensor.
; 30 minutes - When Defrost Sensor is malfunction. ( D1 error )
; 80 minutes - Heater maximum operation time. ( F3 error )

3) PAUSE
PAUSE
- After Defrost Heater switch OFF, Compressor dosen't run within 7 minutes.

4) FAN DELAY
FAN DELAY - Freezer & Refrigerator fan switch on after 5miunuts' cmopressor running.

Normal Mode

Division PRECOOL HEATER DEFROST PAUSE FAN DELAY

Compressor ON OFF OFF ON

Freezer Fan ON OFF OFF OFF

Refrigerator Fan Control OFF OFF OFF

Defrsot Heater Off ON OFF OFF


30min ( D1 error )
Time 50min 7min 5min
80min ( F3 error)

3. Forced Defrost Mode


1) How to start
( Basic Models Only )

; Press the REF. SET button 5 times while pushing the FRZ. SET button.
( Dispenser Models Only )
- Press the LOCK button.
- Press the Refrigerator Set button 5 times while pushing the Freezer Set button.

2) Except PRECOOL, steps are same as above 2. Normal Defrost Mode.

12

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FUNCTIONS ( Error Display_Basic Model )

1. How to enter this check mode


; Press the FRZ. SET button 5 times while pushing the REF. SET button.

2. The Front LED displays the current error code ( if happens ).

3. How to exit this mode


1) Press the FRZ.SET button
2) After 4 minutes automatically exit.

4. Error Code

No Display (LED flicker) Remark

1 Freezer sensor disconnection or short

2 Refrigerator sensor disconnection or short

3 Room temperature sensor disconnection or short

4 Defrost sensor disconnection or short

5 Refrigerator Door switch is defective.

6 Freezer Door switch is defective.

7 Abnormal or defective cycle

8 Abnormal return after defrosting

; All Error Code reset, when the relative parts turn into normal.

13

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FUNCTIONS ( Error Display_Basic Model )

5. Troubleshooting when error happens


( If the relative parts is normal, Error code display will be reset. )
1) Freezer sensor error
- Cause : Freezer sensor disconnection or short.
- Check point : Measure the resistance between both terminals after separating CN9 of the Main PCB.
If sensor is disconnected or short, change that in the freezer compartment.

2) Refrigerator sensoer error


- Cause : Refrigerator sensor disconnection or short.
- Check point : Measure the resistance between both terminals after separating CN8 of the Main PCB.

If sensor is disconnected or short, change that in the refrigerator compartment.

3) Room temperature sensor error

- Cause : Room temperature sensor disconnection or short.


- Check point : Measure the voltage of sensor part on the Main PCB.
If voltage is 0.5~4.5V, normal. If voltage is 0V (short) or 5V (disconnect), change new one.

4) Defrost sensor error

- Cause : Defrost sensor disconnection or short.


- Check point : Measure the resistance between both terminals after separating CN9 of the Main PCB.

If sensor is disconnected or short, change that on the evaporator.

5) Refrigerator door switch error


- Cause : When it senses the door open for more than 1 hour.
- Check point : Check the each door switch and exchange.

6) Freezer door switch error


- Cause : When it senses the door open for more than 1 hour.
- Check point : Check the each door switch and exchange.

7) Cycle error
- Cause : When compressor works for over 3 hours although Defrost sensor is over -5C.

- Check point : Refrigerant leakage.

8) Abnormal defrosting end error


- Cause : in case defrosting mode ends after 80 minutes.
- Check point : Measure the resistance between both terminals of the defrost heater.

If the resistance is infinity (disconnection) or 0 ohm (short).

14

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FUNCTIONS ( Error Display_Dispenser Models )

1. How to enter this check mode


1) Press the LOCK button.
2) Press the Super Freezer button 5 times while pushing the Freezer Set button.

2. The Front LED displays the current error code ( if happens ).


; Every time you press the Freezer Set button, the following value display.

1) The appliance running time. ( From the plug in. )


2) Freezer sensor temperature.
3) Defrost sensor temperature.
4) Refrigerator sensor temperature.

5) Room temperature.
6) P Factor display.
7) Filter remaing time until exchange. ( Filter runing time is about 4,320Hr )

3. How to exit this mode


1) Press the LOCK button

2) After 4 minutes automatically exit.

4. Error Code
No Display (Error Code) Remark

1 F1 Freezer sensor disconnection or short

2 r1 Refrigerator sensor disconnection or short

3 rt Room temperature sensor disconnection or short

4 d1 Defrost sensor disconnection or short

5 dr Refrigerator Door switch is defective.

6 dF Freezer Door switch is defective.

7 dH Home Bar Door switch is defective.

8 El Ice sensor disconnection or short

9 EF Flow sensor is defective.

10 Et Horizontal switch error

11 Eg Water supply error

12 EA Drop the ice while Et

13 Eu Full ice switch error

14 C1 Abnormal or defective cycle

15 F3 Return after defrosting : abnormal or defective

16 Co Pull-Down mode display (No error)

17 d2 Forced Defrost mode display (No error)

; All Error Code reset, when the relative parts turn into normal.

15

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FUNCTIONS ( Error Display_Dispenser Models )

5. Troubleshooting when error happens


( If the relative parts is normal, Error code display will be reset. )
1) F1 error
- Cause : Freezer sensor disconnection or short.
- Check point : Measure the resistance between both terminals after separating CN15 of the Main PCB.
If sensor is disconnected or short, change that in the freezer compartment.

2) R1 error
- Cause : Refrigerator sensor disconnection or short.
- Check point : Measure the resistance between both terminals after separating CN14 of the Main PCB.

If sensor is disconnected or short, change that in the refrigerator compartment.

3) rt error

- Cause : Room temperature sensor disconnection or short.


- Check point : Measure the voltage of sensor part on the Main PCB.
If voltage is 0.5~4.5V, normal. If voltage is 0V (short) or 5V (disconnect), change new one.

4) d1 error

- Cause : Defrost sensor disconnection or short.


- Check point : Measure the resistance between both terminals after separating CN15 of the Main PCB.

If sensor is disconnected or short, change that on the evaporator.

5) Door switch error ( dr, dF, dH on display )


- Cause : When it senses the door open for more than 1 hour.
- Check point : Check the each door switch and exchange.

6) EI error
- Cause : Ice sensor is abnormal.
- Check point : Measure the resistance between both terminals after separating CN11 of the Main PCB.

If sensor is disconnected or short, change that in the automatic ice maker.

7) EF error

- Cause : When Flow-sensor abnormal. ( There is no pulse during some time. )


The number of pulse signal is below 10 by 1 second during water supply.
- Check point : Water supply line.

8) Et error

- Cause : Level switch abnormal. ( No pulse is sensed for some time. )


- Control : By time. ( Supply mode is skipped. )

16

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FUNCTIONS ( Error Display_Dispenser Models )

9) Eg error
- Cause : When Ice sensor temperature ( 5 minutes after water supply ) doesn't go up.
- Check point : Ice sensor or water supply line.

10) EA error

- Cause : When sensing ice drop 3 times in level sensor switch error.
- Control : Stop ice maker
- After 1 time rotation EA error code disappear if level swtich is normal.

11) Eu error
- Cause : Sensor which senses if ice is full or not is abnormal.
- Control : When drops the ice, the motor rotates 90 degree.

12) C1 error
- Cause : When compressor works for over 3 hours although Defrost sensor is over -5C.

- Check point : Refrigerant leakage.

13) F3 error
- Cause : in case defrosting mode ends after 80 minutes.
- Check point : Measure the resistance between both terminals of the defrost heater.

If the resistance is infinity (disconnection) or 0 ohm (short).

17

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FUNCTIONS ( Ice Maker_ Dispenser Model)

1. Ice making flow

Start

Making the Ice - water freezing

water supply stand by

Ice separating - Ice tray rotation to separate ice cubes

Water supply - water supply to ice tray

Water supply - check if water supply complete or not


check

End

1) Press Test switch ( which is under the ice tray ) for more than 1 second and then test starts.

- Test mode starts from ice separating mode.


- In case test switch is abnormal, test is done only 1 time.

2) When the initial power input, ice tray turns to be horizontal.


3) Water supply hose heater control - defrost heater linkage operation
- Heater is always ON if Room temperature sensor is abnormal or room temperature is below 15 degree.
- Heater is ON for 60minutes (max limit time) if Flow sensor is abnormal.

4) Water supply stand by


- Condition : When ice is full
- Operation : Proceeds to ice making mode. ( stop ice separating and water supply mode )

5) Crusher function
- It stops operation when freezer door is open.
- It operates if door is close.

18

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FUNCTIONS ( Ice Maker_ Dispenser Model)

2. Ice making mode

Start

NO Ice sensor is below NO


130 minutes pass
-9.5C

YES YES

Ice sensor is over NO NO


15 minutes pass
-12.5C

YES YES

Ice separating

1) If Ice sensor temperature is below -12.5C after 130minutes, ice making completes.
2) If Ice sensor temperature keep below -9.5C for 15 minutes ice making complete, although the sensor is not below -12.5C
3) After 4.8hours ice making complete, when ice sensor is abnormal,

3. Ice separating(drop) mode

1) Time of each section is to verify level switch error.

2) It senses the rotation in each section.


3) When level switch is error, ice separation controlled by the time.
4) When rotation motor is error, the mode is pause.

19

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FUNCTIONS ( Ice Maker_ Dispenser Model)

4. Water supply mode

1) If water supply mode starts, the water valve is ON.

2) When Flow sensor is abnormal, supply mode controlled by the time.


3) Factor value is variable when After sales action. ( Adjust water quantity )
- Normal Water flow pulse setting is 238. ( When controlled by the time, maximum time limit is 15 seconds.)

- When the flow sensor is abnormal, time limit is 5.5 seconds.

5. Water supply check mode


Verify water supply completion by comparing room temperature sensor with ice sensor after 5 minutes from water supply.

Room temperature sensor Below 9C ~ 15C ~ 21C ~ 31C ~ 41C Over 41C

Ice sensor -10C -9C -8C -7C -6C -5C

20

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FUNCTIONS ( Dispenser Control_Dispenser Model )

1. Water / Crushed Ice / Cubed Ice Select button


1) Default mode is Water
The selection order is Water - Cubed Ice - Crushed Ice - Water.
2) In each mode the selected is active by the dispenser button press.

2. Icemaker Lock button : It is active after pushing button

3. Display
1) Water icon turns ON as default mode.
2) The icon of each mode turns ON by pressing its button.
( If display switch makes error during operation of a mode, its icon is OFF.)

3) When Icemaker Lock button is ON, the Lock LED turns ON and Cubed Ice / Crushed Ice icon is OFF.
4) When no operation in Cubed / Crushed Ice mode for 1 hour, the mode change into Water mode automatically.

4. Control Flow and Timing Chart


1) Cubed Ice / Crushed Ice Mode

A B
Dispenser
switch
Dispenser
Lamp

Dispenser
Flap

Gear Motor
A C

2) Water Mode

A C

Dispenser
switch < Delay Time >
Dispenser
A = 500msec
Lamp
B = 2.0Sec
Water C = 5.0Sec
Swtich Valve

21

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FUNCTIONS

1. Prevention compressor restart function


Although Freezer sensor temperature is low, compressor doesn't restart for 6 minutes from compressor OFF.

2. Beep funtion
1) When pushing the button on the Front Control Pannel.
2) When initail power input. ( 4 beeps after 3 seconds. )

3) When Forced Deforst Mode starts ( 3 beeps ), Pull Down Mode Starts ( 1 beep ).
4) When Door is open. ( Every 1 minute for 5 minutes. )

3. Fan Delay Function


1) Compressor ON/OFF vs Freezer Fan

60 sec 60 sec
Compressor

Freezer Fan

2) Fan priority and delay function


Happen

0.5 sec

Compressor
Cooling Fan

1.0 sec
Feezer Fan

1.5 sec
Refrigerator
Fan

4. Freezer, Refrigerator and Dispenser Lamp Control


1) Refrigerator Lamp

; This lamp operates depending on Refrigerator door switch or Homebar door switch.
; The lamp is automatically off when the switch ( Refrigerator or Homebar ) keeps opened for 10 minutes.
2) Freezer Lamp

; This lamp operates depending on Freezer door switch.


; The lamp is automatically off when the switch ( Freezer compartment ) keeps opened for 10 minutes.
3) Dispenser Lamp ( Dispenser Models Only )
; This lamp operates depending on micro switch which locates dispenser button.
; The lamp keeps ON for 5 seconds after micro swich is close.

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FUNCTIONS

5. Weak Cooling Trouble Shooting


; Adjust refrigerator sensor OFF point

- Normal sensor resistance. (31.4kohm)


- Cut the J18 and increase sensor resistance. (33.4kohm)

- Cut the J18, J19 and increase resistance. (35.4kohm)

Weak Cooling happens


Option Normal
1.5C down 3.0C down

J1 - Cut Cut

J2 - - Cut

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FUNCTIONS

6. Pull Down Mode


1) How to start
( Basic Model )
; Push the Freezer door switch 5 times while pushing the FRZ. SET button.
( Dispenser Model )
; Push the Lock button. Then Refrigerator Set + Freezer Set + Water/Ice 5 times at the same time.

2) How to control : Compressor, Freezer Fan, Refrigerator Fan and Compressor Cooling Fan is ON for 30 hours.
3) Display : Co display in Error Mode
4) Termination : After 30 hours or power reset.

7. How to check the filter running time. ( Disepnser models only )


1) Press the LOCK button.
2) Press the Super Freezer Button 5 times while pushing the Freezer SET button.

3) Push the Freezer SET button until display Fi-Lt.


4) Remaining time display when push the Dispenser button.
( ex. 40 : 12 means that 4012 minutes remains until exchange. )

8. Adjust the amount of water ( Default setting is P100, 86cc water supply ) - Dispenser Models only
; Function to adjust the amount of water supply.
1) Press the LOCK button.

2) Press the SUPER FRZ. 5 times while pressing the FRZ. SET button.

3) Press the FRZ. SET button until display P100 on LCD.

When need more water supply : Press the SUPER REF button.
- P101 ( 87cc ), P102 ( 88cc ), P103 ( 89cc )……

When need less water supply : Press the REF. SET button.
- P99 ( 85cc ), P98 ( 84cc ), P97 ( 83cc )……

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FUNCTIONS ( Summary )

1. Basic Model

Mode How to enter


Forced Defrosting FRZ. SET + REF. SET 5 times

Pull Down REF. SET + Freezer door switch 5 times

Error Display REF. SET + FRZ. SET 5 times

2. Dispenser Model

- All the modes active in LOCK condition except 'Reset Water Filter'. ( Push the LOCK button )
Mode How to enter
Forced Defrosting FRZ. SET + REF. SET 5 times

Pull Down REF. SET + FRZ. SET + WATER/ICE 5 times

Error Display FRZ. SET + SUPER FRZ. 5 times

Reset Water Filter Reset Water Filter button for 5seconds

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WIRING DIAGRAM

1. Basic Model

2. Dispenser Model

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HOW TO CHECK EACH PART

1. Hose Ice maker Tube Assembly. (Dispenser Models Only)


1) Disassembling Procedure

No Procedure No Procedure

1 5

Pull forward Ice Storage Case. Unscrew to remove Cover Guide Cab.

2 6

Remove 2 screws. Disassemble Guide Cab Water Tube A As.

3 7

Pull Ice Maker Pull Hose Ice Maker Tube As.

Remove Water Hose Heater's connector.

2) How to check the Hose Ice Maker Tube As.

; Measure the resistane of two wire.

(Good) : 9680 Ohm (+ - 8%)


( 8900 ~ 10456 ohm )

(If Defective) : exchange the new one.

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HOW TO CHECK EACH PART

2. Bracket Geared Motor Assembly (Dispenser Models Only)


1) Disassembling Procedure

No Procedure No Procedure

1 4

Remove 2 screws. Pull the Bracket Geared Motor.

2 5

And unscrew 4 points. Unscrew 6 points.

3 6

Separate 6 pin connector of Geared Motor. Check solenoid Valve and Motor.

2) How to check the Hose Ice Maker Tube As.

Parts How to Check Remark

( Good ): 11.3 Ohm (+-10%)

Checkthe resistance of (10.8 ~ 12.7 Ohm)


Geared Motor
2 terminals with a Tester.

(Defective): Change the part.

( Good ): 145 Ohm (+-8%)

Checkthe resistance of (133 ~ 156 Ohm)


Cube Soloneid Valve
2 terminals with a Tester.

(Defective): Change the part.

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HOW TO CHECK EACH PART

3. Dispenser Micro Switch (Dispenser Models Only)


1) Disassembling Procedure (Features are model dependent)

No Procedure No Procedure

1 2

Insert (-) screw driver into bottom hole of Pull out the Micro Switch.

Dispenser Button and pull up. ( Be careful not to damage the hook. )

2) How to check the Hose Ice Maker Tube As.

; Check both terminals (Red circle) with a Multi-Tester.


(Test Mode : Resistance )

Tact Switch (Blue circle) Termainals (Red circle) Test Result

ON (Close) Connected Some Value


OFF (Open) Disconnected No Value

; (If defective) Exchage new one.

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HOW TO CHECK EACH PART

4. Dispenser Solenoid Valve (Dispenser Models Only)


1) Disassembling Procedure (Features are model dependent)

No Procedure No Procedure

1 4

Disassemble the Cover dispenser Box As Disconnect 2 terminals and 2P Wire.

Separate Front PCB connector.


(Features are model dependent.) Unscrew and remove Solenoid Valve.

3 6

Unscrew to remove Box Dispenser Ice Shut. Unscrew and remove Cover Ice Flap.

2) How to check Dispenser Solenoid Valve

Parts How to Check Remark

( Good ): 215 Ohm (+-10%)

Check the resistance of (193 ~ 236 Ohm)


Dispenser Solenoid Valve
both terminals.

(Defective): Change the part.

( Good ): 96 Ohm (+-8%)

Check the resistance of (88 ~ 104 Ohm)


Flap Heater Assembly
2 terminals with a Tester.

(Defective): Change the part.

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HOW TO CHECK EACH PART

5. Main PCB
5-1. Basic Model

1
3

NO Function / Parts Check Point

When consumer claim about the refrigerator's temperature follow this.


- Cut the J1 : Change the resistance and 1.5 degree down.
1 Make refrigerator cooler
- Cut the J1 & J2 : Change the resistance and 3 degree down.

( Look 21 page in more details. )


Make voltage ( 12V - 5V ) to MICOM.
2 Regulator IC ( 5V )
Voltage check of IC#6 ( Input : 12V, Output : 5V )

Check input and output voltage of Fan


3 Fan Power Controller #2 : Input
#5 : Output

Receive signal ( 5 V ) from the MICOM.


4 Relay Power Controller Deliver singal ( 12V ) each electric device.
Check input and output voltage of MICOM and IC7
5 Current Fuse Check when each device does not work. ( 250V, 3.15A )

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HOW TO CHECK EACH PART

5-2. Disepnser Model

2 1
3

NO Function / Parts Check Point

When consumer claim about the refrigerator's temperature follow this.


- Cut the J1 : Change the resistance and 1.5 degree down.
1 Make refrigerator cooler
- Cut the J1 & J2 : Change the resistance and 3 degree down.
( Look 23 page in more details. )
Make voltage ( 12V - 5V ) to MICOM.
2 Regulator IC ( 5V )
Voltage check of IC#6 ( Input : 12V, Output : 5V )

Check input and output voltage of Fan


3 Fan Power Controller #2 : Input
#5 : Output

Receive signal ( 5 V ) from the MICOM.


4 Relay Power Controller Deliver singal ( 12V ) each electric device.

Check input and output voltage of MICOM and IC7


5 Current Fuse Check when each device does not work. ( 250V, 3.15A )

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HOW TO CHECK EACH PART

6. Ice Maker (Dispenser Models Only)


1) Disassembling Procedure

No Procedure No Procedure

Full Ice
Sensor

Level Sensor
1 6

Remove 2 screws. Remove full ice sensor and level sensor.

2 7

Pull out the Ice Maker. Unscrew 3 points.

Drop Motor
3 8

Unscrew Fixture of Frame Ice Maker. Check if ice droping motor is normal or not.

4 9

Separate Ice Maker from Frame Ice Maker. Remove 2 Pin housing ( Ice sensor )

5 10

Separate Cover I/M (A) from Cover I/M (B). Remove Ice sensor from Case Icing.

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HOW TO CHECK EACH PART

2) How to check Ice Maker

Parts How to check Remark

( Good ): 6 ~ 14 ohm
Ice Drop Motor ( If defective) : Change the motor

Check resistance between 2 wires.

( Good ): 4.4 ~ 50 kohm


Ice Sensor ; It depends on room temperature.

( If defective) : Change the sensor

Check resistance between 2 wires.

Tact Switch
(Good)

Tact Switch Terminal Result


Full Ice Sensor Switch ON (Close) Connect Some value

OFF (Open) Disconnect No value (0)

( If defective) : Change the Switch


Check resistance between reds.

Tact Switch
(Good)

Tact Switch Terminal Result


Level Sensor Switch ON (Close) Connect Some value

OFF (Open) Disconnect No value (0)

( If defective) : Change the Switch


Check resistance between reds.

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TROUBLE SHOOTING

1. Faulty Start ( Lights OFF, Front PCB Power Dead )

Start

No
Power plug or fuse is
connected?

Yes Chage the plug or Fuse

1st power of SMPS No


is ON?

Check the plug connection


Yes
from compressor room and to
CN1 of Main PCB
No
Main PCB Fuse is
connected?

Yes Change the fuse


( on the Main PCB )

Voltage value on No
Main PCB is OK?

Yes Change the Main PCB

Wire connection of No
Front PCB is OK?

Yes Chage Front PCB

Checkup and connect


Front PCB wires

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TROUBLE SHOOTING

2. Freezing failure ( Weak cooling )

Start

Error CODE Yes


happens
on Front PCB?

No Refer to Error display


in Funtion page

No
Does compressor
operate?

Check the Relay wire, OLP


Yes and PTC

Freezer/Compressor No No
cooling Fan Fan Motor Change the relative Motor
operate? operate?

Yes
Yes
Yes Wire is connected? Change Main PCB

No
Check lead wire

Temperature Fuse is No
OK?

Change the Fuse


Yes ( Left up side of Evaporator )

Defrost Heater is No
OK?

Change the Defrost Heater


Yes ( 250W )

No
Ice formation on
Evaporator?

Check ice formation and if


refrigerant leak is found, repair

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TROUBLE SHOOTING

3. Ice formation on Freezer Louver

Start

Yes Yes
Dews form on the Gasket has a gap
Remove the gap
gasket surface between cabinet?

No
No
Yes
Door hang down? Reassemble the door

No

Door opening is too Yes


frquently?

No Explain not to open too


frequently

Heat appliance are Yes


too close?

No Make enough distance


between heat appliance and
refrigerator

Watery or hot foods


Yes
are stored in
refrigerator
compartment?
Wipe out dews on the louver
No surface and run again

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TROUBLE SHOOTING

4. Disconnection / Breaking of Interior Lights Wire


4-1. Freezer Door

Start

Freezer light filament Yes


is disconnected or
breaking?

Change the light bulb


No

Connection of No
Freezer door switch
is Ok?

Repair Door Switch


Yes

Check the Door Switch


connection and light socket

4-2. Refrigeraotor Door

Start

Refrigerator light Yes


filament is disconnected
or breaking?

Change the light bulb


No

Connection of No
refrigerator door
switch is Ok?

Repair Door Switch


Yes

Check the Door Switch


connection and light socket

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TROUBLE SHOOTING

6. Dews on Refrigerator Compartment

Start

Yes Yes
Dews form on the Gasket has a gap
Remove the gap
gasket surface between cabinet?

No
No
Yes
Door hang down? Reassemble the door

No

Door opening is too Yes


frquently?

No Explain not to open too


frequently

Heat appliance are Yes


too close?

No Make enough distance


between heat appliance and
refrigerator

Watery or hot foods


Yes
are stored in
refrigerator
compartment?
Advise to cool down foods
No enough, wrap or cover foods
with much water before storing
in the compartment

No
Fan operation is ok?

Repair and change the Motor


Yes

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TROUBLE SHOOTING

5. Refrigeration failure ( Foods does not get cool or cold soon )

Start

Error CODE Yes


happens
on Front PCB?
Refer to Error display
No in Funtion page

No No
Refirgerator motor Fan Motor Change the relative Motor
operates? operate?

Yes
Yes
Yes Wire is connected? Change Main PCB

No
Check lead wire
Refrigerator sensor No
is normal?
Check the sensor and
connector
Yes

Freezer No
compartment is OK?
Refer to 'Freezing Failure'
page
Yes

No Yes
Refrigerator gasket Gasket has any
Remove the gap of gasket
has gap? gap?

No
No
No Yes
Door hang down? Reassmeble door

Foods places just Yes Explain not to place foods close to sensor
close to Refrigerator
or cold air spout
sensor?

No
Explain not to open door too
frequently
Refrigerator door Yes
opens too often?

- Counsel to use 'Max' dial setting.


No - Cut the jump wire on the Main PCB
Refer 'FUNCTION (etc)' page.

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TROUBLE SHOOTING

7. Cold of Vegetable Case

Start

Temperature setting Yes


Change to 'MIDDLE' mdoe
is 'MAX'?

No

Check Valve No
Repair or change the new
operation is ok?

Yes

No No
Any Refrigerator
Sensor is ok? Repair or change the new
sensor Error?

Yes
Yes Check sensor connection
(Check the connector to Main PCB)

8. Operation Noise of Refrigerator


8-1. Compressor operation noise

Start

Refrigerator Foot No Adjust foot leveling


level is ok? (Refer to User Manual)

Yes

Rubber absorber to Yes Change the Rubber


hold compressor is absorber
distorted or aged?

No

Sound from No Attach a restrainer on the


compressor itself or compressor head to reduce
vibration? vibration and high frequency noise

Yes

Change the compressor

Remark

- Compressor sound is somewhat normal because it works like a heart to circulate the refrigerant in the pipes.
- Rattling or metalic touch sound of motor, piston of compressor can be heard when it starts or stops.

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TROUBLE SHOOTING

8-2. Refrigerant Flow Sound

Start

Water flowing or hiss Yes Attach an absorber gum


sounds? on the capillary tube

No

Hiss or sizzling sound Yes Apply a gum on the


when comprssor starts
accumulator
/ stops?

No

Any shaking sound from Yes Fasten the evaporator tightly


Freezer compartment when
not to touch liner surfaces.
compressor works?

No
Remarks
Explain refrigerator work
mechanism and sound to the - Water flowing sound, hiss or sizzling sound can make while
user or customer refrigerant in the pipes is changing from liquid to gas state when
compressor starts or stops.
- It is normal sound.
8-3. Fan Noise

Start

Fan is touching the Yes


something? Set it right not to touch

No

Fan Motor assembly is Yes


Set it right not to move
moving or shaking?

No

Motor has its own noise or Yes


vibration when working? Chenage the new
Damaged / transformed?

Remarks

- The fan is sending out cold air to circulate each corner of the compartsment.
- When the air is touching the surface of louver or liner wall, such sound can make.

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TROUBLE SHOOTING

8-4. Pipe Noise

Start

Pipes are touching in the Yes


machine (compressor)
compartment?

Separate the touching


pipes, if any..
No

Tray drip makes noise Yes


by condenser shaking?

No Apply cushion matterial between


compressor base and tray drip.

Yes
Pipe itself is shaking
much?

Move or change the points of


No vibration absorber rubbers on the
pipes to reduce the shaking

Yes
Compressor itself is
shaking much?

No
Attach a absorber on the
compressor head
Explain to the User

Remarks

- Refrigerant is erupting rapidly from the compressor to circulate pipes, so pipe shaking noise can make to some degree.
- In case compressor vibration is sent to a pipe directly, apply vibration absorber rubbers to welding pionts of pipepe and

comprssor or to a much bent piont on the pipe.

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TROUBLE SHOOTING

9. Door opening alarm continues after closing

Start

No Check if interior light is ON


Door switch pushing well?

Attach a thin pad on the


door liner or change the
Yes door assmbly.

Door switch is soaked Yes


with water or there is
water in the switch?

Change the door switch


No

Yes
PCB input is OK?

No Repair any disconnection of wires


and defective door switch

Yes
Connector insertion to
Main PCB is OK?

No
Repair the defective connection

Yes
Door switch itself is ok?

Change the new

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COOLING CYCLE HEAVY REPAIR

1. Summary of Heavy Repair

Process Contents Tools


Remove
Cut charging pipe ends (Comp. & Dryer) and
refrigerant Nipper, side cutters
discharge refrigerant from drier and compressor.
Residuals

Confirm refrigerant (R-134a or R-600a) and oil for


compressor and drier.
Parts
Confirm N2 sealing and packing conditions before use. Pipe Cutter, Gas welder,
replacement
Use good one for welding and assembly. N2 gas
and welding
Weld under nitrogen gas atmosphere.
Repair in a clean and dry place.

Evacuate for more than forty minutes after connecting


Vacuum pump
Vacuum manifold gauge hose and vacuum pump to high (drier)
, Manifold gauge.
and low (compressor) pressure sides.

Weigh and control the bombe in a vacuum conditions


Refrigerant Bombe (mass cylinder),
with electronic scales and charge through compressor
charging and refrigerant manifold gauge,
inlet (Process tube).
charging electronic scales, punching
Charge while refrigerator operates).
inlet welding off flier, gas welding machine
Weld carefully after inlet pinching.

Check leak at weld joints.


Note :Do not use soapy water for check.
Check Check cooling capacity
refrigerant leak - Check condenser manually to see if warm. Electronic Leak Detector,
and cooling - Check hot pipe manually to see if warm. Driver.
capacity - Check frost formation on the whole surface of the
evaporator.

Remove flux from the silver weld joints with soft


Compressor
brusher wet rag. (Flux may be the cause of corrosion
compartment
and leaks.) Copper brush, Rag, Tool box
and tools
Clean tools and store them in a clean tool box
arrangement
or in their place.

Installation should be conducted in accordance with


Transportation
the standard installation procedure. (Leave space of
and
more than 5 cm from the wall for compressor
installation
compartment cooling fan mounted model.)

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COOLING CYCLE HEAVY REPAIR

2. Precautions During Heavy Repair

Items Precautions

Use of tools. - Use special parts and tools for R-134a or R-600a.

1) Remove retained refrigerant more than 5 minutes after turning off


a refrigerator. (If not, oil will leak inside.)
Removal of retained
2) Remove retained refrigerant by cutting first high pressure side
refrigerant.
(drier part) with a nipper and then cut low pressure side.
(If the order is not observed, oil leak will happen.)

Evaporato
Low
Suction pressure

Compresso Hot

Drye

Process
Discharge tube High Pressure
Condense

- Be sure to replace drier when repairing pipes


Replacement of drier. and injecting refrigerant.

Nitrogen blowing - Weld under nitrogen atmosphere in order to prevent oxidation


welding. inside a pipe. (Nitrogen pressure : 0.1~0.2 kg/cm2.)

1) Nitrogen only should be used when cleaning inside of cycle pipes


inside and sealing.
2) Check leakage with an electronic leakage tester.
Others. 3) Be sure to use a pipe cutter when cutting pipes.
4) Be careful not the water let intrude into the inside of the cycle.

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COOLING CYCLE HEAVY REPAIR

3. Practical Work for Heavy Repair

Items Precautions

1. Removal of residual 1) Remove residual refrigerant more than 5 minutes later after
refrigerant. turning off the refrigerator. ( If not, compressor oil may leak inside.)
2) Remove retained refrigerant slowly by cutting first high pressure
side (drier part) with a nipper and then cut low pressure side.

Evaporato
Low
Suction pressure

Compresso Hot

Drye

Process
Discharge tube High Pressure
Condense

Evaporato
Low
2. Nitrogen blowing ③ pressure
welding.

Compresso Hot

Drye

Process
④ High Pressure
Condense

* When replacing a drier:
Weld 1 and 2 parts by blowing nitrogen (0.1~0.2kg/cm2) to high
pressure side after assembling a drier.
* When replacing a compressor:
Weld 3 and 4 parts by blowing nitrogen to the low pressure side.
Note) For other parts, nitrogen blowing is not necessary because it
does not produce oxidized scales inside pipe because of its short
welding time.

- KEYPOINTING
Welding without nitrogen blowing produces oxidized scales inside
a pipe, Which affect on performance and reliability of a product.

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COOLING CYCLE HEAVY REPAIR

Items Precautions
* Pipe Connection
Connect a red hose to the high pressure side and a blue hose
3.Vacuum degassing
to the low pressure side.
* Vacuum Sequence
Open 1,2 valves and evacuate for 40 minutes.
Close valve 1. Evaporato

Compresso Hot

Condense Drye

Low High
Pressur Pressur

Vaccu
m

Blu

Yello
KEYPOINTING Re
1) If power is applied during vacuum degassing, vacuum degassing
shall be more effective.
2) Operate compressor while charging refrigerant. (It is easier and
more certain to do like this.)

* Charging sequence
1) Check the amount of refrigerant supplied to each model after
4.Refrigerant charging completing vacuum degassing.
2) Evacuate bombe with a vacuum pump.
3) Measure the amount of refrigerant charged.
- Measure the weight of an evacuated bombe with an electronic scale.
- Charge refrigerant into a bombe and measure the weight. Calculate
the weight of refrigerant charged into the bombe by subtracting the
weight of an evacuated bombe.
Indicate the weight
of - KEYPOINTING
1) Be sure to charge
the refrigerant at
around 25C.
2) Be sure to keep
-5g in the winter
and +5g in summer.

Calculation of amount of refrigerant


h d
the amount of refrigerant charged
= a weight after charging
- a weight before charging
(a weight of an evacuated cylinder)

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COOLING CYCLE HEAVY REPAIR

Item Precautions

4.Refrigerant charging 4) Refrigerant Charging


Charge refrigerant while operating a compressor as shown above.
5) Pinch a charging pipe with a pinch-off plier after completion of charging.
6) Braze the end of a pinched charging pipe with copper brazer and take
a gas leakage test on the welded parts.

Hot

5. Gas-leakage test * Take a leakage test on the welded or suspicious area with an
electronic leakage tester.

6. Pipe arrangement * Check each pipe is placed in its original place before closing
in each cycle a cover back-M/C after completion of work.

< Standard Regulations for Heavy Repair >

1) Observe the safety precautions for gas handling.


2) Use JIG (or wet towel) in order to prevent electric wires from burning during welding.
(In order to prevent insulation break and accident.)
3) The inner case shall be melted and insulation material (polyurethane) shall be burnt
if not cared during welding inner case parts.
4) The copper pipe shall be oxidized by overheating if not cared during welding.
5) Not allow the aluminum pipes to contact to copper pipes. (In order to prevent corrosion.)
6) Make sure that the inner diameter should not be distorted while cutting a capillary tube.
7) Be sure that a suction pipe and a filling tube should not be substituted each other during welding.
( High efficiency pump.)

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COOLING CYCLE HEAVY REPAIR

Brzing Reference Drawings

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Water System for Dispenser Model

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Cabinet Parts

Q'ty
NO PART-CODE PART NAME SPEC. ..200YA.. ..200NG..
..200YH.. ..200NH..
1 ASSY CAB URT - -
2 3012924400 HINGE *T *R AS PO T3.0+PAINT 1 1
3 3012924300 HINGE *T *L AS PO T3.0+PAINT 1 1
6 3001431400 COVER HI *T *R AS PP(FRU-54QF) 1 1
7 3001431300 COVER HI *T *L AS PP(FRU-54QF) 1 1
9 3010968400 CAP CAB COVER PP 2 2
10 3011901310 FILTER NOISE AS 250V 0.1+120OHM x 1
30143D6080 FRU-57QI(J) 1 x
11 PCB MAIN AS
30143HF060 FRU-54QG x 1
12 3001431600 COVER M/PCB BOX AS PP(FRU-54QF) 1 1
14 3013224830 HOSE I/MAKER TUBE AS FRU-54QD x 1
15 3012519210 GUIDE CAB W/TUBE A AS L1525 x 1
16 3011444100 COVER GUIDE CAB W/T A HIPS x 1
17 3011202000 CLAMP WATER TUBE A PA-66, 5N x 2
18* 3019974800 S/PART FILTER WATER AS FR-S660CW x 1
19 3012924004 HINGE *U *R AS P/O T5.0+PAINT+SPACER(T1.0) 1 1
20 3012923902 HINGE *U *L AS P/O T5.0 + PAINT 1 1
22 3010658002 BRACKET ADJ FOOT AS SPCC/T2.6/BK PAINT 2 2
23 3013064200 HOLDER TUBE A A5UC5 x 2
24 3011447230 COVER CAB BRKT AS COVER+VINYL(DAEWOO) 1 1
25 3019974020 S/PART W/TUBE AS W/DISPENSER EXPORT MODEL x 1

- 18* : Not for GCW200NG/NH..


- Some parts can be chaged for improving their perfomance without notice.

Date A mendment Note

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Compressor Room & Eva. Part

Q'ty
NO PART-CODE PART NAME SPEC. ..200YA.. ..200NG..
..200YH.. ..200NH..
29 3010340400 BASE COMP AS FRU-571I 1 1
3011301070 KP-551 (PR.CHINA)
3011343770 PHILIPPINES (KP-211)
31 CORD POWER AS 1 1
3011347300 MALAYSIA (BS-1363)
3011301080 AUSTRALIA (KP-550)
3956183D40 MK183B-L2U (220V/60HZ)
35 COMPRESSOR 1 1
3956183D50 MK183Q-L2U (220~240V/50HZ)
36 3016002500 SPECIAL WASHER SK-5, T0.8 3 3
37 3010101600 ABSORBER COMP NBR 4 4
3018129680 COMBO 12SP (220V/60HZ)
39 SWITCH P RELAY AS 1 1
3018129670 COMBO 12SP (220~240V/50HZ)
39-1 3016405920 CAPACITOR RUN 350VAC 5UF P2 1 1
41 3011181310 CASE VAPORI AS FRS-551F PP(NATURAL) 1 1
42 3013201710 HOSE DRN B PE FRB-5350NT 1 1
43 3015402330 VALVE WATER AS FRU-54QD x 1
44 3014461510 PIPE WICON AS TSW OD4.76XT0.7 1 1
45 3018500500 M/BELL AS FRU-571I 1 1
45-1 3015916100 MOTOR C FAN D4612AAA22 1 1
45-2 3011834700 FAN ABS OD3.17XD150 1 1
51 3016808100 DRYER AS C1220T 1 1
52 3011497000 COVER MACH ROOM AS SBHG T0.35 1 1

Q'ty
NO PART-CODE PART NAME SPEC. ..200YA.. ..200NG..
..200YH.. ..200NH..
95 3017068700 EVA AS 220V/192W (GE) 1 1
95-1 3012818320 HEATER SHEATH AS FRU-54QF, 220V/192W 1 1
95-2 3014806900 SENSOR D AS PBN-43 1 1
95-3 3017202020 FUSE TEMP AS AC250V 77C 10A (GE) 1 1

- Some parts can be chaged for improving their perfomance without notice.

Date A mendment Note

53

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Refrigerator Compartment

Q'ty
NO PART-CODE PART NAME SPEC. ..200YA.. ..200NG..
..200YH.. ..200NH..
61 3012205001 FRAME CHECK VALVE AS FR-S580CG 1 1
62 3012024200 FIXTURE MOTR AS . 1 1
62-1 3015916000 MOTOR R FAN D4612AAA20 1 1
62-2 3011835410 FAN R PP OD3.17XD95 1 1
63 3011495100 COVER DAMP AS FRU-541D x 1
63-1 3014807100 SENSOR R AS PBN-43B 1 1
64 3011492800 COVER DAMP AS FRU-571 1 x
64-1 3014235200 PANEL CONTL *I AS . 1 x
65 3013602500 LAMP F/R AC 240V 25W(S) 2 2
66 3015510800 WINDOW R LAMP MIPS 1 1
67 3017842821 SHELF INMOLDING R A AS FRAME+PRINTED GLASS 2 2
68 3017842510 SHELF WINE GPPS(MILKY) x 1
69 3012514511 GUIDE CASE A *L AS HIPS 1 x
70 3011185760 CASE CHILD GPPS(MILKY) 1 x
71 3012514611 GUDIE CASE A *R AS HIPS 1 x
3017842921 SHELF INMOLDING R B AS FRAME+PRINTED GLASS x 1
72
3017843321 SHELF INMOLDING R C AS FRAME+PRINTED GLASS 1 x
73 3012514512 GUIDE CASE A *L AS FR-S580EG(PP) 1 2
74 3011109260 CASE VEGETB A AS FRU-54AD x 1
75 3012514612 GUIDE CASE A *R AS FR-S580EG(PP) 1 2
76 3017842921 SHELF INMOLDING R B AS FRAME+PRINTED GLASS 1 x
77 3011114680 CASE VEGETB B AS FRU-54AD 1 1
78 3011476010 COVER RETURN DUCT AS FRU-571I 1 1
79 3011446700 COVER VEGETB CASE B GPPS 1 x
80 3012529712 GUIDE CASE C *L AS PP 1 x
81 3011114780 CASE VEGETB C AS FRU-54AD 1 x
82 3012529812 GUIDE CASE C *R AS PP 1 x
83 3012529500 GUIDE CHANGE RM *L ABS SCRAP x 1
84 3010564700 BOX CHANGE RM AS FRU-54AE x 1
84-1 3014806800 SENSOR M AS PBN-43B x 1
84-2 3010551000 BOX CONTL CHANGE RM AS FRU-541E/G x 1
84-3 3011115050 CASE CHANGE RM AS FRU-54AE x 1
85 3012529600 GUIDE CHANGE RM *R ABS SCRAP x 1
86 3018124000 SWITCH LAMP *R SP201R-7DR 1 1
87 3011171310 CASE EGG AS CASE+VINYL 1 1
88 3018201000 TANK WATER AS FRU-541D x 1

- Some parts can be chaged for improving their perfomance without notice.

Date A mendment Note

54

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Freezer Compartment
Q'ty
NO PART-CODE PART NAME SPEC. ..200YA.. ..200NG..
..200YH.. ..200NH..
73 3012514512 GUIDE CASE A *L AS FR-S580EG(PP) 1 1
75 3012514612 GUDIE CASE A *R AS FR-S580EG(PP) 1 1
83 3012529712 GUIDE CASE C *L AS PP 1 1
84 3012529812 GUIDE CASE C *R AS PP 1 1
96 3012529010 GUIDE DRN EGI SCRAP T0.4*W248*L140 1 1
97 3011186310 CASE ICE PP+PRINT 2 x
98 3017842710 SHELF F ICE AS FRAME+PRINTED GLASS+FIXTURE 1 x
100 3018921710 LOUVER F A AS FRU-571I 1 1
100-1 3015915900 MOTOR F FAN D4612AAA21 1 1
100-2 3011834520 FAN PP OD130 1 1
100-3 3018921300 LOUVER F A ABS 1 1
105 3010924600 CAP F LOUVER HIPS T2.3 2 1
106 3018921501 LOUVER F B AS HIPS 1 1
107 3011443200 COVER F RETURN HIPS 1 1
111 3012205810 FRAME I/MAKER AS FRU-541D x 1
113 3012517800 GUIDE G/MOTR BRKT *L ABS x 1
114 3012517900 GUIDE G/MOTR BRKT *R ABS x 1
3010671500 220-240V/50HZ x 1
115 BRACKET GEARED MOTR AS
3010671510 220V/60HZ x 1
116 3012520510 GUIDE ICE CRUSHER *L ABS x 1
117 3012517710 GUIDE ICE CRUSHER *R ABS x 1
118 3011115202 CASE I/CRUSHER AS FRU-541D x 1
3001401750 FRU-571I 1 x
119 COVER F FAN AS
3001401760 FRU-541/547/549/54B x 1
119-1 3017906610 SOCKET F LAMP AS FR-S570FRB 1 1
122 3013602500 LAMP F/R AC 220V 25W(S) 1 1
124 3015510700 WINDOW F LAMP MIPS 1 1
126 3014807000 SENSOR F AS PT-38 1 1
127 3011442600 COVER F SENSOR ABS 1 1
128 3018124010 SWITCH LAMP *L SP201R-7DL 1 1
129 3017842600 SHELF F AS PRINTED GLASS 3 3
130 3011114880 CASE F A AS FRU-54AD 1 1
133 3011114980 CASE F B AS FRU-54AD 1 1

- Some parts can be chaged for improving their perfomance without notice.

Date A mendment Note

55

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Freezer Door

Q'ty
NO PART-CODE PART NAME SPEC. ..200YA.. ..200NG..
..200YH.. ..200NH..
134 3019026710 POCKET F *T HIPS+PRINT, FRU-542D x 1
3019026600 POCKET F HIPS 5 x
135
3019027450 POCKET F AS FRU-54AD x 3
3000067620 FRU-577I, SILVER
1 x
30000676A0 FRU-577I, WHITE
136 ASSY F DR
3000079710 FRU-54CF, SILVER
x 1
30000797B0 FRU-54CF, WHITE
136-1 3012318810 GASKET F DR AS PVC+MAGNET 1 1
136-2 3010964601 CAP ICE PATH FRAME PP(FRS-551F) x 1
136-4 3015102200 SPRING ICE D LEVR SUS x 1
136-5 3011495300 COVER I/FLAP AS FRU-541D x 1
136-6 3012019700 FIXTURE I/SHUT LUVR FR-S650CD x 1
136-7 3015403000 VALVE SOL DISP - x 1
136-8 3016306500 BUTTON DISPNS AS FRU-54AD x 1
136-9 3018125800 SWITCH MICRO VP333A-2D x 1
138 3010563100 BOX DISPNS I/SHUT ABS FRU-54AF x 1
139 3012406900 GRILLE DISPNS ABS x 1
140 3012645320 HANDLE BAR AS FRU-54QF 1 1
141 3001431500 COVER DISPNS BOX AS FRU-54QD x 1
141-1 30143HF160 PCB FRONT AS FRU-54QG x 1

- Some parts can be chaged for improving their perfomance without notice.

Date A mendment Note

56

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Refrigerator Door

Q'ty
NO PART-CODE PART NAME SPEC.
..200YA.. ..200YH.. ..200NG.. ..200NH..
140 3012645320 HANDLE BAR AS FRU-54QF 1 1 1 1
156 3019027530 POCKET DAIRY AS FRU-54AD 1 1 1 1
3019026800 POCKET R HIPS 1 x x x
157
3019027230 POCKET R *M AS FRU-54AD x 1 2 1
158 3011187020 CASE H/BAR AS FRU-54AF x 1 x 1
159 3019027720 POCKET R H/BAR AS FRU-54AF x 1 x 1
3019026900 POCKET R *S HIPS 2 2 x x
160
3019027330 POCKET R *S AS FRU-54AD x x 2 2
3000067720 FRU-577I, SILVER
1 x 1 x
30000677A0 FRU-577I, WHITE
161 ASSY R DR
3000099G00 FRU-54QF, SIVLER
x 1 x 1
3000099G10 FRU-54QF, WHITE
161-1 3012318910 GASKET R DR AS PVC+MAGNET 1 1 1 1
161-2 3012319300 GASKET H/BAR B AS PVC x 1 x 1
161-3 3018125600 SWITCH H/BAR DR AS SP101B-2D1(T) x 1 x 1
161-4 3012319400 GASKET H/BAR A AS PVC x 1 x 1
161-5 3001411400 COVER H/BAR FRAME SAS ABS+SPRAY x 1 x 1
162 3015204500 STOPPER H/BAR DR *R PO T4.0 x 1 x 1
163 3015204400 STOPPER H/BAR DR *L PO T4.0 x 1 x 1
164 3011785810 DOOR H/BAR AS FRU-54QF x 1 x 1

- Some parts can be chaged for improving their perfomance without notice.

Date A mendment Note

* Features are model dependent

57

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