Course Contents Ug Me Dept Annex a Boac 08 Aug 2020-1

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Annexure -A

4 Year UG (B.Tech)
Mechanical Engineering
Course Contents (Syllabus)
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Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

3rdSEMESTER BASIC THERMODYNAMICS (ME-2101)


Contact hours per week : 3L + 0T Credit : 3 (Marks :100)
SYLLABUS:
Basic concepts: Thermodynamic system and its properties, Processes and cycles, Quasi-static process,
Reversible process, Thermodynamic equilibrium. Zeroth law of thermodynamics, Work and heat
interactions, Measurement of pressure and temperature. First law of thermodynamics: Statement,
Corollaries and its application to closed and open systems, Steady and unsteady flow processes. Second
law of thermodynamics: Concepts of heat reservoir and heat engine, Kelvin-Planck and Clausius
statements of second law of thermodynamics, Carnot cycle, Carnot's theorem, Refrigerator and heat
pump, Inequality of Clausius. Entropy: Principle of increase of entropy, Availability and Irreversibility,
Concept of entropy generation and exergy analysis. Properties of gas and gas mixture: Ideal gas, Equation
of state, Analysis of different processes undergone by a gas, Dalton’s law and Amagats law, Characteristic
gas constant and molecular weight of mixture of perfect gasses, Gibbs Dalton law and its applications.
Maxwell's equations in thermodynamics, Thermodynamic relations. Reactive mixtures: Combustion
equations, Stoichiometric and actual air-fuel ratios, Lean and rich mixtures, Analysis of actual
combustion products. Properties of pure substance: Phase equilibrium, Diagram and related properties,
Gibbs phase rule, Relevant properties of pure substance, Steam Table, Mollier diagram, T-s and p-h
diagrams, Dryness fraction of steam and its measurement. Psychrometry: Relevant psychrometric
properties, Measurement of DBT
and WBT of moist air, Psychrometric chart, Psychrometric processes.
LESSON PLAN:
Topics No of
Classes
1. Basic concepts: Thermodynamic system and its properties, Processes and cycles, Quasi- 03
static process, Reversible process, Thermodynamic equilibrium. Zeroth law of
thermodynamics, Work and heat interactions, Measurement of pressure and temperature.
2. First law of thermodynamics: Statement, Corollaries and its application to closed and open 04
systems, Steady and unsteady flow processes.
3. Second law of thermodynamics: Concepts of heat reservoir and heat engine, Kelvin-Planck 06
and Clausius statements of second law of thermodynamics, Carnot cycle, Carnot's theorem,
Refrigerator and heat pump, Inequality of Clausius.
4. Entropy:Principle of increase of entropy, Availability and Irreversibility, Concept of entropy 03
generation and exergy analysis.
5. Properties of gas and gas mixture: Ideal gas, Equation of state, Analysis of different processes 06
undergone by a gas, Dalton’s law and Amagats law, Characteristic gas constant and
molecular weight of mixture of perfect gasses,GibbsDalton law and its applications.
6. Maxwell's equations in thermodynamics, Thermodynamic relations. 02
7. Reactive mixtures: Combustion equations, Stoichiometric and actual air-fuel ratios, Lean and 05
rich mixtures, Analysis of actual combustion products.
8. Properties of pure substance: Phase equilibrium, Diagram and related properties, Gibbs phase 06
rule, Relevant properties of pure substance, Steam Table, Mollier diagram, T-s and p-h
diagrams of steam, Dryness fraction of steam and its measurement.
9. Psychrometry: Relevant psychrometric properties, Measurement of DBT and WBT of moist 05
air, Sling Psychrometer, Psychrometric chart, Psychrometric processes.
10. Class Test/Viva-Voce 02
Total number of classes 42
Page 3 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text Books:
1. Engineering Thermodynamics by P. K. Nag
2. Fundamentals of Thermodynamics by Sonntag,Borgnakke and Van Wylen
Reference Books:
1. Engineering Thermodynamics: Work and Heat Transfer by Rogers and Mayhew
2. Principles of Engineering Thermodynamics by Moran and Shapiro

Page 4 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Numerical Methods in Engineering (ME2102)

ContactPeriod: 3-0-0 Credit: 3(Marks- 100)

Introduction to Numerical Methods, Relevance of numerical methods in present day engineering.


Numerical Error, Hartree’s classification of iterative process. Solution of transcendental equations,
Solution of Polynomial Equations, Solution of a set of linear algebraic equations. Curve fitting,
Interpolation and Numerical Integration. Solution of ODE, Initial Value Problems, Solution of
ODE, Boundary Value Problems.

Module Topics Number of


Lectures
Introduction Introduction to Numerical Methods, Relevance of 2
numerical methods in present day engineering
Types of Truncation and Round-off Errors. Absolute error and 2
Errors relative error. Hartree’s classification of iterative
process
Solution of Fixed point iterative methods; Method of iteration, 3
transcenden Method of Bisection, Regula-Falsi method, Newton-
tal Raphson method, Algorithm Development and
equations determining order of convergence
Solution of Roots of polynomial equation by Lin-Bairstow’s method. 3
Polynomial Solution of a system of nonlinear equations by
Equations Newton-Raphson method
Solution of a Direct Methods: Gaussian elimination method with 7
set of linear partial pivoting, Evaluation of determinant of the
algebraic coefficient matrix, Algorithm development,
equations Examples. Gauss-Jordan method and LU-
Decomposition (Doolittle’s) method. Algorithm
development, Examples. Matrix Inversion,
Calculation of multiplication/division FLOPS for each
method. Condition of an equation set: Condition
Index, Condition number. Iterative Method: Gauss-
Seidel method. Convergence criteria. Gauss-Seidel
method with relaxation, Examples
Curve fitting Meaning, importance and application. Difference with 5
interpolation. Linear regression using the least square
method. Matrix formulation of the least square
procedure for linear forms, Weighting factors, Curve
fitting with polynomials. Standard error, Curve fitting
using non-linear forms. Examples
Interpolation Interpolation using polynomials: Newton’s forward 5
difference and backward difference method,
Lagrange’s method. Examples. Interpolation using
splines: Difference between polynomial interpolation
and spline interpolation. Development of cubic splines
for a set of data with different end conditions.
Examples
Numerical Trapeziodal and Simpson’s methods. Newton Cotes 4
Integration formula, composite forms, Gaussian quadrature using
Legendre polynomials. Examples
Page 5 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Solution of Definition of initial value problem. Solution of ordinary 5


ODE, Initial differential equation: Euler’s method, Modified
Value Euler’s method, both self-starting type and non-self
Problems starting type. Midpoint method. Error estimation,
Examples. Family of Runge-Kutta methods, Classical
4th order Runge-Kutta method. Solution of
simultaneous equations using 4th Order Runge-Kutta
method. Algorithm development, Examples.
Solution of Definition of Boundary Value Problems, Solution of 4
ODE, ODE depicting boundary value problems using Finite
Boundary Difference method
Value
Problems

Total 40

Text books:

1. Numerical methods for Engineers, 4thEdition, by Steven C. Chapra and Raymond P.


Canale, McGraw-Hill Companies, 2002.
2. Applied Numerical Methods for Digital Computation, 4th Edition, by M.L. James, G.M.
Smith and J.C. Wolford, Addison-Wesley Longman Publishing Co., Inc., 1984.
3. Numerical Methods: Principles, Analyses, and Algorithms, by Srimanta Pal, Oxford
University Press, 2012.
4. Numerical Methods for Scientists and Engineers, by Richard Hamming, Dover Books
Publications, 1987.

Page 6 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Numerical Methods in Engineering Laboratory (ME 2171)

ContactPeriod: 0-0-3 Credit: 2 ( Marks- 50)

Module Topics Lab


Ses
sio
ns
Introduction 1. Computer programming exercise to refresh knowledge in 2
computer programming.
(i) To read a set of numbers in an array and sort them according
to the selection short and bubble short algorithm.
(ii) To read a set of numbers in an array and find the values of
the maximum element and its location in the array.
(iii) To read the size of a square matrix and its elements and then
calculate the sum of the elements on the (a) main diagonal
and (b) auxiliary diagonals.
(iv) To read the size and elements of two rectangular matrices
and calculate the product matrix. Program must be able to
check feasibility of such multiplication.

Solution of 2. Write a computer programme that will solve a transcendental 2


transcendental equation f(x) =0 by the bisection method; Inputs: f(x), x0,
equations eps.
3. Write a computer programme that will solve a transcendental
equation f(x) =0 by the regula-falsi method; Inputs: f(x), x0,
eps.
4. Write a computer programme that will solve a transcendental
equation f(x) =0 by the Newton-Raphson method. Inputs:
f(x), x0, eps.
Solution of 5. Write a computer program to solve a system of non-linear 1
Polynomial equations by Newton-Raphson method; Inputs: Number of
Equations equations, xi,0, eps.

Solution of a set of 6. Write a computer program to solve a set of n linear algebraic 3


linear algebraic equations by the Gaussian elimination method with partial
equations pivoting; Inputs; number of equations n, coefficient matrix
[A], right hand vector {b}.
7. Write a computer program to solve a set of n linear algebraic
equations by the LU decomposition method with partial
pivoting; Inputs; number of equations n, coefficient matrix
[A], right hand vector {b}.
8. Write a computer program to invert a square matrix of order
n by the Gauss Jordan method: Inputs: n, [A],
9. Write a computer program to solve a set of n linear algebraic
equations by the Gauss-Seidel iterative method; Inputs:
number of equations n, coefficient matrix [A], right hand
vector {b}. Initial guess vector {x0}, eps.

Page 7 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Curve fitting and 10. Write a computer program that will fit a set of x-y data in the 2
Interpolation least-square sense. Use matrix formulation for linear forms of
the least –square procedure; Inputs: number of data n, vectors
{x} and {y}, degree of the approximating polynomial m.
11. Write a computer program that will read a set of x-y data and
obtain an interpolated value of y for a given x by the
Lagrange interpolation formula. Input: n=size of {x} or {y},
{x}, {y} , value of x at which y has to be computed.
12. Write a computer program that will read a set of x-y data and
obtain an interpolated value of y for a given x by natural
cubic spline. Input: n=size of {x} or {y}, {x}, {y}, value of
x at which y has to be computed.
Numerical 13. Write a computer program that will calculate the definite 1
Integration 𝑏
integral 𝐼 = ∫𝑎 𝑓(𝑥)𝑑𝑥 by the Simpson’s 1/3rd rule. Input:
a,b, f(x), n=number of intervals.
14. Write a computer program that will calculate the definite
1 1
integral 𝐼 = ∫−1 ∫−1 𝑓(𝑟, 𝑠)𝑑𝑟𝑑𝑠 by the Gauss-Quadrature
formula. Inputs: f(r,s), n, m= number of gauss points in r and
s directions respectively. Location of Gauss points in r and s
directions with respective weight factors are to be
incorporated in the program using appropriate statements.
Solution of ODE, 15. Write a computer program that will solve the initial value 3
Initial Value 𝑑𝑦
problem 𝑑𝑥 = 𝑓(𝑥, 𝑦), 𝑠𝑢𝑏𝑗𝑒𝑐𝑡 𝑡𝑜 𝑦|𝑥𝑜 = 𝑦𝑜 by the
Problems
predictor –corrector type modified Eulers’s method with k
corrections. Inputs: x0, y0, f(x,y), h= step size , n= number of
steps and k.
16. Write a computer program that will solve the initial value
𝑑𝑦
problem 𝑑𝑥 = 𝑓(𝑥, 𝑦), 𝑠𝑢𝑏𝑗𝑒𝑐𝑡 𝑡𝑜 𝑦|𝑥𝑜 = 𝑦𝑜 by the classical
4thorder Runge-Kutta method. Inputs: x0, y0, f(x,y), h= step
size , n= number of steps.
17. Write a computer program that will solve a set of
𝑑𝑦1 𝑑𝑦
simultaneous ODE 𝑑𝑥
= 𝑓1 (𝑥, 𝑦1 , 𝑦2 , … , 𝑦𝑚 ), 𝑑𝑥2 =
𝑑𝑦
𝑓2 (𝑥, 𝑦1 , 𝑦2 , … , 𝑦𝑚 ), … , 𝑑𝑥𝑚 = 𝑓𝑚 (𝑥, 𝑦1 , 𝑦2 , … , 𝑦𝑚 )
subject to {𝑦}|𝑥𝑜 = {𝑦𝑜 } by the classical 4thorder Runge-
Kutta method. .Inputs: x0, {y0}, f1, f2...fm, h=step size, n =
number of steps.

Total 14

Text books:
1. Numerical methods for Engineers, 4thEdition, by Steven C. Chapra and Raymond P. Canale,
McGraw-Hill Companies, 2002.
2. Applied Numerical Methods for Digital Computation, 4th Edition, by M.L. James, G.M. Smith
and J.C. Wolford, Addison-Wesley Longman Publishing Co., Inc., 1984.
3. Numerical Methods: Principles, Analyses, and Algorithms, by Srimanta Pal, Oxford University
Press, 2012.
4. Numerical Methods for Scientists and Engineers, by Richard Hamming, Dover Books
Publications, 1987.

Page 8 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Minor Project (ME 2172)

ContactPeriod: 0-0-0 Credit: 2( Full Marks- 50)

Students will be divided into small groups and any engineering or physics related problem
may be selected in consultation with the supervisor. This is intended to enhance their outlook
and problem-solving skill in a broader spectrum. The problem may not be directly related to
mechanical engineering as they are only in 3rd Semester and no mechanical engineering
subject is completed at the starting of the Semester. At the end of the Semester (3rd) they need
to submit a report to the supervisor. Evaluation will be done by the supervisor on the basis of
overall performance as well as on the report. Head examiner may need to keep parity of marks
across the groups.

Page 9 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

4th SEMESTER

APPLIED THERMODYNAMICS (ME2201)


Contact hours per week : 3 -1- 0 Credit : 4 (Marks : 100)

SYLLABUS:
Different gas power cycles: Carnot, Otto, Diesel, Dual, Stirling, Ericsson and Brayton cycles,
Comparison of Otto, Diesel and Dual cycles. Vapour power cycles: Carnot and Rankine cycles,
Effect of steam parameters on cycle performance, Reheat and Regenerative steam power cycles.
Refrigeration cycle: Different methods of refrigeration, Refrigerants. Air cycle refrigeration
(Bell-Coleman), Vapour compression refrigeration cycle. Boiler: Classification of boilers. Fire
tube and water tube boilers, High pressure and low pressure boiler, Once-through boiler.
Description and working of Cochran, Babcock-Wilcox, Stirling, Lamont and Benson boilers.
Boiler mounting and accessories. Boiler performance analysis and heat balance of a boiler plant.
Boiler specifications. Reciprocating compressor: Working principle, FAD, Single stage and
multi-stage compression with intercooler, optimum inter-stage pressure, volumetric efficiency
and isothermal efficiency of compressor. Introduction to rotary compressors: Roots blower, vane
type compressors, screw type compressors, centrifugal and axial compressors. Introduction to
nuclear power generation: Fundamentals of nuclear reactions and nuclear reactor, estimation of
nuclear fuel required for power generation.
LESSON PLAN :
Sl.No. Topics No of
Classes
1. Different gas power cycles: Carnot, Otto, Diesel, Dual, Stirling, Ericsson and Brayton 08
cycles, Comparison of Otto, Diesel and Dual cycles.
2. Vapour power cycles: Carnot and Rankine cycles, Effect of steam parameters on cycle 08
performance, Reheat and Regenerative steam power cycles.
3. Refrigeration cycle: Different methods of refrigeration, Refrigerants. Air cycle refrigeration 07
(Bell-Coleman), Vapour compression refrigeration cycle.
4. Boiler: Classification of boilers. Fire tube and water tube boilers, High pressure and low 08
pressure boiler, Once-through boiler. Description and working of Cochran, Babcock-
Wilcox, Stirling, Lamont and Benson boilers. Boiler mounting and accessories.Boiler
performance analysis and heat balance of a boiler plant. Boiler specifications.
5. Reciprocating compressor: Working principle, FAD, Single stage and multi-stage 07
compression with intercooler, optimum inter-stage pressure, volumetric efficiency and
isothermal efficiency of compressor.
6. Introduction to rotary compressors: Roots blower, vane type compressors, screw type 03
compressors, centrifugal and axial compressors.
7. Introduction to nuclear power generation: Fundamentals of nuclear reactions and nuclear 05
reactor, estimation of nuclear fuel required for power generation.
8. Class Test/Viva-Voce 02
Total number of classes 48

Page 10 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text Books:

1. Engineering Thermodynamics by P. K. Nag


2. Thermodynamics: An Engineering Approach by Michael A Boles and YungusACengel
3. Principles of Engineering Thermodynamics by Moran and Shapiro

Reference Books:
1. Principles of Energy Conversion by A. W. Culp
2. Applied Thermodynamics for Engineering Technologists by T. D. Eastop and A.
McConkey
3. Refrigeration and Air Conditioning by R C Arora

Page 11 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Kinematics of Mechanisms and Robots (ME2202)


Contact Period: 3+0+0 Credit - 03 (Marks: 100)

Syllabus:
Fundamental concepts of mechanisms, Position analysis of planar mechanisms, Graphical
methods of velocity analysis, Graphical methods of acceleration analysis, Analytical
methods of velocity and acceleration analysis, Dimensional Synthesis of mechanisms,
Cam, Gear and Gear trains, Kinematics of Robotic manipulators.

Lesson Plan:
Module Topics No. of
Lecture
Periods
1. Fundamental concepts of mechanisms:

Introduction- Définitions, Classifications, Machine Vs.


Mechanism, Kinematic pairs, Kinematic chains,Mobility 06
of mechanisms(KutzbachandGrubler Criterion),
Kinematic inversions,Number synthesis,
Rotatability criterion of four bar
mechanisms (Grashof’s Criterion)

2. Position analysis of planar mechanisms:


03
Loop closure equations, Graphical and analytical
solutions of loop closure equations

3. Graphical methods of velocity analysis:

Relative velocity method, velocity polygon, 04


Instantaneous Centre (IC) of velocity,Aronhold-
Kennedey theorem, Circle diagram, Velocity analysis by
IC method

4. Graphical methods of acceleration analysis:


03
Relative acceleration method, acceleration
polygon,Normal, Tangential and Coriolis component of
acceleration- examples
5. Analytical methods of velocity andacceleration analysis
02

6. Dimensional Synthesis of mechanisms:

Function generation, path generation and body guidance, 04


Freudenstein’s equation,
Two and Three position synthesis

7. Cam:
Classifications, Analysis of follower motion, Cam profile 05
synthesis

Page 12 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

8. Gears and Gear trains:

Fundamental law of gearing,


Geometry of involute tooth profiles, interference, 05
undercutting and contact ratio,
Spur, helical, and bevel gears-nomenclatures,
Epicyclic gear trains

9. Robotics Introduction: 02

Definition, Law of Robotics, Anatomy of a Robot,


Degree of Freedom, Geometric Configurations, Robot
Specifications
10. Robot Arm Kinematics: 06

Review of Rigid Body Rotation- Rotation Matrix, Axis-


angle or Rodrigues' Rotation Formula, Successive
Rotations,
Forward Kinematics- Homogeneous Transformation,
Representation of Joints and Link, Denavit-Hartenberg
Parameters
Total 40

Text Book:

1. Theory of Mechanisms and Machines, Amitabha Ghosh and Asok Kumar Mallik, Affiliated
East-west Press, 3rd ed.
2. Robotics and Control by R. K. Mittal and I. J. Nagrath, Tata McGraw-Hill, New Delhi,
2007.
3. Industrial Robotics: Technology, Programming and Applications by M. P. Groover, M.
Weiss, R. N. Nagel and N. G. Odrey, Tata McGraw-Hill, New Delhi, 2008.

Reference books:

1. Theory of Machines and Mechanisms, J. J. Uicker, G. R. Pennock and J. E. Shigley,


Oxford University Press (Oxford international student edition).
2. Theory of Machines, S. S. Rattan, Tata MaGraw Hill Education Private Limited, Third
edition.

Page 13 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

FUNDAMENTALS OF MACHINE DESIGN (ME2203)

L-T-P: 3-0-0 Credit: 3 (Marks: 100)

Syllabus

Basic principles and steps of machine design; Standardization (BIS) and preferred numbers;
Limits, fits and tolerances; Stress concentration and factor of safety; Stress analysis in 3D,
principal stresses, octahedral normal and shear stresses, Hydrostatic and deviatoric states of
stresses, total strain energy and distortion energy; Theories of failure for ductile and brittle
materials; Theories of failure for variable loading; Design of cotter joint; Design of leaf
spring.

Lesson Plan

SL. No of
Topics
No. lectures
1. Introduction to mechanical design: Basic steps 02
2. Standardization (BIS) and preferred numbers 02
3. Limits, fits and tolerances 04
4. Stress concentration and factor of safety 03
5. Design of cotter joint: Cotter joints and its purpose, Different 04
parts, derivation of condition of self locking of the cotter,
materials of cotter joint, Design and calculation of a spigot and
socket type cotter joint dimensions based on possible modes of
failure, Problem
6. Stress Analysis: Stress at a point, State of stress and strain at a 04
point in 3-dimensions, rectangular stress and strain
components, sign conventions, Cauchy’s equation, Normal
and shear stress on any arbitrary plane
7. Stress invariants, principal stresses in 3-dimensions and their 06
directions, hydrostatic and deviatoric states of stress,
expressions of strain energy, distortion energy in terms of
principal stresses, Boundedness of stress components at a
point: Mohr’s circles in 3D.
8. Theories of failure in terms of 3-dimensional state of stress 05
for ductile and brittle materials: Maximum principal stress,
maximum shear stress, maximum principal strain, total strain
energy, distortion energy theories of failure; Variations of
Mohr’s theory, i.e., Coulomb Mohr theory and modified Mohr
theory for brittle materials
9. Theories of failures under variable loading: Concepts of variable 06
loading and fatigue failure, endurance limit- Gerber, Goodman
and Soderberg criteria for individual and combined loading,
Modified Goodman Diagram Diagram, Application on bolted
joints for pressure vessel.
10. Design of leaf spring: Concepts of uniform beam and beam of 04
uniform strength, Construction of leaf or laminated springs,
Nipping, Laminated spring materials, Maximum stress and
deflections, Design of important dimensions of a leaf spring
with and without nipping, Problems.
Total 40

Page 14 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text Books:
1. Advanced Mechanics of Solids, by L.S. Srinath, 3rd edition, McGraw Hill Education.
2. Mechanical Engineering Design (6th International Edition), by J.E. Shigley and C.R.
Mischke, McGraw-Hill Publications, 2001
3. Machine Design: An Integrated Approach (3rd Edition), by Robert L. Norton, Prentice
Hall, 2006.
4. Machine Design Data Book, by V.B. Bhandari, McGraw Hill Education (India) Private
limited, 2014.

Reference Books:
1. Machine Design (Schaum’s Outline Series), by Hall, Holowenko and Laughlin,
McGraw-Hill International Book Company, 1980.
2. Engineering Design (3rd International Edition), by George E. Dieter, McGraw-Hill
International Book Company, 2000.
3. Introduction to Solid Mechanics (2nd Edition), by I.H. Shames, Prentice-Hall of India Pvt.
Ltd., 1990.
4. Mechanical Behavior of Materials (4th Edition), by Norman E. Dowling, Pearson
Education Limited, 2013

Page 15 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Engineering Materials and Processes (ME2204)


Weekly contact: 3L+1T Credit: 4 (Marks: 100)

Syllabus :
Mechanical properties and their testing: Engineering and true stress-strain diagram, ductile
and brittle fracture, hardness, toughness, endurance limit and fatigue testing, creep.
Phase diagrams: solid solutions, binary alloy system, lever rule, Iron-carbon equilibrium
diagram, TTT diagrams
Heat treatment: Annealing, normalizing, tempering, hardening (case hardening and surface
hardening).
Engineering materials: A brief overview on metals, alloyed steel, cast iron, nonferrous alloy,
ceramics, polymers and composite materials
Casting: Types of patterns and allowances; Mould materials and their properties;
Solidification; Gating and Risering; Special casting processes: Investment casting, Die
casting, Centrifugal casting, Continuous casting; Casting defects.
Metal forming processes: Terminology and classification; Fundamentals of hot and cold
working processes; Load estimation for bulk deformation (forging, rolling, extrusion,
drawing); Metal forming defects
Joining process: Terminology and types; DC and AC welding; Arc length & power
calculation; Edge preparation; Shielded Metal Arc welding and Resistance welding;
Welding defects and detection methods. Brazing, soldering and adhesive bonding

Lesson Plan :
Sl. Topic No. of
No. Periods

1. Mechanical properties and their testing: Engineering and true stress-strain 05


diagram, ductile and brittle fracture, hardness, toughness, endurance
limit and fatigue testing, creep.

2. Phase diagrams: solid solutions, binary alloy system, lever rule, Iron-carbon 07
equilibrium diagram, TTT diagrams.

3. Heat treatment: Annealing, normalizing, tempering, hardening (case 08


hardening and surface hardening).

4. Engineering materials: A brief overview on metals, alloyed steel, cast iron, 06


nonferrous alloy, ceramics, polymers and composite materials.

5. Casting: Types of patterns and allowances; Mould materials and their 10


properties; Solidification; Gating and Risering; Special casting processes:
Investment casting, Die casting, Centrifugal casting, Continuous casting;
Casting defects.

6. Joining process: Terminology and types; DC and AC welding; Arc length & 08
power calculation; Edge preparation; Shielded Metal Arc welding and
Resistance welding; Welding defects and detection methods.Brazing,
soldering and adhesive bonding

7. Metal forming processes:Terminology and classification; Fundamentals of 08


hot and cold working processes;Load estimation for bulk deformation
(forging, rolling, extrusion, drawing); Metal forming defects.

TOTAL 52

Page 16 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text book
1. Manufacturing processes for engineering materials : by S. Kalpakjian, S.R. Schmid,
Pearson Pub. India.

Reference book
1. Fundamentals of Modern Manufacturing by M.P. Groover, John Wiley & Sons Inc.
2. Manufacturing Science by A. Ghosh & A.K. Mullick, East-West Publication
3. Manufacturing Technology by P.N.Rao, Tata McGraw-Hill Publication
4. Welding Technology by JF Little, Tata McGraw-Hill Publication

Page 17 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Applied Thermodynamics Laboratory ( ME2271)

Contact Period: 0-0-3 [Credit – 02] (Marks: 50)

Sl Name of experiments No. of


No. Classes
1 Study of fire tube and water tube boiler models 03
2 Study of reciprocating IC engine models 03
3 Calibration and use of planimeter. 03
4 Study of double-acting steam engine model. 03
5 Determination of coefficient of discharge of different orifices at 03
various Reynolds Number.
6 Experimental determination of the values of polytropic index (n) 03
for compression & expansion processes.
7 Determination of dryness fraction of steam by throttling 03
calorimeter.
8 Flue gas analysis by Orsat apparatus. 03
9 Boiler Trial 03

Page 18 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Machine Shop Practice ( ME2272)

Cont. hr. – 3 Credit – 2

Experiments:
1. Development of a shaft using simple turning operation in a lathe machine
2. Development of a key way using milling machine of the developed shaft in Experiment no. 1
3. Grinding of the developed shaft (Experiment no. 1) using cylindrical grinding machine
4. Development of a stepped shaft using taper turning attachment in a lathe machine
5. Thread cutting of a cylindrical job in a lathe machine
6. Slot cutting in a Shaping machine
7. Spur gear cutting in a milling machine using indexing methods

Page 19 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

CAD Modelling and Simulation Laboratory ( ME2273)


Contact Period: 0-0-3 Credit: 2 ( Marks: 50)

Syllabus: Part modelling and assembly using SolidWorks, and basic simulation using Ansys
and Simulink.

Serial Topics No. of lab


No. hours
1. CAD Modelling using SolidWorks: Introduction to Solid Modelling 03
Demonstration of Sketch, Plane, Boss Extrude, Cut Extrude, Loft,
Sweep, Fillet, Chamfer, Pattern, Dimensioning, etc.)
2 CAD Modelling using SolidWorks: Part Modelling 12
3D part modelling of various geometries

3. CAD Modelling using SolidWorks: Assembly 09


Assembly of parts such as Flange Coupling, Universal Coupling, and
Plummer Block
4. Simulation using Ansys: Structural Problem 06
Beams and Frames
5. Introduction to Simulink 03

6. Simulation using Simulink: Simulation of a bouncing ball, inverted 09


pendulum with animation, and solving collision problem
Total 42

Page 20 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

5thSEMESTER
HEAT TRANSFER (ME3101)
Contact hours per week: 3L+1T Credit : 4 (Marks:100)

Syllabus :

TOPIC
One-Dimensional, Steady-State Conduction: The plane wall, Temperature distribution, Thermal
resistance, The composite wall Contact resistance, Radial Systems; Summary of One-
Dimensional Conduction Results, Conduction with thermal energy generation; The plane wall;
Radial Systems, Heat Transfer from Extended Surfaces; A general conduction analysis, Fins of
uniform cross-sectional area; Fin performance; Fins of non-uniform cross-sectional area; overall
surface efficiency

Two-Dimensional, Steady-State Conduction: The method of separation of variables, The graphical


method, Methodology of constructing a flux plot; Determination of the heat transfer rate, The
conduction shape factor, Finite-Difference equations; The nodal network; Finite-difference form
of the heat equation; the energy balance method; Finite-difference solutions; The matrix
inversion method; Gauss-Seidel iteration
Transient Conduction: The lumped capacitance method, Validity of the lumped capacitance
method, General lumped capacitance analysis, Spatial effects ,The plane wall with convection,
Exact solutions, Approximate solutions, Total energy transfer, Radial Systems with convection,
Exact solutions, Approximate solutions, The semi-infinite solid Multidimensional effects, Finite-
difference Methods, Discretization of the heat equation: The explicit method, Discretization of
the heat equation: The implicit method

Introduction to convection: The convection transfer problem, The Convection boundary layers, The
velocity boundary layer, The thermal boundary layer, Significance of the boundary layers,
Laminar and turbulent flow, The convection transfer equations, The velocity boundary layer, The
thermal boundary layer, The concentration boundary layer, Approximations and special
conditions, Boundary layer similarity: The normalised convection transfer equations, Boundary
layer similarity parameters, Functional forms of the solutions, Physical significance of the
dimensionless parameters, Boundary layer analogies, Evaporative cooling ,The Reynolds
analogy, The effects of turbulence, The convection coefficients

External flow: The Empirical Method , The Flat Plate in Parallel Flow, Laminar Flow over an
Isothermal Plate: A Similarity Solution, Turbulent Flow over an Isothermal Plate, Unheated
Starting Length, Flat Plates with Constant Heat Flux Conditions, Limitations on Use of Convection
Coefficients, Methodology for a Convection Calculation, The Cylinder in Cross Flow, Flow
Considerations, The Sphere, Flow Across Banks of Tubes, Impinging Jets
Internal flow: Hydrodynamic Considerations , Flow Conditions, The Mean Velocity, Velocity Profile
in the Fully Developed Region, Pressure Gradient and Friction Factor in Fully Developed Flow:
Thermal Considerations, The Mean Temperature, Newton’s Law of Cooling, Fully Developed
Conditions, The Energy Balance, General Considerations, Constant Surface Heat Flux, Constant
Surface Temperature, Laminar Flow in Circular Tubes: Thermal Analysis andConvection
Correlations, The Fully Developed Region, The Entry Region, Convection Correlations: Turbulent
Flow in Circular Tubes, Convection Correlations: Noncircular Tubes ,The Concentric Tube
Annulus
Free Convection, Boiling and Condensation, Heat Exchangers
Radiation: Fundamental Concepts, Radiation Heat Fluxes, Radiation Intensity, Mathematical
Definitions, Radiation Intensity and Its Relation to Emission, Relation to Irradiation, Relation to
Radiosity for an Opaque Surface, Relation to the Net Radiative Flux for an Opaque Surface,
Blackbody Radiation , The Planck Distribution, Wien’s Displacement Law, The Stefan–Boltzmann
Law , Band Emission, Emission from Real Surfaces, Absorption, Reflection, and Transmission by
Page 21 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Real Surfaces, Absorptivity, Reflectivity, Transmissivity, Special Considerations, Kirchhoff’s Law,


The Gray Surface, Environmental Radiation, Solar Radiation, The Atmospheric Radiation Balance,
Terrestrial Solar Irradiation
Radiation Exchange between Surfaces: The View Factor, The View Factor Integral, View Factor
Relations , Blackbody Radiation Exchange, Radiation Exchange Between Opaque, Diffuse, Gray
Surfaces in an Enclosure, Net Radiation Exchange at a Surface, Radiation Exchange between
Surfaces, The Two-Surface Enclosure , Two-Surface Enclosures in Series and Radiation Shields,
The Reradiating Surface, Multimode Heat Transfer, Implications of the Simplifying Assumptions,
Radiation Exchange with Participating Media, Volumetric Absorption, Gaseous Emission and
Absorption

Lesson plan :

(Conduction 16 L + Convection 14 L + Radiation 12 L) = (42 L) + (14 T) = 56


hrs
TOPIC Hours
One-Dimensional, Steady-State Conduction (8 L)
Two-Dimensional, Steady-State Conduction (5 L)
Transient Conduction (3L)
Introduction to convection (4 L)
External flow (3 L)

Internal flow (3L)


Free Convection, Boiling and Condensation, Heat Exchangers (4 L)

Radiation (6L)
Radiation Exchange between Surfaces (6L)

Text book :

1. Heat Transfer - F P Incropera and D P De Witt,


T L Bergeman, A S Lavine, J Wiley & Sons

Reference books :

2. Heat Transfer J H Lienhard, Cambridge, Massachusetts, USA


3. Heat Transfer J P Holman, McGraw-Hill
4. Heat Transfer S P Sukhatme, Universities Press (India) Pvt Ltd.

Page 22 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

STEAM AND GAS POWER SYSTEMS (ME3102)


Weekly Contact Period: 3 L + 0 T Credit: 3 ( Marks: 100 )

Syllabus:
Advanced steam cycle: Superheat, Reheat and Regeneration, Open and closed type heaters, Drip
diversion systems, Boiler, Steam drum, Modern high pressure boilers, Water wall, Superheater,
Reheater, Economiser and air preheater, Circulation, Void fraction, Slip ratio, Heat transfer
characteristics of heating elements, Fuels and firing System, Burners, Steam Generator ControlDraft
system: Natural draft system, Forced draft system, Induced draft system, Balanced draft system,
Computation of draft.Steam Nozzles : Stagnation Properties- Function of nozzle, Types, Flow
through nozzles, Velocity at exit, Ideal and actual expansion in nozzle- Velocity coefficient,
Condition for maximum discharge and critical pressure ratio, Criteria to decide nozzle shape- Super
saturated flow, its effects, Degree of super saturation and Degree of under cooling - Wilson
line.Steam Turbines: History, Impulse, Optimum velocity ratio, Compounding of steam turbines,
Impulse-reaction principle and 50% Reaction turbines, Reheat factor and condition line, Losses in
steam turbines, Steam turbine governing. Condenser: Classification and construction, Jet and
Surface condensers, Air-ingress and its effect, Air removal, Vacuum efficiency, Related
calculations.Gas turbines and improved Brayton cycle configurations, Regeneration, Inter cooling
and Reheating, Closed and Semi-closed cycles, Performance parameters, Actual cycle and losses,
Merits and Demerits of gas turbine plants, Components and materials.

Lesson Plans

Sl. Topics No. of


No. periods
1. Advanced steam cycle: Superheat, Reheat and Regeneration, Open and 4
closed type heaters, Drip diversion systems
Boiler, Steam drum, Modern high pressure boilers, Water wall, 8
Superheater, Reheater, Economiser and air preheater, Circulation, Void
fraction, Slip ratio, Heat transfer characteristics of heating elements,
Fuels and firing System, Burners, Steam Generator Control
2. Draft system: Natural draft system, Forced draft system, Induced draft 3
system, Balanced draft system, Computation of draft.
Steam Nozzles : Stagnation Properties- Function of nozzle, Types, Flow 5
through nozzles, Velocity at exit, Ideal and actual expansion in nozzle-
Velocity coefficient, Condition for maximum discharge and critical
pressure ratio, Criteria to decide nozzle shape- Super saturated flow, its
effects, Degree of super saturation and Degree of under cooling -
Wilson line.
3. Steam Turbines: History, Impulse, Optimum velocity ratio, Compounding 8
of steam turbines, Impulse-reaction principle and 50% Reaction
turbines, Reheat factor and condition line, Losses in steam turbines,
Steam turbine governing.
4. Condenser: Classification and construction, Jet and Surface condensers, 4
Air-ingress and its effect, Air removal, Vacuum efficiency, Related
calculations.
5. Gas turbines and improved Brayton cycle configurations, Regeneration, 8
Inter cooling and Reheating, Closed and Semi-closed cycles,
Performance parameters, Actual cycle and losses, Merits and Demerits
of gas turbine plants, Components and materials
Total 40

Page 23 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text Books:
1. Power Plant Engineering by P. K. Nag, Tata McGraw Hill
2. Power Plant Technology by M. M. Ei. Wakil, McGraw Hill Education (India) Pvt.Ltd.

Reference Books:

1. Principles of Energy Conversion by A. W. Culp, McGraw Hill Education Pvt.Ltd


2. Power Plant Engineering and Economy by B. G. A. Skrotzki and W. A. Vopat,
McGraw Hill Education (India) Pvt.Ltd.

Page 24 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Dynamics of Machines and Vibration (ME 3103)


Contact Period: 3L Credit - 03 (Marks: 100)

Content: Static and Dynamic Force analysis of planar mechanisms, Design of Flywheels,
Balancing of rotating and reciprocating machines, Gyrodynamics, Vibration analysis

Lesson Plan
Module Topics No. of
Lecture
Periods
1. Static and Force analysis of four bar mechanisms
Dynamic Force Engine force analysis
analysis of Dynamically equivalent system
planar Turning Moment on crankshafts, turning
mechanisms moment diagram 5

2. Design of Fluctuation of energy and speed 5


Flywheels Design and analysis of flywheels for engines
and punching press

3. Balancing Static unbalance and static balancing


Dynamic Unbalance and its analysis
Balancing machines
Field Balancing- balancing of thin discs,
balancing of rigid rotors
Balancing of reciprocating parts
Balancing of single-cylinder engines 10
Balancing of multi-cylinder engines
Analytical technique of balancing of
reciprocating engines
Balancing of linkages
Balancing standards and codes
4. Gyrodynamics Euler Equations for 3-D rigid body 8
dynamics
Tops and conventional Gyroscopes
Gyroscopic Moment
Optical and MEMS gyroscopes
5. Vibration Lumped parameter models of elastic
Analysis machine members, differential equations
of motion, natural frequency.
Free and forced vibration of single degree-
of-freedom systems
Viscous and dry friction damping, 14
measurement of damping
Vibration Isolators
Two Degrees-of-Freedom systems
Vibration absorber
Total 42

Page 25 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text Book:

Theory of Machines and Mechanisms, Amitabha Ghosh and Asok Kumar Mallik,
Affiliated East-west Press, 3rd ed.

Reference books:

1. Theory of Machines and Mechanisms, J. J. Uicker, G. R. Pennock and J. E.


Shigley, Oxford University Press ( Oxford international student edition).
2. Principles of Vibration, B. H. Tongue, Oxford University Press (Indian edition).

Page 26 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

DESIGN OF POWER TRANSMISSION ELEMENTS (ME3104)


Contact Hours: 3-0-0 Credit :3 (Marks: 100)

Syllabus
Design of helical spring(s); Design of power transmission shaft based on strength, stiffness
and stability; Force analysis of spur gear trains and design of spur gear tooth; Force analysis
and design of helical gears; Force analysis and design of bevel gears; Introduction to various
types of rolling contact bearings and specifications, Selection of rolling contact bearings for
different applications from standard catalogues.

Lesson Plan

Sl. Topics No. of.


No. Lectures
1. Design of Helical Spring: Classification, Construction of a 05
helical spring, nomenclatures and definitions; Derivation of
maximum shear stress expression including Wahl’s
correction factor, deflection. Design of spring dimensions
based on both strength and stiffness under static and
dynamic loading, Spring surge, Design of cluster springs.
2. Design of power transmission shaft: Definition of shaft and 09
axle, Properties of shaft material, Design of shaft based on
strength under torsional moment, bending moment and axial
load as per ANSI/ASME standard B106.1M-1985; Design
of shaft based on stiffness considering transverse deflection,
slope and torsional rigidity, Design of shaft based on critical
speed using Rayleigh Ritz method.
Design of keys: types of keys and applications, key material,
Design of key based on different failure types.
3. Spur Gear: purpose, Classifications and Applications, 09
Nomenclatures of spur gears, law of gearing and
interference; Forces induced on each gear of compound and
epicyclic gear train, Gear materials, Derivation of Lewis
equation based on strength and design of module, checking
of design using Buckingham’s dynamic load. Wear on a
gear tooth, Possible causes in the light of Hertzian contact
state of stress. Derivation of Buckingham’s wear load
formula from Hertz’s contact stress formula for a pair of
spur gear teeth and its use in further checking of design.
4. Helical Gear: Purpose, Classifications and Applications, 05
Nomenclatures of helical gear, Speed ratio and interference,
Concept of virtual number of teeth of a helical gear, Force
analysis of a helical gear drive, Modified Lewis equation in
designing a helical gear tooth, Modified dynamic load and
wear load formula of Buckingham. Problems on force
Analysis and design of helical gears.
5. Design of Bevel Gear: Purpose, Classifications and 05
Applications, Nomenclatures of bevel gear and definition of
various parameters of a bevel tooth, derivation of virtual
number of teeth of a bevel gear, force analysis of bevel gear
drive, Modified Lewis equation for bevel gear tooth,
modified dynamic load and wear load formula of
Buckingham.
6. Design of rolling contact bearings: Construction and 06
designation , Basic static load and Basic Dynamic load
Page 27 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Capacities Rated Life , Equivalent dynamic load,


Selectionof ball bearings based on SKF catalogue, Selection
of cylindrical and taper roller bearings.
7. Class Test 01
Total 40

Text Books:
1. Mechanical Engineering Design (6th International Edition), by J.E. Shigley and C.R.
Mischke, McGraw-Hill Publications, 2001
2. Machine Design: An Integrated Approach (3rd Edition), by Robert L. Norton, Prentice
Hall, 2006.
3. Fundamentals of Machine Component Design (3rd Edition), by Robert C. Juvinall and
Kurt M. Marshek, Wiley Student Edition, 2007.
4. Machine Design Data Book, by V.B. Bhandari, McGraw Hill Education (India) Private
limited, 2014.

Reference Books

1. Shigley’s Mechanical Engineering Design (8th Special Indian Edition), by J.E. Shigley,
Charles R. Mischke, Richard G. Budynas and Keith J. Nisbett, The McGraw-Hill
Companies, 2008.
2. Machine Design (Schaum’s Outline Series), by Hall, Holowenko and Laughlin,
McGraw-Hill International Book Company, 1980.
3. Design of Transmission Systems, by P. Kannaiah, SCITECH Publications Pvt. Ltd.,
2007.

Page 28 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Machine Tools and Metal Cutting (ME3105)


Contact hours per week : (L+T+P : 3+0+0) Credit : 3 (Marks: 100)

Syllabus :

Machine tools:Concept and definition of machining and machine tools, Concept of generatrix
and directrix, Kinetic chains and structures of conventional machine tools, Various mechanisms
for transformation and transfer of motion in machine tools, Classification of machine tools, Lathe
– specifications, types, functions of various parts, various operations, Shapers and Planers:
specifications, types, functions of various parts, Accuracy, alignment and inspection of machine
tools.
Metal cutting: Mechanics of machining, tool geometry in orthogonal and ASA systems, tool
angles, conversion of tool angles from one system to the other, mechanism of chip formation,
chip morphology, types of chip and formation of Built-Up-Edge (BUE), forces in machining
operation, merchants diagram, velocity relationship, derivation of specific energy terms, cutting
temperature and cutting fluid, failure, wear and life of cutting tools, Taylor’s tool life equations,
basic concepts of on-line tool condition monitoring, cutting tool materials.

Lesson plan :

Serial Topics No. of


No. Lectures

1. Concept and definition of machining and machine tools, Concept of 02


generatrix and directrix.
2. Kinetic chains and structures of conventional machine tools. 02

3. Various mechanisms for transformation and transfer of motion in 04


machine tools. Differential mechanisms.

4. Classification of machine tools. Fixed automation. 02

5. Lathe – specifications, types, functions of various parts, various 04


operations.

6. Shapers and Planers: specifications, types, functions of various parts. 04

7. Accuracy-Alignment-Inspection of machine tools. 02

8. Metal cutting: mechanics of machining. 02

9. Tool geometry in Orthogonal and ASA systems. Tool angles. 04


Conversion of tool angles from one system to other.

Page 29 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

10. Mechanism of chip formation, chip morphology, types of chip, and 04


formation of Built-Up-Edge (BUE).

11. Forces in machining operation, Merchants diagram, velocity 04


relationship, derivation of specific energy terms.

12. Cutting temperature and cutting fluid. 02

13. Failure, wear and life of cutting tools. Taylor’s tool life equations. 04
Basic concepts of on-line tool condition monitoring.

14. Cutting tool materials. 02


Total: 42

Text books :

1. Materials and Processes in Manufacturing by E.P. DeGarmo, J.T. Black, R.A Kohser, Prentice
Hall of India Pvt. Ltd.
2. Manufacturing Technology by P. N. Rao, Tata McGraw-Hill Publishing Company Limited.
3. A Textbook of Manufacturing Technology by P. C. Sharma, S. Chand and Company Limited.
4. Principles of Metal Cutting, GC Sen, A Bhattacharyya , New Central Book Agency.

Reference books :

1. Manufacturing Processes for Engineering Materials by S. Kalpakjian and S.R. Schmid,


Pearson Education India Ltd.
2. Manufacturing Science by A. Ghosh and A. K. Mallik, Affiliated East-West Press Pvt. Ltd.
3. Workshop Technology by W.A.J. Chapman, Viva Books Pvt. Ltd.
4.Production Technology, HMT, Tata McGraw-Hill Education.

Page 30 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Heat Transfer Laboratory (ME3171)


Contact hours per week : 3 Credit : 2 (Marks: 50)

Sl Name of experiments No. of


No. Classes
1 Trial and Heat Balance of a Reciprocating Air Compressor. 03
2 Heat Transfer in Forced Convection. 03
3 Determination of Thermal Conductivity of a Metal Bar. 03
4 Heat Transfer in Natural Convection. 03
5 Measurement of Emissivity of a Test Body. 03
6 Heat Pipe Demonstration. 03
Viva Voce 03
Total 21

Page 31 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Design of Power Transmission Elements Sessional (ME3172)


Contact hours:0-0- 3 Credit : 2 (Marks: 50)
Sessional Plan

Sl. No. Topic No. of


Hours
01 Design of Helical Spring: Problems on design of single 06
and cluster helical springs under static load, design of heical
spring under variable load

02 Design of power transmission shaft: Problems on 06


design of shaft based on strength under torsional moment,
bending moment and axial load as per ANSI/ASME standard
B106.1M-1985, design of shaft based on various design criteria
viz. Strength, deflection, slope, torsional rigidity and critical
speed

03 Spur Gear: Problems on compound and epicyclic gear 06


trains, design of spur gears with same and different materials
combination

04 Helical Gear: Problemsonforce analysis and design of 06


helical gear

05 Bevel Gear: Problems on force analysis and design of bevel 06


gear

06 Rolling contact bearings: Problemsonthe selection of 06


ball bearings and taper roller bearings as per the
catalogue
07 Viva – voce 04
Total: 40
Reference Books:
1. Shigley’s Mechanical Engineering Design (8th Special Indian Edition), by
J.E. Shigley,
2. Machine Design (Schaum’s Outline Series), by Hall, Holowenko and
Laughlin, McGraw-Hill International Book Company, 1980.
3. Machine Design by R.C.Sharma and D.K.Aggarwal, Kataria Publication
4. Machine Design Data Book, by V.B. Bhandari, McGraw Hill Education
(India) Private limited, 2014.

Page 32 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Metal Cutting and Metrology Laboratory (ME3173)


Contact hours per week : 3 Credit : 2 (Marks: 50)

Serial Name of Experiments No. of


No. Classes
1. Measurement of chip thickness ratio, shear angle and shear 06*
strain in cylindrical turning operation, performed on lathe.
2. Study of a column and knee type milling machine and 06
calculation of specific power consumption and frictional
power loss during slab milling operation.
3. Study of a radial drilling machine and measurement of torque 06
and thrust during drilling operation.
4. Measurement of diameter of a cylindrical hole by two- ball and 06
four-ball method.
5. Measurement of internal taper angle of a tapered hole. 06

6. Measurement of radii of curvatures of external and internal 06


radius gauges.
7. Measurement of angles by Sine devices. 06

Total: 42

* Considering TWO groups in a section.

Page 33 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

6th SEMESTER
INTERNAL COMBUSTION ENGINES AND JET PROPULSION (ME3201)

Contact hours per week: 3L+0T Credit: 3 (Marks: 100)

Basic engine nomenclature and classification, 2 stroke and 4 stroke engine. Actual cycles, valve
timing diagram for 2 stroke and 4 stroke SI as well as CI engines.Carburetor: Simple carburetor,
its working, mixture requirements of a SI engine, derivation of air fuel ratio for simple
carburetor, complete carburetor with attachments, limitation of carburetor basics of petrol
injection, Types of fuel injection in SI and CI engines. Ignition system basic principles - Battery
and Magneto ignition system, working principle and operation, limitations of conventional
breaker operated ignition system, introduction to electronic ignition system. Combustion in SI
and CI engines, stages of combustion, factors influencing the combustion phenomenon,
abnormal combustion or detonation/knocking, factors responsible for abnormal combustion,
types of combustion chamber. Fuels and rating of fuels for internal combustion engine, Fuels for
the jet engines, basic overview of alternative fuels, Environmental pollution from vehicles, its
measurement and control. Testing and performance characteristics of internal combustion engine
and heat balance, engine performance parameters, indicator card. Supercharging and Turbo-
charging. Basics of jet propulsion system, Air Breathing engines: Turboprop, Turbojet, Ramjet,
Pulse jet. Basics of Rocket and types of propellants used in the rockets.

Lesson plan:
Topics No. of lecture
periods
Basic engine nomenclature and classification, 2 stroke and 4 stroke 04
engine. Actual cycles, valve timing diagram for 2 stroke and 4 stroke SI
as well as CI engines.
Carburetor: Simple carburetor, its working, mixture requirements of a 07
SI engine, derivation of air fuel ratio for simple carburetor,
completecarburetor with attachments, limitation of carburetor basics
of petrol injection, Types of fuel injection in SI and CI engines
Ignition system basic principles - Battery and Magneto ignition system, 06
working principle and operation, limitations of conventional breaker
operated ignition system, introduction to electronic ignition system
Combustion in SI and CI engines, stages of combustion, factors 05
influencing the combustion phenomenon, abnormal combustion or
detonation/knocking, factors responsible for abnormal combustion,
types of combustion chamber
Fuels and rating of fuels for internal combustion engine. Fuel used in 04
the jet engines. basic overview of alternative fuels, Environmental
pollution from vehicles, its measurement and control
Testing and performance characteristics of internal combustion engine 07
and heat balance, engine performance parameters, indicator card.
Supercharging and Turbo-charging, Their effect on the engine 03
performance
Basics of jet propulsion system, Air Breathing engines: Turboprop, 06
Turbojet, Ramjet, Pulse jet. Basics of Rocket and types of
propellants used in the rockets
42

Text Books:
Page 34 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

1. Internal Combustion Engines -V. Ganesan- Tata McGraw-Hill Education Private Limited
-Fourth edition, printing 2013.
2. Internal Combustion Engines by M.L. Mathur and R.P.Sharma-Dhanpat Rai
Publications- printing 2016.
3. A course in Internal Combustion Engines by V.M. Domkundwar and A.V. Domkundwar-
Dhanpat Rai and Co.-printing 2013.
4. Gas Turbines - V. Ganesan- Tata McGraw-Hill Education Private Limited –Third
edition, printing 2010.

Reference books:

1. Fundamentals of Internal Combustion Engines-Paul W Gill and James H Smith-Oxford


and Ibh Publishing Company Pvt. Limited, printing 2007.
2. Internal Combustion Engine Fundamentals – John B. Heywood- McGraw Hill, Inc.-
2011.
3. Introduction to Internal Combustion Engines - Richard Stone-Palgrave Macmillan -
Fourth Edition, printing 2012.
4. Gas Turbine Theory-H I H Sarvanamutto, H.Cohen, G F C Rogers- Pearson (India)
Private Limited-Fifteenth Edition printing 2016.

Page 35 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

DESIGN OF FRICTIONAL MACHINE ELEMENTS (ME3202)


Contact Hours: 3-1-0 Credit:3 (Marks:100)

Syllabus
Introduction to sliding contact bearings, Classifications, Design of short journal bearings,
Thermal effects; Force analysis and design of worm gears, Introduction to braking system,
classifications and applications, Design of band, shoe and disc brakes with thermal
considerations; Design of frictional clutches with thermal considerations; Design of power
screw, Optimization in design: Role and importance, Analytical and numerical optimization
procedures, Introduction to software tools for implementation of optimization on design
problems.

Lesson Plan

SL. No. of
Topics
No. lectures
1. Design of infinitely short journal bearings: Basic Assumptions, 06
Petroff’s equation of frictional coefficient, Sommerfeld
number, Solutions of numerical problems, McKee’s
coefficient of friction for thermal effect.
2. Design of Worm Gears: Purpose, Classifications and 07
Applications, Nomenclatures and Proportions of Worm
Gears, Force Analysis, Friction in Worm Gears, Efficiency of
Worm Gear Drive, Selection of Materials, Strength and Wear
Rating of Worm Gears, Thermal Considerations
3. Design of Brakes: Purpose, Classifications and Applications, 07
Energy Equations, Block Brake with Short Shoe, Pivoted
Block Brake with Long Shoe, Internal Expanding Double
Shoe Brake, External Contracting Double Shoe Brake, Band
and Disk Brakes, Thermal Considerations.
4. Design of Friction Clutches:Single disc clutch, multiple disc 07
clutch, cone clutch and centrifugal clutch. Calculation of
slipping time, energy lost in slipping due to disengagement
and re-engagement, temperature rise.
5. Design of power screw: Application and material of power 05
screw, Types of threads, condition for self-locking, maximum
efficiency, design of components of a power screw based on
strength and lubrication aspects.
6. Design of V-belt drive (Problems with data are to be done by 05
charts in sessional classes)
7. Optimization in design: Multivariable optimization using 12
Lagrange multiplier method, Kuhn-Tucker conditions for
solving generalized optimization problems, Global
optimality, Numerical methods of optimization of
unconstrained and constrained design problems, Use of
OPTIMIZATION toolbox in MATLAB in solving problems
on Shaft, Spring, Clutch, Gear Boxes, Flag pole etc.
8 Class test 01
Total 50

Text Books:
1. Mechanical Engineering Design (6th International Edition), by J.E. Shigley and C.R.
Mischke, McGraw-Hill Publications, 2001

Page 36 of 80
BOAC (08 AUGUST 2020) APPROVED
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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

2. Machine Design: An Integrated Approach (3rd Edition), by Robert L. Norton, Prentice


Hall, 2006.
3. Introduction to Optimum Design (4th Edition), by J.S. Arora, Academic Press (Elsevier),
2017.
4. Machine Design Data Book, by V.B. Bhandari, McGraw Hill Education (India) Private
limited, 2014.

Reference Books

1. Shigley’s Mechanical Engineering Design (8th Special Indian Edition), by J.E. Shigley,
Charles R. Mischke, Richard G. Budynas and Keith J. Nisbett, The McGraw-Hill
Companies, 2008.
2. Machine Design (Schaum’s Outline Series), by Hall, Holowenko and Laughlin,
McGraw-Hill International Book Company, 1980.
3. Design of Machine Elements, by V.B. Bhandari, Tata McGraw-Hill Publishing Company
Limited, 1995.
4. Optimization: Algorithms and Applications, by R.K. Arora., CRC Press (Taylor and
Francis), 2015

Page 37 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Modelling and Control of Mechanical Systems (ME3203)

Weekly Contact Period: 3-0-0 Credit: 3 (Marks: 100)

Content: Newtonian and Lagrangian Dynamics, Introduction to control systems, Time and frequency
response of systems, Characteristics of closed-loop control systems, Stability of systems, Root
Locus, State-space formulation of control systems, Computer numerical control of machine tools,
Active control of vibration, Active Vibration isolator.

Sl. Topics No. of


No period
. s
1. Newtonian and Lagrangian Dynamics: Generalized coordinates, 03
Generalized force, Euler-Lagrange equation of motion
2. Introduction to control systems: System modeling, transfer function, 04
blocks diagram, closed-loop and open-loop systems, actuators and
sensors for controlled mechanical systems.
3. Time and frequency response of systems: Impulse, step and ramp 05
response, time constant, overshoot in second-order systems, bode plot.
4. Characteristics of closed-loop control systems: Sensitivity to modeling 05
errors, disturbance rejection, steady-state errors.
5. Stability of systems: Asymptotic stability, bounded input bounded
output stability, Routh-Hurwitz stability criterion, Nyquist stability 05
criterion.
6. Root Locus 03
7. State-Space formulation of Control systems 03
8. Computer Numerical Control of Machine Tools 05
9. Active control of Vibration 04
10. Active Vibration Isolator 03

40

Text Books:
1. Control System Engineering by Norman S. Nise, Wiley International Publication.
2. Principles of Passive and Active Vibration Control by Asok Kumar Mallik and
Shyamal Chatterjee, Affiliated East West Press, 2014

Page 38 of 80
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Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Manufacturing Technology (ME3204)


Contact hours per week : 3-0-0 Credit : 3 (Marks:100)

Syllabus :

Basic activities of a manufacturing industry and its requirement; Milling machine:


specifications, types, functions of various parts, various operations, indexing methods – simple
compound and differential indexing. Gear cutting, Grinding machine: types of grinding
machines, various grinding operations; grinding wheels, preparation for wheel operation,
Multipoint machining - Broaching and Reaming, Finishing operations - Honing and Lapping.
Fundamentals of plasticity, yield and flow, anisotropy, instability, limit analysis, slipline field
theory. Metal forming processes: Types of forming, mechanism of forming. Fundamentals of
metal working processes, Sheet metal forming operations, Defects in metalworking processes.

Lesson plan :

Serial Topics No. of


No. Lectures

1. Basic activities of a manufacturing industry and its requirement 02

2. Milling machine: specifications, types, functions of various parts, 06


various operations.
3. Indexing methods – simple compound and differential indexing. Gear 04
cutting.

4. Grinding machine - types of grinding machines, various grinding 06


operations; Grinding wheels, preparation for wheel operation.
5. Multipoint Machining - Broaching and Reaming. 04

6. Finishing Operations - Honing and Lapping. 04

7. Fundamentals of plasticity, yield and flow, anisotropy, instability, 04


limit analysis, slipline field theory.

8. Metal forming processes: Types of forming, mechanism of forming. 02

9. Fundamentals of metal working processes and Sheet metal forming 08


operations.

10. Defects in metalworking processes. 02

Total: 42

Page 39 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text books :

1. Manufacturing Science by A. Ghosh and A. K. Mallik, Affiliated East-West Press Pvt. Ltd.
2. Manufacturing Process for Engineering Materials, by S Kalpakjian& SR Schmidt, Pearson
Education India, New Delhi, 2009.
3. Fundamentals of Metal Forming Processes by B. L. Juneja, 1e, New Age International
Publishers.
4. Mechanical Metallurgy, GE Dieter, McGraw Hill Company.

Reference books :

1. Materials and Processes in Manufacturing by E.P. DeGarmo, J.T. Black, R.A Kohser, Prentice
Hall of India Pvt. Ltd.
2. Workshop Technology by W.A.J. Chapman, Viva Books Pvt. Ltd.
3. Modelling Techniques for Metal Forming Processes by GK Lal, PM Dixit, N Venkata Reddy,
Narosa Publication, 2011.
4. Principle of Industrial Metal Working Process, GW Rowe, CBS Publication, New Delhi.

Page 40 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Engine Laboratory(ME3271)

ContactHours : 0-0-3 Credit : 2 (Marks:50)

List of Experiments:

Sl Topics
No.
1 Trial of a Lister Engine (Two cylinder diesel engine).
2 Trial of a variable compression ratio engine (Ricardo Engine).
3 Analysis of petrol sample by distillation and to plot the ASTM
distillation curve.
4 Measurement of emission level from a spark ignition engine using
exhaust gas analyzer
5 Measurement of smoke level (in HSU) from a diesel engine using
smoke-meter
6 Study of a MPFI engine model
7 Morse Test on a conventional spark ignition engine.
8 Performance analysis of a compound steam engine
9 Determination of off design performance of a steam nozzle.

Page 41 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

DESIGN OF FRICTIONAL MACHINE ELEMENTS SESSIONAL (ME3272)

Contact Hours: (L-T-P) 0-0-3 Credit:2 (Marks:50)

Sessional Contents

Design and applications of journal bearings, Force analysis and design of worm gears,
Design of band, shoe and disc brakes with thermal considerations; Design of frictional
clutches with thermal considerations; Design of power screw, Optimization in design -
Analytical and numerical optimization procedures, Use of software tools for
implementation of optimization on design problems.

Sessional Plan

SL. No. of
Topics
No. Hours
1. Design of Journal Bearings of I.C. Engine: Design calculation 09
of Forces in the slider crank mechanism at various crank
angles, drawing of polar diagram, bearing and oil
temperatures, minimum film thickness and oil flow rate for
various values of Sommerfeld Number,& graphical plottings.
2. Design of Worm Gears based on Strength and Wear Rating of 06
Worm Gears, Gear box design based on thermal
considerations
3. Design of Brakes - Block Brake with Short Shoe, Pivoted Block 03
Brake with Long Shoe, Internal Expanding Double Shoe
Brake, External Contracting Double Shoe Brake, Band and
Disk Brakes
4. Design of Friction Clutches - Design of cone and disc clutches, 06
calculation of slipping time, energy lost in slipping due to
disengagement and re-engagement, temperature rise.
5. Design of power screw - design of components of a power 06
screw based on strength and lubrication aspects.
6. Design of V-belt drive - Selection of type of V-belt profile and 06
design of pulleys, belt length , centre distance and no of belts
required for power transmission as per BIS code
7. Optimization in design: Optimization problems on mechanical 06
components and its solution by using of OPTIMIZATION
toolbox in MATLAB
8 Sessional Viva Voce Examination 04
Total 46

Text Books:
1. Mechanical Engineering Design (6th International Edition), by J.E. Shigley and C.R.
Mischke, McGraw-Hill Publications, 2001
2. Machine Design: An Integrated Approach (3rd Edition), by Robert L. Norton, Prentice
Hall, 2006.
3. Introduction to Optimum Design (4th Edition), by J.S. Arora, Academic Press (Elsevier),
2017.
4. Machine Design Data Book, by V.B. Bhandari, McGraw Hill Education (India) Private
limited, 2014.

Page 42 of 80
BOAC (08 AUGUST 2020) APPROVED
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Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Reference Books

1. Shigley’s Mechanical Engineering Design (8th Special Indian Edition), by J.E. Shigley,
Charles R. Mischke, Richard G. Budynas and Keith J. Nisbett, The McGraw-Hill
Companies, 2008.
2. Machine Design (Schaum’s Outline Series), by Hall, Holowenko and Laughlin,
McGraw-Hill International Book Company, 1980.
3. Design of Machine Elements, by V.B. Bhandari, Tata McGraw-Hill Publishing Company
Limited, 1995.
4. Optimization: Algorithms and Applications, CRC Press (Taylor and Francis), 2015

Page 43 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Seminar and Group Discussion (ME3272)

Contact Hours : 0-0-3 Credit : 2 (Marks:50)

This course is mainly designed to enhance the performance of the students for

(a) Interview preparedness


(b) Group discussion.

Instructors may decide suitable ways to improve the performance of a student depending on
his/her strength and weakness. For interview preparedness, mock interview and seminar
presentation on a selected topic may be conducted. Special emphasis to be given on self
introduction.

Group Discussion is an important skill for placement of the students and it is observed that
many students are weak in this section despite their good academic performance.The students
be divided in a small groups and they may be allowed to speak within the group on a selected
topic as given by the instructor.

Students may be evaluated based on their overall performance or as decided by the instructor.

Page 44 of 80
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Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

7th SEMESTER

Refrigeration and Air-Conditioning(ME4101)

Contact Period :3-0-0 Credit – 3 ( Marks : 100 )

Sl No. Topics No. of lecture


periods
1 Introduction; History of Refrigeration and AC;Applications 1
2 Reverse Carnot cycle and COP of refrigeration and heat pump; 1
3 Vapour compression refrigeration (VCR): Simplesaturatedcycle, 3
Actual VCR cycle, Improvement options: liquid sub-cooling,
superheated vapor at suction; Liquid-suction heat exchange;
Multistage, multi-evaporator and cascade systems
4 Vapour absorption refrigeration systems; Water-Lithium 2
Bromide and Ammonia-Water Pairs.
5 Air cycle refrigeration: Reversed Brayton Cycle, Ram 3
Compression, Boot Strap with its variation, Reduced Ambient
with its variation
6 Refrigerants: Properties, nomenclature and designation 1
7 System components: Compressors, condensers, expansion 4
valves and evaporators.
8 Review of Psychrometry; Moist air properties 1
9 Psychrometric Processes inair-conditioning, Room sensible heat 2
factor (RSHF), Cooling coil and bypass factor
10 Air washer 1
11 Human comfort; Inside and outside design conditions 2
12 Psychrometry of Air Conditioning Systems: Summer air 2
conditioning with 100% recirculation and partial
recirculation, Room load Vs coil load
13 Evaporative Air Conditioning Systems; direct, indirect and 2
cascade
14 Winter Conditioning and All-Year Air Conditioning Systems 2
15 Cooling And Heating Load Calculations -Solar Radiation Through 4
Fenestration, Fabric Heat Gain/Loss, Ventilation And
Infiltration, Estimation of Required Cooling/Heating Capacity
Balance point outdoor temperature and its relevance
16 Types of Air Conditioning Systems and their selection 2
17 Air Transmission and Distribution: Air handling units (AHU), 2
Ducts and blowers
18 Safety in air conditioning systems 1

Total 36

Text Books/References :
1. Refrigeration and Air-Conditioning, NPTEL online resources
2. Refrigeration and Air-Conditioning, C P Arora,
3. Refrigeration and Air-conditioning, P L Ballaney
4. Refrigeration and Air Conditioning, W F Stoecker
Updated: 04 Mar 2020

Page 45 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Advanced Manufacturing Technology(ME4102)


Contact hours per week :3-1-0 Credit : 4 (Marks:100)

Syllabus :

Introduction to Non-traditional manufacturing processes, Differences between traditional and Non-


traditional manufacturing, Classification of Non-traditional manufacturing processes, Abrasive Water Jet
Machining (AWJM): Equipment, Process principles, Operating parameters, Modelling of Material
Removal Rate (MRR), Advantages, Limitations, Different applications, Ultrasonic Machining (USM):
Equipment, Process principles, Operating parameters, Advantages, Limitations, Different applications,
Chemical Machining (CHM): Equipment, Process principles, Maskants and etchants, Photo-Chemical
Machining Advantages, Limitations, Different applications,Electro-Chemical Machining (ECM):
Equipment, Process principles, Operating parameters, Modelling of Material Removal Rate (MRR),
Advantages, Limitations, Different applications, Electro-Discharge Machining (EDM): Equipment,
Process principles, Operating parameters, Modelling of Material Removal Rate (MRR), Wire-Electro-
Discharge Machining Process (WEDM), Advantages, Limitations, Different applications, Laser Beam
Machining (LBM): Fundamentals of lasing process, Lasing materials, Solid-state and gas lasers,
Processing with lasers – cutting, drilling, welding, heat treatment, cladding engraving, marking
etc.,Electron Beam Machining (EBM): Equipment, Process principles, Operating parameters,
Advantages, Limitations, Different applications, Hybrid and Micro Machining Processes: Introduction to
Hybrid Machining, Different Hybrid Machining Processes, Equipment, Process principles, Operating
parameters, Advantages, Limitations, Different applications.

Lesson plan :

Serial Topics No. of


No. Lectures

1. Introduction to Non-traditional manufacturing processes, Need of Non- 04


traditional manufacturing in the present industrial scenario.
Differences between traditional and Non-traditional manufacturing,
Classification of Non-traditional manufacturing processes.
2. Abrasive Water Jet Machining (AWJM): Equipment, Process 06
principles, Operating parameters, Modelling of Material Removal
Rate (MRR), Advantages, Limitations, Different applications.
3. Ultrasonic Machining (USM): Equipment, Process principles, 04
Operating parameters, Horn design, Modelling of Material Removal
Rate (MRR), Advantages, Limitations, Different applications.
4. Chemical Machining (CHM): Equipment, Process principles, Maskants 04
and etchants, Photo-Chemical Machining Advantages, Limitations,
Different applications.
5. Electro-Chemical Machining (ECM): Equipment, Process principles, 04
Operating parameters, Modelling of Material Removal Rate (MRR),
Advantages, Limitations, Different applications.
6. Electro-Discharge Machining (EDM): Equipment, Process principles, 06
Operating parameters, Modelling of Material Removal Rate (MRR),
numerical problems on EDM, Wire-Electro-Discharge Machining
Process (WEDM), Advantages, Limitations, Different applications.

Page 46 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

7. Laser Beam Machining (LBM): Fundamentals of lasing process, Lasing 06


materials, Solid-state and gas lasers, Processing with lasers – cutting,
drilling, welding, heat treatment, cladding engraving, marking etc.

8. Electron Beam Machining (EBM): Equipment, Process principles, 04


Operating parameters, Advantages, Limitations, Different
applications.

9. Hybrid and Micro Machining Processes: Introduction to Hybrid 04


Machining, Different Hybrid Machining Processes, Equipment,
Process principles, Operating parameters, Advantages, Limitations,
Different applications.
Total 42

Text books :
1. Nonconventional Machining by P. K. Mishra, Narosa Publishing House.
2. Nontraditional Manufacturing by G. F. Benedict, Marcel Dekkar Inc.
3. Modern Machining Technology Advanced, Hybrid, Micro Machining and Super Finishing Technology
– B. Bhattacharyya and B.N. Doloi, Academic Press (Elsevier), USA.

Reference books :

1. Laser Material Processing by W.M. Steen, Springer.


2. Modern Machining Processes by P.C. Pandey and H.S. Shan, Tata McGraw-Hill Publishing
Company Limited.
3. Nano systems: Molecular Machinery, manufacturing, and computation by K. Eric Drexler,
John Wiley & Sons.

Page 47 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Industrial Engineering and Operations Research (ME4103)


Contact Hours : 3-0-0 Credit : 3 (Marks: 100)

Syllabus :

Introduction to Industrial Engineering and Operation Management. Plant layout, Production


planning and control, MRP-I, Aggregate Production Planning. Work study, Motion study,
Replacement analysis, Value engineering, Incentive plans, Break-even analysis, Project
Management.

Statistical Quality Control, Maintenance and reliability.


Forecasting models, Inventory control, Scheduling and sequencing, Queuing models.
Linear programming problem Formulation of minimization and maximization problems, Simplex
and Big-M methods, some special cases of LPP, Concept of duality, primal and dual problem,
Transportation problems, Assignment problems, Network models, PERT, CPM.
Industry 4.0 and Smart Factory: Basic concepts

Serial No. of lecture


Topics
no periods

Introduction to (a) Industrial Engineering and (b) Operation


1. 02
Management with historical references.

2. Plant layout, Production planning and control, 02

3. Forecasting models. 03

Inventory control: Deterministic Inventory control, Safety stock


4. inventory control system, Materials Requirement 04
Planning,Aggregate Production Planning.

5. Work study, Motion study, Replacement analysis, Value engineering, 03

6. Statistical Quality Control, Maintenance and reliability. 03

7. Scheduling and sequencing, Simple queuing models. 03

8. Incentive plans, Break-even analysis, Project Management. 02

Linear programming problem: Introduction to linear programming,


linear programming models, algorithms, minimization and
9. 05
maximization problems, Simplex and Big-M methods, some
special cases of LPP

Page 48 of 80
BOAC (08 AUGUST 2020) APPROVED
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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Dual-simplex method: Concept of duality, primal and dual problem,


10. 04
algorithm, problems on dual-simplex methods.

Transportation problems: Algorithm, North-west corner rule,


11. Vogel’s approximation method, U-V method, degeneracy, some 04
special cases on transportation problems

12. Network models: Algorithm, problems on Network models. 03

13. Industry 4.0 and Smart Factory: Basic concepts , 03

Total 41

Text Books:
1. Industrial Engineering and Management by Dr.O.P.Khanna
2. Production Systems: Planning, Analysis, and Control by James L. Riggs, John Willey and Sons.
3. Operations Research - by Hamdy A. Taha, Prentice-Hall of India Private Limited

Reference Books:
1. Operations Research Principles and Practice – by A. Ravindran, Don T.Phillips and James J.
Solberg- John Wiley & Sons.
2. Quantitative Techniques in Management – by N.D.Vora – Tata McGraw- Hill Publishing
Company Limited – New Delhi
3. AmitavaMitra,Findamentals of Quality Control and Improvement – PHI
4. Factory and Production Management by K.G.Lockyer – Publisher – The English Language
Book Society and Pitman Publishing.
5. Production and Operations Management by S.N.Chary - Tata McGraw – Hill Publishing
Company Limited – New Delhi
6. Production systems : planning, analysis, and control / [by] James L. Riggs. Author. Riggs,
James L. Published. New York : Wiley, [1970].
7. Introduction to operations research / Frederick S. Hillier, Gerald J. Lieberman.

Page 49 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Energy Storage Technology (ME4121)


Open Elective (For other engineering department students, not for M.E.)
Contact Hours : 3-0-0 Credit:3 (Marks:100)

Syllabus:
Need for energy storage, Electrical energy storage system- Battery types and parameters, Lead Acid
battery cycle VLRA Battery, Battery charging, Lithium ion battery, Mathematical modeling of lead
acid battery, Designer’s choice of battery, ultra and super capacitor. Mechanical energy storage device-
flywheel, compressed air storage system. Pump storage plants. Hydrogen storage and fuel cell system.
Fuel cell types and thermodynamics., efficiency and voltage. Chemical Energy storage- Sensible heat
storage system, Latent heat storage system, Thermo-chemical energy storage. Energy storage in phase
change material.

Topics No. of
periods
Need for energy storage, Electrochemical energy storage system and Battery, 09
classification and different types: Metal air, Lead Acid, Nickel Cadmium,
Sodium Sulphur and Lithium ion battery; Battery characteristics and
performance parameters, Secondary battery; charging-discharging cycle,
Designer’s choice of battery, Electrical energy storage and capacitor: ultra
and super capacitors
Super conducting Magnetic Energy Storage (SMES) 02
Mechanical energy storage device- flywheel, compressed air storage system. 07
Pump storage plants, merits and demerits.
Hydrogen production and storage: Different methods of hydrogen production; 08
chemical, thermo-chemical, photochemical, electro-chemical; electrolyzer
and fuel cell. Fuel cell types and thermodynamics, efficiency and voltage.
Reversible fuel cell; Thermal splitting of water
Other chemical Energy storage- Bio-fuels and Hydrated Salts, Accumulators 05
with internal and external storage. Graphene based composites for
electrochemical energy storage
Thermal Energy Storage System- Sensible heat storage system, Latent heat 05
storage system, Thermo-chemical energy storage. Concept of solar Pond.
Basics of Thermo-electric generator. Heat Pipes and Vapour Chambers.
Economics of the Energy Storage, Special considerations for automotive and 06
traction applications
42

Text Books:
1. Energy Storage Systems by David Elliott, IOP Publishing Ltd. Bristol, UK, 2017.
ISBN 978-0-7503-1531-9 (ebook).

2. Storing Energy Ist Edition by Trevor Letcher, Imprint Elsevier, 2016, Hardcover ISBN:
9780128034408,eBook ISBN: 9780128034491.

3. Solar Energy: Principles of Thermal Collection and Storage by S. P. Sukhatme and


J.K.Nayak, Tata Mc Graw-Hill Publishing Company Limited.

Page 50 of 80
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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Reference Books:

1. Energy Storage Fundamentals, Materials and Applications by Robert Huggins,


Springer US, 2010,ISBN 978-1-4899-9031-0.
2. Energy Storage in Power Systems by Francisco Díaz-González, Andreas
Sumper, Oriol Gomis-Bellmunt, Wiley Publications, 2016, ISBN: 978-1-118-
97130-7.

3. Engineering Energy Storage Ist Edition by OdneStokkeBurheim, Academic Press


2017, Paperback ISBN: 9780128141007 and eBook ISBN:9780128141014.

Page 51 of 80
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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Solar and Wind Energy (ME4122)


Open Elective (For other engineering department students, not for M.E.)
Contact Hours : 3-0-0 Credit:3 (Marks:100)

Syllabus:
Solar radiation: Introduction, Sun as the source of radiation, Solar constant, Spectral
distribution of extraterrestrial radiation, Variation of extraterrestrial radiation.
Classification of solar radiation: Beam solar radiation, Diffuse solar radiation, Global solar
radiation. Solar radiation geometry: Latitude of location, Declination, Hour angle, Slope of
surface, Altitude angle, Zenith angle, Solar azimuth angle, Local solar time, Equation of
time. Estimation of solar radiation: Average daily global radiation, Average daily diffuse
radiation, Hourly global radiation, Hourly diffuse radiation, Angle of incidence on
horizontal surface, Angle of incidence on inclined surface, Computation of solar radiation
on tilted surface. Measurements of solar radiation: Pyranometer, Pyrheliometer, Sunshine
recorder, Spectral measurements, Calibration and standardization of measuring
instruments. Solar thermal applications: Basic overview of solar collectors, Flat Plate
Collector and its performance analysis, Solar water heating, Solar cooking, Solar
desalination, Solar drying of food products, Solar energy for industrial process heat, Solar
active heating of buildings, Solar passive heating of buildings, Solar greenhouses, Solar
refrigeration, Solar photovoltaic: Fundamentals of photovoltaic conversion, Efficiency of
solar cells, Solar modules and array, Balance of system (BOS). Wind Energy Conversion
System, Classification of WEC systems, Advantages and Disadvantages of WECS, Types of
Wind Machines (Wind Energy Collectors), Analysis of Aerodynamic Forces Acting on the
Blade, Performance of Wind- machines, Generating Systems, Applications of Wind Energy
and its Environmental Aspects.

Topics No. of
peri
ods
Solar radiation: Introduction, Sun as the source of radiation, Solar 03
constant, Spectral distribution of extraterrestrial radiation,
Variation of extraterrestrial radiation.
Classification of solar radiation: Beam solar radiation, Diffuse solar 02
radiation, Global solar radiation.
Solar radiation geometry: Latitude of location, Declination, Hour angle, 04
Slope of surface, Altitude angle, Zenith angle, Solar azimuth angle,
Local solar time, Equation of time.
Estimation of solar radiation: Average daily global radiation, Average 05
daily diffuse radiation, Hourly global radiation, Hourly diffuse
radiation, Angle of incidence on horizontal surface, Angle of
incidence on inclined surface, Computation of solar radiation on
tilted surface.
Measurements of solar radiation: Pyranometer, Pyrheliometer, 01
Sunshine recorder.
Basic overview of solar collectors, Flat Plate Collector and its 08
Performance Analysis. Solar thermal applications: Solar water
heating, Solar cooking, Solar desalination, Solar drying of food
products, Solar energy for industrial process heat, Solar active
heating of buildings, Solar passive heating of buildings, Solar
greenhouses, Solar refrigeration. Introduction to the concentrating
collectors

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Solar photovoltaic: Fundamentals of photovoltaic conversion, 05


Efficiency of solar cells, Solar modules and array, Balance of system
(BOS), Standalone system, Grid independent system, Grid
interactive system, Photovoltaic applications.
Wind Energy Conversion System, Classification of WEC systems, 10
Advantages and Disadvantages of WECS, Types of Wind Machines
(Wind Energy Collectors), Basic analysis of Aerodynamic Forces
Acting on the Blade, Performance of Wind- machines, Generating
Systems, Applications of Wind Energy, Environmental Aspects.
Overview of other renewable energy system like Tidal Energy. Ocean 02
Thermal Energy Conversion System. Biomass Energy

40

Text Books:
1. Solar Energy Fundamentals and Applications by H. P. Garg and J. Prakash, Tata Mc Graw-
Hill Publishing Company Limited.
2. Solar Energy Fundamentals, Design, Modelling and Applications by G. N. Tiwari, Narosa
Publishing House.
3. Wind energy Conversion Systems – Freris L.L. (Prentice Hall1990).
4. Wind Energy Systems – G.L. Johnson (Prentice Hall, 1985)

Reference Books:

1. Solar Energy: Principles of Thermal Collection and Storage by S. P. Sukhatme and


J.K.Nayak, Tata Mc Graw-Hill Publishing Company Limited.
2. Solar Engineering of Thermal Processes by John A. Duffie and William A. Beckman, John
Wiley and Sons, Inc.
3. Wind Energy Explained – J.F.Manwell, J.G. McGowan and A.L. Rogers (John Wiley & Sons
Ltd.)

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Refrigeration and Air-Conditioning Laboratory (ME4171)


Contact Hours : 0 – 0 - 3 Credit:2 (Marks: 50)

List of Experiments

Sl No. Topics
1 Study of a domestic air-conditioning unit
2 Study of a water chilling plant.
3 Determination of COP of a Vapour Compression Refrigeration
(VCR) system.
4 Determination of saturation efficiency of an Air Washer
5 Determination of COP of an aqua ammonia Vapour Absorption
Refrigeration (VAR) system.
6 Study of a Lithium Bromide Water Absorption system model.
7 Determination of performance characteristic of a centrifugal
blower.
8 Verification of fan laws.
9 Determination of COP of a cascade refrigeration system.

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Advanced Manufacturing Laboratory (ME4172)


Contact Hours : 0 – 0 - 3 Credit:2 (Marks: 50)

1. Study of a die-sinking EDM and machining of a blind circular hole. Parametric analysis.
2. Study of Wire-Electro Discharge Machine and performance of ‘Machine referencing’, ‘Edge
finding’ and ‘Centre finding’ operations. Actual programming for a real job.
3. CNC Lathe: Study of machine axes and machine parameters.
4. CNC Lathe programming.
5. CNC Milling: Study of machine axes, ATC, Tool magazine and machine parameters.
6. CNC Milling programming.
7. Machining of Spur Gear in a gear hobbing machine.
8. Measurement of face width, pitch circle diameter and backlash in a spur gear manufactured in
the above gear hobbing machine.
9. Measurement of force components during cylindrical turning operation using piezoelectric
dynamometer.

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

B.Tech Project Part-I (ME4191)


Contact Hours : 0 – 0 - 2 Credit:4 (Marks: 100)

B.Tech Project (Part-I & II) is of full one year duration. So an involved industry problem or numerical
modelling/ simulation may be formulated. For problems relating to industry , students may have to visit
plant or company to collect data or for manufacturing some components. Such data may be further
analysed to improve the process, to rectify some problem or to find out some important parameter like
efficiency. Purely numerical problems also can be taken up on frontier research areas and the same may
be validated with the results of similar models in published papers. But only study kind of project, in
which the students can not carry out the calculations (or model development etc.) on their own, is not
allowed.

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Evaluation of Sixth Semester Internship (ME4192)


Contact Hours : 0 – 0 - 0 Credit:2 (Marks: 50)

Students need to submit a Report on Vocational Training which they undergo during the
summer vacation after 6th Semester. The report should be signed by the competent authority
of the company or the institute where the student had performed the work. At the end of 7 th
Semester, the students also have to make a presentation before a board constituted by the
department and the board will evaluate the presentation as well as the Report submitted.

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

EIGHTH SEMESTER

POWER PLANT ENGINEERING (ME4221)


Core Elective -I (Common for all 3 Specializations)
Contact hours per week: 3 – 0 – 0 Credit : 3 (Marks : 100)

Syllabus:
Thermal: Site selection, layout and material estimation.Team power plant performance and
auxiliaries, Plant control systems, Coal& ash handling systems. Water chemistry. Binary vapour
and Combined cycles. Fluctuating loads in power plants, Economic analysis of power plants and
Tariffs. Hydel: Hydro electric power plant. Site selection, Hydrograph, Classification. Dam-
Type, Storage type, Mini and Micro Hydel plants. Nuclear reactors andnuclear power plants,
Environmental aspects of power generation.

Lesson plan:
Topic Hours
Thermal: Site selection and Plant layout, Material estimation for thermal power 02
plant
Steam Power Plant: Heat balance, Heat rate and Efficiency, plant auxiliaries 06
such as pulverizers, boiler feed pump, vacuum pump and ejector, ID/FD/PA
fans etc.coal handling systems, Ash handling systems, Dust collecting devices.
Operation and control of thermal power plant: Drum level control, Steam 06
temperature control, Deaerator and H/W level control, Combustion control
and FSSS (Furnace Safeguard Supervisory System), Turbine control; Fixed
pressure and sliding pressure controls
Cooling tower: Classification. Principles of operation, circulation. Wet cooling 03
Tower and cooling fans.
Water chemistry and water treatment. 03
Binary vapour and Combined cycles. Ideal working fluid. CHP. 03
Fluctuating loads in power plants and terminologies involved in connection to 03
fluctuating load, Economic analysis of power plants and Tariffs
Hydel: Basics of Hydro electric power plant. Site selection and plant layout. Run 04
off and measurement, Hydrograph, Flow duration curve and mass curve.
Classification. Storage type power plant, pump storage plant, Mini and Micro 04
Hydel plants. Components of hydel plants, Dam-Types, Spillways and
hydraulic turbines.
Nuclear reactions, Recapitulation of nuclear reactor, Nuclear power plant- 04
Types of reactors PWR, BWR, PHWR, Liquid metal cooled reactor, Fast
Breeder Reactor
Environmental aspects of power generation: Emission norms for fossil fuel 04
power plants and emission control systems: SOx and NOx control, Carbon
capture and storage,

42

Text Books:
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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

5. Power Plant Engineering by P.K. Nag. (Tata Mc Graw Hill Publishing Company Limited, New Delhi).
6. Power Plant Engineering by V.M. Domkundwar and S.C Arora (Dhanpat Rai and Company Limited).

Reference books:
1. Principles of Energy Conversion by A. W. Culp, McGraw Hill Education Pvt.Ltd
2. Power Plant Technology by M. M. Ei. Wakil, McGraw Hill Education (India) Pvt. Ltd.
3. Power Plant Engineering and Economy by B. G. A. Skrotzki and W. A. Vopat, McGraw Hill Education
(India) Pvt.Ltd.

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

AUTOMOBILE ENGINEERING (ME4222)


Core Elective -I (Common for all 3 Specializations)
Contact Period :3-0-0 Credit – 3

Syllabus:
Introduction- Engine classification, frame, chassis and materials for construction.Automotive
electrical system- battery (Lead acid and Alkaline), maintenance free battery, starter system,
details of components of conventional ignition system, limitations of conventional ignition
system and modern ignition system (Electronic ignition system). Combustion chambers in
Spark Ignition and Compression Ignition Engines, Concept of Swirl, Squish and
Turbulence. Injection system in Spark Ignition and Compression Ignition Engines-
Limitation of Carburetors, TBI Systems, MPFI Engines and its various sub-systems. Engine
friction, sources of engine friction, need for lubrication, properties of lubricants,
classification of lubricants, types of lubrication systems for automobiles. Heat transfer in
engines, engine cooling system- need, types and components. Automotive Steering system-
components and functions, manual and power steering. Wheels, wheel alignment
parameters, tyres, types of tyre construction and materials. Vehicle transmission system-
components and types of drives used. Modern terminologies used in automobiles like ASFS,
APDV, ATFT, CVT, ABS. Introduction to Hybrid Electric Vehicles

Topics No. of lecture


periods
Introduction- Engine classification, frame, chassis and materials 01
for construction
Automotive electrical system- battery (Lead acid and Alkaline), 03
maintenance free battery, starter system, details of components
of conventional ignition system, limitations of conventional
ignition system and modern ignition system (Electronic
ignition system)
Future fuels for Automobiles and their effect on the engine 02
performance
Combustion chambers in Spark Ignition and Compression 07
Ignition Engines, Concept of Swirl, Squish and Turbulence
Injection system in Spark Ignition and Compression Ignition 06
Engines- Limitation of Carburetors, TBI Systems, MPFI
Engines and its various sub-systems
Engine friction, sources of engine friction, need for lubrication, 04
properties of lubricants, classification of lubricants, types of
lubrication systems for automobiles
Heat transfer in engines, engine cooling system- need, types and 04
components
Automotive Steering system-components and functions, manual 03
and power steering
Wheels, wheel alignment parameters, tyres, types of tyre 03
construction and materials
Vehicle transmission system- components and types of drives 03
used
Introduction to Hybrid Electric Vehicles, Power and its 05
Propulsion System and Energy management of such vehicles.
Modern terminologies used in automobiles like ASFS, APDV, 01
ATFT, CVT, ABS.
42

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Text Books

7. Automobile Engineering - K.K. Ramalingam- Scitech Publications (India) Pvt.


Limited-printing 2011
8. A textbook of Automobile Engineering - R.K.Rajput – Laxmi Publications(P) Ltd. –
Second edition , printing 2015 .
9. Internal Combustion Engines -V. Ganesan- Tata McGraw-Hill Education Private
Limited -Fourth edition, printing 2013.
10. A textbook of Automobile Engineering I and II - P.S.Gill- S.K. Kataria and Sons-
Second edition 2012, reprint 2014.

Reference Books

5. Automotive Mechanics by William Crouse and Donald Anglin 10th Edition Tata McGraw
Hill Publishing House.
6. Automotive Engineering-An Introduction by Vincent Parese, Clanrye International
Publishers, 2018.
7. Automotive Engineering Fundamentals by Richard Stone and Jeffrey K Ball, SAE
International Publishers, 2004.
8. Automotive Handbook by Robert Bosch GmbH, SAE International Publishers 10th
Edition, 2018.
9. Hybrid Electric Vehicles-Principles and Applications with Practical Perspectives by
Chris Mi and M. Abul Masrur, Wiley, 2017.
10. Internal Combustion Engine Fundamentals – John B. Heywood- McGraw Hill, Inc.-
2011.
11. Introduction to Internal Combustion Engines - Richard Stone-Palgrave Macmillan -
Fourth Edition, printing 2012.

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Fundamentals of Tribology (ME4223)


Core Elective -I (Common for all 3 Specializations)
Contact Period :3-0-0 Credit – 3 (Marks:100)
Syllabus:
Terminology, Engineering surfaces and roughness measurement; Non-conforming
surface contact geometry; Adhesion at Solid-Solid Contact, Factors influencing
adhesion; Different Wear Mechanisms and Modelling; Tribo-testers; Wear resistance
materials; Liquid Lubricants - Properties and Measurement; Lubrication Regimes
Versus Film Thickness Ratio

Sl No. Topics No. of


lecture
periods
01 Tribology - Introduction, A brief history of tribology, Industrial 02
importance
02 Engineering Surfaces - Properties and Measurement, Contact and 06
Non-contact type surface roughness measuring instruments,
Optical & Electron Microscope, Centre Line Average (CLA)
and Root Mean Square (RMS) Roughness, Abbott-Firestone
Bearing Area Curve, Probability Distribution Function,
Skewness, Kurtosis, Auto-correlation Function (ACF),
Asperity slope and curvature, Power Spectral Density Function,
Fractal Description
03 Non-conforming surface contact geometry, Surface and sub- 05
surface stress distributions of point and line contact,
Greenwood and Williamson's model for contact between two
rough flat surfaces - expected number of asperity contacts, real
area of contact and concept of plasticity index
04 Adhesion at Solid-Solid Contact, Factors influencing adhesion, E. 04
Rabinowicz's Compatibility Chart of Solid Solubility Versus
Work of Adhesion, Genesis of Solid Friction, Amontons laws
of friction, Bowden and Tabor's Simple Adhesion Theory,
Modified Adhesion Theory - Junction Growth, Deformation
Theory - Ploughing
05 Wear Mechanisms and Modelling - Adhesive Wear, Abrasive 07
Wear, Erosive Wear, Cavitational Wear, Chemical Wear,
Surface Fatigue Wear
06 Tribo-testers - Pin/Ball-on-Disc Machine, Talysurf (Surtronic 3+), 03
Optical Profilometer, Electronic Weighing Balance, Ultrasonic
Vibro-cleaning Bath, Micro-Hardness Indenter
07 Wear Resistant Materials 02

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08 Liquid Lubricants - Properties and Measurement, SAE 06


Classifications, Effect of Temperature, Pressure and Shear
Rates on Viscosity, Flash Point, Pour Point, Specific Heat and
Thermal Conductivity, Oxidation Stability, Solid Lubricants,
Additives
09 Lubrication Regimes Versus Film Thickness Ratio - 04
Hydrodynamic Hydrostatic Lubrication, Elasto-Hydrodynamic
Lubrication (EHL), micro-EHL, Boundary Lubrication
Applications
10 Class Test 01
Total 40

Text Book :

1. Engineering Tribology - J. A. Williams, Oxford University Press, Reprint 1996

Reference Books :

1.Fundamentals of Fluid Film Lubrication - B. J. Hamrock (McGraw Hill International)


2.The principles of lubrication - A . Cameron, Longman Publication, 1966
3. Engineering Tribology – Prasanta Sahoo, Prentice-Hall of India Pvt. Ltd., 2005
4.Friction and Lubrication of Solids – Part I & Part II , F. P. Bowden and D. Tabor, Oxford
University
5.Contact Mechanics – K. L. Johnson, Cambridge University Press
6.Tribophysics – Nam P. Suh, Prentice-Hall INC Press.

Page 63 of 80
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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Fatigue and Fracture Mechanics ( ME4224)


Core Elective -I (Common for all 3 Specializations)
Contact Period :3-0-0 Credit – 3 (Marks:100)

Syllabus :
High cycle fatigue:- Definition of stress cycles, Stress based fatigue experimentation and presentation
of data, Fatigue Life and Endurance limit. The S-N curve and Wohler Diagram. The effect of Mean
stress and stress ratio on fatigue life. Effect of notch in fatigue life. Basquin equation for stress
based fatigue life calculation.
Low cycle fatigue :-Hysteresis loop, cyclic hardening and softening phenomena. Cyclic stress- strain
curve. Coffin Masson equation .Total strain life curve. Mean stress correction.
Fatigue damage accumulation and Life Exhaustion, Linear damage rule ( Palmgren Miner rule).
Linear Elastic Fracture Mechanics:- Theoretical Cohesive strength of Material (An Atomic View), Stress
concentration effect of Flaws, Griffith Energy Balance. Energy Release Rate, Instability, R - curve
.Crack tip stress field , Stress Intensity Factor. Crack tip plastic zone, Plane stress / plane strain
fracture Mechanics.Fatigue crack growth.
Elastic Plastic Fracture Mechanics:-J Contour Integral . Crack Tip opening displacement ( CTOD), J_ R
curve , Ductile crack growth and Instability.
Determination of critical stress intensity factor ( KIC ) [ ASTM E-399 ]. Determination of J-R curve (
ASTM-1821)

Lesson Plan

Sl.No Module Content Lectures


1. Fatigue of Concept of Fatigue failure, High Cycle Fatigue, Low 15
Metal cycle fatigue
(a)High cycle fatigue( stress based fatigue),
Definition of stress cycles, Stress based fatigue
experimentation and presentation of data,
Fatigue Life and Endurance limit. The S-N curve
and Wohler Diagram. The effect of Mean stress
and stress ratio on fatigue life. The Soderberg ,
Goodman and Gerber Plots. Effect of notch in
fatigue life. Basquin equation for stress based
fatigue life calculation, fatigue strength
coefficient and fatigue strength exponent.
(b) Low cycle fatigue (strain based fatigue)
Hysteresis loop, cyclic hardening and softening
phenomena. Steady state loop. Masing and non
masing loop. Cyclic stress- strain curve. Coffin
Masson equation, Fatigue ductility coefficient
and fatigue ductility exponent. Total strain life
curve ( Morrow’ s equation). Mean stress
correction i) Morrow’s method ii) SWT ( Smith
Watson Topper) Method.
© Fatigue damage accumulation and Life
Exhaustion , Linear damage rule (Palmgren
Miner rule), Cycle counting methods

2. Linear Elastic (a)Theoretical Cohesive strength of Material ( An 07


Fracture Atomic View), Stress concentration effect of
Mechanics Flaws , Griffith Energy Balance.
( LEFM) Energy Release Rate, Instability, R - curve

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(b)Crack tip stress field analysis , Stress Intensity 10


Factor, K- dominated field , Crack tip plastic zone
( Irwin model/ Dugdale model), Plane stress /
plane strain fracture Mechanics
3. Fatigue Paris Law and its modifications, over loading effect, 04
Crack Variable amplitude loading Determination of
growth FCGR Curve
4. Elastic J Contour Integral , Path independent of J- integral 05
Plastic - Example, Crack Tip opening displacement (
Fracture CTOD), J_ R curve , Ductile crack growth and
Mechanics Instability, Tearing Modulus
( EPFM)
Total 41

Text Books :-
1. Fatigue of Materials – S. Suresh
2. Fracture Mechanics ( Fundamental and Application) -- T.L. Anderson
Reference book:-
1. Elementary Fracture Mechanics ---- David Broek
2.Elements of Fracture Mechanics ----- Prasant Kumar

Supplementary Books
1. Theory of Elasticity ------ S.P. Timoshenko & J.N. Goodier
2. Mechanical Behaviour of Materials----- Marc Meyers & Krishna Chawla
3. Mechanical Metallurgy -------George E Dieter

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P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Finite Element Method for Engineering( ME4225)


Core Elective -I (Common for all 3 Specializations)
Contact Period :3-0-0 Credit – 3 (Marks:100)
Fundamental concepts of FEM. Direct Stiffness Method for solution of problems on assemblage of 1-
D springs/axial bars. Direct Stiffness Method for solution of problems on plane/space truss.
Weighted residual method (WRM) for approximate solution of ODE based boundary value
problems using point collocation, sub-domain collocation, least square, Rayleigh-Ritz, Galerkin
procedures. FE Solution of 1-D boundary value scalar field problems. FE solution of beam (1D vector
field) problems under general loading and support conditions. FE formulation and solution of 2D
steady state scalar field problems (such as heat transfer, torsion of non-circular shafts). Intrduction
to the variational method, Concept of functional, Derivation of functional for different field
problems leading to element equation. FE formulation and solution of 2D steady state vector field
(plane stress/strain) problems using variational methods.

Sl. No. Topics Number of


Lectures
Introduction to Numerical Methods, Difference between Finite Difference (FD) and
Finite Element (FE) Methods. Basic steps of the Finite Element Method. Versatility of
1. 3
FEM and its use in different applications. Review of matrix theory and numerical
solution of linear algebraic equations.
FE solution of assemblage of linear springs arranged in 1D by direct stiffness
method: Discretization, derivation of element equations, assembly rule and
2. 3
imposition of boundary conditions. Solution nodal displacements and
calculation of support reactions. Problems.
Extension of direct stiffness method from 1D to 2D: Analysis of Plane truss. Derivation
of element equations, assembly rule and imposition of BC. Solution for
3. 5
displacements, member forces and support reactions. Special case of inclined roller
supports. Problems on plane truss.
Approximate solution of boundary value problems involving ODE by the weighted 5
residual method. Weighted integral statement. Point collocation, Least-square,
4.
Rayleigh-Ritz and Galerkin procedure. Weak form: primary variables, secondary
variables, essential BC, natural BC. Advantages of weak form over strong form.
Examples.
Solution of boundary value scalar field problems (such as heat transfer with
conduction, surface convection in presence of heat generation) depicted by ODE
in 1-D. Deriving Shape functions of a 1-D linear and higher order elements,
5. Natural coordinates. Derivation of equation of a finite element from its weak 5
form. Assembly, imposition of BC and solution for primary and secondary
variables (PV and SV). Problems.

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Review of Euler-Bernoulii beam equations. FE formulation of 1D beam problem


governed by Euler-Bernoulli equation: Weak form, Galerkin procedure.
Introduction to C1 continuous elements. Isoparametric and sub-parametric
formulation, Derivation of element equations, Assembly, Examples under
6. general loading with different cases of supports. Introduction to Frame 5
elements.
FE formulation of 2D scalar field problem, Weak form, Galerkin procedure, Area
coordinates, 3-node, 6-node triangular elements,. Conforming and non-conforming
elements while introducing 4-node and 8-node quadrilateral elements. Coordinate
transformation, Jacobian, Parent and child elements. Problems involving 2-D steady
7. state heat transfer with conduction, surface and edge convection, and heat 8
generation, Problems on torsion of non-circular shafts.
Stress analysis problems: Plane stress and plane strain type in 2D. Review of equilibrium
equation, stress-strain and strain-displacement relation. Introduction to variational
formulation, Meaning and derivation of functional in standard form. Variational
8. formulation of 2D stress analysis problems under general loading and heart transfer
problems and derivation of their functional. Problems. 5
Class test 1
Total 40
Text Books:

1. Fundamentals of Finite Element Analysis, by David V. Hutton, Tata McGraw-Hill


Publishing Co. Ltd., 2005.
2. A First Course in the Finite Element Method (5th Edition), by Daryl L. Logan, Cengage
Learning, 2012

Reference Books:
1. An introduction to the Finite Element Method (3rd Edition), by J.N. Reddy, Tata McGraw-
Hill, 2005.
2. Introduction to Finite Elements in Engineering, by T.R. Chandrupatla and A.D.
Belegundu, Prentice-Hall of India Pvt. Ltd., 1991.

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Computational Fluid Dynamics and Heat Transfer( ME4226)


Core Elective -I (Common for all 3 Specializations)

Contact Period :3-0-0 Credit – 3 (Marks:100)

Syllabus:
Introduction to Computational Fluid Dynamics and Principles of Conservation: Continuity Equation,
Navier Stokes Equation, Energy Equation and General Structure of Conservation Equations,
Classification of Partial Differential Equations and Physical Behaviour, Fundamentals of Discretization:
Finite Difference and Finite Volume Method, Finite Volume Method: Some Conceptual Basics and
Illustrations through 1-D Steady State Diffusion Problems, Boundary Condition Implementation and
Discretization of Unsteady State Problems, Important Consequences of Discretization of Time
Dependent Diffusion Type Problems and Stability Analysis : Consistency, Stability and Convergence, Grid
independent and time independent study, Stability analysis of parabolic equations (1-D unsteady state
diffusion problems): FTCS (Forward time central space) scheme, Stability analysis of parabolic equations
(1-D unsteady state diffusion problems): CTCS scheme (Leap frog scheme), Dufort-Frankel scheme,
Stability analysis of hyperbolic equations: FTCS, FTFS, FTBS and CTCS Schemes, Finite Volume
Discretization of 2-D unsteady State Diffusion type Problems, Discretization of Convection-Diffusion
Equations: A Finite Volume Approach, Discretization of Navier Stokes Equations: Stream Function
Vorticity approach and Primitive variable approach, SIMPLE Algorithm, SIMPLER Algorithm

Lesson Plan

SL. Topic No of
NO. Lecture
1. Computational Fluid Dynamics: What, When, and Why?, CFD 5
Applications, Numerical vs Analytical vs Experimental, Modelling vs
Experimentation, Conservation of mass, Conservation of linear
momentum: Navier-Stokes equation, Conservation of Energy, General
scalar transport equation
2. Mathematical classification of Partial Differential Equation, Illustrative 4
examples of elliptic, parabolic and hyperbolic equations, Physical
examples of elliptic, parabolic and hyperbolic partial differential
equations
3. Fundamentals of Discretization: Preprocessing, Solution, Postprocessing, 4
Finite difference method, Well posed boundary value problem, Possible
types of boundary conditions, Conservativeness, Boundedness,
Transportiveness, Finite volume method (FVM), Illustrative examples: 1-
D steady state heat conduction without and with constant source term
4. Finite Volume Method: Some Conceptual Basics and Illustrations through 5
1-D Steady State Diffusion Problems: Physical consistency, Overall
balance, FV Discretization of a 1-D steady state diffusion type problem,
Composite material with position dependent thermal conductivity, Four
basic rules for FV Discretization of 1-D steady state diffusion type
problem, Source term linearization, Implementation of boundary
condition
5. Discretization of Unsteady State Problems 2
6. Consequences of time-discretization in finite discretization, Consistency, 6
Stability, Convergence, LAX Equivalence theorem, Grid independent and
time independent study, Stability analysis of parabolic equations (1-D
unsteady state diffusion problems): FTCS (Forward time central space)
scheme, Stability analysis of parabolic equations (1-D unsteady state
diffusion problems): CTCS scheme (Leap frog scheme), Dufort-Frankel
scheme, Stability 4 analysis of hyperbolic equations: FTCS, FTFS, FTBS and

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CTCS Schemes, Stability analysis of 2nd order hyperbolic equations: CTCS


scheme
7. FVM for 2-D unsteady state diffusion problems 2
8. Discretization of Convection-Diffusion Equations: A Finite Volume 5
Approach: Finite volume discretization of convection-diffusion problem:
Central difference scheme, Upwind scheme, Exponential scheme and
Hybrid scheme, Power law scheme, Generalized convection-diffusion
formulation, Finite volume discretization of two-dimensional convection-
diffusion problem, The concept of false diffusion, QUICK scheme
9. Discretization of Navier Stokes Equations: Discretization of the 5
Momentum Equation: Stream Function-Vorticity approach and Primitive
variable approach, Staggered grid and Collocated grid, SIMPLE Algorithm,
SIMPLER Algorith
10 Class Test Viva Voce 02
Total Number of Classes 40

Text Books:
1. S.V.Patankar, Numerical Heat Transfer and Fluid Flow, McGraw-Hill.
2. T. J. Chung, Computational Fluid Dynamics, Cambridge University Press.
3. John C. Tannehill, Dale A.Anderson and Richard H. Pletcher, Computational Fluid Mechanics and
Heat Transfer, Taylor &Francis
4. H.K.Versteeg& W. Malalasekera,An Introduction to Computational Fluid Dynamics, Longman
Scientific & Technical.

Page 69 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Fluidized Bed Technology( ME4227)


Core Elective -I (Common for all 3 Specializations)
Contact Period :3-0-0 Credit – 3 (Marks:100)

Syllabus:
Introduction: Fluidized BedBoilers, its features, comparison of technologies
Hydrodynamics: Fluidization regimes, fast fluidized bed and its structure, gas-solid mixing
Heat Transfer: Gas to particle and bed to wall heat transfer, external fluid bed heat exchanger,
heat transfer tubes immersed in fast beds, heat transfer and part load operations
Combustion: Stages of combustion, combustion processes in FB boilers, design and
performance modelling of FB combustors
Emissions: Air pollution, Sulphur dioxide, nitrogen oxide, nitrous oxide, carbon monoxide
emissions
Design Considerations and Design of FB Components: Stoichiometric calculations, heat and
mass balance, furnace design, design of heating surfaces, thermal design of a FB boiler, types
of nonmechanical valves, L-valve, loop-seal, distributor plates
Gas-Solid Separators: Cyclones, inertial separators

Lesson Plan
Sl. Topics No. of
No period
. s
1. Introduction: CFB boilers, its features, comparison of technologies 03
2. Hydrodynamics: Fluidization regimes, fast fluidized bed and its structure, 12
gas-solid mixing
3. Heat Transfer: Gas to particle and bed to wall heat transfer, external fluid 12
bed heat exchanger, heat transfer tubes immersed in fast beds, heat
transfer and part load operations
4. Combustion: Stages of combustion, combustion processes in FB boilers, 03
design and performance modelling of FB combustors
5. Emissions: Air pollution, sulphur dioxide, nitrogen oxide, nitrous oxide, 03
carbon monoxide emissions
6. Design Considerations and Design of FB Components: Stoichiometric 05
calculations, heat and mass balance, furnace design, design of heating
surfaces, thermal design of a FB boiler, types of nonmechanical valves,
L-valve, loop-seal, distributor plates
7. Gas-Solid Separators: Cyclones, inertial separators 04

TOTAL
42

Recommended Book:
1. Fluidization Engineering, D. Kunii and O. Levenspiel, Butterworth and Heinemann
2. Circulating Fluidized Bed Boilers: Design and Operations, P. Basu and S. A. Fraser,
Butterworth Heinemann

Page 70 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Robotics (ME4228)
Core Elective -I (Common for all 3 Specializations)

Contact Period :3-0-0 Credit – 3 (Marks:100)

Contents: Introduction, Robot Arm Kinematics, Differential Motion and Velocity, Robot Dynamics,
Robotic Vision System, Trajectory Generation, Robot Programming and Languages.
Lesson Plan:
Module Topics Num
ber
of
Le
ctu
res
Introduction Definition, Law of Robotics, Anatomy of a Robot, Degree 2
of Freedom, Robot Classifications, Geometric
Configurations, Robot Specifications.
Robot Arm Rigid Body Rotation: Rotation Matrix, Axis-angle or 10
Kinematics Rodrigues' Rotation Formula, Successive Rotations,
Euler Angles.
Forward Kinematics: Homogeneous Transformation,
Representation of Joints and Link, Denavit-Hartenberg
Parameters.
Inverse Kinematics: Solvability and Solution Techniques.
Differential Differential Motions of Frames and Robot Joints, Robot 4
Motion and Jacobian, Inverse Differential Kinematics.
Velocity
Robot Dynamics Generalized Coordinates, Configuration Space, Holonomic 12
and Non-holonomic constraints, Virtual Work, Lagrange’s
Equation, Kinetic Energy of a Rigid Body, Kinetic Energy for
an n-Link Robot, Equation of Motion for an n-Link, Some
Examples.
Robotic Vision Process of Imaging: Architecture of Vision system, Image 5
System Acquisition. Image Digitization and Storage. Image
Processing and Analysis: Data reduction, Segmentation,
Feature extraction and Object recognition.
Trajectory Joint Space Schemes: Polynomial Trajectories. Cartesian 4
Generation Space Scheme: Straight Line Path, Circular Path.
Robot Methods of Robot Programming: Lead through 5
Programming Programming Methods, Textual Robot Languages.
and Languages Elements and Functions of Robot Language, Variable
Assembly Language (VAL).
Total 42

Page 71 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

References:
1. R. K. Mittal and I. J. Nagrath, Robotics and Control, Tata McGraw-Hill, New Delhi, 2007.
2. M. W. Spong, S. Hutchinson, M. Vidyasagar, Robot Modeling and Control, Wiley, New York,
2005.
3. T. C. Chang, R. A. Wysk, H. P. Wang, Computer aided Manufacturing, Pearson Prentice Hall,
2006.
4. S. B. Niku, Introduction to Robotics: Analysis, Control, Applications, Wiley, New York, 2011.
5. K. S. Fu, C. S. G. Lee and R. Gonzalez, Robotics: Control, Sensing, Vision and Intelligence,
Tata McGraw-Hill Education, 1987.
6. M. P. Groover, M. Weiss, R. N. Nagel and N. G. Odrey, Industrial Robotics: Technology,
Programming and Applications, Tata McGraw-Hill, New Delhi, 2008.

Page 72 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Welding Technology( ME4231)

Core Elective -II(forManufacturing Science Specialization)


Contact Period :3-0-0 Credit – 3 (Marks:100)

Syllabus:

Fundamentals of arc welding processes, Types of welding, physics ofarc, arc forces, arc blow,
selection of power sources fordifferent arc welding processes, principles of weld joint
design,welding symbols, metallurgical aspects in welding of steel, heatflow in welding and its
effect on the performance of weldjoints, residual stress and distortion in weld joints
andassessing the quality and uitability of weld joints, destructiveand non-destructive testing
method.

Lesson Plan :

Sl. No. Topic Lectures

1. Introduction: 6
Evolution of welding; classification ofwelding processes; heat sources
andshielding methods
2. Physics of Welding Arc 4
Welding arc; voltage distribution along thearc; hermionic and non-
thermioniccathodes; theories of cathode and anodemechanism; arc
characteristics and itsrelationship with power source; arcefficiency; heat
generation; effect of type ofshielding gas on arc; isotherms of arcs
3. Welding Power Sources 3
Conventional welding power sources;constructional features; static and
dynamiccharacteristics; duty cycle; influence ofinductance on arc and
power source
characteristics; internal and externalregulation; specific power
sourcerequirements; special welding power
sources

4. Arc Welding Processes 5


Consumable electrode welding processes.Manual metal arc (MMA)
welding; Gasmetal arc welding; pulsed MIG welding;Submerged arc
welding, Significance of
flux-metal combination; Electroslagwelding: heat generation; principle;
Gastungsten arc welding; selection of polarity,Plasma arc welding;
transferred and
non-transferred plasma arc welding;selection of gases; welding
parameters;keyhole technique.
5. Heat flow in welding 5
Effect of welding parameter on heatdistribution; calculation of
peaktemperatures; thermal cycles; cooling rateand solidification;
Residual stresses andtheir distribution in welds; influence ofresidual
stresses in static and dynamicloading, distortion

Page 73 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

6. Design of weld joints 6


Introduction to design; engineeringproperties of steels; Type of welds
andweld joints; description of welds:
terminology, definitions and weld symbols;edge preparation; sizing of
welds instructure; Design for Static loading, WeldCalculations in lap, butt
and fillet welds;
design for fatigue loading, Introduction toFatigue; nature of the fatigue
process;fatigue strength; factors affecting fatiguelife; improvement
methods for fatiguestrength; reliability analysis and safetyfactors applied
to fatigue design.
7. Testing and inspection of weld joints 6
Chemical tests; Metallographic tests;Hardness tests; Mechanical test for
grooveand fillet welds-full section, reduced sectionand all-weld- metal
tensile tests, root, faceand side bend tests, fillet weld break tests,creep&
fatigue testing. Non-DestructiveTesting of Weldments; Visual
inspection;Dye-penetrant inspection; Magneticparticle inspection;
Ultrasonic inspectionprincipleof ultrasonic testing,
Radiographicinspection –principle of radiography, X-raytubes, gamma-
ray sources, defect
discernibility; Eddy current inspection; Leaktests: N.D.T. Standard
procedure forspecification and qualification of weldingprocedure; WPS
and PQR, WPQ
8. Weldability of metals 6
Solidification of weld metal; heat affectedzone (HAZ), factors affecting
properties ofHAZ; gas-metal, slag-metal and solid state
reactions in welding and their influence onsoundness of weld joint;
lamellar tearingand hydrogen damage; weldability;
definition, factor affecting the weldability ofsteel Carbon equivalent.
weldablityofsteel, cast iron and aluminium alloys of
commercial importance, failure analysis ofwelded joints.
TOTAL 41

Text Book:
Welding Technology & Design – by V.M. Radhakrisnan; New Age International

References:
1. The Metallurgy of Welding, 6th Edition , Lancaster, William
Andrew Publishing, NY.
2. Principles of Welding (Processes, Physics, Chemistry and
Metallurgy), Robert and Messler, Wiley Interscience
Publishers.
3. Welding Hand Book Vol. 5; 7th edition, AWS, 1984.
4. Welding METALLURGY, S Kou, John Wiley, USA, 2003.

Page 74 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Manufacturing Automation ( ME4232)


Core Elective -II(forManufacturing Science Specialization)
Contact Period :3-0-0 Credit – 3 (Marks:100)

Serial Topics No. of


No. Lectures
1. An introduction on Manufacturing Automation. Review of the development 06
of machine tools. An introduction on the application of CNC
programming on automation.
2. Capstan and Turret lathe. Single-spindle and multi-spindle automatic lathes. 10
Machining centre.
3. Gear Hobbing: Different types of gear manufacturing processes, their 12
advantages, limitations and comparison, principle of spur and helical
gear hobbing, characteristics features, kinematics of gear hobbing
operation, numerical problems on gear hobbing
4. Computer Integrated Manufacturing (CIM) and Flexible Manufacturing 14
Systems (FMS): Definitions, characteristic features, various components,
classification of manufacturing system, different configuration, typical
layout of FMS, automated storage and material handling system,
comparison between conventional and automated material handling
system, a brief introduction on conveyor, pellet, automated guided
vehicle system and industrial robot and their specific applications,
application of FMS in manufacturing, numerical problems on FMS.
Total 42

Text Books:

1. Principle of Machine Tools by G. C. Sen and A. Bhattacharya, New central book agency (P)
limited.
2. Automation, Production systems and Computer-integrated manufacturing by M. P. Groover,
Prentice Hall of India Pvt. Ltd.

Reference Books:

1. Computer Aided Manufacturing – T.C. Chang, R.AWysk, , H.P.Wang


2. Computer Integrated Design and Manufacturing - D.D. Bedworth, M.R. Henderson, P.M.Wolfe
; Mc Graw Hill Inc.
3. Introduction to Robotics : S.K. Saha, Tata Mc Graw Hill
4. CAD/CAM Principles and applications : P.N. Rao ; Tata Mc Graw Hill

Page 75 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

CNC Machining and Additive Manufacturing (ME4233)

Core Elective -II(forManufacturing Science Specialization)


Contact Period :3-0-0 Credit – 3 (Marks:100)

Syllabus :
Introduction : Working of CNC machines, Difference between CNC and conventional machine tools,
Basic architecture, Classification of CNC systems
Construction : DC/AC Servomotors, Feed drive with recirculating ball screw, Feedback system,
Encoders
Interpolation: Basic objectives of interpolation, Principle of Digital Differential Analyzer,
DDA Hardware Interpolator- Linear and Interpolators, Stair Approximation Interpolator
Direct Search Interpolator,Reference Word Interpolation
Modelling and Design of Control Loop Unit (CLU):Different control loops,Basic Design of CLU
Adaptive Control of Machine Tools:Acceleration and Deceleration control
Part Programming with G-M Code: CNC Lathe & CNC Milling
Additive Manufacturing: General overview; Reverse engineering; AM process chain : CAD to CAM;
Application level: Direct processes - Prototyping, Rapid Tooling. Rapid Manufacturing; Indirect
Processes - Indirect Prototyping. Indirect Tooling, Indirect Manufacturing; AM technologies;
Mathematical models for AM; Parameter control, defects and remedy

Lesson Plan :
Sl. Topic Lectures
No.

1. Introduction :Working of CNC machines, Difference between CNC and 03


conventional machine tools, Basic architecture, Classification of CNC
systems

2. Construction :DC/AC Servomotors, Feed drive with recirculating ball screw, 04


Feedback system, Encoders

3. Interpolation: Basic objectives of interpolation, Principle of Digital Differential 06


Analyzer,DDA Hardware Interpolator- Linear and Interpolators, Stair
Approximation Interpolator Direct Search Interpolator,Reference Word
Interpolation
4. Modelling and Design of Control Loop Unit (CLU):Different control loops,Basic 04
Design of CLU
5. Adaptive Control of Machine Tools:Acceleration and Deceleration control 04

6. Part Programming with G-M Code: CNC Lathe & CNC Milling 06

7. Additive Manufacturing: General overview; Reverse engineering; AM process 04


chain : CAD to CAM; Application level: Direct processes - Prototyping, Rapid
Tooling. Rapid Manufacturing; Indirect Processes - Indirect Prototyping.
Indirect Tooling, Indirect Manufacturing
8. AM Technologies:Powder-based AM processes involving sintering and melting 04
(selective laser sintering, shaping, electron beam melting. involvement).
Printing processes (drop!et based 3D Solid-based AM processes - extrusion
based fused deposition ;Stereolithography Micro- and nano-additive
9. Mathematical models for AM: Transport phenomena models: 03

10. AM Parameter control, defects and remedy 02

TOTAL 40

Page 76 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Text books
1. Computer Aided Manufacturing: By T.C. Chang, R.A. Wysk, H.P. Wang Prentice
Hall International Inc.
2. Introduction to Robotics: By S.K.Saha. Tata McGraw Hill.
3. Robotics and Control: By R. K. Mittal and I. J. Nagrath. Tata McGraw-Hill, New
Delhi, 2007.
4. Additive manufacturing technologies: rapid prototyping to direct digital
manufacturing - I. Ian Gibson, David W. Rosen, Brent Stucker; Springer, 2010

Reference books
1. Manufacturing Automation: By Y Altintas, Cambridge University Press.
2. Robotics: By S.B. Niku, Wiley Publication, Delhi.
3. Understanding additive manufacturing: rapid prototyping, rapid tooling, rapid
manufacturing, - Andreas Gebhardt ;Hanser Publishers, 2011.

Page 77 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

B.Tech Project Part-II ( ME4291)

Contact Period : 0-0-2 Credit – 8 (Marks:200)

B.Tech Project Part-I of 7th Semester will be continued and finished in 8th Semester. A Project
Report as per the format circulated by the department, has to be prepared and submitted. The
report should contain the main sections as below:

1. Introduction and background of the work


2. Literature review
3. Theoretical background and mathematical formulation (if any)
4. Detail description of the work (step-by-step)
5. Results and discussion
6. Conclusions
7. References

As high marks is allotted for this, the all the supervisors of the B.Tech Projects, while evaluating
the Project Report, need to check the performance of the students in the Project Seminar.

Page 78 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Project Seminar ( ME4292)

Contact Period : 0-0-0 Credit – 2 (Marks: 50)

All students need to make a presentation before a board constituted by the department.
Presentation should be conducted group-wise but within a group each student will get
approximately equal time to present. Once the presentation is complete the board members may
ask question on the presentation.

Page 79 of 80
BOAC (08 AUGUST 2020) APPROVED
Department of Mechanical Engineering,
Indian Institute of Engineering Science and Technology, Shibpur
P.O. Botanic Garden, Howrah - 711 103, West Bengal, India

Comprehensive Viva(ME4291)

Contact Period : 0-0-0 Credit – 2 (Marks:100)

A board of faculty members will be constituted by the department for the Comprehensive
Viva to judge the overall performance of an individual student in the whole engineering
course curriculum. This may enhance the performance of the students for the preparedness
to face any interview in future.

----------------------------END OF COURSE CONTENT -----------------------------------

Page 80 of 80
BOAC (08 AUGUST 2020) APPROVED

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