PROBING OPTION MANUAL

Ultimax 4 Dual Screen and Max Consoles

for Hurco Machining Centers

February 2007 704-0112-403 Revision A

The information in this document is subject to change without notice and does not
represent a commitment on the part of Hurco Companies, Inc. (Hurco). The software
described in this document is furnished under the License Agreement to customers. It is
against the law to copy the software on any medium except as specifically allowed in the
license agreement. The purchaser may make copies of the software for backup purposes.
No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying, for any purpose without the express
written permission of the Hurco machine tool owner.

Hurco Manufacturing Company reserves the right to incorporate any modification or

improvements in machines and machine specifications which it considers necessary, and
does not assume any obligation to make any said changes in machines or equipment
previously sold.

Hurco products and services are subject to Hurco’s then current prices, terms, and
conditions, which are subject to change without notice.

© 2007 Hurco Companies, Inc. All rights reserved.

Patents: U.S. Patents B14,477,754; 5,453,933; Canadian Patent 1,102,434;

Japanese Patents 1,649,006 and 1,375,124; other Patents pending.

Hurco, Max, Ultimax, and WinMax are Registered Trademarks of Hurco Companies, Inc.

Conversational Probing, UltiDraw, UltiNet, UltiPocket and AutoSave are trademarks of

Hurco Companies, Inc.

AutoCAD, Autodesk, and DXF are registered trademarks of Autodesk, Inc.

Fanuc is a registered trademark of Fanuc LTD.

IBM and PC/AT are registered trademarks of International Business Machines Corporation.

MS-DOS, Microsoft, and Windows are registered trademarks of Microsoft Corporation.

Many of the designations used by manufacturers and sellers to distinguish their products
are claimed as trademarks. Hurco has listed here all trademarks of which it is aware. For
more information about Hurco products and services, contact:

Hurco Companies, Inc.

One Technology Way
P.O. Box 68180
Indianapolis, IN 46268-0180
Tel (317) 293-5309 (products)
(317) 298-2635 (service)
Fax (317) 328-2812 (service)

For Hurco subsidiary contact information, go to Hurco’s Web site:

www.hurco.com

ii - Probing Option Manual 704-0112-403 Conversational Probing Option

TABLE OF CONTENTS
Probing Option Manual

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Conversational Probing Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Tool Probing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Touch Tool Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Laser Tool Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tool Setup—Probing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tool Setup Probing Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tool Setup Probing Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tool Probe Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Touch Probe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Laser Probe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Tool Probe Calibration and Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Tool Probe Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tool Calibration Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Touch Tool Probe Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Touch Tool and Part Probe Calibration . . . . . . . . . . . . . . . . . . . . . . 15
Laser Beam Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Laser Tool Calibration Calculations . . . . . . . . . . . . . . . . . . . . . . 17
Laser Tool Calibration Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Probe Deflection Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Tool Probe Deflection Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Absolute Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Reference Tool Touch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tool Probing Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Probe a Single Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Probe Multiple Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Tool Quality Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Tool Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Tool Breakage Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Tool Breakage Detection Fields . . . . . . . . . . . . . . . . . . . . . . . . 32
Tool Breakage Detection Cycle . . . . . . . . . . . . . . . . . . . . . . . . 33
Tool Wear Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Length Wear Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Diameter Wear Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Length and Diameter Wear Detection . . . . . . . . . . . . . . . . . . . . 35
Tool Wear Detection Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Tool Wear Detection Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Conversational Probing Option 704-0112-403 Table of Contents — iii

 Part Probing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Part Setup—Part Probe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Part Probe Calibration and Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Part Probe Deflection Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . 42
Ring Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Reference Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Conversational Part Probing Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Part Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Part Probe Deflection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Part Probe Working Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Part Setup Probing Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Manual Mode Part Setup Probing Cycles . . . . . . . . . . . . . . . . . . . . . 50
Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hole or Circle Pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Rectangular Pocket Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Rectangular Solid Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Plane Intersection (Non-Rectangular Corner) . . . . . . . . . . . . . . . 69
Part Zero Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Part Skew Probing Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Manual Mode Part Skew Probing Cycles . . . . . . . . . . . . . . . . . . . . . 75
Edge Skew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Hole or Circle Pocket Skew . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Cylinder Skew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Rectangular Pocket Skew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Rectangular Solid Skew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Automatic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Probe Part Setup Data Block . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Probe Part Setup Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Part Zero Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Skew Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Probe Part Setup Data Block Execution . . . . . . . . . . . . . . . . . . . 89

Part Quality Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Part Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Part Inspection Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Part Inspection Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Part Inspection Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Part Inspection Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Record of Changes—Probing Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX - 1

iv - Table of Contents 704-0112-403 Conversational Probing Option

LIST OF FIGURES
Figure 1. Typical Touch Tool Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2. Typical Laser Tool Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 3. Tool Setup screen with Select Cycle softkey choices . . . . . . . . . . . . 4
Figure 4. Tool Setup Screen for Probing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 5. Touch Probe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 6. Laser Probe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 7. Tool Calibration Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 8. Reference Tool Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 9. Selecting Tool Number for Probe Calibration . . . . . . . . . . . . . . . . . 16
Figure 10. Typical Laser Probe Calibration Tool . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 11. Typical Laser Probe Calibration Tool Motion . . . . . . . . . . . . . . . . . . 19
Figure 12. Tool Probe Deflection Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 13. Probing Tool Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 14. Probe Cycle Type Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 15. Spindle Usage Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 16. Tool Probing softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 17. Tool Number to Probe Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 18. Probe Calibrate Multiple Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 19. New Block Screen with Tool Monitoring (Probing) Softkey . . . . . . . . 30
Figure 20. Probe Tool Monitoring Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 21. Tool Breakage Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 22. Tool Breakage Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 23. Tool Length Wear Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 24. Diameter Wear Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 25. Length and Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 26. Tool Wear Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 27. Part Probing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 28. Probing Part Setup Softkey Menu . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 29. Part Setup Screen with Part Probe Parameters . . . . . . . . . . . . . . . . 40
Figure 30. Part Probe Deflection Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 31. Ring Gauge Deflection Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 32. Reference Block Deflection Offset . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 33. Part Setup Using Probing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 34. Part Probe Working Envelope’s X and Y Parameters . . . . . . . . . . . . 48
Figure 35. Part Probe Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 36. Part Setup Probing Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 37. Part Probe Movement for Edge Probing Cycles . . . . . . . . . . . . . . . . 52
Figure 38. Part Setup Screen for Edge Probing Cycle . . . . . . . . . . . . . . . . . . . 54
Figure 39. Hole or Circle Pocket Probing Cycle . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 40. Part Setup Screen for Hole Probing Cycle . . . . . . . . . . . . . . . . . . . 57
Figure 41. Cylinder Probing Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure 42. Part Setup Screen for Cylinder Probing Cycle . . . . . . . . . . . . . . . . . 61
Figure 43. Rectangular Pocket Probing Cycle . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 44. Part Setup Screen with Rectangular Pocket Cycle . . . . . . . . . . . . . . 64
Figure 45. Rectangular Solid Probing Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 46. Part Setup Screen for Rectangular Solid Probe Cycle . . . . . . . . . . . 68
Figure 47. Plane Intersection Probing Cycle . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 48. Part Setup Screen for Plane Intersection Probing Cycle . . . . . . . . . . 71
Figure 49. Part Zero Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 50. Initial Part Setup screen with Accepted Probe Cycle Part Zero Values 73

Conversational Probing Option 704-0112-403 List of Figures — v

Figure 51. Example of a Skewed Workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Figure 52. Part Setup Screen with Part Skew Probe Cycles . . . . . . . . . . . . . . . . 77
Figure 53. Selection of the Skew Probe Cycle Type . . . . . . . . . . . . . . . . . . . . . 77
Figure 54. Edge Skew Probing Cycle Screen . . . . . . . . . . . . . . . . . . . . . . . . . 78
Figure 55. Hole Skew Probing Cycle Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Figure 56. Cylinder Skew Probing Cycle Screen . . . . . . . . . . . . . . . . . . . . . . . 82
Figure 57. Rectangular Pocket Skew Probing Cycle Screen . . . . . . . . . . . . . . . 84
Figure 58. Rectangular Solid Skew Probing Cycle Screen . . . . . . . . . . . . . . . . . 85
Figure 59. New Block Screen with Probe Part Setup Softkey . . . . . . . . . . . . . . . 86
Figure 60. Probe Part Setup Data Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 61. New Block Screen with Part Inspection Softkey. . . . . . . . . . . . . . . . . 90
Figure 62. Part Inspection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

LIST OF TABLES
Table 1. Part Setup Probing Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 2. Part Skew Probing Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

vi - List of Tables 704-0112-403 Conversational Probing Option

USING THIS MANUAL
This manual uses several conventions to explain the safety features and emphasize key
concepts. These conventions are described in this section.

Additional information is available on the machine’s Documentation CD.

Sample Screens
Sample screens in this manual were taken from an Ultimax Console or on a stand-alone
Ultimax system. All screens are subject to change. The screens on your system may vary
slightly. The sample screen here illustrates softkeys and includes the software version.

Softkeys
Data Entry
F1 to F8
Area

Prompts

Error/Status Area

Status Bar

Softkeys
Softkeys are located on the side of the screen. You can set the softkeys to appear on
either the right or left side of the screen. Refer to the Getting Started with Your Ultimax
manual for information about making this selection. Softkeys may change upon field
entries or other softkey selection. References to softkeys in the documentation appear in
all caps followed by the softkey’s corresponding F-key. For example, the Part Setup
softkey from the Input screen above is referenced as the “PART SETUP F1” softkey.

Conversational Probing Option 704-0112-403 Using This Manual — vii

Screen Areas
The screens are divided into the following areas, in addition to the row of softkeys:

Data Entry
The data entry area is located on the opposite side of the screen from the softkeys.
Softkeys on the right side of the touch screen. Available softkeys may change even when
the text and data entry area does not.

Fields in the data entry area display or receive information.

Prompts and Error/Status Area

Errors and status messages can occur anytime the status or error is true. They are not
based on the field with the blinking cursor. These messages provide machine information
to the operator and error messages may also stop and/or prevent machine operations.

Status Bar
The status bar contains

• Icons indicating when the floppy drive or hard drive is in use.

• Units of measure (Inch or Millimeters).
• The amount of free space.
• The current time.

Console Buttons and Keys

References to console buttons and keys appear in bold text throughout the
documentation. For example, the Start Cycle button appears as the Start Cycle button
and the Manual key appears as the Manual key in text.

Refer to the Getting Started with Ultimax manual for information about console buttons
and keys, in addition to other information about using softkeys and the pop-up text entry
window.

Using the Touch Screen

The console has a touch screen for entering programming data. Tap the screen on a
softkey, field, or drop-down list using the stylus attached to the side of the console or
another suitable pointing device to make a selection.

viii - Using This Manual 704-0112-403 Conversational Probing Option

Printing
To print part or all of this manual from the CD, select File/Print to print this document.
Be sure to review the Print Range selections and make the appropriate choice for pages.
Select Properties/Paper/Quality and adjust the Tray Selection/Paper Source if
necessary.

Icons
This manual may contain the following icons:

Caution/Warning

The operator may be injured and the machining center severely damaged if
the described procedure is not followed.

Hints and Tricks

Useful suggestions that show creative uses of the Ultimax features.

Important

Ensures proper operation of the machine and control.

Troubleshooting

? Steps that can be taken to solve potential problems.

Where can we go from here?

Lists several possible options the operator can take.

Table of Contents
To assist with onscreen viewing, this icon is located on the cover page. Click
the icon to access the Table of Contents.

You can also access many of the same TOC entries from the Adobe Reader
bookmarks located on the left side of the PDF page.

Conversational Probing Option 704-0112-403 Using This Manual — ix

x - Using This Manual 704-0112-403 Conversational Probing Option
CONVERSATIONAL PROBING OPTION
The two probing types — tool and part — assist with tool and part setup. Tool and part
probing may be used independently or in conjunction with one another. Each probing type
requires optional hardware and software.

Probing is only available for machining centers.

If Probing, Tool Probing and Part Probing are all listed on the CNC Configuration screen,
the machine is equipped with the software for both part and tool probing.

To review the CNC Configuration screen for your machine:

1. Select the Auxiliary console button to access the Auxiliary screen.

2. Select the SYSTEM CONFIGURATION (F4) softkey.
3. Select the DISPLAY SOFTKEY CONFIGURATION (F5) softkey. The CNC
Configuration screen appears. The options installed on your machine are listed.

You need to purchase tool and part probing hardware to use the probing options.

The following topics are covered in this manual:

Tool Probing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Tool Setup—Probing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tool Probe Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tool Probe Calibration and Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tool Quality Verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Part Probing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Part Setup—Part Probe Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Part Probe Calibration and Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Part Quality Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Conversational Probing Option 704-0112-403 Conversational Probing Option — 1

Tool Probing Equipment
There are two types of tool probes: touch tool probe and laser tool probe. The tool probe
is used to determine a tool’s length and/or diameter in tool setup. The probe may also be
used to check a tool for wear while running a part program. A tool probe is mounted to
the machine table, usually in an out-of-the-way corner.

Touch Tool Probe

The touch tool probe is a mechanical system. When the probe is deflected by a tool in the
spindle, information about that tool is recorded.

1 Probe

Figure 1. Typical Touch Tool Probe

2 - Conversational Probing Option 704-0112-403 Conversational Probing Option

Laser Tool Probe
A laser beam travels between a transmitter and receiver in a laser tool probe. No contact
is made with mechanical parts when using the laser tool probe. When the tool interrupts
the laser beam, its length and diameter are stored.

1 Transmitter

2 Receiver

3 Laser Beam

4 Tool

Figure 2. Typical Laser Tool Probe

Conversational Probing Option 704-0112-403 Conversational Probing Option — 3

Tool Setup—Probing
To access the Tool Setup Probing Fields:

1. Select the Input console button to access the Input screen.

2. Select the TOOL SETUP (F2) softkey. The Tool Setup screen appears.
3. Select the TOOL PROBING (F2) softkey. The Tool Setup screen appears with
more softkey choices. Refer to Figure 4. for a sample screen containing these
softkeys.
4. Select the SELECT CYCLE (F6) softkey and these softkeys appear for choosing
the probing cycle to use.

Figure 3. Tool Setup screen with Select Cycle softkey choices

5. Select one of the following probing alternatives:

a. NONE (F1) softkey—no tool probing occurs.
b. LENGTH (F2) softkey—probes the tool to determine its length.
c. DIAMETER (F3) softkey—probes the tool to determine its diameter.
d. LENGTH & DIAMETER (F4) softkey—probes the tool to determine its
length and diameter.

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 6. Select the probing cycle for this field and advance the cursor to access the Tool
Setup screen with these probing fields and softkeys:

Figure 4. Tool Setup Screen for Probing

Tool Setup Probing Fields

Definitions for the probing fields on the Tool Setup screen follow:

• Rapid Z Position—the tool probe (in the Z axis) rapids down to this position
and then continues downward at the speed specified in the Fast Feed field.
Use the remote jog unit or type in a value for the Rapid Z Position field.
With the cursor in this field, the Position Tool Over Probe (F7) softkey can be
used to position the tool over the probe before jogging Z to the desired
position.

• Spindle Usage—specifies in which direction the spindle should operate

during the probe cycle. Choices are: manual (free rotating), oriented,
clockwise (CW) or counter clockwise (CCW).
The default value for a touch tool probe is the reverse of the programmed
tool. For example, if the tool is CW, Spindle Usage for a touch tool probe will
default to CCW. For a laser tool probe, Spindle Usage value defaults to the
programmed tool direction.

• Spindle RPM—specifies spindle speed when the Spindle Usage field is set to
either CW or CCW. When the operator sets the diameter setting for the tool
probe, the Spindle RPM field will be set to a suggested value – this value may
be overwritten by the operator. The suggested value for RPM is only done
when the tool is first entered.
• Fast Feed—specifies the feed rate used when making the initial touch of the
probe (prior to measurement touches). When the operator sets the diameter
setting for the tool only the first time the tool is entered, the Fast Feed field
will be updated with a suggested value—you may overwrite this value.

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 • Slow Feed—specifies the feed rate used when taking measurements after
the initial deflection. The default value is 4 mm per minute for a touch probe,
25.4 mm per minute for a laser probe.
• Minimum Z—specifies that lowest position that z will be allowed to travel
during the probe cycle. This parameter sets up a safety zone for each tool.
The user should make sure this value is low enough to allow proper deflection
of the probe. This is especially important when checking diameter as the tool
must drop down next to the probe stylus.
• Length Offset X—used to change the X table position when probing –
applies only when probing tool length. Required for tools that have a cutter
offset from the center.
• Length Offset Y—used to change the Y table position when probing – applies
only when probing tool length. Required for tools that have a cutter offset
from the center.
• Z Drop Down Depth—used only when measuring tool diameter. This
parameter (a negative value) indicates the distance to drop down from where
the tip of the tool touches the top of the probe. For example, if you wish to
measure the diameter of the tool ¼" from the tip, this parameter would be
set to –0.25".
• Side Clearance—specifies an additional distance to leave between the tool
and tool probe when determining the tool diameter. This value can be
adjusted to optimize probe cycle time.
• Multi-Tool Probing?—specifies which tools to probe and which to skip -
used only in the multiple tool calibration cycle.

Tool Setup Probing Softkeys

Definitions for the probing softkeys on the Tool Setup screen follow:

• TOOL PROBE SETUP PARAMETERS (F1)—select the tool probe type and
access tool probe parameters. Tool probe types are: Touch Probe, Laser Probe
and No Probe.
• CALIBRATE THE TOOL PROBE (F2)—determine the Z location of the tool
probe. This value is retained on power down.
• PROBE A SINGLE TOOL (F3)—determine the length and/or diameter of a
single tool.
• PROBE MULTIPLE TOOLS (F4)—determine the length and/or diameter of
multiple tools.
• POSITION TOOL OVER THE PROBE (F5)—move the tool into position over
the probe.
• SELECT TOOL PROBE CYCLE (F6)—choose the probing cycle to use: None,
Length, Diameter, or Length and Diameter.
• PROBE CURRENT TOOL NOW (F7)—determine the length and/or diameter
of the current tool.
• TOOL PROBE DEFLECTION OFFSET (F7)—determine the switch points of
the probe, this should be done at installation and whenever the probe is
moved or stylus changed.

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Tool Probe Setup Parameters
Tool probe setup parameters provide critical information on how the machine will use the
probes. The parameters include fields specific to programming a touch probe or a laser
probe. Tool probe setup parameters must be adjusted when a tool probe is relocated, or
when probing feedrates are changed.

Tool probe setup parameters can be backed up and restored using the procedures
described in the “System Basics” chapter of the Getting Started with Ultimax manual.

From the Tool Setup Probing screen defined in the previous section, select the TOOL
PROBE SETUP PARAMETERS (F1) softkey. The softkeys change to Touch Probe (F2) and
Laser Probe (F3). From here, you can access the Tool Setup Parameter fields for the type
of probe you select.

Touch Probe Parameters

Select the TOUCH PROBE PARAMETERS (F2) softkey to access the touch tool probe fields.
The following screen appears:

Figure 5. Touch Probe Parameters

Tool Setup Touch Probe Parameters are defined as follows:

• Type—indicates the type of tool probe. If a tool probe is not present, the
remaining tool probe parameters are not used.
• Contact Point X and Contact Point Y (touch tool probe only)—indicates the
X and Y location (in machine coordinates) of the tool probe. When the
machine is at this location, a tool will touch the center of the tool probe stylus.
To enter these values easily, insert a tool in the spindle and jog down to the
tip of the probe. When the tool tip is centered over the stylus, press the Sto
Pos/Store Position key on the jog controls.

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 • Setup Fast Feed —indicates the feed rate to use for setup moves near the
probe. For example, when dropping down next to the probe to measure
diameter, the drop down move uses this feed rate. This value is also used for
calibrating the probe and the initial touch when determining deflection
offsets.
• Retract Feed — indicates the feed rate to use when retracting away from the
probe immediately after a deflection. This value is also used for the slow
moves when determining deflection offsets.
• Repetitions—specifies the number of Slow Feedrate touches when touching
tools to the probe. You can program up to 99 repetitions (default value is 3 for
touch probe and 4 for laser probe) to get the average length and diameter of
the tool.
• Probing Axis—specifies the axis of deflection in the X/Y plane. Orientation of
the probe will determine if it deflects along the X axis or the Y axis. It is
assumed the probe will always deflect along the Z axis.
• Stylus Width (touch tool probe only)— specifies the width of the probe’s
stylus along the Probing Axis.

• Max Spread—the deviation (difference) between the minimum and

maximum probe readings. If the deviation is greater than the Max Spread
value, an error message appears.
• INIT Retract—scales the initial retract move after a deflection.
• INCR Retract—scales the incremental moves that may be required if the
probe is still deflected after the initial move.
• Monitor Motion—enables or disables additional motion error checking for
the probe. When enabled, the probe is constantly checked to make sure the
amount of deflection stays below the value in the Max Deflection field.
• Max Deflection—the value representing the maximum amount of probe
deflection allowed.

If the Max Deflection value is exceeded, then a probe motion fault

occurs and motion is stopped.

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Laser Probe Parameters
Select the LASER PROBE (F3) softkey to access the laser tool probe fields:

Figure 6. Laser Probe Parameters

Tool Setup Laser Probe Parameters are defined as follows:

• Type—indicates the type of tool probe. If a tool probe is not present, the
remaining tool probe parameters are not used.
• Center Beam X and Center Beam Y (laser tool probe only)—indicates the
center location of the beam in X or Y, depending on the orientation of the laser
probe. Do not change this value after the Laser Tool Calibration cycle has been
run, unless you re-run the cycle. The user enters an approximate value then
the laser calibration cycle determines the precise location.
• Setup Fast Feed —indicates the feed rate to use for setup moves near the
probe. For example, when dropping down next to the probe to measure
diameter, the drop down move uses this feed rate. This value is also used for
calibrating the probe and the initial touch when determining deflection offsets.
• Retract Feed — indicates the feed rate to use when retracting away from the
probe immediately after a deflection. This value is also used for the slow
moves when determining deflection offsets.
• Repetitions—specifies the number of Slow Feedrate touches when touching
tools to the probe. You can program up to 99 repetitions (default value is 3 for
touch probe and 4 for laser probe) to get the average length and diameter of
the tool.
• Probing Axis—specifies the axis of deflection in the X/Y plane. Orientation of
the probe will determine if it deflects along the X axis or the Y axis. It is
assumed the probe will always deflect along the Z axis.
• Max Spread—The deviation (difference) between the minimum and
maximum probe readings. If the deviation is greater than the Max Spread
value, an error message appears.

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The software uses the calibration values entered in the Tool Setup Probe Parameters fields
described below for calculating tool length and diameter each time the tool is measured.

When the cursor is on any of the Cal Tool fields, the DETERMINE LASER BEAM OFFSET
(F1) softkey appears. Refer to Laser Beam Calibration, on page 17 for information about
the Laser Tool calibration cycle and the DETERMINE LASER BEAM OFFSET softkey.

• Beam Offset (laser tool probe only)—displays the width of the beam based
on + and - trigger points. This field is updated after running the Determine
Laser Beam Offset cycle. It may be adjusted by the user to optimize
performance.
• Cal Tool D (laser tool probe only)—contains the diameter (D) of the Laser
Calibration Tool. This value can be obtained by measuring the diameter of a
precision dowel or a laser calibration tool.
• Cal Tool H (laser tool probe only)—contains the height (H) of the Laser
Calibration Tool. This value can be obtained by measuring the height of a
precision dowel or a laser calibration tool.
• Cal Tool L (laser tool probe only)—contains the length (L) of the Laser
Calibration Tool. This value can be obtained by measuring the length of a
precision dowel or a laser calibration tool.
• INIT Retract—scales the initial retract move after a deflection.
• INCR Retract—scales the incremental moves that may be required if the
probe is still deflected after the initial move.
• Monitor Motion—enables or disables additional motion error checking for
the probe. When enabled, the probe is constantly checked to make sure the
amount of deflection stays below the value in the Max Deflection field.
• Max Beam Entry—the value representing the maximum amount of probe
deflection allowed.

If the Max Beam Entry value is exceeded, then a probe motion fault
occurs and motion is stopped.

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Tool Probe Calibration and Cycles
This section describes the probe calibration and cycles available with the Probing Option.
Once the probing equipment is calibrated, the tool and part can be calibrated using the
probing equipment. This information can be stored as appropriate in Tool or Part Setup, or
in a data block to be executed with the part program.

It is not necessary to calibrate the tool probe each time the machine
is powered up.

Tool Probe Calibration

Probe calibration is used on machines that have a tool probe to determine the Z location
of the tool probe. This must be done only once after a control reset. Some systems use a
tool probe and a part probe. Calibration methods vary between systems with tool probing
only, versus systems with both tool and part probing.

• When there is no part probe, a reference tool is used to touch the tool probe.
• When both probes are present, the calibration cycle touches the two probes
together.

To access Probe Calibration, from the Input screen:

1. Press the TOOL SETUP (F2) softkey.

2. Press the PROBING (F2) softkey.
3. Press the CALIBRATE TOOL PROBE (F2) softkey.

The calibration sequences are detailed in this section.

Tool Calibration Calculations

The tool calibration calculations allow the software to re-calibrate each tool when a new
part is placed on the table. The software does not include an absolute tool length in these
calculations. The software performs several cycles to determine the components of the
calculation. These components include:

• distance between Z zero and the top of the part (D1) with a reference tool or
(part probe if present) found during a Probe Edge cycle for the Z axis and is
stored in the Probe Z field in Part Setup.
• distance between the top of the part (D1) and the top of the tool probe (D2).
This value is equal to D3 minus D1 and is stored internally.
• distance between Z zero and the top of the probe (D3). This value is found
during the Calibrate Tool Probe cycle and is stored internally.

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Z zero is the Z calibration point of the Z axis (Z = 0.0000). The figure below shows a side
view of the table, tool probe, and a work piece. The distances D1, D2, and D3 are
involved in the tool calibration process and are shown below.

1 Probe

2 Part

3 Table

D1 Probe Z field in Part Setup and Change Part Setup.

D2 Distance between D3 and D1.

D3 Determined during probe calibration.

Figure 7. Tool Calibration Calculation

Tools may be calibrated with the probe at any time. The Zero
Calibration value may appear invalid until Probe Z (D1) and Probe
Calibration (D3) have been determined.

D1 is the distance from Z zero to the top of the part with the reference tool or part probe,
if present. As stated on the previous page, a reference tool is used to touch the tool probe
when there is no part probe. The software uses the value entered in the Part Setup
screen’s Probe Z field as D1.

Between probe cycles, the tool or part probe moves to the Retract
Clearance parameter set in the General Parameters if Probe Z has
been set.

• For tool probe systems with no part probe, D1 is determined by touching off
the part with the same reference tool used for tool probe calibration (D3).
• For tool and part probe systems, D1 is found by touching off the part with the
part probe (Probe Z). This process is explained in Part Probing Equipment, on
page 38.

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D2 is the difference between the tool probe location and the top of the part (D3-D1 =
D2). Whenever a tool is touched off the tool probe, the software can adjust the tool’s
calibration value to the part.

• The Z value that is recorded when a tool touches the probe is adjusted by the
D2 value to get the tool calibration.
• The tool calibration value is automatically entered into the Zero Calibration
field of the Tool Setup screen.

D3 is the distance between Z zero to the top of the tool probe found during tool probe
calibration.

Whenever the Probe Z value is changed, either manually entered or with a part probe,
each tool is automatically adjusted to match the position of the top of the part.

You can edit your program and add a Change Part Setup data block to adjust the Probe Z
value at a certain location within the program. The new Probe Z value will stay in effect
until the program reaches another Change Part Setup data block, or until it reaches the
end of the program.

To add a Change Part Setup data block,

1. Display the data block for which the parameter change will first be used.
2. Select the INSERT BLOCK BEFORE softkey to access the New Block screen.
3. Select the MISCELLANEOUS softkey to access another group of softkeys.
4. Select the CHANGE PART SETUP (F2) softkey.
5. Select the PROBING (F5) softkey and edit the Probe Z field as appropriate.

Refer to the Conversational Programming manual for more information about Change Part
Setup data blocks.

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Touch Tool Probe Calibration
For this configuration, using a reference tool in the spindle, the Tool Setup Probe
Parameters screen will have Touch Probe in the Type field.

Prior to probe calibration, the machine must be calibrated and

control power turned on.

The following sequence occurs after accessing Tool Probe Calibration from the CALIBRATE
TOOL PROBE (F2) softkey:

1. A prompt appears requesting the reference tool number as shown in the

screen below. The reference tool is a tool that works well with the tool probe,
such as a drill or a tool with a single point. This reference tool will be used later
in Part Setup.

Figure 8. Reference Tool Prompt

2. Enter the appropriate tool number.

If necessary, a tool change occurs, placing the reference tool in the

spindle. If the tool is not in the magazine, the software will prompt
you for the tool.

3. The Z axis moves downward at the feed rate specified in the Setup Fast Feed
field of the probe parameters screen.

• The Z axis continues moving until a probe deflection occurs or Minimum Z

is reached (value set in tool setup for the reference tool).
• If the reference tool reaches Minimum Z prior to deflection, an error
message appears. The Minimum Z value should be adjusted as necessary.

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 4. The reference tool touches the tool probe, retracts slightly, and touches again
at the feedrate specified in the Retract Feed field. The number of slow touches
is specified by the Repetitions parameter. The average deflection position is
recorded and saved for later use.

If for some reason the reference tool does not touch the probe, a fault will
indicate that the probe deflection did not occur. You should then check the
Tool Setup Probe Parameters screen and setup of the reference tool to correct
the problem.

Touch Tool and Part Probe Calibration

For a tool probe and part probe configuration, make sure these fields are programmed
properly:

• Set the Tool Setup Probe Parameters Type field to Touch Tool.
• Set the Part Setup Probe Parameters Present field to Yes.

Prior to probe calibration, the machine must be calibrated, control

power turned on, and the part probe must be entered as a tool in
Tool Setup (with tool type set to Probe).

In a tool and part probe system the part probe is placed in the spindle, activated, and
touched to the tool probe. For the part probe to be activated, define the probe as a tool so
the control knows when the probe is in the spindle.

You must use a part probe instead of a reference tool for this
configuration.

Refer to Part Probe Calibration and Cycles, on page 42 for information about the part
probe configuration used alone.

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The following sequence occurs after accessing Tool Probe Calibration from the CALIBRATE
TOOL PROBE (F2) softkey:

1. If the part probe is not already in the spindle, a “Part Setup Probe Tool
Number” prompt appears as shown in the screen below. Enter the number that
was previously selected for the part probe in Tool Setup.

Figure 9. Selecting Tool Number for Probe Calibration

2. Press the flashing Start Cycle button to perform the tool change, which will
place the part probe in the spindle.
Or...

If the part probe is already in the spindle, press the flashing Start Cycle
button and proceed to the next step.

3. The control activates the part probe. The table moves to the X,Y location
specified by the Contact X and Contact Y fields in the Tool Setup Probe
Parameters screen. If these fields have been entered correctly, the part probe
should be directly in line with the tool probe stylus.
4. The Z axis starts moving downward at the feed rate specified in the Tool Setup
Probe Parameters Approach Feed field.

• The Z axis continues moving until a probe deflection occurs or Minimum Z

is reached.
• Ιf the probe reaches Minimum Z prior to deflection, an error message
appears. Minimum Z is set in the Part Setup Probe Parameters.

5. If the appropriate fields are set correctly, then the two probes will touch. The
part probe will then retract slightly and touch again at the feed rate specified in
the Measurement Feed field. The deflection position is recorded and saved for
later use.
If for some reason the probes do not touch, the Z axis will stop when tool
probe Z Min is reached. A fault will indicate that the probe deflection did not

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 occur. The operator should then check the Part Setup Probe Parameters to
correct the problem.

Laser Beam Calibration

The Laser Beam Calibration cycle uses a tool to probe the beam and determine the exact
trigger point position in the light beam for X/Y and Z axes so the light beam can
effectively measure tools. The DETERMINE LASER BEAM OFFSET (F1) softkey on the Tool
Setup Probe Parameters screen initiates the cycle to set the beam offset value. Refer to
Tool Probe Setup Parameters, on page 7 for field definitions for this screen.

You must calibrate the laser system before using the light beam for measuring tools. The
laser calibration tool or precision dowel used for performing calibration is inserted into the
spindle just like any tool.

Laser Tool Calibration Calculations

The calibration tool’s dimensions are determined by using a precision dowel or a laser
calibration tool, as shown in the figure below. Use this formula to determine the location
on the tool’s diameter to interrupt the beam:

Length + (Height / 2) = Point on Diameter to Interrupt Beam

The software uses the Cal Tool D(iameter), H(eight), and L(ength) fields (shown below as
D, H, and L) and the trigger points established in this cycle to determine the Center Beam
X or Y values, depending on the Probing Axis.

1 Donut

2 Tip

Figure 10. Typical Laser Probe Calibration Tool

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Laser Tool Calibration Cycle

Follow these steps to run the Laser Calibration Tool cycle:

1. Access the Tool Setup Probe Parameters screen using this softkey sequence:
a. TOOL SETUP (F2) softkey.
b. PROBING (F2) softkey.
c. TOOL PROBE PARAMETERS (F1) softkey.

2. In the Type field, select Laser Probe.

3. Enter values in the Cal Tool D, H, or L fields. The DETERMINE LASER BEAM
OFFSET (F1) softkey appears when the cursor is in any of these fields.
4. Select the DETERMINE LASER BEAM OFFSET (F1) softkey and this sequence
occurs:
a. The Start Cycle button flashes.
b. Press the Start Cycle button to begin the cycle. The tool moves down in
the Z Plane at Setup Fast Feed until the beam is interrupted by the tip of
the tool.
c. The tool moves up slightly at Retract Feed until the beam is uninterrupted.
This sequence of slow moves into, then out of, the beam repeats for
Repetition number of readings. The average switch point coming out of the
beam is recorded.
d. The tool moves up slightly again, moves over in the X/Y Plane, and down
until the laser beam is positioned parallel to the center of the tool’s donut.
e. The tool moves in the X/Y Plane at Fast Setup Feed toward the beam until
the beam is interrupted.
f. The sequence of slow moves into then out of the beam repeats for
Repetition number of readings. The average switch point coming out of the
beam is recorded.
g. The process is repeated from the opposite side of the beam.
h. The Center Beam X or Y field is updated based on the trigger points
established in this cycle, depending on the Probing Axis selection.

• Ιf Probing Axis is X, the Center Beam X field is updated.

• Ιf Probing Axis is Y, the Center Beam Y field is updated.

i. The Beam Offset field is updated based on the trigger points established in
this cycle.

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The figure below illustrates the tool motion during this cycle:

1 Z Minus

2 X/Y Plus

3 X/Y Minus

Figure 11. Typical Laser Probe Calibration Tool Motion

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Probe Deflection Offset Calibration
Tool and part probe deflection offsets are the difference between the contact point of the
probe and the actual receipt of a probe deflection signal. The offsets may vary for each
direction of deflection. The switch points are repeatable to one micron or less.

These offsets need to be adjusted during an initial probe installation, a new stylus
installation, or for centering or re-centering a stylus. They do not need to be performed
each time the control is reset.

Tool Probe Deflection Offset

Access the Tool Probe Deflection Offset screen from the Tool Setup screen. Select the
PROBING (F2) softkey followed by the TOOL PROBE DEFLECTION OFFSET (F7) softkey.
This screen appears:

Figure 12. Tool Probe Deflection Offsets

The Reference Tool Diameter field holds the diameter of the tool being probed.

The probe orientation determines the offsets used in the Probe Stylus Position fields. The
-Z offset is always used along with +/-X or +/-Y, depending from which direction the
probe can deflect.

The following sections describe the two methods for determining Tool Probe Deflection
Offsets: Absolute Location, on page 21 or Reference Tool Touch, on page 21.

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Absolute Location

Use an edge finder to determine the absolute location of each edge of the probe stylus.

1. Enter the Reference Tool Diameter.

2. Position the cursor on the desired offset field.
3. Position the reference tool to the correct start position.
4. Press the USE PROBE TO DETERMINE OFFSET (F1) softkey. The Start Button
flashes.
5. Press the flashing Start Button.
a. The cursor position determines which axis is moved and in what direction.
b. The deflected position is used to calculate the offsets.
c. The offset value appears in the current field.
d. The offsets are saved by the system so they are retained after power to the
machine is turned off.
e. Unused fields contain a 0 value.
f. The sign of the offset is + for plus axis deflections and - for negative axis
deflections.

Reference Tool Touch

Use a feeler gauge to determine the position where the reference tool touches the top and
each side of the probe stylus. Follow the prompts on the screen to know which side of the
stylus to use. Follow these steps:

1. Enter a 0 for the Reference Tool Diameter.

2. Position the reference tool in the correct start position. Begin with the top of
the stylus.
3. Place the cursor in the -Z field of the Probe Stylus column.
4. Press the USE PROBE TO DETERMINE OFFSET (F1) softkey. The Start Button
flashes.
5. Press the flashing Start Button.
a. The cursor position determines which axis is moved and in what direction.
b. The deflected position is used to calculate the offsets.
c. The offset value appears in the -Z field.
d. The offsets are saved by the system so they are retained after power to the
machine is turned off.
e. Unused fields contain a 0 value.
f. The sign of the offset is + for plus axis deflections and - for negative axis
deflections.
6. Repeat these steps for the other two axis positions (+/- X and +/-Y). Position
the reference tool appropriately and put the cursor in the appropriate Probe
Stylus field.

You can manually adjust the deflection offsets to optimize performance. By running a

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probe cycle on a reference tool you may make slight adjustments to the deflection offsets
until the cycle returns with the exact value(s) desired.

Tool Probing Cycles

An individual tool may be calibrated with the tool probe or multiple tools may be probed in
an automatic cycle. Before beginning a Single or Multiple Tool Probe cycle, the control
power must be on, and the machine and probe must be calibrated.

Tool probing determines the Zero Calibration and/or Diameter values for a particular tool,
and stores these values in the Tool Setup screen. The tool’s length will be stored in the
Zero Calibration field. The tool’s diameter can also be probed and stored in the Diameter
field.

Before using the tool probe, review the changes that appear on the Tool Setup screen.
Any tool that has been calibrated with the probe will have a “P” designator next to the
Diameter and Zero Calibration values. There are also several fields specific to probing.
These fields are defined in this section. The softkeys change as information is entered in
the fields.

Here is a completed Tool Setup screen for a tool that will be probed for length and
diameter:

Figure 13. Probing Tool Setup Screen

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Advancing the cursor beyond the Probe Cycle field will bring up the second tool setup
screen. This screen is for entering probing related information only. A description of these
fields is in Tool Setup—Probing, on page 4.

Enter Tool Setup information for each tool to be probed:

1. Select the TOOL SETUP (F2) softkey on the Input screen.

2. Enter the tool number in the Tool field.
3. Enter the tool type in the Type field.
4. In the Diameter field, enter an estimate for the tool diameter. This value plus
an in incremental distance from the Start Position (based on the stylus width
and tool radius) is used for determining the tool’s moves to the side of the
probe stylus during the Tool Probe cycle.
5. Enter the Speed, Coolant, and Surface Speed parameters.
6. In the Probe Cycle Type field, select F1, F2, F3, or F4.

Figure 14. Probe Cycle Type Softkeys

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 7. Select the appropriate Spindle Usage softkey.

Figure 15. Spindle Usage Softkeys

8. Enter the Spindle RPM value (if spindle usage is CW or CCW). The Spindle
Usage default is CCW, and the default Spindle RPM value is 800.
If no Diameter is entered, then the values default to Manual and 0
respectively for Touch Probe or Laser Probe.

You can set the Spindle Usage to Oriented or create a default setting
in Tool Probe Parameters.

9. Enter Length Offset X and/or Y values, if desired.

10. Enter the Z Drop Down Depth if measuring diameter.
11. Enter an additional Side Clearance value if measuring diameter.
12. Enter No in the Probe Enable field for Single Tool Probe Cycles and Yes for
Multiple Tool Probe Cycles.
13. Enter a spare tool if desired, this would be used in conjunction with tool
monitoring.
14. Move the cursor to a field displaying the PROBING (F2) softkey.

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 15. Select the PROBING (F2) softkey. This screen appears:

Figure 16. Tool Probing softkeys

16. Select either the PROBE A SINGLE TOOL (F3) or the PROBE MULTIPLE TOOLS
(F4) softkey. Refer to either Probe a Single Tool , on page 26 or Probe Multiple
Tools, on page 28.

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Probe a Single Tool
The Probe a Single Tool cycle determines the Zero Calibration value and/or diameter
based on the setting of the probe cycle field. If the diameter is to be probed then the
diameter field must have an approximate value entered. This tool must have been
entered in Tool Setup previously.

Follow these steps to perform the Probe a Single Tool cycle:

1. After selecting the PROBING (F2) softkey on the Tool Setup screen, select the
PROBE A SINGLE TOOL (F3) softkey. This screen appears:

Figure 17. Tool Number to Probe Calibrate

2. Enter the Tool Number to probe calibrate. The following Zero Calibration
sequence occurs:
a. The Start Cycle button flashes and a prompt requests you to press Start to
begin the probe cycle.
b. Press the Start Cycle button to continue.

• Ιf the tool to be calibrated is not in the spindle, a tool change occurs.

• If the tool to be calibrated is not in the magazine, the software
prompts for the tool.
• The spindle operates as specified in the Spindle Usage field in Tool
Setup.

c. The Z axis moves downward at rapid feed until it reaches Rapid Z Position.
Axis Feedrate Override is active during this move.

• The Z axis continues moving at Fast Feed (in tool setup) until a probe
deflection occurs.
• If the probe reaches Minimum Z prior to deflection, an error message
appears. The Minimum Z value may need to be adjusted to correct the
problem

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 d. The tool touches the probe (breaks the beam for laser).
e. For a touch probe the tool retracts slightly (at Retract Feed) and makes
Repetitions number of touches at Slow Feed. The average of the touches is
used to determine the tool length. The process is different for a laser probe.
The tool retracts up out of the beam at Slow Feed until the beam is
uninterrupted. The measurement is always taken when the tool moves out
of the beam. The average of these readings is used to determine the tool
length.

3. The Single Tool Probe cycle is now complete, unless you want to probe the
tool’s diameter.

• Continue with the next step to probe the tool’s diameter.

• Select the EXIT softkey to return to the initial Tool Setup screen. The Zero
Calibration field is updated and the “P” designator appears.

The tool Zero Calibration value is automatically recalculated anytime

Probe Z (field in part setup) is changed; therefore, the Zero
Calibration depends on the current value of Probe Z in the Part Setup
screen. If the tool calibration appears to be incorrect, check the
Probe Z value in Part Setup.
4. If you entered an estimate of the tool’s diameter in the Diameter field and
selected Diameter or Length and Diameter in the Probe Cycle Type field before
starting the Single Tool Probe process, then the probe cycle continues with this
tool Diameter sequence:
a. The tool retracts just above the probe and moves to one side.
b. The tool drops down to Z Depth, below the top of the tool probe stylus (or
beam), and moves toward the probe.
c. The tool touches the probe (breaks the beam for a laser).
d. For a touch probe the tool retracts slightly (at Retract Feed) and makes
Repetitions number of touches at Slow Feed. The average of the touches is
stored internally for later use. The process is different for a laser probe. The
tool retracts out of the beam at Slow Feed until the beam is uninterrupted.
The measurement is always taken when the tool moves out of the beam.
The average of these readings is stored internally for later use.
e. The tool moves up and over to the other side of the stylus (or beam).
f. Step d. is repeated from the other side of the probe.
g. The two readings from each side of the probe are used to determine the
actual diameter of the tool.

5. The Single Tool Probe cycle is now complete and the system automatically exits
to the Tool Setup screen.
6. The Diameter field, in addition to the Zero Calibration field, on the Tool Setup
screen is updated and the “P” designator appears.

Conversational Probing Option 704-0112-403 Conversational Probing Option — 27

Probe Multiple Tools
The Probe Multiple Tools cycle determines the Zero Calibration value and/or diameter
based on the setting of the probe cycle field. If the diameter is to be probed then the
diameter field must have an approximate value entered. All tools that have been defined
in Tool Setup and have Multi-Tool Probing field set to Yes will be included in the multiple
tool probing cycle. Any tool that has Mult-Tool Probing set to no will be skipped but may
still be probed using the single tool cycle.

Follow these steps to perform a Probe Multiple Tools cycle:

1. After selecting the PROBE (F2) softkey on the Tool Setup screen, select the
PROBE MULTIPLE TOOLS (F4) softkey. This screen appears:

Figure 18. Probe Calibrate Multiple Tools

2. The following Zero Calibration sequence occurs:

a. The Start Cycle button flashes and a prompt requests you to press Start
to initiate the multiple tool probing cycle.
b. Press the Start Cycle button to continue. The first tool to be calibrated is
determined by the current tool in the spindle, the Probe Cycle field and the
value of the Multi-Tool Probing field. The control starts with the current tool
in spindle and scans in ascending order. A tool must have a Probe Cycle
defined and the Multi-Tool Probing field set to yes. The first tool to meet
these requirements is placed in the spindle.

1. The tool is probed as described in Probe a Single Tool , on page 26.

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 2. The tools list is scanned again in ascending order until the next tool to
meet the multi tool probing criteria is found. A tool change occurs and
the tool is probed as described in the Probe a Single Tool section.
3. This process repeats until there are no more tools to probe. During the
tool scanning when the highest number tool is reached the list wraps
around to tool one. The scan continues until the original tool in spindle
is reached. When this occurs the multi tool probing cycle is complete.

It is worth noting that once this process begins the operator is no longer
required. The entire process is automatic (as long as the tools are in the
ATC).

Tool Quality Verification

Tool Monitoring data blocks are available with the Probing Option for performing tool
quality verification.This section describes the Tool Monitoring data blocks.

Tool Monitoring
Probe Tool Monitoring is available to automatically monitor calibrated tools and detect
breakage or wear. The software compares the current tool dimensions to the calibrated
dimensions stored in Tool Setup for the programmed tool. If the current dimensions
deviate from the defined tolerance programmed in the tool monitoring menus, the tool is
defective.

It is possible to program a spare tool to automatically replace a defective monitored tool.

If the spare tool is not programmed, or if there is no ATC, axis motion stops and the
following message appears on the screen:

“Tool # x is defective, no more tools to substitute”.

You can invoke tool monitoring in two ways:

• Use a data block in a Conversational Part Program to define which tool should
be monitored through a specific monitoring cycle. These cycles are described
in this section.
• Enable the General Program Parameter’s Tool Monitoring Enable field. This
setup automatically invokes tool monitoring immediately after tool changes
for every probed tool.

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To access the Probe Tool Monitoring cycles, follow this softkey sequence from the Input
screen:

1. Select PART PROGRAMMING (F3).

2. Select MISCELLANEOUS (F5).
3. Select MORE (F7). This screen appears:

Figure 19. New Block Screen with Tool Monitoring (Probing) Softkey

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 4. Select TOOL MONITORING (PROBING) (F4). This screen appears:

Figure 20. Probe Tool Monitoring Screen

From the Probe Tool Monitoring screen, select the type of measuring cycle by pressing the
appropriate softkey. The measuring cycles are described in the following sections.

As with any data block, use the Insert Block Before and Delete Block
softkeys available for each measuring data block to add and delete
measuring cycles from the program.

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Tool Breakage Detection
Tool Breakage Detection monitors the tool for breakage. From the Probe Tool Monitoring
screen, select the TOOL BREAKAGE DETECTION (F1) softkey and this screen appears:

Figure 21. Tool Breakage Detection

Tool Breakage Detection Fields

The fields on the Tool Breakage Detection screen are defined as follows:

• Probe Cycle Type—contains the type of cycle selected from the Probe Tool
Monitoring menu.
• Tool—the number of the tool to be monitored.
• Breakage Tolerance—the amount of deviation from the tool length
programmed in the Zero Calibration field in Tool Setup.
• Speed (RPM)—contains the spindle speed value defined in Tool Setup for
this tool. This value can be adjusted in Tool Monitoring.
• Direction—contains the direction, CW or CCW, the spindle will turn.
• (Type)—contains the Tool Type defined in Tool Setup for this tool. This field is
read-only.
• (Zero Calibration)—contains the Zero Calibration value defined in Tool
Setup for this tool. This field is read-only.
• (Tool Diameter)—contains the Tool Diameter value defined in Tool Setup for
this tool. This field is read-only.
• (Spare Tool)—contains the Spare Tool number defined in Tool Setup for this
tool. This field is read-only.

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Tool Breakage Detection Cycle

Follow these steps to program a Tool Breakage Detection Cycle:

1. From the Probe Tool Monitoring screen, select the TOOL BREAKAGE
DETECTION (F1) softkey.
2. Enter the tool number to be monitored. The tool must be programmed in Tool
Setup, and it must be probed.
3. If desired, adjust the Speed (RPM) value.

When the data block is executed in the part program, the current tool length is measured
and compared with the Zero Calibration programmed in Tool Setup. The figure below
illustrates the tolerance for tool breakage:

1 Length Tolerance

Figure 22. Tool Breakage Tolerance

The software monitors the tool and determines if the tool is within the Breakage
Tolerance. If the tool is shorter than the programmed tolerance, the tool is broken. If the
tool is broken, the software checks for a spare tool.

• Ιf a Spare Tool has been entered in Tool Setup for this tool, axis motion stops
and a tool change automatically occurs.
• If there is no Spare Tool programmed for this tool, or if there is no ATC, axis
motion will stop and a message appears telling you to change tools.

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Tool Wear Detection
Several data blocks are available to monitor tool wear. Refer to Figure 26. Tool Wear
Tolerances , on page 37.

• LENGTH WEAR DETECTION (F2) - monitors the tool length for wear.
• DIAMETER WEAR DETECTION (F3) - monitors the tool diameter for wear.
• LENGTH AND DIAMETER (F4) - monitors both the tool length and diameter
for wear.

Length Wear Detection

To monitor the tool length wear, from the Probe Tool Monitoring screen, select the
LENGTH WEAR DETECTION (F2) softkey and this screen appears:

Figure 23. Tool Length Wear Detection

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Diameter Wear Detection

To monitor the tool diameter wear, from the Probe Tool Monitoring screen, select the
DIAMETER WEAR DETECTION (F3) softkey and this screen appears:

Figure 24. Diameter Wear Detection

Length and Diameter Wear Detection

To monitor both the tool length and diameter wear, from the Probe Tool Monitoring screen,
select the LENGTH AND DIAMETER (F3) softkey and this screen appears:

Figure 25. Length and Diameter

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Tool Wear Detection Fields

The fields on the Tool Wear Detection screens are defined as follows:

• Probe Cycle Type—contains the type of cycle selected from the Probe Tool
Monitoring menu.
• Tool—the number of the tool to be monitored.
• Zero Calibration Tolerance—the amount of deviation from the tool length
programmed in the Zero Calibration field in Tool Setup. This field is not
available in the Diameter Wear Detection screen.
• Diameter Tolerance—the amount of deviation from the tool diameter
programmed in the Diameter field in Tool Setup screen. This field is not
available in the Length Wear Detection screen.
• Speed (RPM)—contains the spindle speed value defined in Tool Setup for
this tool. This value can be adjusted in Tool Monitoring.
• Direction—contains the direction, CW or CCW, the spindle will turn.
• (Type)—contains the Tool Type defined in Tool Setup for this tool. This field is
read-only.
• (Zero Calibration)—contains the Zero Calibration value defined in Tool
Setup for this tool. This field is read-only.
• (Tool Diameter)—contains the Tool Diameter value defined in Tool Setup for
this tool. This field is read-only.
• (Spare Tool)—contains the Spare Tool number defined in Tool Setup for this
tool. This field is read-only.

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Tool Wear Detection Cycles

Follow these steps to program a Tool Wear Detection Cycle:

1. From the Probe Tool Monitoring screen, select the LENGTH WEAR DETECTION
(F2), DIAMETER WEAR DETECTION (F3), or LENGTH AND DIAMETER (F4)
softkey.
2. Enter the tool number to be monitored. The tool must be programmed in Tool
Setup, and it must be calibrated.
3. Enter the Zero Calibration Tolerance or the Diameter Tolerance, or both if
monitoring both length and diameter.
4. If desired, adjust the Speed (RPM) value.

When the data block is executed in the part program, the current tool length is measured
and compared with the tool length or diameter tolerance, or both if monitoring both
length and diameter. The figure below illustrates the tool wear tolerances:

1 Length Tolerance

2 Diameter Tolerance

Figure 26. Tool Wear Tolerances

The software monitors the tool and determines if the tool is within the Zero Calibration
Tolerance or the Diameter Tolerance, or both if monitoring both length and diameter.

• If the tool is shorter than the Zero Calibration value minus the programmed
tolerance, the tool is worn.
• If the tool’s diameter is less than the Diameter minus the programmed
tolerance, the tool is worn.
• If the tool is worn, the software checks for a spare tool.
• If a Spare Tool has been entered in Tool Setup for this tool, axis motion stops
and a tool change automatically occurs.
• If there is no Spare Tool programmed for this tool, or if there is no ATC, axis
motion will stop and a message appears telling you to change tools.

Conversational Probing Option 704-0112-403 Conversational Probing Option — 37

Part Probing Equipment
Part probing is used during Part Setup to probe the part’s edge, corner, bore, boss,
rectangular pocket, or rectangular solid. The probe explores the part and collects
information about its center position and diameter. This information is used to set Part
Zero, making part setup faster and more accurate. Part probing can be used in Manual or
Automatic mode and with either Conversational or NC programming.

It is the operator’s responsibility to set safe travel limits for the part
probe as described in this chapter.

The part probe has two parts: a probe and a receiver. The part probe is placed in the tool
carousel or inserted manually - just like other tools. The part probe sends an infrared
signal to a receiver. The receiver is permanently mounted on the machine in a location
where it can receive the signal without physical obstruction. It is usually located on the
rear wall of the chip enclosure.

If the probe was deflected, the probe battery is low, or an error occurs, a diagnostic
message will be displayed on the Ultimax screen. The figure below shows a typical part
probe and an enlarged view of the receiver:

1 Typical Receiver

2 Tool Holder

3 Battery Compartment

4 Collision Shear Pin

5 Stylus

Figure 27. Part Probing Equipment

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Part Setup—Part Probe Parameters
The part probing parameters are accessed through Part Setup. These parameters must be
adjusted when a new stylus is installed in the part probe, when the probe work region is
changed, or when probing feedrates are changed.

Part probing parameters can be backed up and restored using the procedures described in
the “System Basics” chapter of the Getting Started with Ultimax manual.

To access the Part Probe Parameters:

1. Select the Input console key to access the Input screen.

2. Press the PART SETUP (F1) softkey.
3. Press the PROBING (F5) softkey. The Part Setup screen is displayed with the
Part Probing menu.
4. Select the PART PROBE PARAMETERS (F1) softkey.

Figure 28. Probing Part Setup Softkey Menu

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The Part Setup Probe Parameters screen appears:

Figure 29. Part Setup Screen with Part Probe Parameters

These fields are defined as follows:

• Present—indicates the presence of a part probe. Select the Yes or No softkey

to indicate whether the probe is present. If not present, then the remaining
part probe parameters are not used.
• Stylus Diameter—contains the stylus tip diameter, available on the
specification sheet for the probing equipment.
• Approach Feed—specifies the feed rate to use for the initial touch of the
part. No measurement is taken at this feed rate, it is simply used to locate the
part feature to be probed.
• Measurement Feed—specifies the feed rate to use when measuring the part
feature.
• Repetitions—specifies the number of Slow Feed touches when measuring
the part feature. The user may program up to 99 repetitions; the default
value is 3.
• X Min, X Max; Y Min, Y Max; Z Min—specifies the working envelope the
probe tip uses to search for part features in X, Y, and Z machine coordinates.
This envelope also helps protect against crashing the probe. These fields are
similar to the safety work region in Part Setup.

When the cursor is in any of these fields, the RESET PROBE WORK
REGION TO MAXIMUM (F4) and STORE MACHINE POSITION (F7)
softkeys become active.

• The RESET PROBE WORK REGION TO MAXIMUM (F4) softkey allows

you to expand the working envelope for a new part.
• You can jog the axes and use the STORE MACHINE POSITION (F7)
softkey to record the positions.

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 • Max Spread—the deviation (difference) between the minimum and
maximum probe readings. If the deviation is greater than the Max Spread
value, an error message appears.
• Circular Passes—the number of times to automatically repeat the probe
cycle of a circular feature. After each pass the probe positions to the new
center location and runs the cycle again. Multiple passes will provide better
data because each pass starts closer to the true center. A poor starting
location yields inaccuracies due to the diameter of the stylus and not being on
line with the center. The default value is 2.

This information is specific to each installation and is stored on the

hard drive. If the hard drive is replaced or formatted, the above
information must be restored. Refer to the “System Basics” chapter
of the Getting Started with Ultimax manual for information about
restoring parameters.
When the part probe is used, it must be activated by the control. For
this to occur, the control needs to know when the probe is in the
spindle. Ultimax provides a Probe tool type in the Tool Setup screen.
Before using the part probe, enter the part probe as a tool in Tool
Setup:

1. Determine which tool number to assign to the probe.

2. Switch to the Tool Setup screen.
3. Enter the probe’s tool number in the Tool field.
4. Select Probe for the tool type.

The control activates the probe hardware when the number in the
Tool In Spindle field matches the probe’s Tool number.
• INIT Retract—scales the initial retract move after a deflection. Increase the
value if experiencing repeatablitiy problems.
• INCR Retract—scales the incremental moves that may be required if the
probe is still deflected after the initial move.
• Monitor Motion—enables or disables additional motion error checking for the
probe. When enabled, the probe is constantly checked to make sure the
amount of deflection stays below the value in the Max Deflection field.
• Max Deflection—the value representing the maximum amount of probe
deflection allowed.

If the Max Deflection value is exceeded, then a probe motion fault

occurs and motion is stopped.

Conversational Probing Option 704-0112-403 Conversational Probing Option — 41

Part Probe Calibration and Cycles
This section describes the probe calibration and cycles available with the Probing Option.
Once the probing equipment is calibrated, the tool and part can be calibrated using the
probing equipment. This information can be stored as appropriate in Tool or Part Setup, or
in a data block to be executed with the part program.

Probe calibration is only required on systems that also have a tool probe installed.
Calibration methods vary between systems with tool probing only, versus systems with
both tool and part probing. See Tool Probe Calibration, on page 11 for details.

Part Probe Deflection Offset Calibration

Part probe deflection offsets are the difference between the contact point of the probe
and the actual receipt of a probe deflection signal. The offsets may vary for each direction
of deflection.

These offsets need to be adjusted during an initial probe installation, a new stylus
installation, or for centering or re-centering a stylus. They do not need to be performed
each time the control is reset.

Access the Part Probe Deflection Offset screen from the Part Setup screen. Select the
PROBING (F5) softkey followed by the PART PROBE DEFLECTION OFFSETS (F7) softkey.
This screen appears with softkeys for selecting the method to use for determining offsets.

Figure 30. Part Probe Deflection Offset

The sections that follow describe the procedures to follow for each method: Ring Gauge,
on page 43 and Reference Block, on page 44.

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Ring Gauge
The Ring Gauge method probes in a circular pattern. Select the PART PROBE DEFLECTION
OFFSETS (F7) softkey followed by the RING GAUGE (F1) softkey, and this screen appears:

Figure 31. Ring Gauge Deflection Offset

Follow these steps to determine a Ring Gauge Deflection Offset:

1. Enter the Diameter of the part.

2. Use an indicator or some similar method to determine the center of the gauge.
Enter the Center of the gauge in the Center X and Center Y fields.
3. Jog the spindle to a point in Z where the probe just touches the part and enter
the value in the Datum Z field. This value can be entered manually or by
pressing the Store Position key.
4. Position the probe tip inside the gauge at the desired depth and select the USE
GAUGE TO GET X&Y OFFSETS (F1) softkey. The Start button begins to flash.
5. Press the Start button to begin the cycle.
6. The probe touches the part at 36 points (10° increments) inside the gauge to
automatically calculate the X and Y offsets. To determine the Z offset, position
the probe tip above the chosen datum point and select the USE DATUM POINT
TO GET Z OFFSET (F2) softkey. The Start button begins to flash.
7. Press the Start button to begin the cycle.
8. The probe touches off the datum point and calculates the offset.
9. The Offset values appear on the screen and are stored in memory.

This offset will be used anytime the control uses a probe location.

Conversational Probing Option 704-0112-403 Conversational Probing Option — 43

Offset values may be entered manually by the operator. If you know the readings are off
by a certain amount, you can make adjustments without even using the probe.

The sign of the offset should be + for plus axis deflections and - for minus axis
deflections.

Reference Block
The Reference Block method probes in the + or - X or Y direction. Select the PART PROBE
DEFLECTION OFFSETS (F7) softkey followed by the REFERENCE BLOCK METHOD (F2)
softkey, and this screen appears:

Figure 32. Reference Block Deflection Offset

Follow these steps to determine the Reference Block Deflection Offsets for the X or Y
axes:

1. Enter X or Y values manually in the Reference Block X or Y fields.

2. Position the cursor under the Deflection Offset column at the offset to be
determined.
3. Manually jog the machine so the part probe is in the proper location to touch
off the reference block for the desired axis and direction.
4. Select the USE PROBE TO DETERMINE OFFSET (F1) softkey, and the Start
button begins to flash.
5. Press the Start Button to start the cycle. The probe touches off the reference
block. The offset values are calculated, appear on the screen, and are stored in
memory.

This offset is used when the control uses a probe location.

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Follow these steps to determine the offset for the Z axis:

1. Jog the probe to the top of the reference block.

2. Use a feeler gauge to determine where the tip of the stylus would touch the
reference block. Enter this value in the -Z field in the Reference Block column.
3. Select the USE PROBE TO DETERMINE OFFSET (F1) softkey. The probe touches
off the part in the Z axis to determine the offset.

Offset values may be entered manually by the operator. If you know the readings are off
by a certain amount, you can make adjustments without using the probe.

The sign of the offset should be + for plus axis deflections and - for minus axis deflections.

The Ring Gauge method is more accurate than the Reference Block
method.

• The probe measures the part at 36 points in 10° increments on the ring
gauge.
• The 4 points measured on the reference block correspond to the 0°, 90°, 180°,
and 270° values on the ring gauge. The remaining 32 values are estimated
using the 4 actual measurements to fill in the 10° incremental offsets.

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Conversational Part Probing Cycles
Part probing is used for locating the position and alignment of the part on the table.
Inserting a Probe Part Setup data block to run from the part program allows you to probe
multiple parts and locate them at run time. This section describes probing cycles which
are used for creating Probe Part Setup data blocks.

The software uses information programmed in the Part Setup screen to perform the
Probing Cycles in Manual or Automatic mode.

There are two types of cycles available for probing different types of part features: Part
Setup Probing Cycles and Part Skew Probing Cycles.

To select the Part Probe cycle type:

1. Select the Input console key to access the Input screen.

2. Press the PART SETUP (F1) softkey.
3. Press the PROBING (F5) softkey. The Part Setup screen is displayed with the
Part Probing menu.

• Select the PART ZERO PROBE CYCLES (F2) softkey for the Part Setup
Probing Cycles. Refer to Part Setup Probing Cycles, on page 49 for details
about programming these Manual Mode cycles. Refer to Automatic Mode ,
on page 86 for information about programming these Auto Mode cycles.
• Select the PART SKEW PROBE CYCLES (F3) softkey to access the Part
Skew Probing Cycles. Refer to Part Skew Probing Cycles, on page 74 for
details about programming these Manual Mode cycles.Refer to Automatic
Mode , on page 86 for information about programming these Auto Mode
cycles.

Select the probing cycle type from the Part Setup screen with the PROBING (F5)
softkey.The cycles provide a method for allowing the software to automatically enter the
Part Zero X, Part Zero Y, Probe Z, and X/Y Skew (deg) fields in the Part Setup screen as
shown below:

Figure 33. Part Setup Using Probing

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Part Setup Screen
In addition to the standard Part Setup fields defined in the “System Basics” chapter of the
Getting Started with Ultimax manual, the software updates these Part Setup fields with
data obtained during the probing cycles:

• Part Zero X; Y—store the part zero values established during the Part Setup
Probing Cycles. Refer to Part Zero Storage, on page 72 for details about the
Part Zero X and Y fields.
• Probe Z—represents the distance from Z zero to the top of the part (i.e., the
height, or Z Plane), with the reference tool or part probe in the spindle.

• Z zero is the Z calibration point of the Z axis (Z = 0.0000).

• The software adjusts tool length values automatically and Tool Zero
Calibration is recalculated anytime Probe Z is changed.

Refer to Tool Calibration Calculations, on page 11 for more details about these
calculations.

• X/Y Skew (deg.)—represents, in degrees, how far the part is from perfect
alignment with the table. Refer to the “Part Skew Probing Cycles” section of
this chapter for more information about X/Y skew.

Part probing may be run either from Manual Mode or from Auto Mode inside the part
program. The sections that follow describe the different types of Manual Mode Probing
Cycles. Auto Mode probing is described at the end of this chapter.

Part Probe Deflection

During the probing cycles described in this section, the part probe positions and moves at
Approach Feed until it reaches the geometry. Then it backs up and moves again at
Measurement Feed until it deflects the geometry a second time. The Measurement Feed
touches are repeated a total of Repetitions times and the average is used.

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Part Probe Working Envelope
The part probe cycles allow the part probe to operate within the constraints set in the Part
Setup—Part Probe Parameters, on page 39. A working envelope containing safe part
probe travel limits is stored in the Part Probing Parameters.

The working envelope represents the area on the machine table in which the probe can
search for geometric features. The travel limits mentioned in each of the Manual Mode
Part Setup Probing Cycles and the Manual Mode Part Skew Probing Cycles are set in the
working envelope. This area is determined by these fields in the Part Probing Parameters
screen: X Min, X Max, Y Min, Y Max, and Z Min. Z Min is a location above the table. The X
and Y parameters are illustrated in the figure below:

1 Y Max

2 Y Min

3 X Min

4 X Max

Figure 34. Part Probe Working Envelope’s X and Y Parameters

If the probe reaches any part probe travel limit before reaching the
part feature, a fault occurs, motion stops, and an error message
appears on the screen.

Each cycle’s feed rate is determined by the value set in the Part Probing Parameters
Approach Feed and Measurement Feed fields.

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Part Setup Probing Cycles
The table below describes the process for each Part Setup Probing Cycle:

Cycle Type Cycle Automatic Results Optional

Parameter Execution Displayed Storage
Input

Edge Axis Approach edge. Deflection Deflection

Probe Direction Retract. Position X, Y, or Position
Z X, Y, or Z is
Positive or Return to Start
Part Zero X,
Negative Position.
Part Zero Y,
Preset X or Y
or
Probe Z.

Hole Start Angle 1, 2, 3 Approach 3 Center X Center is Part

Circle Preset X Circle Points Center Y Zero X and
from inside. Part Zero Y.
Pocket Preset Y Diameter
Position Probe
into Center.

Cylinder Probing Radius Approach 3 Center X Center is Part

Start Angle 1, 2, 3 Cylinder points Center Y Zero X and
from outside. Part Zero Y.
Z Depth Diameter
Position Probe
Preset X
above cylinder
Preset Y Center.

Rectangular Preset X Approach the 4 Center (X) Center is Part

Pocket Preset Y pocket walls Center (Y) Zero X and
from inside. Part Zero Y.
Length (X)
Position Probe
Length (Y)
into pocket
Center.

Rectangular Probing Length (X) Cycle Start Center (X) Center is Part
Solid Probing Length (Y) Approach the 4 Center (Y) Zero X and
Rectangle walls Part Zero Y.
Z Depth Length (X)
from outside.
Preset X Length (Y)
Position Probe
Preset Y
above rectangle
Center.

Plane X Probe Direction Cycle Start Intersection Intersection

Intersection Offset 1 Approach 2 point of the two point is
points on each planes in the X/ Part Zero X and
Offset 2
of the two Y coordinate Part Zero Y.
Y Probe Direction system
planes.
Offset 1
Return to Start
Offset 2 Position.
Preset X
Preset Y

Table 1. Part Setup Probing Cycles

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Manual Mode Part Setup Probing Cycles
During a Part Setup Probing cycle, the probe moves to specified points on the part,
deflects, and stops in the center or at the Start Position, depending on the part feature.
From the Part Setup screen, use the PROBING (F5) softkey to access the Probing Cycles.

Each cycle is described in detail in the following sections. When the cycle is finished, the
software displays values representing the desired features. The fields for each cycle vary
and are defined with each cycle description.

You can accept these values by pressing the ACCEPT POSITION AS PART ZERO softkey
when it appears. If you have entered Preset X or Preset Y offsets, these offsets are
subtracted from the probed Part Zero values, and the new Part Zero values appear after
pressing the ACCEPT POSITION AS PART ZERO softkey.

Follow these steps to access the Part Probe Cycles:

1. From the Part Setup screen, select the PROBING (F5) softkey. These softkeys
appear for selecting Probing functions:

Figure 35. Part Probe Functions

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 2. Select the PART ZERO PROBE CYCLES (F2) softkey. These softkeys appear for
selecting the Part Probe Cycle types:

Figure 36. Part Setup Probing Cycles

Depending on the Probing Cycle selected, different probing fields appear on the Part Setup
screen.

The following sections describe how to program each of the Part

Setup Probing Cycles.

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Edge

An Edge Cycle is used for determining the location of a specified edge of the part. During
an Edge Cycle, the part probe moves to the X, Y, or Z edge of the part and records the
deflection position.

The figure below shows part probe movement during X, Y, and Z Edge Cycles:

Edge Probing in X direction Edge Probing in Y direction Edge Probing in Z direction

(positive) (positive)
Top View Top View Side View
1 Start Position 2 Start Position 3 Start Position

The figure below shows a side view of an Edge cycle probing in the X direction:

Edge Probing in X direction (positive)

Side View
4 Start Position

Figure 37. Part Probe Movement for Edge Probing Cycles

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In addition to the standard Part Setup fields which are defined in the “System Basics”
chapter of the Getting Started with Ultimax manual, these Part Setup fields appear for the
Edge Probing Cycle:

• Edge (X, Y, or Z)—contains the machine coordinate position of the Edge

Cycle. This field appears upon completion of the Edge Cycle.
• Part Probe Cycle—contains the type of cycle chosen from the Part Zero
Probe Cycles softkey menu.
• Probing Axis—identifies the axis to move toward the edge of the part: X
Axis, Y Axis, or Z Axis.
• Probing Direction—contains the direction to probe: Positive or Negative.
This field appears when the Probing Axis is X or Y. It is not available for
Probing Axis Z.
• Preset X or Preset Y—define an offset for Part Zero X and/or Part Zero Y.
Entering offsets in either of these fields is optional.

The offset(s) will be subtracted from the center point of the circle and applied
to Part Zero X and Y if you select the ACCEPT POSITION AS PART ZERO (F1)
softkey, which appears after the cycle has been run. This field appears when
the Probing Axis is X or Y. It is not available for Probing Axis Z.

Follow these steps to program an Edge Probing Cycle:

1. From the Part Zero Probe Cycles softkey menu, select Edge.
2. In the Probing Axis field, select the axis to move toward the edge of the part: X
Axis, Y Axis, or Z Axis.
3. In the Probing Direction field, select the direction to probe: Positive or
Negative. This field appears when the Probing Axis is X or Y. It is not available
for Z Probing Axis.
4. If you want to program an offset from Part Zero X or Part Zero Y, enter the
offset value in the Preset X or Preset Y field. This field appears when the
Probing Axis is X or Y. It is not available for Z Probing Axis.

When the Part Setup fields have been entered, start the Edge Probing Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position, near
the edge to be probed.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button flashes.
3. Press the flashing Start Cycle button.
a. The probing axis moves in the specified direction until the probe is
deflected.

• Ιf no deflection occurs before the probe reaches the probe’s travel

limit, the cycle is stopped and an error message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

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 b. The deflection position appears in the Edge (X,Y, or Z) field when the cycle
is finished.
c. The probing axis returns to the Start Position.

The screen below shows the fields in the Part Setup screen for an Edge Probing
Cycle that has been run:

Figure 38. Part Setup Screen for Edge Probing Cycle

4. The ACCEPT POSITION AS PART ZERO (F1) and DO NOT ACCEPT (F2) softkeys
appear. Press the appropriate softkey.

• The ACCEPT POSITION AS PART ZERO (F1) softkey accepts the edge
position and subtracts the Preset X or Y value to determine Part Zero.
• The DO NOT ACCEPT (F2) softkey ignores the edge position value and the
Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with Part Zero entries established during
the cycle.

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Hole or Circle Pocket

The Hole or Circle Pocket Cycle is used for determining the center location and the
diameter of a hole or pocket. During a Hole or Circle Pocket Cycle, the part probe moves
from the inside of the circle out to three points on the edge, touches at each point, and
returns to the Start Position within the circle after each touch. The software records each
deflection position and calculates the center location. The probe positions in the center of
the pocket.

The figure below shows part probe movement during a Hole or Circle Pocket Cycle:

1 Start Position

2 Start Angle 1

3 Start Angle 2

4 Start Angle 3

5 Start Position

6 Start Angle 1

Figure 39. Hole or Circle Pocket Probing Cycle

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In addition to the standard Part Setup fields which are defined in the “System Basics”
chapter of the Getting Started with Ultimax manual, these Part Setup fields appear for the
Hole or Circle Pocket Probing Cycle:

• Center X—identifies the Center X machine coordinate location. This field

appears upon completion of the cycle.
• Center Y—identifies the Center Y machine coordinate location. This field
appears upon completion of the cycle.
• Diameter—identifies the diameter of the hole or circle pocket. This field
appears upon completion of the cycle.
• Part Probe Cycle—contains the type of cycle chosen from the Part Zero
Probe Cycles menu.
• Start Angle 1; Start Angle 2; Start Angle 3—define the three probe
deflection points. Relative to the 3:00 position, and increasing
counterclockwise as viewed from above the part, the default angles are 0,
120, and 240, respectively. Change the angles if the part contains geometry
that interferes with the defaults.
• Preset X and Preset Y—define an offset for Part Zero X and/or Part Zero Y.
Entering offsets in either of these fields is optional.

The offset(s) will be subtracted from the center point of the circle and applied
to Part Zero X and Y if you select the ACCEPT POSITION AS PART ZERO (F1)
softkey, which appears after the cycle has been run.

Follow these steps to program a Hole or Circle Pocket Probing Cycle:

1. From the Part Zero Probe Cycles softkey menu, select Hole or Circle Pocket.
2. In the Start Angle fields, enter the desired approach angles.
3. If you want to program an offset from Part Zero X or Part Zero Y, enter the
offset value in the Preset X or Preset Y field.

When the Part Setup fields have been entered, start the Hole or Circle Pocket Probing
Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position, into
the pocket and below the surface.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button
flashes.
3. Press the Start Cycle button.
a. The probe moves along Start Angle 1 until it is deflected at the edge of the
hole or circle pocket.

• If no deflection occurs before the probe reaches its travel limit, the
cycle is stopped and an error message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

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 b. After the first deflection, the probe returns to the Start Position.
c. The probe moves along Start Angle 2 to a second contact point.
d. After the deflection, the probe returns to the Start Position.
e. The probe moves along Start Angle 3 to a third contact point.
f. After the deflection, the probe returns to the Start Position.
g. Using the three contact points, the control calculates the diameter and the
center (X and Y) of the hole.
h. The probe moves to the center of the hole or circle pocket. The results
appear in the Center X, Center Y, and Diameter fields.

The screen below shows the fields in the Part Setup screen for a Hole or Circle Pocket
Cycle that has been run:

Figure 40. Part Setup Screen for Hole Probing Cycle

4. The ACCEPT POSITION AS PART ZERO (F1) and DO NOT ACCEPT (F2) softkeys
appear. Press the appropriate softkey.

• The ACCEPT POSITION AS PART ZERO (F1) softkey accepts the center
position and subtracts the presets to determine Part Zero.
• The DO NOT ACCEPT (F2) softkey ignores the center value and the Preset
X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with Part Zero entries established during
the cycle.

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Cylinder

The Cylinder Cycle is used for determining the center location and the diameter of a
cylinder. During a Cylinder Cycle, the part probe moves from the Start Position above the
cylinder, out and down to three points around the diameter. The probe touches at each
point and returns up and over to the Start Position above the cylinder after each touch.
The software determines the diameter and the center location.

The figure below shows part probe movement during a Cylinder Cycle:

1 Start Position

2 Start Angle 1

3 Start Angle 2

4 Start Angle 3

5 Start Position

6 Start Angle 1

Figure 41. Cylinder Probing Cycle

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In addition to the standard Part Setup fields which are defined in the “System Basics”
chapter of the Getting Started with Ultimax manual, these Part Setup fields appear for the
Cylinder Cycle:

• Center X—identifies the Center X machine coordinate location.This field

appears upon completion of the cycle.
• Center Y—identifies the Center Y machine coordinate location.This field
appears upon completion of the cycle.
• Diameter—identifies the diameter of the cylinder. This field appears upon
completion of the cycle.
• Part Probe Cycle—contains the type of cycle chosen from the Part Zero
Probe Cycles softkey menu.
• Probing Radius—defines a value for the probe search radius. This value is
used for determining the point at which the probe stops horizontal travel and
begins to move downward.
• Start Angle 1; Start Angle 2; Start Angle 3—define the three probe
deflection points. Relative to the 3:00 position and increasing
counterclockwise as viewed from above the part, the default angles are 0,
120, and 240, respectively. Change the angles if the part contains geometry
that interferes with the defaults.
• Z Depth—defines the distance, relative to the Start Position, the Z axis moves
downward before changing direction and searching horizontally for each
contact point on the cylinder’s diameter.

There should be no deflection during the Z move.

• Preset X and Preset Y—define an offset for Part Zero X and/or Part Zero Y.
Entering offsets in either of these fields is optional.

The offset(s) will be subtracted from the center point of the circle and applied
to Part Zero X and Y if you select the ACCEPT POSITION AS PART ZERO (F1)
softkey, which appears after the cycle has been run.

Follow these steps to program a Cylinder Probing Cycle:

1. From the Part Zero Probe Cycles softkey menu, select Cylinder.
2. In the Probing Radius field, enter the probe search radius.
3. In the Start Angle fields, enter the desired approach angles.
4. In the Z Depth field, enter the distance the Z axis moves down before changing
direction and searching horizontally for each contact point.
5. If you want to program an offset from Part Zero X and Part Zero Y, enter the
offset value in the Preset X and Preset Y field.

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When the Part Setup fields have been entered, start the Cylinder Probing Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position,
above the cylinder.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button
flashes.
3. Press the flashing Start Cycle button.
a. The probe moves along Start Angle 1 until it reaches the Probing Radius.

• If no deflection occurs before the probe reaches the probe’s travel

limit, the cycle is stopped and an error message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

b. The probe moves down until it reaches Z Depth.

• If deflection occurs during the Z move, axis motion stops and an error
message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

c. The probe moves backwards in the X/Y plane toward the Start Position in
order to find a contact point.
d. After deflection, the probe moves up and over to the Start Position above
the cylinder.
e. The probe moves along Start Angle 2 until it reaches the Probing Radius.
The same motion occurs as with Start Angle 1.
f. After the deflection, the probe moves up and over to the Start Position
above the cylinder.
g. The probe moves along Start Angle 3 until it reaches the Probing Radius.
The same motion occurs as with Start Angles 1 and 2.
h. After the third deflection, the control uses the three contact points and
calculates the diameter and center (X and Y) of the cylinder.
i. The probe moves up and over to the center above the Z Plane of the
cylinder. The results appear in the Center X, Center Y, and Diameter fields.

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 The screen below shows the fields in the Part Setup screen for a Cylinder Cycle
that has been run:

Figure 42. Part Setup Screen for Cylinder Probing Cycle

4. The ACCEPT POSITION AS PART ZERO (F1) and DO NOT ACCEPT (F2) softkeys
appear. Press the appropriate softkey.

• The ACCEPT POSITION AS PART ZERO (F1) softkey accepts the center and
subtracts the presets to determine part zero.
• The DO NOT ACCEPT (F2) softkey ignores the center values and the Preset
X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with Part Zero entries established during
the cycle.

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Rectangular Pocket Inside

The Rectangular Pocket Inside (or Rectangular Pocket) Cycle is used for determining the
center location of the pocket and the X and Y length of the rectangle. During a
Rectangular Pocket Cycle, the part probe moves from inside the pocket out to a point on
each edge of the rectangle, touches at each point, and returns to the Start Position after
each touch. The software records each deflection position and calculates the center
location and lengths.

The figure below shows part probe movement during a Rectangular Pocket Cycle.

1 Start Position

2 Point 1

3 Point 2

4 Point 3

5 Point 4

6 Start Position

7 Point 1

Figure 43. Rectangular Pocket Probing Cycle

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In addition to the standard Part Setup fields which are defined in the “System Basics”
chapter of the Getting Started with Ultimax manual, these Part Setup fields appear for the
Rectangular Pocket Cycle:

• Center X—identifies the Center X machine coordinate location. This field

appears upon completion of the cycle.
• Center Y—identifies the Center Y machine coordinate location.This field
appears upon completion of the cycle.
• Length (X)—identifies the X length of the pocket. This field appears upon
completion of the cycle.
• Length (Y)—identifies the Y length of the pocket. This field appears upon
completion of the cycle.
• Part Probe Cycle—contains the type of cycle chosen from the Part Zero
Probe Cycles softkey menu.
• Preset X or Preset Y—define an offset for Part Zero X and/or Part Zero Y.
Entering offsets in either of these fields is optional.

The offset(s) will be subtracted from the center point of the pocket and applied to Part
Zero X and Y if you select the ACCEPT POSITION AS PART ZERO (F1) softkey, which
appears after the cycle has been run.

Follow these steps to program a Rectangular Pocket Cycle:

1. From the Part Zero Probe Cycles softkey menu, select Rectangular Pocket
Inside.
2. If you want to program an offset for Part Zero X or Part Zero Y, enter the offset
value in the Preset X or Preset Y field.

When the Part Setup fields have been entered, start the Rectangular Pocket Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position, into
the pocket and below the surface.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button flashes.
3. Press the Start Cycle button.
a. The probe moves in the positive X direction until it is deflected at the edge
of the pocket.

• Ιf no deflection occurs before the probe reaches its horizontal travel

limit, the cycle is stopped and an error message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

b. After the first deflection, the probe returns to the Start Position.
c. The probe moves in the negative X direction, reaches a second contact
point, and returns to the Start Position.

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 d. The probe moves in the positive Y direction, reaches a third contact point,
and returns to the Start Position.
e. The probe moves in the negative Y direction, reaches a fourth contact
point, and returns to the Start Position.
f. Using the four contact points, the control calculates the length of the
pocket in the X and Y directions and the center (X and Y) of the pocket.
g. The probe moves to the center of the rectangle. The results are displayed
on the screen in the Center X, Center Y, Length (X), and Length (Y) fields.

The screen below shows the fields in the Part Setup screen for a Rectangular Pocket Probe
Cycle that has been run:

Figure 44. Part Setup Screen with Rectangular Pocket Cycle

4. The ACCEPT POSITOIN AS PART ZERO (F1) and DO NOT ACCEPT (F2) softkeys
appear. Press the appropriate softkey.

• The ACCEPT POSITOIN AS PART ZERO (F1) softkey accepts the center and
subtracts the presets to determine part zero.
• The DO NOT ACCEPT (F2) softkey ignores the center and length values
and the Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with Part Zero entries established during
the cycle.

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Rectangular Solid Outside

A Rectangular Solid Outside (or Rectangular Solid) Cycle is used for determining the
center location of the pocket and the X and Y length of the rectangle. During a
Rectangular Solid Cycle, the part probe moves from above the rectangle out and down to
a point on each of the four walls, touches at each point, and returns to the Start Position
after each touch. The software records each deflection position and calculates the center
position and lengths.

The figure below shows part probe movement during a Rectangular Solid Cycle:

1 Start Position

2 Point 1

3 Point 2

4 Point 3

5 Point 4

6 Start Position

7 Point 1

Figure 45. Rectangular Solid Probing Cycle

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In addition to the standard Part Setup fields which are defined in the “System Basics”
chapter of the Getting Started with Ultimax manual, these Part Setup fields appear for the
Rectangular Solid Cycle:

• Center X—identifies the Center X machine coordinate location. This field

appears upon completion of the cycle.
• Center Y—identifies the Center Y machine coordinate location. This field
appears upon completion of the cycle.
• Length (X)—identifies the X length of the rectangle. This field appears upon
completion of the cycle.
• Length (Y)—identifies the Y length of the rectangle. This field appears upon
completion of the cycle.
• Part Probe Cycle—contains the type of cycle chosen from the Part Zero
Probe Cycles softkey menu.
• Probing Length X—identifies a maximum value of the estimated X length.
Half of this value is used to determine the point at which the Z axis begins to
move downward; i.e., its horizontal travel limit for X.
• Probing Length Y—identifies a maximum value of the estimated Y length.
Half of this value is used to determine the point at which the Z axis begins to
move downward; i.e., its horizontal travel limit for Y.
• Z Depth—defines the distance, relative to the Start Position, the Z axis
moves downward before changing direction and searching horizontally for
each contact point on the cylinder’s diameter.

There should be no deflection during the Z move.

• Preset X and Preset Y—define an offset for Part Zero X and/or Part Zero Y.
Entering offsets in either of these fields is optional.

The offset(s) will be subtracted from the center point of the rectangle and
applied to Part Zero X and Y if you select the ACCEPT POSITION AS PART
ZERO (F1) softkey, which appears after the cycle has been run.

Follow these steps to program a Rectangular Solid Cycle:

1. From the Part Setup Probe Cycles softkey menu, select Rectangular Solid
Outside.
2. In the Probing Length X field, enter an estimate for the X length.
3. In the Probing Length Y field, enter an estimate for the Y length.
4. In the Z Depth field, enter the distance the Z axis should move down.
5. If you want to program an offset for Part Zero X and Part Zero Y, enter the
offset value in the Preset X and Preset Y field.

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When the Part Setup fields have been entered, start the Rectangular Solid Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position,
above the middle of the rectangle.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button flashes.
3. Press the Start Cycle button.
a. The probe moves in the positive X direction, until it reaches its horizontal
travel limit determined by the Probing Length X field.

• If no deflection occurs before the probe reaches the probe’s travel

limit, the cycle is stopped and an error message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

b. The probe moves down until it reaches Z Depth.

• If deflection occurs during the Z move, axis motion stops and an error
message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

c. The probe moves backwards in the X/Y plane toward the Start Position and
deflects.
d. The probe returns up and over to the Start Position.
e. The probe moves in the negative X direction until it reaches its horizontal
travel limit determined by the Probing Length X field.
f. The probe moves down until it reaches Z Depth.
g. The probe moves backwards in the X/Y plane toward the Start Position and
deflects.
h. The probe moves up and over to the Start Position.
i. The probe moves in the positive Y direction until it reaches its horizontal
travel limit determined by the Probing Length Y field.
j. The probe moves down until it reaches Z Depth.
k. The probe moves backwards in the X/Y plane toward the Start Position and
deflects.
l. The probe moves up and over to the Start Position.
m. The probe moves in the negative Y direction until it reaches its horizontal
travel limit determined by the Probing Length Y field.
n. The probe moves down until it reaches Z Depth.
o. The probe moves backwards in the X/Y plane toward the Start Position and
deflects.
p. The probe moves up and over to the Start Position.

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 q. After the last deflection, the control calculates the X and Y lengths of the
solid and the center (X and Y) of the rectangle.
r. The results appear in the Center X, Center Y, Length (X), and Length (Y),
fields. The probe moves to the center above the rectangle.

The screen below shows the fields in the Part Setup screen for a Rectangular Solid Cycle:

Figure 46. Part Setup Screen for Rectangular Solid Probe Cycle

4. The ACCEPT POSITION AS PART ZERO (F1) and DO NOT ACCEPT (F2) softkeys
appear. Press the appropriate softkey.

• The ACCEPT POSITION AS PART ZERO (F1) softkey accepts the center and
subtracts the presets to determine part zero.
• The DO NOT ACCEPT (F2) softkey ignores the center and length values
and the Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with Part Zero entries established during
the cycle.

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Plane Intersection (Non-Rectangular Corner)

A Plane Intersection Cycle is used for determining an X and Y intersection for a non-
rectangular corner. During a Plane Intersection Cycle, the part probe moves from an offset
position to two points in the X direction and two points in the Y direction to determine an
X and Y intersection point.

The Plane Intersection cycle can be used with solid or pocket geometry. The figure below
shows part probe movement with the two types of geometry:

1 Solid Geometry Start Position

2 Solid Geometry Point 1

3 Solid Geometry Point 2

4 Solid Geometry Point 3

5 Solid Geometry Point 4

6 Pocket Geometry Start Position

7 Pocket Geometry Point 1

8 Pocket Geometry Point 2

9 Pocket Geometry Point 3

10 Pocket Geometry Point 4

Figure 47. Plane Intersection Probing Cycle

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In addition to the standard Part Setup fields which are defined in the “System Basics”
chapter of the Getting Started with Ultimax manual, these Part Setup fields appear for the
Plane Intersection Cycle:

• Corner X—defines the X position of the intersection. This field appears when
the cycle is finished.
• Corner Y—defines the Y position of the intersection. This field appears when
the cycle is finished.
• Probing Direction X—select the X direction to probe: Positive or Negative.
• Offset 1—defines the first Y offset position.
• Offset 2—defines the second Y offset position.
• Probing Direction Y—select the Y direction to probe: Positive or Negative.
• Offset 1—defines the first X offset position.
• Offset 2—defines the second X offset position.
• Preset X and Preset Y—define an offset for Part Zero X and/or Part Zero Y.
Entering offsets in either of these fields is optional.

The offset(s) will be subtracted from the corner point and applied to Part Zero
X and Y if you select the ACCEPT POSITION AS PART ZERO (F1) softkey,
which appears after the cycle has been run.

Follow these steps to program a Plane Intersection Cycle:

1. From the Part Zero Probe Cycles softkey menu, select Plane Intersection.
2. In the Probing Direction X field, select Positive or Negative.
3. In the Offset 1 field, enter the position for the first Y Offset, relative to the
Start Position.
4. In the Offset 2 field, enter the position for the second Y Offset, relative to the
Start Position.
5. In the Probing Direction Y field, select Positive or Negative.
6. In the Offset 1 field, enter the position for the first X Offset, relative to the
Start Position.
7. In the Offset 2 field, enter the position for the second X Offset, relative to the
Start Position.
8. If you want to program an offset from Part Zero X or Part Zero Y, enter the
offset value in the Preset X or Preset Y field.

When the Part Setup fields have been entered, start the Plane Intersection Cycle:

1. Place the part probe in the spindle and jog the probe into the Start Position,
near the non-rectangular corner.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button
flashes.

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 3. Press the flashing Start Cycle button.
a. The probe moves the direction specified in Probing Direction X the distance
specified in Offset 1.

• If no deflection occurs before the probe reaches the probe’s travel

limit, the cycle is stopped and an error message appears.
• To clear the error message and return to the Part Setup screen, press
any key.
• Check the Part Probe Parameters and the part fixturing. Make
adjustments as necessary and re-start the cycle.

b. The probe reaches the first contact point with the first edge in the X
direction, deflects, and moves to the position specified in Offset 2.
c. The probe reaches the second contact point in the X direction and deflects.
d. The probe returns to the starting point.
e. The probe moves the direction specified in Probing Direction Y the distance
specified in Offset 1.
f. The probe reaches the first contact point with the first edge in the Y
direction, deflects, and moves to the position specified in Offset 2.
g. The probe reaches the second contact point in the Y direction and deflects.
h. The probe returns to the Start Position.
i. Using the four contact points, the control calculates the X and Y intersection
points. The results appear in the Corner X and Corner Y fields.

The screen below shows the fields in the Part Setup screen for a Plane Intersection Cycle
that has been run:

Figure 48. Part Setup Screen for Plane Intersection Probing Cycle

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 4. The ACCEPT POSITION AS PART ZERO (F1) and DO NOT ACCEPT (F2) softkeys
appear. Press the appropriate softkey.

• The ACCEPT POSITION AS PART ZERO (F1) softkey accepts the corner
position and subtracts the Preset X or Y value to determine Part Zero.
• The DO NOT ACCEPT (F2) softkey ignores the corner values and the
Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with Part Zero entries established during
the cycle.

Part Zero Storage

At the end of each Probing Cycle, the results of the cycle are displayed on the screen.
These results are displayed in machine coordinates and do not include the Preset values.

Cycle Results

Edge Contact Position (X, Y, or Z)

Hole or Circle Pocket Diameter, Center (X and Y)

Cylinder Diameter, Center (X and Y)

Rectangular Pocket Lengths (X and Y), Center (X and Y)

Rectangular Solid Lengths (X and Y), Center (X and Y)

Plane Intersect Corner (X and Y)

Selecting the ACCEPT POSITION AS PART ZERO (F1) softkey accepts the probed values
and subtracts the presets to determine part zero. The new Part Zero values appear in the
Part Zero X and Part Zero Y fields.

With an Edge probing cycle the probe moves only one axis. Therefore, only one of Part
Zero X, Part Zero Y, or Probe Z is set. With all other cycles, both Part Zero X and Part Zero
Y are determined at the same time.

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The screen below shows the results of a Plane Intersection Probe Cycle:

Figure 49. Part Zero Storage

If the Preset values have not been entered at the beginning of the
cycle, it is still possible to enter them or to change them before
pressing the ACCEPT POSITION AS PART ZERO (F1) softkey.

After pressing the ACCEPT POSITION AS PART ZERO (F1) softkey, the initial Part Setup
Screen appears with new Part Zero entries. Notice the Part Zero X and Y fields now
contain values carried over from the Corner X and Corner Y fields in the Plane Intersection
Probe Cycle.

Figure 50. Initial Part Setup screen with Accepted Probe Cycle Part Zero Values

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Part Skew Probing Cycles
The following table describes the process of the Skew Probing Cycles:

Skew Cycle Cycle Automatic Display of the Optional

Type Parameter Execution results storage
Input

Edge Axis X, Y, or Z Cycle Start Deflection Position Skew Angle

Probe Direction: Approach edge. X, Y, or Z
Positive or Retract. Skew Angle (deg)
Negative
Return to Start
Preset X or Position.
Preset Y

Hole or Start Angle 1, 2, 3 Cycle Start Center X Skew Angle

Circle Approach 3 Circle Center Y
Pocket Preset X Points from inside. Diameter
Preset Y Position Probe into Skew Angle (deg)
Center.

Cylinder Probing Radius Cycle Start Center X Skew Angle

Z Depth Approach 3 Center Y
Start Angle 1, 2, 3 Cylinder Points Diameter
from outside.
Preset X Skew Angle (deg)
Position Probe
Preset Y
above cylinder
Center.

Rectangular Preset X Cycle Start Center X Skew Angle

Pocket Preset Y Approach the 4 Center Y
pocket walls from Length X
inside.
Length Y
Position Probe into
Skew Angle (deg)
pocket Center.

Rectangular Probing Length X Cycle Start Center X Skew Angle

Solid Probing Length Y Approach the 4 Center Y
Z Depth Rectangle walls Length X
from outside.
Preset X Length Y
Position Probe
Preset Y Skew Angle (deg)
above rectangle
Center.

Table 2. Part Skew Probing Cycles

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Manual Mode Part Skew Probing Cycles
From the Part Setup screen, use the PROBING (F5) softkey to access the Probing Cycles.
During a Part Skew Probing cycle the probe moves to specified points on the part,
deflects, and stops in the center of the part feature. These cycles detect and compensate
for X/Y skew in the workpiece. X/Y skew represents, in degrees, how far the part is from
perfect alignment with the table.

• A positive skew angle means the part is rotated in a counterclockwise

direction from the machine axes (as viewed from above the part).
• A negative skew angle indicates a clockwise rotation from the machine axes.

Although this angle, if known, may be manually typed in using the keypad, it is easier and
more accurate to let the probe find the skew angle and automatically enter it.

For best results, it is recommended that you use the probe for
determining Part Zero X, Part Zero Y, and X/Y Skew. Entering values
for any of these fields with the keypad reduces the amount of
information available for skew calculations. Also, the software must
make assumptions that may reduce accuracy.

After probing the Part Zero position as a reference, the skew cycles allow you to probe a
second feature on the part and adjust all machining operations by the skew angle to
exactly match the part.

When the cycle is finished, the software displays values representing the desired features.
The fields for each cycle vary and are defined with each cycle description.

You can accept these values by pressing the Accept X/Y Skew Angle softkey when it
appears. Preset X or Preset Y offsets are used in the skew calculation. The presets are
subtracted from the probed Part Zero values, and the new Part Zero values appear after
pressing the ACCEPT POSITION AS PART ZERO (F1) softkey.

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The figure below illustrates a skewed workpiece with a Preset Y offset.

1 Part Zero (corner, first reference)

2 Hole Centerpoint, used as second reference for skew compensation

3 Preset Y

Figure 51. Example of a Skewed Workpiece

Enter offsets for Preset X and Preset Y for a precise Skew Angle. If
only one Preset value is entered, the skew angle will be approximate
and should not exceed 3 degrees.

Skew Compensation is intended to be used for correcting a slight

misalignment. If the skew angle contains only one Preset value and
is greater than approximately 3 degrees, then Part Skew probing
may not be exact, especially for Edge and Rectangular cycles.

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Follow these steps to perform a Skew Probe Cycle for workpiece skew compensation:

1. Perform the Part Zero Probe Cycle. Refer to the appropriate Part Probe Cycle in
this chapter (i.e., Edge, Cylinder, etc.) or more information.
2. From the Part Setup screen, select the PROBING (F5) softkey followed by the
PART SKEW PROBE CYCLES (F3) softkey to access the Part Skew Probe Cycles:

Figure 52. Part Setup Screen with Part Skew Probe Cycles

3. The following screen will appear for selecting the Skew Probe Cycle type. Press
the appropriate softkey to select the desired cycle.

Figure 53. Selection of the Skew Probe Cycle Type

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Depending on the Skew Probing Cycle selected, different probing fields appear on the Part
Setup screen.

The following sections describe how to program each of the Part

Skew Probing Cycles.

Edge Skew

Follow these steps to program an Edge Skew Probing Cycle:

1. From the Part Setup Skew Probe Cycle softkey menu, select Edge.
2. In the Probing Axis field, select the axis to move toward the edge of the part: X
Axis, Y Axis, or Z Axis.
3. In the Probing Direction field, select the direction to probe: Positive or
Negative. Z Axis always probes in the Negative direction.
4. Program an offset in the Preset X or Preset Y field, if desired.

When the Part Setup fields have been entered, start the Edge Skew Probing Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position, near
the edge to be probed.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button
flashes.
3. Press the Start Cycle button.
The tool motion for an Edge Skew Cycle is the same as the motion described
for an Edge Cycle. The results appear in the Edge (X,Y, or Z) and Skew Angle
(Deg) fields. The probe returns to the Start Position.

Below is a sample screen for an Edge Skew Probing Cycle that has been run:

Figure 54. Edge Skew Probing Cycle Screen

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 4. The ACCEPT X/Y SKEW ANGLE (F1) and DO NOT ACCEPT (F2) softkeys appear.

• The ACCEPT X/Y SKEW ANGLE (F1) softkey accepts the skew position and
subtracts the Preset X or Y value to determine Part Zero.
• •The DO NOT ACCEPT (F2) softkey ignores the edge position value and the
Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with the skew value established during
the cycle stored in the X/Y Skew (deg) field, if accepted.

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Hole or Circle Pocket Skew

Follow these steps to program a Hole or Circle Pocket Skew Probing Cycle:

1. From the Part Setup Skew Probe Cycle softkey menu, select the HOLE OR
CIRCLE POCKET (F2) softkey.
2. In the Start Angle 1, Start Angle 2, and Start Angle 3 fields, enter the desired
approach angles.
3. Program an offset in the Preset X and/or Preset Y field(s), if desired.

When the Part Setup fields have been entered, start the Hole or Circle Skew Probing
Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position,
inside the pocket near the center.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button
flashes.
3. Press the Start Cycle button.
The tool motion for a Hole or Circle Pocket Skew Probing Cycle is the same as
the motion described for a Hole or Circle Pocket Cycle. The results appear in
the Center X, Center Y, Diameter, and Skew Angle (deg) fields. The probe
stops in the center of the pocket.

Below is a sample screen for a Hole Skew Probing Cycle that has been run:

Figure 55. Hole Skew Probing Cycle Screen

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 4. The ACCEPT X/Y SKEW ANGLE (F1) and DO NOT ACCEPT (F2) softkeys appear.

• The ACCEPT X/Y SKEW ANGLE (F1) softkey accepts the skew position and
subtracts the Preset X or Y value to determine Part Zero.
• The DO NOT ACCEPT (F2) softkey ignores the edge position value and the
Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with the skew value established during
the cycle stored in the X/Y Skew (deg) field, if accepted.

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Cylinder Skew

Follow these steps to program a Cylinder Skew Probing Cycle:

1. From the Part Setup Skew Probe Cycle softkey menu, select Cylinder.
2. In the Probing Radius field, enter the probe search radius.
3. In the Start Angle fields, enter the desired approach angles.
4. In the Z Depth field, enter the distance the Z axis moves down before
changing direction and searching horizontally for each contact point.
5. Program an offset in the Preset X and/or Preset Y field(s), if desired.

When the Part Setup fields have been entered, start the Cylinder Skew Probing Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position,
above the cylinder near the center.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button
flashes.
3. Press the Start Cycle button.
The tool motion for a Cylinder Skew Probing Cycle is the same as the motion
described for a Cylinder Cycle. The results appear in the Center X, Center Y,
Diameter, and Skew Angle (deg) fields. The probe stops in the center above
the cylinder.

Below is a sample screen for a Cylinder Skew Probing Cycle that has been
run:

Figure 56. Cylinder Skew Probing Cycle Screen

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 4. The ACCEPT X/Y SKEW ANGLE (F1) and DO NOT ACCEPT (F2) softkeys appear.

• The ACCEPT X/Y SKEW ANGLE (F1) softkey accepts the skew position and
subtracts the Preset X or Y value to determine Part Zero.
• The DO NOT ACCEPT (F2) softkey ignores the edge position value and the
Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with the skew value established during
the cycle stored in the X/Y Skew (deg) field, if accepted.

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Rectangular Pocket Skew

Follow these steps to program a Rectangular Pocket Skew Cycle:

1. From the Part Setup Skew Probe Cycle softkey menu, select Rectangular
Pocket Inside.
2. Program an offset for the Preset X and/or Preset Y field, if desired.

When the Part Setup fields have been entered, start the Rectangular Pocket Skew Probing
Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position,
inside the rectangular pocket.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button
flashes.
3. Press the Start Cycle button.
The tool motion for a Rectangular Pocket Skew Probing Cycle is the same as
the motion described for a Rectangular Pocket Cycle. The results are
displayed on the screen in the Center X, Center Y, Length (X), Length (Y) and
Skew Angle (deg) fields. The probe stops in the center of the pocket.

Below is a sample screen for a Rectangular Pocket Skew Probing Cycle that
has been run:

Figure 57. Rectangular Pocket Skew Probing Cycle Screen

4. The ACCEPT X/Y SKEW ANGLE (F1) and DO NOT ACCEPT (F2) softkeys appear.

• The ACCEPT X/Y SKEW ANGLE (F1) softkey accepts the skew position and
subtracts the Preset X or Y value to determine Part Zero.
• The DO NOT ACCEPT (F2) softkey ignores the edge position value and the
Preset X or Y value. Part Zero remains unchanged.

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 Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with the skew value established during
the cycle stored in the X/Y Skew (deg) field, if accepted.

Rectangular Solid Skew

Follow these steps to program a Rectangular Solid Skew Cycle:

1. From the Part Setup Skew Probe Cycle softkey menu, select Rectangular Solid
Outside.
2. In the Probing Length X field, enter the pocket’s estimated X Length.
3. In the Probing Length Y field, enter the pocket’s estimated Y Length.
4. In the Z Depth field, enter the distance the Z axis moves downward before
changing direction and moving to the edges for deflection.
5. Program an offset for the Preset X and/or Preset Y field, if desired.

When the Part Setup fields have been entered, start the Rectangular Solid Skew Probing
Cycle:

1. Place the part probe in the spindle and jog the probe to the Start Position,
above the rectangle near the center.
2. Press the START PROBING CYCLE (F1) softkey. The Start Cycle button flashes.
3. Press the Start Cycle button.
The tool motion for a Rectangular Solid Skew Probing Cycle is the same as the
motion described for a Rectangular Solid Cycle. The results appear in the
Center X, Center Y, Length (X), Length (Y), and Skew Angle (deg) fields. The
probe moves to the center above the rectangle.

Below is a sample screen for a Rectangular Solid Skew Probing Cycle that has
been run:

Figure 58. Rectangular Solid Skew Probing Cycle Screen

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 4. The ACCEPT X/Y SKEW ANGLE (F1) and DO NOT ACCEPT (F2) softkeys appear.

• The ACCEPT X/Y SKEW ANGLE (F1) softkey accepts the skew position and
subtracts the Preset X or Y value to determine Part Zero.
• The DO NOT ACCEPT (F2) softkey ignores the edge position value and the
Preset X or Y value. Part Zero remains unchanged.

Refer to Part Zero Storage, on page 72 for more information.

5. The initial Part Setup screen appears with the skew value established during
the cycle stored in the X/Y Skew (deg) field, if accepted.

Automatic Mode
To locate part zero and to determine skew in the X-Y plane as part of the program instead
of manually during Part Setup, the Probe Part Setup conversational data block can be
used to automatically perform this function.

Access the Probe Part Setup data block from the Part Programming screen as a
Miscellaneous Data Block. Select the Miscellaneous (F5) softkey from the New Block
screen and the following screen appears:

Figure 59. New Block Screen with Probe Part Setup Softkey

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Probe Part Setup Data Block

From the New Block screen, press the PROBE PART SETUP (F6) softkey. The Probe Part
Setup data block screen appears with fields for programming cycles to determine part
zero alone or in addition to determining the skew in the XY plane.

The fields on the left-hand side of the screen and the XYZ Start fields apply to the Part
Zero Cycle; the fields on the right-hand side of the screen and the Skew Start fields apply
to the Skew Cycle:

Figure 60. Probe Part Setup Data Block

Probe Part Setup Fields

The Probe Part Setup screen contains fields for the Part Zero Cycle and the Skew Cycle.
The fields change depending on the selected cycle.

Part Zero Cycles

The fields listed below apply to Part Zero Cycles indicated and are defined as follows:

• Tool (All cycles)—the tool number of the part probe.

• Part Zero Cycle (All cycles)—contains the geometric feature for this Part
Zero cycle. Softkey choices appear for selecting the appropriate feature when
the cursor is in this field.
• Preset X and Preset Y (All cycles)—define an offset for Part Zero X and/or
Part Zero Y from the probed feature.
• Probe Direction X and Probe Direction Y (Corner and Plane
Intersection cycles)—based on the Probe Axis field, defines which direction,
positive or negative, the probe moves when looking for the part.

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 • Probing Length X and Probing Length Y (Rect. Pocket and Rect. Solid
cycles)—identifies the X or Y length of the geometry.

• For Pocket this defines maximum travel.

• For Solid this defines a clearance area to move the probe outside the
Solid.

• Probing Radius (Cylinder and Hole or Circle cycles)—defines the radius

of the geometry.

• For Cylinder this defines a clearance range to move the probe outside the
Cylinder.
• For Hole or Circle this defines maximum travel.

• Z Depth (Cylinder and Rectangular Solid cycles)—defines the distance,

relative to the Start Position, the Z axis moves downward before changing
direction and searching horizontally for each contact point on the geometry’s
surface.
• Offset X and Offset Y (Plane Intersection cycles)—defines the X or Y
offset positions from the Start location.
• Start Angle1; Start Angle2; Start Angle3 (Cylinder and Hole or Circle
cycles)—define the three probe deflection points. Relative to the 3:00
position and increasing counter-clockwise as viewed from above the part, the
default angles are 0, 120, and 240, respectively. Change the angles if the part
contains geometry that interferes with the defaults.
• X, Y, Z Start Positions (All cycles)—define where to begin the probing
process. The easiest method for entering the start positions is to jog the
probe down to the desired start location and press the Store Position key. A
single push of this key automatically enters all three coordinates (X, Y, and Z)
for one Start position.

Skew Cycles

These fields apply to the Skew Cycle indicated and are defined as follows:

• Tool (All cycles)—the tool number of the part probe.

• Skew Cycle (All Skew cycles)—the geometric feature for this Part Skew
cycle. Softkey choices appear for selecting the appropriate feature when the
cursor is in this field.
• Skew Axis (All Skew cycles)—define either the X or Y axis as the skew
axis. There is no skewing in Z.
• Preset X or Preset Y (All Skew cycles)—define an offset from Part Zero X
or Part Zero Y of the feature to be probed. NOTE: Preset X and Preset Y are
available in all cases. For better and more accurate skew compensation, the
user should enter values for both fields
• Z Depth (Cylinder and Rect. Solid cycles)—defines the distance, relative
to the Start Position, the Z axis moves downward before changing direction
and searching horizontally for each contact point on the geometry’s surface.

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 • Probing Length X and Probing Length Y (Rect. Pocket and Rect. Solid
cycles)—identifies the X or Y length of the geometry.

• For Pocket this defines maximum travel.

• For Solid this defines a clearance area to move the probe outside the Solid.

• Probing Radius (Cylinder and Hole or Circle cycles)—defines the radius

of the geometry.

• For Cylinder this defines a clearance range to move the probe outside the
Cylinder.
• For Hole or Circle this defines maximum travel.

• Probe Direction X or Y (depending on Skew Axis selection) (Edge cycles)—

defines which direction, positive or negative, the probe moves when looking
for the part.
• Skew Start Positions (All Skew cycles)—define where to begin the
probing process. The easiest method for entering the start positions is to jog
the probe down to the desired start location and press the Store Position key.
A single push of this key automatically enters all three coordinates (X, Y, and
Z) for one Start position.

Probe Part Setup Data Block Execution

When the program executes this data block, it will automatically probe the part and
update Part Zero X, Part Zero Y, Probe Z and X/Y Skew. The data block may be placed
anywhere in the part program except within a Pattern.

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Part Quality Verification
Part Inspection data blocks are available with the Probing Option for performing part
quality verification. This section describes the Part Inspection data blocks.

Part Inspection
A Part Inspection data block is available to monitor real-time data for selected probing
cycles. When the data block is executed, the software creates two files: progname.txt and
progname.dat, where “progname” is the name of the part program.

The files are stored on the hard drive in the same sub-directory as the part program file
and contain time-stamped information about the selected geometry.

The information in the files can be used for reports and part quality verification. Both files
contain the same information and are available for you to view.

• progname.txt - contains ASCII text, viewable with any editor.

• progname.dat - contains a comma delimited file that may be imported to a
spreadsheet.

Part Inspection Cycles

To access the Part Inspection cycles, follow this softkey sequence from the Input screen:

1. Select PART PROGRAMMING (F3).

2. Select MISCELLANEOUS (F5).
3. Select MORE (F7). This screen appears:

Figure 61. New Block Screen with Part Inspection Softkey

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Select the PART INSPECTION (F5) softkey and this screen appears:

Figure 62. Part Inspection Menu

Part Inspection Fields

The fields on the Part Inspection screen change depending on the selected cycle and are
defined as follows:

• Tool (All cycles)—the part probe tool number.

• Inspection Cycle (All cycles)—the type of cycle to be inspected.
• Probe Axis (Single Point cycle)—the axis to be probed.
• Probe Direction X or Probe Direction Y (Single Point and Plane
Intersection)—based on the Probe Axis field, defines which direction,
positive or negative, the probe moves when looking for the part.
• Probing Length X or Probing Length Y (Rectangular Pocket and
Rectangular Solid cycles)—identifies the X or Y length of the geometry.

• For Pocket this defines maximum travel.

• For Solid this defines a clearance area to move the probe outside the Solid.

• Probing Radius (Cylinder and Hole or Circle cycles)—defines the radius

of the geometry.

• For Cylinder this defines a clearance range to move the probe outside the
Cylinder.
• For Hole or Circle this defines maximum travel.

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 • Z Depth (Cylinder and Rectangular Solid cycles)—defines the distance,
relative to the Start Position, the Z axis moves downward before changing
direction and searching horizontally for each contact point on the geometry’s
surface.
• Offset X or Offset Y (Plane Intersection cycle)—defines the X or Y offset
positions from the Start location.
• Start Angle1; Start Angle2; Start Angle3 (Cylinder and Hole or Circle
cycles)—define the three probe deflection points. Relative to the 3:00
position and increasing counter-clockwise as viewed from above the part, the
default angles are 0, 120, and 240, respectively. Change the angles if the part
contains geometry that interferes with the defaults.
• X, Y, Z Start Positions (All cycles)—define where to begin the probing
process. The easiest method for entering the start positions is to jog the
probe down to the desired start location and press the Store Position key. A
single push of this key automatically enters all three coordinates (X, Y, and Z)
for one Start position.

Part Inspection Programming

Follow these steps to program a Part Inspection data block:

1. Enter the part probe tool number in the tool field.

2. When the cursor is on the Inspection Cycle field, the softkeys change. Select a
cycle type for the Inspection Cycle field.
3. Program the remaining fields as described in the “Part Inspection Fields”
section. The data block is stored with the program and executed automatically.

Part Inspection Files

When the Part Inspection data block is executed, the software automatically creates the
part inspection files. The position data is presented in part relative coordinates.

• To view the files on your PC, first copy them to a disk in the floppy drive.
Follow the steps for saving files to disk in the “System Basics” chapter of the
Getting Started with Ultimax manual.

It is not possible to view the Part Inspection files on the CNC.

92 - Conversational Probing Option 704-0112-403 Conversational Probing Option

Here is a sample Part Inspection Probe.txt file:

******************************************
* PART INSPECTION DATA *
******************************************
Cylinder inspection (block # 3) executed 15:46:58 8/10/2000
Part Count = 4
Center Diameter
***********************************************************
X 16.7168 inches ( 424.607 mm)1.8878 inches ( 47.951 mm)
Y 10.0995 inches ( 256.527 mm)

Single point inspection (block # 3) executed 9:50:31 8/11/2000

Part Count = 5
Point
*******************************
X 10.3365 inches ( 262.548 mm)
Y 10.3882 inches ( 263.860 mm)
Z 14.2154 inches ( 361.070 mm)

Hole/circle inspection (block # 4) executed 9:50:45 8/11/2000

Part Count = 5
Center Diameter
***********************************************************
X 9.3299 inches ( 236.978 mm)2.7577 inches ( 70.045 mm)
Y 15.4572 inches ( 392.612 mm)

Cylinder inspection (block # 5) executed 9:51:02 8/11/2000

Part Count = 5
Center Diameter
***********************************************************
X 16.7171 inches ( 424.613 mm)1.8883 inches ( 47.962 mm)
Y 10.0996 inches ( 256.531 mm)

Rectangular pocket inspection (block # 6) executed 9:51:24 8/11/2000

Part Count = 5
Center Length
**************************************************************
X 14.4527 inches ( 367.099 mm)X 4.7259 inches ( 120.037 mm)
Y 14.3001 inches ( 363.223 mm)Y 4.7258 inches ( 120.034 mm)

Rectangular solid inspection (block # 7) executed 9:51:47 8/11/2000

Part Count = 5
Center Length
**************************************************************
X 9.4447 inches ( 239.895 mm)X 3.8176 inches ( 96.967 mm)
Y 12.1092 inches ( 307.575 mm)Y 1.2629 inches ( 32.079 mm)

Plane intersect inspection (block # 8) executed 9:52:08 8/11/2000

Part Count = 5
Corner
*******************************
X 7.7663 inches ( 197.264 mm)
Y 13.2841 inches ( 337.417 mm)

Conversational Probing Option 704-0112-403 Conversational Probing Option — 93

94 - Conversational Probing Option 704-0112-403 Conversational Probing Option
RECORD OF CHANGES—PROBING
OPTION
704-0112-403, February 2007, ECN 16171

Revised by: K. Gross

Approved by: D. Skrzypczak, G. Sorensen, January 2007

Changes

Updated Tool (Touch and Laser) Probing Setup and Part Probing Setup with Init Retrct,
Incr Retract, Monitor Motion, and Max Deflection fields for v2.35e/2.041.

704-0112-402, December 2005

Revised by: K. Gross

Approved by: D. Skrzypczak, G. Sorensen, August 2005

Changes

Updated through v2.35e/2.04i

Conversational Probing Option 704-0112-403 Record of Changes—Probing Option — 1

2 - Record of Changes—Probing Option 704-0112-403 Conversational Probing Option
 C
INDEX calculating probing tool calibration 11
CALIBRATE THE TOOL PROBE (F2) softkey,
Tool Setup screen 6, 11, 14, 16
calibration
Symbols laser tool 17
(P) designator, for calibrated tool 22 part probe 42
(Spare Tool) field tool probe 11
tool breakage detection 32 Center Beam X, laser tool probe only 9
tool wear detection 36 Center Beam Y, laser tool probe only 9
(Tool Diameter) field Center X field
tool breakage detection 36 Cylinder cycle 59
tool wear detection 32 Hole or Circle Pocket cycle 63
(Type) field Rectangular Pocket cycle 66
tool breakage detection 32 Rectangular Solid cycle 56
tool wear detection 36 Ring Gauge Deflection Offset 43
(Zero Calibration) field Center Y field
tool breakage detection 36 Cylinder cycle 56
tool wear detection 32 Hole or Circle Pocket cycle 66
Rectangular Pocket cycle 63
Rectangular Solid cycle 43
A
Ring Gauge Deflection Offset 59
absolute location, tool probing 21
CHANGE PART SETUP (F2) softkey, New
ACCEPT POSITION AS PART ZERO (F1)
Block screen 13
softkey
Change Part Setup data block, adjust Probe
Cylinder cycle 54
Z value 13
Edge cycle 68, 72
Circular Passes field, Part Setup screen 41
Hole or Circle Pocket cycle 72
Contact Point X, touch tool probe only 7
Part Zero storage 53
Contact Point Y, touch tool probe only 7
Plane Intersection cycle 57
Conversational part probing cycles 46
Rectangular Pocket cycle 64
Corner X field, Plane Intersection cycle 70
Rectangular Solid cycle 61
Corner Y field, Plane Intersection cycle 70
ACCEPT X/Y SKEW ANGLE (F1) softkey
crash prevention, while probing 40
Cylinder Skew cycle 83
Cylinder
Edge Skew cycle 86
probing cycle 58
Hole Skew cycle 79
probing part setup fields 59
Rectangular Pocket Skew cycle 84
skew probing cycle 82
Rectangular Solid Skew cycle 81
Approach Feed field, part setup probe pa-
rameters 40 D
Automatic mode 86 Datum Z field, Ring Gauge Deflection Offset
automatic part probing cycles 86 43
automatic part setup data block execution Deflection offset calibration
89 probing 20, 42
axis, touch tool stylus width 8, 9 Deflection Offset column, Reference Block
Deflection Offset 44
DETERMINE LASER BEAM OFFSET (F1) soft-
B
key, Tool Setup screen 10, 17
Beam Offset, laser probe 10
Diameter
Breakage Tolerance field, Probe Tool Moni-
(P) designator, Tool Setup screen 22
toring screen 32
Cal Tool D, laser probe, Tool Setup
screen 10
stylus 40
tool probing sequence, single tool 27
DIAMETER (F3) softkey, Tool Setup screen
4

Conversational Probing Option 704-0112-403 Index — 1

Diameter field INSERT BLOCK BEFORE softkey, New Block
Cylinder cycle 59 screen 13
Hole or Circle Pocket cycle 56 inspection, part 90
Diameter Tolerance field, Tool Wear Detec-
tion screen 36 L
DIAMETER WEAR DETECTION (F3) softkey, Laser Calibration Tool Probe cycle 18
Tool Wear Detection 34, 35, 37 laser probe
Direction field Beam Offset 10
Tool Breakage Detection 36 diameter, Cal Tool D 10
Tool Wear Detection 32 height, Cal Tool H 10
DISPLAY SOFTKEY CONFIGURATION (F5) length, Cal Tool L 10
softkey, Auxiliary screen 1 Tool Setup Probe Parameters 10
DO NOT ACCEPT (F2) softkey X & Y center beam location 9
Cylinder cycle 57 LASER PROBE (F3) softkey, Tool Setup
Cylinder Skew cycle 64 screen 9
Edge cycle 83 laser tool calibration 17
Edge Skew cycle 81 laser tool probe 3
Hole or Circle Pocket cycle 79 laser tool probe parameters 9
Plane Intersection cycle 68 length
Rectangular Pocket cycle 84 Cal Tool L, laser probe 10
Rectangular Pocket Skew cycle 86 LENGTH & DIAMETER (F4) softkey, Tool
Rectangular Solid cycle 54 Setup screen 4
Rectangular Solid Skew cycle 61 LENGTH (F2) softkey, Tool Setup screen 4
Length (X) field
E Rectangular Pocket cycle 63
Edge (X, Y, or Z) field Rectangular Solid cycle 66
Edge cycle 53 Length (Y) field
Edge Skew cycle 78 Rectangular Pocket cycle 63
Rectangular Solid cycle 66
F LENGTH AND DIAMETER (F3) softkey,
Fast feed, Tool Setup 5 Length and Diameter Wear Detection
Fast feedrate, Partl Setup 40 35
Feedrate LENGTH AND DIAMETER (F4) softkey, Tool
part probing 48 Wear Detection 34, 37
Part Setup 40 Length Offset X, Tool Setup 6
Length Offset Y, Tool Setup 6
LENGTH WEAR DETECTION (F2) softkey,
H Tool Wear Detection 34, 37
Height, Cal Tool H, laser probe 10
Hole or Circle Pocke tcycle
probing part setup fields 56 M
HOLE OR CIRCLE POCKET (F2) softkey 80 Max Beam Entry, laser probe tool setup 10
Hole or Circle Pocket cycle 55 Max Deflection, probe part setup 41
Hole or Circle Pocket Skew Probing cycle 80 Max Deflection, probe tool setup 8
Max Spread field, Part Setup screen 8, 9,
41
I Max Spread field, Tool Setup screen 41
icons ix measure, units of viii
INCR Retract, laser probe tool setup 10 Measurement Feed field, Part Setup screen
INCR Retract, probe part setup 41 40
INCR Retract, touch probe tool setup 8 Measurement feedrate, Part Setup screen
INIT Retract, laser probe tool setup 10 40
INIT Retract, probe part setup 41 Minimum Z, Tool Setup screen 6
INIT Retract, touch probe tool setup 8 MISCELLANEOUS (F5) softkey, access New
Block screen 13 30

2 - Index 704-0112-403 Conversational Probing Option

Monitor Motion, laser probe tool setup 10 Part Probe Probe Deflection Offset screen
Monitor Motion, touch probe tool setup 8 42
Monitor Motion, probe part setup 41 part probe, tool setup 41
MORE (F7) softkey, access New Block part probing 46
screen 30 automated method 86
Multi-tool probing, Tool setup 6 deflection offset calibration 42
manual mode part setup cycles 50
N manual mode part skew cycles 75
NONE (F1) softkey, Tool Setup screen 4 parameters 39
X/Y Skew 47, 75
part probing automatic cycles
O fields 87
Offset 1 field, Plane Intersection cycle 70 Part Skew 88
Offset 2 field, Plane Intersection cycle 70 Part Zero 87
part probing cycles
P Cylinder 58
parameters Cylinder Skew 82
laser tool probe 9 Edge 52
part probing 39 Edge Skew 78
part setup 40 Hole or Circle Pocket 55
probing option 39, 40, 48 Hole or Circle Pocket Skew 80
tool probe 7 Part Setup fields 53
tool setup 7, 9 Part Zero storage 72
touch tool probe 7 Plane Intersection 69
Part Inspection Rectangular Pocket 62
cycles 90 Rectangular Pocket Skew 84
fields 91 Rectangular Solid 65
files 92 Rectangular Solid Skew 85
programming 92 PART PROGRAMMING (F3) softkey, to ac-
PART INSPECTION (F5) softkey, New Block cess Probe Tool Monitoring cycle 30
screen 91 Part Quality Verification 90
Part Inspection Probe.txt, sample file 93 Part Setup 46
part probe 38 manual probing cycles 50
calibration 42 parameters 40
cycles, accessing 50 probing option 40, 46
cycles, selecting type 46 working envelope 48
deflection 47 PART SETUP (F1) softkey, Part Setup
deflection offset calibration 42 screen 39, 46
reference block 44 Part Setup cycles, manual method 50
ring gauge 43 Part Setup probing cycles 49
storage 38 processes for each type 49
Part Probe Cycle field Part Setup screen 47
Cylinder cycle 59 Part skew
Edge cycle 56 automatic probing cycles 86
Hole or Circle Pocket cycle 63 cycles 74
Rectangular Pocket cycle 66 manual probing cycles 75
Rectangular Solid cycle 53 PART SKEW PROBE CYCLES (F3) softkey,
PART PROBE DEFLECTION OFFSETS (F7) Part Setup screen 46, 77
softkey, Part Setup screen 42, 43, 44 processes for each type 74
part probe parameters Part Skew Probing cycle 75
accessing 39 Part Zero cycle fields 87
Part Setup screen Probing menu 48 PART ZERO PROBE CYCLES (F2) softkey,
travel limits 39 Part Setup screen Part Probe func-
PART PROBE PARAMETERS (F1) softkey, tions 46, 51
Part Setup screen Probing menu 39 Part Zero storage 72

Conversational Probing Option 704-0112-403 Index — 3

Part Zero X and Y 47 Probing Direction Y field, Part Setup screen
Part Zero X field 72 70
Part Zero Y field 72 probing equipment
Plane Intersection cycle 69 part 1
POSITION TOOL OVER THE PROBE (F5) tool 1
softkey 5, 6 Probing Length X field, Part Setup screen
Present field, Part Setup screen 40 66
preset values, skew angle 76 Probing Length Y field, Part Setup screen
Preset X field 66
Cylinder cycle 56 Probing Parameters, feedrate 48
Edge cycle 53 Probing Radius field, Part Setup screen 59
Hole or Circle Pocket cycle 59 probing tool calibration
Plane Intersection cycle 63 calculating 11
Rectangular Pocket cycle 66 progname.dat 90
Rectangular Solid cycle 70 progname.txt 90
Preset Y field
Cylinder cycle 56 R
Edge cycle 63 Rapid Z position, Tool setup 5
Hole or Circle Pocket cycle 59 Rectangular Pocket cycle
Plane Intersection cycle 70 probing cycle 62, 63
Rectangular Pocket cycle 66 skew probing cycle 84
Rectangular Solid cycle 53 Rectangular Solid cycle
printing ix probing cycle 65, 66
PROBE A SINGLE TOOL (F3) softkey, Tool skew probing cycle 85
Setup screen 6, 25 Reference Block column, Reference Block
PROBE CURRENT TOOL NOW (F7) softkey, Deflection Offsets screen 45
Tool Setup screen 6 Reference block deflection offset method
Probe Cycle Type field 44
Tool Breakage Detection 36 REFERENCE BLOCK METHOD (F2) softkey,
Tool Wear Detection 32 Reference Block Deflection Offsets
PROBE MULTIPLE TOOLS (F4) softkey, Tool screen 44
Setup screen 6, 25, 28 Reference Tool prompt, Tool Setup screen
PROBE PART SETUP (F6) softkey, New 14
Block screen 87 Reference Tool Touch, tool probing 21
Probe Part Setup data block 87 Repetitions field
accessing 86 Part Setup screen 40
execution 89 Tool Setup screen 8, 9
fields 87 RESET PROBE WORK REGION TO MAXIMUM
Probe Z field, Edge cycle 72 (F4) softkey, Part Setup screen 40
Probe Z value, tool calibration calculation Retract feed field, Tool Setup 8, 9
13 retract height 12
probing RING GAUGE (F1) softkey, Part Probe De-
tool seup fields 4 flection Offsets screen 43
calibration, accessing 11 ring gauge deflection offset method 43
PROBING (F2) softkey, Tool Setup screen
11, 20, 25
PROBING (F5) softkey S
Change Part Setup screen 13 sample part inspection probe file 93
Part Setup screen 39, 42, 46, 50 sample screens vii
Probing Axis field, Part Setup screen 53 SELECT CYCLE (F6) softkey, Tool Setup
Probing Direction field, Part Setup screen screen 4
53 SELECT TOOL PROBE CYCLE (F6) softkey,
Probing Direction X field, Part Setup screen Tool Setup screen 6
70 Setup Fast Feed field, Tool Setup screen 8,
9

4 - Index 704-0112-403 Conversational Probing Option

Side Clearance field,Tool Setup screen 6 tool monitoring 29
single tool, Tool Setup 26 accessing cycles 30
Skew Angle (Deg) field, Part Setup screen spare tool 29
78 tool breakage detection 32
Skew angle, preset values 76 tool wear detection 34
Skew cycle fields 88 Tool Monitoring Enable field, General Pro-
Slow Feed field, Tool Setup screen 6 gram Parameters screen 29
Speed (RPM) field, Tool Breakage Detection tool probe 2
36 calibration 11, 14
Speed (RPM) field, Tool Wear Detection 32 cycles 11
Spindle RPM, Tool Setup screen 5 deflection offset calibration 20
Spindle Usage field, Tool setup screen 5 laser tool 3
Spindle Usage softkey menu, Tool Setup multiple tool cycle 28
screen 24 parameters 7
Start Angle 1 field Retract Feed 8, 9
Cylinder cycle 59 Setup fast feed 8, 9
Hole or Circle Pocket cycle 56 single tool cycle 26
Start Angle 2 field touch tool 2
Cylinder cycle 56 X & Y location 7
Hole or Circle Pocket cycle 59 Z location 11
Start Angle 3 field TOOL PROBE DEFLECTION OFFSET (F7)
Cylinder cycle 59 softkey, Tool Probe Deflection Offsets
Hole or Circle Pocket cycle 56 screen 20
START PROBING CYCLE (F1) softkey Tool probe deflection offset calibration 20
Cylinder cycle 56 absolute location 21
Cylinder Skew cycle 70 reference tool touch 21
Edge cycle 82 TOOL PROBE PARAMETERS (F1) softkey, la-
Edge Skew cycle 84 ser tool calibration 18
Hole or Circle Pocket cycle 63 Tool Probe Setup fields 7, 9
Hole or Circle Pocket Skew cycle 60 Tool Probe Setup Parameters 7, 9
Plane Intersection cycle 67 TOOL PROBE SETUP PARAMETERS (F1)
Rectangular Pocket cycle 80 softkey, Tool Setup screen 6
Rectangular Pocket Skew cycle 53 TOOL PROBE SETUP PARAMETERS (F1)
Rectangular Solid cycle 85 softkey, Tool Setup sreen 6
Rectangular Solid Skew cycle 78 tool probing 22
STORE MACHINE POSITION (F7) softkey, calibration 11
Part Setup screen 40 Diameter sequence, single tool 27
Stylus Diameter field, Part Setup screen 40 multiple tool cycle 28
Stylus Width field, Tool Setup screen 8 PROBE A SINGLE TOOL (F3) softkey 26
system configuration 1 PROBE MULTIPLE TOOLS (F4) softkey
28
T single tool cycle 26
tool breakage detection 32 Zero Calibration sequence, multiple
TOOL BREAKAGE DETECTION (F1) softkey, tools 28
Tool Monitoring screen 32, 33 Zero Calibration sequence, single tool
Tool Breakage Detection cycle 33 26
tool calibration 12 TOOL PROBING (F2) softkey, Tool Setup
accessing 11 softkey 4
calculations 11 Tool Setup
Tool field parameters 7, 9
Tool Breakage Detection 32 TOOL SETUP (F2) softkey, Input screen 4,
Tool Wear Detection 36 11, 23
Tool In Spindle field for activating probe Tool Setup Probe fields
hardware, Tool Setup screen 41 laser probe 10
tool wear detection 34

Conversational Probing Option 704-0112-403 Index — 5

Tool Wear Detection cycle 37 X
TOUCH PROBE PARAMETERS (F2) softkey, X & Y contact point location, tool probe,
Tool Setup screen 7 Tool Setup screen 7
touch tool probe parameters 7 X and Y offsets, Ring Gauge Deflection Off-
travel limits, part probe 48 sets 43
travel limits, part probe parameters 39 X Min, X Max fields, Part Setup screen 40
types of probing 1 X/Y skew 89
X/Y Skew, part probing 47
U
units of measure viii Y
USE DATUM POINT TO GET Z OFFSET (F2) Y Min, Y Max fields, Part Setup screen 40
softkey, Ring Gauge Deflection Offset
43
Z
USE GAUGE TO GET X&Y OFFSETS (F1)
Z Depth field, Cylinder cycle 59
softkey, Ring Gauge Deflection Offset
Z Depth field, Rectangular Solid cycle 66
43
Z drop down depth, Tool Setup screen 6
USE PROBE TO DETERMINE OFFSET (F1)
Z Min field, Part Setup screen 40
softkey, Reference Block Deflection
Z offset, Ring Gauge Deflection Offset 43
Offsets 44, 45
zero calibration
USE PROBE TO DETERMINE OFFSET (F1)
(P) designator 22
softkey, Reference Tool Touch 21
tool probing sequence, multiple tools 28
using this manual vii
tool probing sequence, single tool 26
Zero Calibration Tolerance field, Tool Wear
V Detection 36
verification of part quality 90
verification of tool quality 29

W
working envelope 40, 48

6 - Index 704-0112-403 Conversational Probing Option