Module 1
Module 1
Any
Component
Design
Shape &
Size
2
Overview
In this fundamental course of Mechanics of Solids, the
concepts discusses are
Axially loaded member – Bar
Beam
Torsion
Buckling in column
Internally pressurized vessels
Principal stresses and strains – Bi-axial state of stress
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Outline
Pre-requisites
Stress - Types
Strain - Types
Stress-strain curves
Hooke’s Law
Simple and compound bars under axial load
Stress and strain
Thermal Stress
Poisson’s ratio
Volumetric strain
Elastic constants
Strain energy
Pre-requisite:
Engineering Mechanics
Equilibrium
FBD
Properties of Surfaces
Centroid
Second moment of area (Moment
of inertia of area)
Introduction- Strength and Stress
The designer allows the maximum stresses in a
component to be less than the component’s
strength at critical locations
Strengths are the magnitudes of stresses
Strength is a property of a material or of a
mechanical element
The strength of an element depends on the
choice, the treatment, and the processing of the
material
The magnitudes of load-induced stresses depend
on its geometry and are independent of the
material and its processing
strength is an inherent property of a part, a
property built into the part because of the use of a
particular material and process
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Introduction-Analysis and Design
Let us analyse and design the
structure shown which supports a 30
kN load.
Boom AB - 30 x 50-mm (rectangular
cross section)
Rod BC - 20-mm-diameter
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8
For a two-force member the lines of action
of the resultants of the forces acting at each
of the two points are equal and opposite
and pass through both points.
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10
Internal Force
Since 50-kN forces must be
applied at D to both portions of the
rod to keep them in equilibrium,
we conclude that an internal force
of 50 kN is produced in rod BC
when a 30-kN load is applied at B.
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Normal Stress
The force per unit area, or intensity of the forces distributed over a
given section, is called the stress.
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Normal Stress – Tensile and Compressive
𝑑𝐹 = 𝜎𝑑𝐴
𝑃= 𝑑𝐹 = 𝜎𝑑𝐴
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Stress Distribution in Bar
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Normal Strain
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Stress-Strain Diagram
The diagram representing the relation between stress and strain in a
given material is an important characteristic of the material.
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Stress-Strain Diagram for Ductile Material
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Stress-Strain Diagram for Ductile Material
The onset of yield is not
Aluminium characterized by a horizontal portion
of the stress-strain curve
Instead, the stress keeps
increasing— although not linearly—
until the ultimate strength is reached
Necking then begins, leading
eventually to rupture
The yield strength is at 0.2% offset,
(a line parallel to the initial straight-
line portion of the stress-strain
diagram)
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Stress-Strain Diagram for Brittle Material
Rupture occurs without any
noticeable prior change in the
rate of elongation
There is no difference between
the ultimate strength and the
breaking strength
The strain at the time of rupture
is much smaller for brittle than
for ductile materials
No necking
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Ductility
It is a measure of the degree of plastic deformation that has
been sustained at fracture.
Ductility may be expressed quantitatively as either percent
elongation (%EL) or percent reduction in area (%RA).
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Hooke’s Law - Modulus of Elasticity
When a member is loaded within elastic limit, the stress is
proportional to strain.
The constant of proportionality is known as Modulus of elasticity
or Young’s Modulus.
Young’s Modulus is the measure of stiffness of the material.
Strain
Stress Young’s Modulus
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Change in Length
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Change in Length
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Analysis of Axially loaded members
Bars of uniform cross section
Bars of varying cross sections (Stepped bars)
Principle of superposition
Bars of composite sections
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Bars of Uniform Cross Section
Problem 1
A tensile test was conducted on a mild steel bar. The following data was
obtained from the test:
(i) Diameter of the steel bar = 3 cm
(ii) Gauge length of the bar = 20 cm
(iii) Load at elastic limit = 250 kN
(iv) Extension at a load of 150 kN = 0.21 mm
(v) Maximum load = 380 kN
(vi) Total extension = 60 mm
(vii) Diameter of the rod at the failure = 2.25 cm
Determine:
(a) E = 202 GPa
(a) The Young’s modulus
(b) The stress at elastic limit (b) ζel = 353.7 MPa
35 kN 35 kN
20 cm 25 cm 22 cm
10 cm x 10 cm
38 cm
Aluminium bar
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Problem 4
φ 6 cm φ 6 cm
160 kN 160 kN
40 cm
The bar shown in figure is subjected to an tensile load of 160 kN. If the
stress in the middle portion is limited to 150 N/mm2, determine the
diameter of the middle portion. Find also the length of the middle portion if
the total elongation of the bar is to be 0.2 mm. Young’s modulus is given
as 2.1 x 105 N/mm2 .
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Principle of Superposition
When a number of loads are acting on a body, the resulting
strain, according to principle of superposition, will be the
algebraic sum of strains caused by individual loads.
Problem 5
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Solution Compressive plane
PCD= 10 kN
(Compressive)
PCD= ?
𝐹=0
𝑃CD − 50 + 80 − 20 = 0
𝑃CD = −10
PCD= 10 kN
(Compressive)
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Force in segment BC
𝑃BC − 50 + 80 = 0
PBC=?
𝑃BC = −30
PBC=?
−𝑃BC − 20 − 10 = 0
𝑃BC = −30
PBC=30 kN (Compressive)
PBC=30 kN
(Compressive) 35
Force in segment AB
PAB= 50 kN (Tensile)
E = 1.05 x 105 N/mm2
A = 1000 mm2
1
𝛿𝐿 = 𝑃 𝐿 − 𝑃BC 𝐿BC − 𝑃CD 𝐿CD
𝐴𝐸 AB AB
50x103 30x103 10x103
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Problem 6
GATE 2004, IES 1995, 1997, 1998
The figure below shows a steel rod of 25 mm2 cross sectional area. It is
loaded at four points, K, L, M and N.
Assume Esteel = 200 GPa. The total change in length of the rod due to
loading is:
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Problem 7 (Statically Indeterminate Bar)
A bar AB of length L and uniform cross section is attached to rigid
supports at A and B before being loaded. What are the stresses in
portions AC and BC due to the application of a load P at point C ?
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Using Equilibrium
FBD
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Problem 8
Determine the reactions at A and B for the steel bar and loading
shown in Fig, assuming a close fit at both supports before the loads
are applied.
RA = 323 kN
RB = 577 kN
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Problem 9
Both portions of the rod ABC are made
of an aluminum for which E = 70 GPa.
i. Knowing that the magnitude of P is 4
kN, determine (a) the value of Q so
that the deflection at A is zero, (b)
the corresponding deflection of B.
ii. Knowing that the magnitude of P = 6
kN and Q = 42 kN, determine the
deflection of (a) point A, (b) point B.
(i) (a) Q = 32.8 kN
(b) δB = 0.0728 mm (C)
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Problem 10
A steel rod of 3 cm diameter is
enclosed centrally in a hollow copper
tube of external diameter 5 cm and
internal diameter of 4 cm. the
composite bar is then subjected to an
axial pull of 45000 N. if the length of
each bar is equal to 15 cm, determine:
(i) Stress in in the rod and tube, and
(ii) Load carried by each bar.
Take E for steel = 2.1 x 105 N/mm2 and
ζs = 41.77 MPa
for copper = 1.1 x 105 N/mm2 ζc = 21.88 MPa
Ps = 29525.5 N
Pc = 15474.5 N
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Problem 11
A 1.25 m concrete post is reinforced
with four steel bars, each with a 20
mm diameter. Knowing that Es=200
GPa and Ec=25 GPa, determine the
normal stresses in the steel and in the
1.25 m
concrete when a 650 kN axial centric
force P is applied to the post.
ζs = 106.6 MPa
ζc = 13.3 MPa 200 mm
200 mm
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Problem 12
A steel rod and two copper rods
together support a load of 370 kN as
shown in figure. The cross sectional
area of steel rod is 2500 mm2 and of
each copper rod is 1600 mm2. Find the
stresses in the rods. Take E for steel =
2 x 105 N/mm2 and for copper = 1 x
105 N/mm2
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Problem 13
A steel rod 18 mm in diameter passes centrally through a steel tube
of 25 mm internal diameter and 30 mm external diameter. The tube
is 750 mm long and is closed by rigid washers of negligible
thickness which are fastened by nuts threaded on the rod. The nuts
are tightened until the compressive load on the tube is 20 kN.
Calculate the stresses in the tube and the rod.
Find the increase in these stresses when one nut is tightened by
one quarter of a turn relative to the other. There are 4 threads per
10 mm. Take E for steel = 2 x 105 N/mm2.
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Thermal Stresses
External loads are not the only sources of stresses and strains in
a structure.
Other sources include thermal effects arising from temperature
changes
Changes in temperature produce expansion or contraction of
structural materials, resulting in thermal strains and thermal
stresses
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Temperature-Displacement Relation
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Free Expansion Free Expansion Prevented
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Case 1
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Problem 14
A steel rod of 3 cm diameter and 5 m long is connected to two grips
and the rod is maintained at a temperature of 95° C. Determine the
stress and pull exerted when the temperature falls to 30° C, if
(i) The ends do not yield, and
(ii) The ends yield by 0.12 cm.
Take E = 2 x 105 MN/m2 and α = 12 x 10-6/°C.
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Problem 15
The A-36 steel rod has a diameter of 50 mm and is lightly attached
to the rigid supports at A and B when T1 = 80°C. If the temperature
becomes T2 = 20°C and an axial force of P = 200 kN is applied to its
center, determine the reactions at A and B. For the given material, E
= 2 x 105 MN/m2 and α = 12 x 10-6/°C.
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Solution
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Using the method of super position, Fig. b,
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The temperature of the entire assembly is
Case 2
raised by an amount ΔT
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Problem 16
A steel rod of 20 mm diameter passes centrally through a copper
tube of 50 mm external diameter and 40 mm internal diameter. The
tube is closed at each end by rigid plates of negligible thickness. The
nuts are tightened lightly home on the projecting parts of the rod. If
the temperature of the assembly is raised by 50° C, calculate the
stresses developed in copper and steel. Take E for steel and copper
as 200 GN/m2 and 100 GN/m2 and α for steel and copper as 12 x
10-6/°C and 18 x 10-6/°C.
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Poisson’s Ratio
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Generalized Hooke’s Law
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Relation Between Bulk Modulus (k), ν and E
Volume of the element in its unstressed state = 1
Volume under the stresses ζx, ζy, ζz
Since the strains εx, εy, εz are much smaller than unity,
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Volumetric strain of a rectangular bar subjected to an axial
load in one direction
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Summary
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Problem 17
Determine the value of Young’s modulus and Poisson’s ratio of a
metallic bar of length 30 cm, breadth 4 cm and depth 4 cm when
the bar is subjected to an axial compressive load of 400 kN. The
decrease in length is given as 0.075 cm and increase in breadth is
0.003 cm.
ν = 0.3
E = 1 x 105 MPa
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Problem 18 – GATE 2007
A 200x100x50 mm steel block is subjected to a hydrostatic
pressure of 15 MPa. The Young’s modulus and Poisson’s ratio of
the material are 200 GPa and 0.3 respectively. The change in the
volume of the block in mm3 is
(A) 85
(B) 90
(C) 100
(D) 110
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Problem 19
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Problem 20
𝐹 = 𝑃 cos 𝜃
𝑉 = 𝑃 sin 𝜃
𝐴0 = 𝐴𝜃 cos 𝜃
𝐴0
𝐴𝜃 =
cos 𝜃
𝐴0 - Area at section perpendicular to the axis
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𝐹 = 𝑃 cos 𝜃
𝑉 = 𝑃 sin 𝜃
𝐹 𝑉
𝜎= 𝜏=
𝐴𝜃 𝐴𝜃
𝑃 cos 𝜃 𝑃 sin 𝜃
𝜎= 𝜏=
𝐴0 𝐴0
cos 𝜃 cos 𝜃
𝑃 cos 2 𝜃 𝑃
𝜎= 𝜏= sin 𝜃 cos 𝜃
𝐴0 𝐴0
Angle Normal Stress Shear Stress
θ = 0° 𝑃 𝜏=0
𝜎m =
𝐴0
θ = 90° 𝜎=0 𝜏=0
θ = 45° 𝑃 𝑃
𝜎′ = 𝜏m =
2𝐴0 2𝐴0
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Shear Stress
Double Shear
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Bearing Stress
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Shear Strain and Shear Modulus
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Relation between E, ν and G
(b)
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If the orientation in Fig b is 45°,
shear stress is maximum and
given by 𝜏m .
1 𝜋
𝛽= − 𝛾m
2 2
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1 + ν 𝜀𝑥
𝜋 𝛾m 𝛾m =
tan 𝛽 = tan − 1−ν
4 2 1+ 𝜀
2 𝑥
𝜋 𝛾 Since 𝜀𝑥 is very small the denominator
tan − tan m
tan 𝛽 = 4 2 is equal to one.
𝜋 𝛾
1 + tan tan m 𝛾m = 1 + ν 𝜀𝑥
4 2
𝛾 𝜏m 𝜎𝑥
1 − tan m = 1+ν
tan 𝛽 = 2 𝐺 𝐸
𝛾
1 + tan m 𝐸 𝜎𝑥
2 = 1+ν
𝛾 𝐺 𝜏m
1− m
tan 𝛽 = 2 𝜎𝑥 = 𝑃/𝐴 𝜏m = 𝑃/2𝐴
𝛾
1+ m
2 𝐸
𝐸
= 1+ν 𝐺=
2𝐺 2 1+ν
𝛾m For any given material,
1 − ν𝜀𝑥 1−
= 2
1 + 𝜀𝑥 𝛾 𝐸 𝐸
1+ m <𝐺<
2 3 2 80
Relation Between E, ν and k
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Problem 22
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Strain Energy
Strain Energy
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The work done by the load P as it is slowly applied to the rod must
result in the increase of some energy associated with the
deformation of the rod. This energy is referred to as the strain
energy of the rod.
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Resilience and Modulus of Resilience
Resilience represents the ability
of a material to absorb energy
within the elastic range.
Modulus of resilience represents
the energy per unit volume that
the material can absorb without
yielding.
The capacity of a structure to
withstand an impact load without
being permanently deformed
clearly depends upon the
resilience of the material used.
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Toughness and Modulus of Toughness
Toughness refers to the ability of
a material to absorb energy
without fracturing.
Modulus of toughness
represents the energy per unit
volume required to cause the
material to rupture.
The toughness of a material is
related to its ductility as well as
to its ultimate strength.
The capacity of a structure to
withstand an impact load
depends upon the toughness of
the material used.
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Elastic Strain Energy – Axial/Normal Force
Uniform Bar
Nonprismatic Bar
with varying axial
force
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Impact Loading
Maximum Deformation and Maximum Stress due to a
Falling Weight on a Prismatic Bar
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Suddenly Applied Load
When h is zero
Impact Factor
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To induce same stress,
when the load is gradually applied
(i) 64 Nm
(ii) 57.14 Nm
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Problem 24
A uniform metal bar has a cross-sectional area of 700 mm2 and
a length of 1.5 m. If the stress at elastic limit is 160 N/mm2,
what will be its proof resilience? Determine also the maximum
value of an applied load, which may be suddenly applied
without exceeding the elastic limit. Calculate the value of the
gradually applied load which will produce the same extension
as that produced by the suddenly applied load above. Take E =
2 x 105 N/mm2
(i) 67.2 Nm
(ii) 56 kN
(iii) 112 kN
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Problem 25
A round, prismatic steel bar (E = 210 GPa) of length L = 2 m and
diameter d = 15 mm hangs vertically from a support at its upper
end. A sliding collar of mass m = 20 kg drops from a height h = 150
mm onto the flange at the lower end of the bar without rebounding.
(a) Calculate the maximum elongation of the bar due to the impact
and determine the corresponding impact factor.
(b) Calculate the maximum tensile stress in the bar due to the
impact load and compare with the static stress.
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