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Hybrid Bit Technology Report

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عبدالله محمد
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Hybrid Bit Technology Report

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Uploaded by

عبدالله محمد
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Technical Report

New Hybrid Drill Bit Technology for Enhanced Drilling Performance in


Conventional Intervals

Abstract
Recent advances in hybrid drill bit technology have led to significant improvements in drilling
performance, particularly in conventional intervals previously dominated by rollercone and PDC
bits. The hybrid technology integrates gouging inserts and shearing PDC cutters, enhancing rock
removal and providing higher rates of penetration (ROP). This paper presents the development,
applications, and field results of a hybrid drill bit that combines the durability of PDC bits with
the high-impact capabilities of rollercone bits, achieving a balance between ROP, durability, and
reactive torque management.

1. Introduction
In the drill bit industry, technological advancements often occur when conventional methods
reach a performance plateau. As PDC and rollercone bits have shown limitations in certain high-
impact applications, the introduction of hybrid bits offers a potential solution by combining the
strengths of both types. Hybrid bits with gouging and shearing mechanisms aim to increase ROP,
maintain directional control, and reduce component damage in challenging formations, such as
gravel or interbedded sandstone and shale.

2. Methodology
The hybrid drill bit technology discussed in this report has undergone three stages of design and
testing:
1. Initial Development: Focused on integrating gouging inserts with PDC cutters to create
fractures, reduce impact on PDC cutters, and carry away fragments.
2. Optimized Design for Gravel Formations: Included adjustments to hydraulic configurations
and cutting structures, targeting gravel-dominated formations in Western Canada.
3. Enhanced ROP Design for Conventional Intervals: Reduced blade count to increase ROP,
utilizing Computational Fluid Dynamics (CFD) analyses to optimize cooling and cuttings removal.

Key design features include:


- Dedicated Fluid Paths for cooling gouging and shearing components.
- Variable Blade Configurations to match formation characteristics.
- Enhanced Aggressiveness with lower blade counts for increased depth of cut.
3. Field Applications and Results
3.1 Alberta, Canada (12.25 in. Surface Intervals)
The hybrid bit demonstrated an average ROP increase of 69% compared to conventional PDC
bits. Operators noted improved durability and manageable torque across intervals averaging
2000 feet.

3.2 British Columbia, Canada (11.00 in. and 12.25 in. Surface Intervals)
Hybrid designs in smaller diameter intervals (11.00 in.) achieved ROP increases of up to 121%,
outperforming traditional PDC bits. The bit reduced sliding time and avoided deviation
challenges.

3.3 Alberta, Canada (6.25 in. Directional Interval)


A 6.25-inch hybrid bit maintained toolface control under high weight on bit (WOB) conditions
and showed minimal wear after completing 1300 feet. Though slower than competitor bits,
adjustments to increase aggressiveness are expected to improve future performance.

4. Analysis
Across multiple tests, hybrid bits provided enhanced performance, especially in mixed
formations. Reduced blade count and optimized fluid paths enabled higher ROP without
compromising bit integrity. However, increased wear under certain high-WOB applications
suggests further refinements in cutter positioning to balance aggressiveness and durability.

5. Conclusion
Hybrid drill bit technology has shown promise in increasing ROP, reducing reactive torque, and
extending bit life in diverse drilling environments. Continued collaboration with operators and
manufacturers is recommended to refine design specifications and expand the applicability of
hybrid bits across various formation types. Future developments will focus on enhancing
component materials and optimizing cutter layout to achieve higher drilling efficiency in
complex intervals.

References
- Beaton, T., Wong, A., Isnor, S., et al. (2016). “New Type of Oilfield Drill Bit Produces New Levels
of Performance in Large Diameter Intervals.” SPE/IADC Middle East Drilling Technology
Conference.
- Bellin, F., Dourfaye, A., King, W., et al. (2010). “The Current State of PDC Bit Technology.”
World Oil.
- Menand, S. (2013). “Borehole Tortuosity Effect on Maximum Horizontal Drilling Length Based
on Advanced Buckling Modeling.” AADE National Technical Conference and Exhibition.

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