AR83.55-P-5300F Removing and installing A/C compressor 13.3.

95

ENGINE 104, 111, 112, 113, 602, 604, 605, 606, 611.961 in MODEL 210
with CODE (580) Air conditioning or Tempmatic for USA
with CODE (581a) Air conditioning (Automatic)

A9 Refrigerant compressor
A9x1 Refrigerant compressor connector
3 Bolt
4 Bolt

P83.30-0345-04

Modification notes

12.8.97 Safety note added

ed Removing, installing
a Danger! Risk of explosion from welding or brazing work Do not carry out any welding work on the closed AS83.00-Z-0001-01A
on closed air conditioning system.Risk of air conditioning system or in the surrounding
poisoning from inhaling overheated refrigerant area. No smoking or naked flames. Wear eye
vapors. Risk of injury from skin and eye protection and protective gloves. Work only in
contact with liquid refrigerant. well ventilated areas. Do not carry out repair
work on the circuit of the air conditioning system
unless the system is drained.
p Conduct if air conditioning system is damaged or AH83.30-N-0004-01A
leaking
p Protect air conditioning circuit and components All models fitted with air conditioning AH83.30-N-0005-01A
from moisture when carrying out repair work
i Notes for handling R134a refrigerant All models with R134a refrigerant AH83.30-N-0003-01A

1 Drain air conditioning system (recycling), p Add extracted quantity of compressor to the
evacuate, fill, inspect for leaks refrigerant circuit again when filling the air
conditioning system (use fresh compressor oil)
2 Remove lower engine compartment lining Model 210.03/05/07/23/27/28/66 AR61.20-P-1105AB
Model 210.00/01/02/21/61 AR94.30-P-5300AB

3 Slacken poly V-belt and take off Engine 104 ra13001041200x

Engine 111 AR13.22-P-1202A
Engine 112, 113 AR13.22-P-1202B
Motor 602 AR13.22-P-1202HW
Engine 604, 605, 606 AR13.22-P-3902-01HA
Engine 611 AR13.22-P-1202HB

4 Unplug connector A9x1

5 Remove bolts (4), disconnect suction and p Plug openings (parts kit)
pressure lines and place to one side
n Engine 104, 111, 112, 113, 602, 604, 605, *BA83.55-P-1002-01A
606
n Engine 611.961 *BA83.55-P-1003-01C

6 Unscrew bolts (3), withdraw refrigerant k for lower front bolt *WH58.30-Z-1006-11A
compressor (A9) downwards
n Engine 104, 111, 112, 113, 602, 604, 605, *BA83.55-P-1001-01A
606
n Engine 611.961 *BA83.55-P-1002-01C

Copyright DaimlerChrysler AG 20.10.2007 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services. Page 1
 i Before installing a new refrigerant
compressor allow pressure in the refrigerant
compressor to escape slowly by opening the
cover on the pressure-line side
p In the event that the refrigerant compressor
is not renewed, replace the O-rings (moisten
with compressor oil)
7 Correct oil level in refrigerant compressor AR83.55-P-5250E

8 Install in the reverse order p If the refrigerant compressor was replaced

because of internal damage@
p replace suction and pressure lines together
with sealing rings
i Observe quantity of oil to be added when *BF83.55-P-1006-01A
replacing lines@
*BF83.55-P-1007-01A
Replace expansion valve AR83.30-P-5520F

9 Replace receiver/drier AR83.30-P-6520E

10 Switch on air conditioning and allow it to idle for i Set temperature dials to blue or automatic air
approx. 4 minutes conditioning to "Lo"
Blower to max.
11 Check air conditioning for proper function i Air outlet temperature at center nozzle
should not drop below +5 ° C , if necessary@
perform diagnosis according to Diagnosis Manual
12 Find leaky point in air conditioning circuit k *WH58.30-Z-1001-27A

n AC compressor

Number Designation Engine Engine 112.910/911/

104.945/995, 920/921/940/941,
111.942/947/970, 113.940/943/944/980/
604.912/917, 984
605.912/962, in model 202, 208, 210
606.912/962 in
Model 210

BA83.55-P-1001-01A Bolt of AC compressor to bracket Nm 23 20

BA83.55-P-1002-01A Bolt of refrigerant lines to refrigerant compressor Nm 23 20

n AC compressor

Number Designation Engine

611.961

BA83.55-P-1002-01C Bolt of AC compressor to bracket Nm 20

BA83.55-P-1003-01C Bolt of refrigerant lines to refrigerant compressor Nm 20

j A/C compressor

Number Designation A/C compressor

7SB16
on models 140,
170, 202, 208, 210

Copyright DaimlerChrysler AG 20.10.2007 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services. Page 2
 BF83.55-P-1006-01A Additional oil-filling quantities Compressor oil cm3 20
when replacing suction hose
Specifications for Sheet BB00.40-P-0362-00A
service products
BF83.55-P-1007-01A Additional oil-filling quantities Compressor oil cm3 20
when replacing pressure line
Specifications for Sheet BB00.40-P-0362-00A
service products

Commercially available tools (see Workshop Equipment Manual)

Number Designation Make (e. g.) Order no.
WH58.30-Z-1001-27A Air conditioning leak detector Behr GmbH u. Co. KG 988 047
70469 Stuttgart Model 5650
WH58.30-Z-1006-11A Torx double box-type wrench E10 x E12 Hazet 609-E10xE12
D-42857 Remscheid

Copyright DaimlerChrysler AG 20.10.2007 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services. Page 3