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CHAPTER ONE
INTRODUCTION TO MECHANICAL VIBRATION
What is Vibration? It is a mechanical phenomenon where oscillation occurs at equilibrium points. Any motion that repeats itself after an interval of time Theory of vibration deals with oscillatory motions of bodies and associated forces Oscillations can be periodic or random. Cont.…… Periodic: it has a fixed interval of time, after which it repeats its motion Example: the motion of a pendulum or the motion of a shaft due to unbalanced masses. Random: there is no fixed interval when it will repeat Example: Oscillation of a vehicle on a typical roadway , oscillation of an airplane wing in turbulent airflow, wind force, earthquake IMPORTANT DEFINITIONS IN VIBRATION ANALYSIS Inertia: The property of a body (either in rest or in motion) by which it continues to be in its present state unless acted upon by an external force. Displacement: The change in position of an object in a particular direction by application of an external force. Disturbance: Any action that destroys a vibrating system's static equilibrium is called a disturbance to the system. Cont…
Restoring force: The displaced body doesn’t stay 1n
the new position because of the restoring force provided by gravity, elasticity, or both. Damping: It is the resistance offered to the motion of the vibrating body. Periodic motion: The motion repeats itself after an equal interval. Amplitude: The maximum displacement from the mean position of the vibrating body. Cont…
Cycle: It is the motion completed during
one time period. Period (𝝉): It is time a motion takes to repeat itself and is measured in seconds. 2𝛱 𝜏= 𝜔 Cont…
Frequency (f): The number of cycles of
motion completed in one second. Expressed in hertz and is equal to 1 cycle/sec. 1 1 f or 2f 2 2 Cont… Natural frequency(n ) It is the frequency of free vibration without damping. Damped natural frequency(𝜔𝑑 ) It is the system’s frequency of free vibration with friction. Cont. Causes of Vibration why mechanical system vibrates? Every mechanical system has some mass and stiffness are prone to vibrate Moreover, Mechanical system vibrate as they are usually subjected to external forces or internal generated forces of the system Looseness/Clearance b/n force transmitting components or members like vibrating pumps, vibrating motors, belts and pulley drives, then vibrates the fan. Cont. Several External Excitations exist in nature (wind load, earthquake, water waves &Etc.)when the structure(building, ship) is subjected to these loads and starts vibrating.
Figure 1.1 Vibration of some Mechanical Systems
Cont. Effect of Vibration The effect is positive or negative? In general, in mechanical systems, in several applications, we avoid or we do not want vibrations. Vibration in automobiles or in train can cause discomfort to passengers In turbines, vibration cause Mechanical failure The structures designed to support heavy centrifugal machines, like motors and turbines, or reciprocating machines, like steam &gas engines and reciprocating pumps are also subjected to Vibration Cont. The structure or machine component subjected to vibration can fail due to material fatigue resulting from the cyclic vibration of the induced stress. Moreover, Vibration causes more rapid wear of machine parts such as bearing & gears and also creates excessive noise. In machines, vibration causes fasteners such as nuts to become loose In metal cutting processes, vibration can cause chatter, which leads to a poor surface finish Cont.
Figure 1.2. Effects of Vibration
Cont. Why to study Vibration? Generally vibration is undesirable in a mechanical system Whenever the natural frequency of vibration of structure coincides with the frequency of the external excitation resonance occurs leading to excessive deflections and failures Remove the causes of vibration at design stage For an existing machine or structure reduce the effect of vibration by designing proper vibration mitigation strategies, such as Viscous damper/suspension. Cont. Vibration in Industrial Application Vibratory conveyors, hoppers, sieves, washing machines, compactors, electric tooth brushes, dentist’s drills, clocks, and electric massaging units Improve the efficiency of certain machining, casting, forging, and welding process Explosion of space shuttle Challenger Degree of Freedom(DoF) A system is said to be n-degrees of freedom (DoF) if it needs n independent coordinates to specify completely the configuration of the system at any instant. Cont. Cont. Cont.
Figure 1.6 Infinite degree of freedom
Elements of a Vibrating System Mechanical Systems :-Systems that posses significant mass, inertia, spring, and energy dissipation components driven by forces, torques, and specified displacements.
Figure .1.7 Elementary parts of vibrating systems
Cont. 1. Stiffness elements Stiffness of continuous elastic elements such as rods, beams, and shafts, which produce restoring elastic forces, is obtained from deflection considerations. Example
Figure.1.8 Torsional and Longitudinal vibration of rods
Cont. When there are several springs arranged in parallel as shown in Fig. 2.3, the equivalent spring constant is given by algebraic sum of the stiffness of individual springs. Mathematically,
Figure. 1.9 Springs in parallel
Cont. When the springs are arranged in series as shown in Fig. 2.4, the same force is developed in each spring and is equal to the force acting on the mass. The equivalent stiffness keq is given by:
Figure.1.10 Springs in series.
Cont. Example 1 Consider the spring–mass arrangement of Figure below and calculate the equivalent spring constant of the system. Assume k1= k2= k3= k4= k5= k Cont. 2. Damping elements A means by which energy is gradually lost.
Figure 1.11 damper Figure. 1.12 Torsional damper
When arranged parallel or in series, their equivalent damping constant can be determined similarly to the spring constant. Cont. 3. Mass or Inertia element A means for storing kinetic energy.
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