A MODEL BASED APPROVAL PROCESS FOR BASIC HULL DESIGN (DNV GL 2017 ICCAS Paper)
A MODEL BASED APPROVAL PROCESS FOR BASIC HULL DESIGN (DNV GL 2017 ICCAS Paper)
A MODEL BASED APPROVAL PROCESS FOR BASIC HULL DESIGN (DNV GL 2017 ICCAS Paper)
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SUMMARY
This paper explores both the barriers to overcome and the requirements needed to establish a fully digital workflow
providing a seamless and transparent digital model exchange between stakeholders during the ship newbuilding basic
design stage. A 3D digital model established early in the design stage and shared among stakeholders will eliminate the
need for producing 2D drawings for the verification of the design by Class. The digital 3D model is the basis for verifying
the design against Class Rules and functional goals. A design centric work process involving the various stakeholders is
the result of linking the Class rules directly to the Computer Aided Design (CAD) early design tools used by the designer.
• The POSEIDON model can be used for prescriptive Enterprise Resource Planning (ERP), Customer
Rules Checks and for the complete finite-element Relationship Management (CRM) and Supply Chain
buckling analysis based on global FEA results. Management (SCM). Thus, there is an increasingly greater
reliance on CAD models which are now being used as the
• Loads for global FEA can be generated based on input method for recording product definition.
directly transferred from NAPA.
Traditionally, drawings are used for communication in
• Calculated scantlings are passed back to NAPA Steel industry because they are the clearest way to tell human
for update by the designer. what to make and how to make it. They are considered as
a graphic universal language. The fundamental purpose of
From the same study, SHI claimed to achieve the an engineering drawing is to carry, control and maintain a
following savings in time [3]: product’s definition in a precise and clear way with no risk
of misinterpretation or assumption. Technical drawings
provide a means to communicate product complexity in a
• Prescriptive rule check calculation 50%
comprehensible and effective manner to humans thanks to
• Global FEM calculation 25%
visual abstraction.
• FEM calculation for hold analyses 40%
• Local fine mesh FEM check for details 60%
Instead of shaping exchanged information towards human
perception, digitalization calls for exchanging data sets
The above study shows the potential of improved
directly consumable by algorithms, i.e. move from
interoperability through exchanging design models
drawings to models with semantical mark-up (as opposed
between yard and Class during the basic design stage.
to graphical mark-up). This results in opportunities for
automated processing but can lead to challenges for
2.5 THE INTEROPERABILITY CHALLENGE
human interpretation.
The variety of engineering tools used to support design,
Both the aviation and automotive industries are moving
procurement, manufacturing, and support of shipbuilding
towards a drawing free product lifecycle. We can see
products has never been greater. From company to
several drivers in this development [4]:
company, tools and processes range from manual capture
in 2D drawings to sophisticated 3D models that are tightly
• One master product definition
integrated with other enterprise systems. The challenge is
• Virtual prototyping and simulation
further compounded by the growing need to provide
• Computer-aided manufacturing (CAM)
engineering information for support extending beyond the
• Assembly automation
life span of individual applications. This heterogeneity has
• Production of maintenance documentation
created both technical and business challenges. Data
• Earlier coordination of design activities
integrity across the applications and systems that author
and consume engineering data is problematic. Point-to-
The above list is not exhaustive, but some common
point integration between systems is often so complex and
denominators are reduced time to market, reduced rework,
costly that organizations opt for manual data re-entry
reduced cost and improved transparency for stakeholders
when faced with program budget and schedule constraints.
throughout the product lifecycle.
This leads to high coordination effort between design
disciplines and consequently to expensive errors detected
Therefore, it is appropriate to ask the following questions:
only later, e.g. in production planning.
What are the main barriers that must be overcome to
transfer all the different functions of engineering drawings
3. CAN A MODEL-BASED DEFINITION
to digital models within the product lifecycle? What are
REPLACE ENGINEERING DRAWINGS?
the legal requirements that must be fulfilled? What are the
required model characteristics and what specific tools
3.1 A DIGITAL WORKFLOW
need to be put in place to move to a model based approval?
CAD models have traditionally been used in the design,
3.2 WHAT IS A MODEL?
evaluation and manufacturing phases. Up until the turn of
the millennium, engineering software was used to support
A model is a representation or idealization of the structure,
a document-based workflow – CAD packages were used
behaviour, operation, or other characteristics of a real-
to create virtual models of designs, from which drawings
world system. A model is used to convey design
and other design documentation could be produced. The
information, simulate real world behaviour, or specify a
manufacture or construction process was based on the
process. ASME [5] and ISO [6] gives the following
resulting documentation. However, current digital
definition of the term model:
environments allow a model-based flow of information
between heterogeneous systems for Computer Aided
A model is a combination of design model, annotation
Design (CAD), Computer Aided Engineering (CAE) and
and attributes that describes a product.
Computer Aided Manufacture (CAM) as well as
Engineers use models to convey product definition or • Data management: An appropriate method must be
otherwise define a product’s form, fit and function, see put in place to manage and record revisions of MBD
Figure 1. According to the Model Based Enterprise [7], datasets;
models can be applicable to a wide range of domains
(systems, software, electronics, mechanics, human • Data security: A mechanism that incorporates
behaviour, logistics, and manufacturing). Models can be security features (confidentiality, authentication,
either computational or descriptive. Computational integrity and non-repudiation) when accessing,
models are meant for computer interpretation and have a exchanging and interacting with MBD datasets will
machine-readable format and syntax. Descriptive models be required; and
are human interpretable and meant for human
consumption (symbolic representation and presentation). • Data retention: Today typically only 2D data is stored
Core to MBE is the integration of descriptive models with and used for legal purposes.
computational models.
4. EXISTING INTEROPERABILITY
STANDARDS FOR PRODUCT DATA
REPRESENTATION
The problem of access to data across software and system • Context-specific information can be extracted into
revisions in the shipbuilding industry is therefore serious, several separate files to provide multi-layered mark-
and it is unlikely that a wholly satisfactory solution will be up, which can be passed around only as required,
forthcoming soon. reducing the amount of data that need to be
transferred and allowing the CAD model to remain
5. A LIGHTWEIGHT FORMAT APPROACH smaller in size.
TO MODEL BASED DEFINITION
• The same mark-up can be applied to different
The initial objective of a product model is to represent the representations of the same model, granting the mark-
design and engineering aspects of a product during the up information some independence of the CAD
configuration design, assembly design or detail design format used.
stages.
• Downstream processes (e.g. finite element analysis
As described in the previous section, interoperability of and manufacturing processes) become capable of
engineering data is still a major concern to the independence from the full CAD model.
shipbuilding industry. CAD models are currently
experiencing two conflicting demands. On the one hand, The ability to transfer information layers between
they must increasingly support the whole product different representations of an object makes this approach
lifecycle, not just the design stage. On the other hand, particularly valuable. E.g. computational dimensioning
there is a need for small files that can easily be shared with results can be transferred back to a CAD model, FE
partners whilst at the same time withholding Intellectual stresses can be used to highlight critical spots in inspection
Property (IP) rights. Compared to full CAD model models, etc. [15]
formats, lightweight geometry representations have some
advantages, for example, they are typically generated with Ding et.al, [16] presents the following advantages of
approximate geometry using various compression multi-layered annotations:
methods, to protect sensitive information. The small file
sizes speed the communication of the models. • Mark-up information is stored outside of CAD
Furthermore, lightweight geometry representations can be models by multiple XML-based documents per
viewed without the aid of expensive CAD packages. different viewpoints and security levels. The
advantages of XML include the possibility of
Patel [14] proposes the use of annotation to augment the manipulation of the mark-up information into
geometric model of the product with additional different viewpoints, the re-organization of the
information supporting the product lifecycle at the same information for various purposes and applications,
time enabling sharing of 3D models between multiple and the tailoring of shared information per recipient
stakeholders needs and IP considerations etc.
• Evolution of metadata: The evolution of annotations to achieve the ambition of model based approval by the
can be retraced if and only if evolving histories are Classification society, see Figure 2.
clearly recorded in an organized way. Normally, the
modifications of the associated annotations can 6.1 THE DIGITAL EXCHANGE SPECIFICATION
happen at two levels: model-level or element-level.
The lack of a ship specific standard is of major problem to
• Reference point: A core limitation identified by the shipbuilding industry. The problem of access to data
previous research [16] is that the annotation may not across software and system revisions is therefore serious,
be retraced when the CAD model changes, e.g. if the and it is unlikely that a wholly satisfactory solution will be
entity to which it is anchored is deleted. forthcoming soon. The authors therefore propose to
develop a DEX supporting the necessary exchange
While the use of a lightweight geometry model addresses capabilities between designer/yard and Class, as there is
many of the challenges of PLM, there remains a problem currently no single working and established standard for
in selecting a format which is the most appropriate not the exchange of engineering data within the shipbuilding
only for a use and view of the product, but also for long- community for this purpose.
term retention.
Based on research carried [17] out we want the DEX to
6. ENABLING A MODEL BASED APPROVAL have the following capabilities:
PROCESS FOR HULL BASIC DESIGN
• A lightweight and CAD neutral representation of the
The key to achieve interoperability across software 3D geometry.
applications is open standards, i.e., those developed by • The ability to carry both precise and approximated
consensus either within a standards development geometry representations depending on the intended
organization or a consortium of stakeholders. No single use.
software tool can perform all the engineering tasks needed • The ability to grow the product definition information
to design and manufacture a product. No single software throughout the design lifecycle.
product can do it all well. Users will mix and match • The ability to describe function and process related
software products matching their business objectives. information.
Standards define an agreed upon syntax and semantics of • The ability to reference function and process
3D modelling constructs and annotation so that users can information to the 3D model using multi-layered
understand one another’s models and design intents. annotations.
• A referencing mechanism which is robust to 3D
A model based definition provides the core foundation of model design changes.
the product lifecycle. It is one of the first pieces of • An easily extendable scheme to cater for new function
information that is created during product development. It and process related data.
then grows as the product matures evolving it into the
single authoritative source of product definition. These design assumptions lead us to logically structure the
DEX content into three groups, see Figure 3.
Because of obvious IPR considerations, the full MBD
created by the designer will not be shared with other
industry stakeholders. This is why the approach of
lightweight models with multi-layered annotations is
proposed [15]. The information passed to downstream
users shall be delivered in a format that is CAD neutral
and only contains those elements required for the intended
purpose.
How: Process and business related data represented by and actions taken to resolve it if necessary. The first
layered annotations describing process information for mechanism requires authoring systems to keep IDs stable
e.g. approval, change management, inspection, testing etc. in case of model changes.
In this way, it is possible to separate the digital product As features and topology also need to reference the
form definition (the ship itself) from process and life cycle geometry, they are ideally based on the same referencing
specific data (annotations). mechanisms.
We envisage that this separation will allow us to establish Having a rich toolset for viewing and mark-up of 3D
a “conversation” around a 3D model using layered models will be important for preserving efficiency when
annotations to resolve any issues during the approval moving from working with a 2D drawings to a fully 3D
process. Figure 4 below illustrates how a designer and an based approval process.
approval engineer can use this mechanism to resolve
comments during the plan approval. 6.2 DEX: FORM
Cross-sections
new design. Such interpretations may lead to ambiguities Geometry
Materials
Application
Process
Approval state
What if the Class requirements could be presented in a Date&Time
User
Measurements
precise and digital form through a DEX? We believe it is Units
Material catalogue: A catalogue defining the applicable • The industry will benefit from a single neutral
material types defined by the Rules. exchange format for ship specific 3D shape and
topology information avoiding costly point-to-point
Cross Section catalogue: A catalogue defining the integrations.
standard stiffener cross section types recognised by the
society. This can easily be mapped to the yard/designer • Engineering models can consistently be derived from
standards. one single 3D model source,
The comment annotations will use the referencing • Lightweight 3D shape representation protects
mechanism described previously. In addition, the owner’s IPR
comments must carry the metadata supporting the
comment management process. • Annotations are easily extendable and offer support
for business specific needs
One important aspect when attaching a comment to a 3D
model, is to also record the camera position and view
direction as part of the comment metadata. In this way, it 8. FURTHER WORK
will be possible for each recipient to have the same view
as the one that originally issued the comment. It can also Further research must be carried out to complete a DEX
be valuable to store the display state of the model as part capable of fully supporting a model based approval
of the comment annotation meta data, i.e. any model process. This work needs to solve the following
clipping, colour coding, transparencies etc. challenges:
Any additional mark-up data (i.e. redlining, measurements Change management: Change management need to
etc.) will also be carried on as comment metadata. address both 3D model revisions and the state of any
annotation referencing the 3D model.
6.5 DEX: FORMAT
Model maturity: Model or design maturity will need to
A specific format (syntax) of a DEX is less important than be communicated between stakeholders. We want to
the actual information content (semantics). We have explore the layered annotation principle to see if it can be
chosen to start with a native XML format. This has some used to express design maturity.
obvious advantages when there is a need for quick
prototyping and testing of new concepts. XML is also Approval scope: Class must document what has been
human readable and text based, and comes with standard approved. Today this is documented by the stamping of
toolsets supporting an implementation. the 2D drawings. This mechanism needs to be transferred
to the 3D model.
7. CONCLUSIONS
Long term storage and retrieval: Class needs to retain
The authors have described a way forward for establishing the approval documentation for the lifecycle of the vessel,
a model based approval process for hull plan approval. which typically is 25 years. If the approval is based on a
The proposed solution has several benefits: 3D model and not drawings, we need to make sure that we
can still retrieve this information in a 25-year perspective.
Rule and strength calculations: A natural use of the ‘A Collaborative Platform for Ship Design’, in
DEX is as input to rule and strength calculations. This will ICCAS, 2005.
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9. ACKNOWLEDGEMENTS Markup of Product Models’, pp. 1–9, 2008.
[17] O. C. Astrup, ‘Report 2017-0413: A Model
This work has been supported by the Norwegian Research Based Definition for Shipbuilding’, DNV GL,
Council project APPROVED (Project No. 256432) with 2017.
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