ZIPPTORK

Bolting Technology
Torque Control Series Products

www.zippgroup.com
 Introduction
ZIPP Assembly Technology presents fastening solutions for the industrial assembly market in
bolting threaded fasteners, squeezing solid rivets, riveting blind rivets and rivet nuts, and
fastening lock bolts, etc.

This system takes advantage of our combined patented control device, control algorithm, and
wireless rotary torque transducer, with the best practice on IoT (Internet of Things), making
the controllability and traceability of fastener assembly, fastening processes, and fastening
records possible and accessible.

An Innovative Revolution of
Impact Wrench Torque Control
Making the torque control easy and affordable
No more precision and costly torque-controlled tools required,
regardless of air tool brand, manufacturer, design, and grade.

Applicable to
Any Air Driven Continuous & Discontinuous Torque Tools
Air Clutch Tools
Air Impact Driver
Air Impact Ratchet
Air Pulse Wrenches
Air Impact Wrenches
Geared Wrench / Torque Multipliers
&
Electrical / Cordless Tool with auto-shut off Torque Control Mechanism
Products and specifications subject to change without prior notice
 ZIPPTORK Bolting Torque Control Solution
Real Time Monitoring / Data Logging / Intelligent Control / Auto Compensation
Applications
ZIPPTORK Wireless Torque Transducer and Torque Controller are applicable to most of power
torque tools for bolting intelligently with excellent torque control accuracy and data collection.
Ÿ Prior to Assembly: For checking the torque tool capability and calibrating the torque setting.
Ÿ During Assembly: For controlling and recording the torque being applied to the bolted joint instantly and wirelessly.
Ÿ After Assembly: For effectively verifying the residual torque accuracy with angle / torque mode.

Wireless Torque Transducer Torque Controller

Ÿ Patented anti-vibration mechanism, designed for Ÿ With patented control algorithm and device for
tolerating violent vibration of discontinuous torque tools controlling the output torque of all continuous and
during assembly. discontinuous air driven torque tools especially air impact
Ÿ Ideal for wrenches, air ratchet wrenches, air oil pulse wrenches as
1. dynamic toque control of air impact wrenches, oil well as geared torque multipliers, regardless of tool brand
pulse wrenches to do closed loop torque control. and its designed mechanism with proven satisfactory
2. oil pulse wrench or clutch type torque tool or the control accuracy and durability.
torque tool equipped with built-in torque mechanism Ÿ Programmable function of bolting sequence control while
to do torque calibration prior to work and real time applying with the tagged bolt or sensing bolt.
torque monitoring during assembly while display the Ÿ Solves problems of torque loss that may be caused by the
data in the tablet instantly via a Dongle and APP for variation of the joint hardness, the rise of temperature of
further transmitting to peripheral devices or cloud hydraulic fluid in pulse tools or the posture of holding the
server. tool during continuous operation and compensate the
3. click wrench to collect torque data as soon as it clicks dynamic torque loss automatically within its allowable
to make audible click visible. working torque range.

Cloud Server

Products and specifications subject to change without prior notice

 Torque Controller
Ÿ Standard Packaging:
Controller, Power cable, Air Hose Coupler, Antenna x 2.,
TCA-IPC01 Controller Inlet – 2M hose+coupler + F.R unit -10kg/cm2 max.,
& TCA-OPC01 Controller Outlet – 3M hose+coupler.
Ÿ Optional Accessories:
1. 24V Tri-color light pole w/ Buzzer Optional:
2. Barcode Scanner ZTPAMB6-73ROG
3. Printer. 24V Tri-color light pole w/ Buzzer

Software & Functions

Ÿ Pulse Wrench Ÿ Impact Wrench
- Transducer mode (Work with transducer) - Transducer mode (Work with transducer)
- Pressure mode (Without transducer) - Pressure mode (Work without transducer)
- Track mode (For soft joint) - Track mode (For soft joint)
Ÿ Torque wrench Ÿ Job sequence
- Torque Ÿ Geared Wrench ( Opt. mode)
- Torque + Angle Ÿ Torque Tester ( Opt. mode)
- Click wrench track mode Ÿ Torque multiplier ( Opt. mode)
- Click wrench inspection mode
Ÿ Signal Source: Torque Transducer, Air Pressure Sensor, Sensing Bolt or Tagged Bolt.
Ÿ Torque Revise: Deviation & Replacement.
Ÿ Tool Torque Capacity Calibration: Easy set-up TH & TL within operable working air pressure range in minutes.
Ÿ Target Torque Setting: Any target torque value can be selected and inputted within the calibrated torque range.
Ÿ Working air pressure : Automatic adjusted to correspondent target torque (Inlet Air Pressure between 100~120psi is
recommended).
Ÿ Air flow rate: Only TCA/TCB equipped with digital flow meter. Turn the tool air flow regulator to maximum, the system will
regulate the proper flow rate to correspondent target torque automatically.
Ÿ Bolting in stages: Preset the bolting stages and percentage of target torque for each stage from 1 to 4 stages as required. The
system will regulate the air pressure and flow rate correspondently.
Ÿ Number of bolts: Preset the number of bolts to be fastened. Only when all bolts of each stage fastened, the system will switch to
next stage and regulate the air pressure and flow rate correspondently and automatically.
Ÿ Torque Compensation: The system will compensate the torque loss that may be caused by the variation in the bolted joint
hardness or the rise in temperature of hydraulic fluid of pulse wrench or the posture of operator to hold the tool during the
process automatically within its allowable working air pressure range.
Ÿ Remote monitoring: Via Internet or Ethernet with VNC to monitor data on cell phone, tablet and PC, or to do parameter setting
on the torque controller.
Ÿ Operation Management: Constraints Via permission setting to access the operable functions such as logging the operator’s ID
and duration of operation.
Ÿ Torque Control Accuracy: ±5%~±15%.
Ÿ Job Sequence: Support 10 sets of torque tool preset available for bolting sequentially.
Ÿ Production Record: Traceable through USB, Ethernet or exported to the cloud server through wired or wireless connections.
Ÿ Torque Controller Warranty period:
* 12 months from purchase date.
* Manufacturer will repair or replace, any defects due to faulty materials or workmanship. This Warranty does not cover part
failure due to broken / missing seal label, misuse, modification, negligence, abuse or normal wear and tear.

Products and specifications subject to change without prior notice

 TCA/TCB Torque Controller
TCA-2000

Blue: Tightening Process

Green: Transducer Connected

266 mm
370 mm

214 mm

RF2.4G Antenna RF2.4G Antenna

RS232 Port Air Outlet
USB Update Port
USB Charger Port
RJ45 Port
Speaker
Buzzer Light Tower Port
Power Switch Air Inlet
Fuse Air Exhaust
Power Inlet

TCB-2000

Green: Tightening Process

Blue: RF Connected
Red: Bluetooth Connected
210 mm

320 mm

217 mm

RF2.4G Antenna
USB Update Port BT Antenna
Air Outlet
USB Charger Port

Light Tower Port

Buzzer
Power Inlet Power Switch Air Inlet
Air Exhaust

Fuse

Products and specifications subject to change without prior notice

 TCA/TCB Torque Controller

Model TCA-2000 TCB-2000

Max. Flow Rate 2000 L/min 2000 L/min
Touch Panel Size 10" Touch Panel NB / Tablet
Power Source AC 100V~240V /2A AC 100V~240V /2A
USB 1 1
Connection Port RS232 2 1
RJ45 1 N/A
Wireless Antenna RF2.4G 2 1
BT Antenna Yes 1
Speaker 1 1
Light Tower Output Port 1 1
Buzzer 80dB 80dB
USB Charger Port 2 1
Flow Rate Detection Yes No
Automatic Flow rate Control Yes No
Oil Pulse Wrench Yes Yes
Air Impact Wrench Yes Yes
Operation Mode Manual Torque Wrench Yes Yes
Air Torque Multiplier Yes Yes
Job Sequence Yes Yes
Static Torque (%) ±1%~±5% ±1%~±5%
Control Accuracy
Dynamic Torque (%) ±5%~±15% ±5%~±15%
Inlet 1/2" NPT 1/2" NPT
Thread Size
Outlet 1/2" NPT 1/2" NPT
Simplified Chinese, Traditional Traditional Chinese,
Language
Chinese, English, Japanese & Espanyol English & Espanyol
System Parameter Yes Yes
Static Torque Yes Yes ( torque & angle )
Dynamic Torque Yes Yes
Multi-stage training No Yes
Job Sequence ( Dynamic & Stastic ) Dynamic Dynamic + Stastic
Tyre Assembly System No Yes
Display HMI on-board On-board or Separate display
Single day report, Single job report
Job Data Total number of bolts
& bolts counting
Cloud FTB WEB
Can choose of date to export in Excel,
Job Data Export All data in Excel format
PDF or CSV format
Job Data Memory 150K No Limit
Torque Curve Display No Yes
Length(L) 370mm 320mm
Dimensions Width(W) 214mm 217mm
High(H) 266mm 210mm
Net Weight 10.5kg±0.5kg 6kg±0.5kg

Products and specifications subject to change without prior notice

 ZBSC-BT-421 BT
Bluetooth Barcode Scanner
for use on Android PAD or Window PC / Laptop

ZBSC-N-421 RF 2.4G
RF 2.4G Barcode Scanner
for use on TCA/TCB Torque Controller, Android PAD
or Window PC / Laptop

ZBSC-BT-421 ZBSC-N-421
Specification Descriptions
Communication Blue tooth Class II, Blue 4.0 RF 2.4G
Memory 2MB
Main Battery 2000 mAh, Li-ion Battery
Keys One Key
Indicator Beep and LED
Interfaces SPP & HID Interface (Compatible Android, iOS, Windows Mobile)
Battery Charge Time Approx. 4-5 hours per full charge
Scan per full charge 30,000 scans 60,000 scans
Scan Speed 270 Scans/sec.
Light Source RED LED (660nm)
Resolution 0.075mm (3mil)
PCS value 30% or more
Scan Angle 45°
Scan Width Up to 250mm or more (PCS90%)
Scan Distance (PCS 90% code 39) 20-600mm (PCS 90%)
Code 39. Full ASCll Code 39, Code 32, Code 128, Code 93, Code 11, Codabar/NW7,
All UPC/EAN/JAN code (EAN-13, EAN-8, UPC-A, UPC-E, EAN-128), Interleave 2 of 5,
Decodable Capability
STD 2 of 5, Industrial 2 of 5, matrix 2 of 5, Chinese Postage Code, IATA,
MSl/PLESSY, Italian Pharmacy Code, Telepen. RSS-14, RSS Limited, RSS Expanded
Electrical
Voltage 5V DC ±5%
Operation Current 100-120mA
Stand-by Current 20-30mA
Environment
Operating Temperature 32°F to 105°F (O°C to 50°C)
Storage Temperature -15°F to +140°F (-26°C to 60°C)
Humidity 10% to 90% RH
Drop Approved by 1.5M drop test on concrete
Ambient Light Rejection 6000 Lux max. (Fluorescence)
Safety Approval CE & RoHS
Physical
Case Material ABS + Rubber
Dimension L:166mm W:66mm H:86mm
Weight 150g
Standard package 1.Main unit 2.Micro USB cable 3.Quick Guide manual

Products and specifications subject to change without prior notice

 ZP-9363 80mm Thermal Receipt Printer with LAN

Specification Descriptions
Printing Method Thermal Line
Printing Speed 300 mm/sec.
Print
Resolution 8 dots/mm, 576 dot/line
Effective Printing Width 72mm
Character Set ANK, GB18030 (Chinese)
Character Print Font ANK: 12*24.9*17, Chinese: 24*24
Character per Line 48-font A/64-font B
Paper Type Thermal paper
Paper Width 79.5±0.5mm
Paper Spec Paper Roll Diameter Max: 80mm
Roll Core Inner Diameter 13mm (min)
Paper thickness 0.06 to 0.07mm
Paper Supply Method Dorp-in paper load
MCBF 60 million line
Reliability Auto Cutter 1,000,000 cuts
TPH 100km
Barcodes UPC-A, UPC-E, EAN-13, EAN8, CODE39, ITF, CODEBAR, CODE39, CODE128
Emulation ESC/POS
Driver Windows 2000/XP/7/Vista/8
Sensor Paper Near End Secsor. Paper End Sensor
Interface RS-232+USB or USB+LPT1
Power Supply (Adapter) AC100-240V (±10%), DC24V, 2.5A
Type Guillotine
Auto Cutter
Life 1,000,000 cuts
Net Weight 1.12kg
Physical
Printer Dimension (W*L*H) 136*130*179mm
Application Restaurants, Department Stores, Kitchen, Convenience Stores, Specialy Retail, Super market

Products and specifications subject to change without prior notice

 Wireless Torque Transducer
Ÿ The only wireless Torque Transducer applicable to impact or oil pulse torque tool for dynamic bolting.
Ÿ Designed with unique patent pending anti-vibration mechanism for dynamic bolting torque control under violent impacts.
Ÿ Standard Packaging: Torque Transducer, Charging Cable & Magnet Switch.
Ÿ Optional Accessories:
1. Dongle for Android Pad or Window PC/Laptop.
2. Transducer Protection Cover.

Optional Dongle:
P/N: DG-CP for Android
P/N: DG-WIN for Window

Charger Type-C 5V/1A

IO(1) USB Type-C *1
IO(2) Wireless RF 2.4G up-to 20M
Zero Balance <±0.5% FSD/°C Optional Transducer
Static Accuracy ±1% FSD Protection Cover:
Temperature -10°C~60°C P/N: TPC-100 for 20/50/100Nm
P/N: TPC-250 for 180/250Nm
Humidity 10~75% Non-condensing
P/N: TPC-500 for 500/750Nm
Charging time 5% to 100%, 2 hours P/N: TPC-2000 for 1000/1500/2000Nm

Software and Functions

Ÿ Applicable to:
Oil Pulse Wrench, Impact Wrench, Geared Wrench, Torque Wrench, Clutch Type, Torque Tool & Click Wrench.
Ÿ Measurement: Torque, Angular Movement & Pulse Count.
Ÿ RF Working Frequency: 60 channels available to be paired with TCA/TCB.
Ÿ Functions Check: Automatic check the status of power rate, signal quality, torque & angle, etc. when turned on.
Ÿ Switch: Use magnet to turn on.
Ÿ LED Light:
Blue/Orange twin color:
Orange last long~Low Power, Blue last long~RF in communication, Blue twinkling~pairing with Controller, Orange
Twinkling~Abnormal.
Red/Green twin color: Red~In Charging, Green~Full Charge.

Products and specifications subject to change without prior notice

 Wireless Torque Transducer
Ÿ Minimum system requirements:

Dongle Dongle

Android system
Window system
monitor upto FOUR tools at a time

Operating system Windows 10 Android 7.0 or above

Minimum CPU Core i3 Quad core
Minimum system memory (RAM) 4G 3G
Minimum free storage space: 32GB 32GB

Ÿ Warranty period:
* Torque Controller - 12 months from purchase date.
Manufacturer will repair or replace, any defects due to faulty materials or workmanship. This Warranty does not cover part
failure due to broken / missing seal label, misuse, modification, negligence, abuse or normal wear and tear.
* Transducer -
TTE(H) series: 12 months from purchase date or 200,000 cycles.
TTA(H) & TTEB series: 12 months from purchase date or 500,000 cycles.
Battery: 3 months from purchase date.
Signal acquisition board: 12 months from purchase date.
Manufacturer will repair or replace, any defects due to faulty materials or workmanship. This Warranty does not cover part
failure due to over torque, using TTA(H) series on impact tools or cordless tools, broken /missing seal label, misuse,
modification, negligence, abuse or normal wear and tear.
* Dongle - 12 months from purchase date.

Products and specifications subject to change without prior notice

 Wireless Torque Transducer
Torque Range Profile Dimension Net Weight Battery Capacity
ITEM NO. Inlet Size Outlet Size
Nm O.D. X Length (mm) kgs
TTES-20-FS3MS3(B) 2~16 3/8" 3/8" 45x83 0.18 DC3.7V/650mAh
TTES-50-FS3MS3(B) 5~40 3/8" 3/8" 45x83 0.2 DC3.7V/650mAh
TTES-100-FS3MS4(B) 10~80 3/8" 1/2" 45x90 0.21 DC3.7V/650mAh
TTES-180-FS4MS4(B) 18~145 1/2" 1/2" 45x97 0.26 DC3.7V/650mAh
TTES-250-FS4MS4(B) 25~200 1/2" 1/2" 45x97 0.35 DC3.7V/650mAh
TTES-500-FS4MS6 50~400 1/2" 3/4" 57x114 0.7 DC3.7V/650mAh
TTES-750-FS6MS6 75~600 3/4" 3/4" 57x114 0.75 DC3.7V/650mAh
TTES-1000-FS8MS8 100~800 1" 1" 57x127 0.85 DC3.7V/650mAh
TTES-1500-FS8MS8 150~1200 1" 1" 57x134 0.95 DC3.7V/650mAh
TTES-2000-FS8MS12 200~1600 1" 1-1/2" 57x144 1.14 DC3.7V/650mAh
TTES-3000-FS12MS12 300~2400 1-1/2" 1-1/2" 86x166 3.8 DC3.7V/650mAh
TTAS-20-FS3MS3(B) 2~20 3/8" 3/8" 45x83 0.18 DC3.7V/650mAh
TTAS-50-FS3MS3(B) 5~50 3/8" 3/8" 45x83 0.2 DC3.7V/650mAh
TTAS-100-FS3MS4(B) 10~100 3/8" 1/2" 45x90 0.21 DC3.7V/650mAh
TTAS-180-FS4MS4(B) 18~180 1/2" 1/2" 45x97 0.26 DC3.7V/650mAh
TTAS-250-FS4MS6 25~250 1/2" 3/4" 45x104 0.35 DC3.7V/650mAh
TTAS-500-FS6MS6 50~500 3/4" 3/4" 57x114 0.55 DC3.7V/650mAh
TTAS-750-FS6MS8 75~750 3/4" 1" 57x114 0.75 DC3.7V/650mAh
TTAS-1000-FS8MS8 100~1000 1" 1" 57x127 0.85 DC3.7V/650mAh
TTAS-1500-FS8MS8 150~1500 1" 1" 57x134 0.95 DC3.7V/650mAh
TTAS-2000-FS8MS12 200~2000 1" 1-1/2" 57x144 1.14 DC3.7V/650mAh
TTAS-3000-FS12MS12 300~3000 1-1/2" 1-1/2" 86x166 3.8 DC3.7V/650mAh
TTES series are designed for dynamic bolting works while TTAS series are for static torque control and measurement.
For transducers above 2000Nm will all be custom made, please contact us for price.
*B = Detent ball anvil, w/o B = Lock pin anvil
Torque Range Profile Dimension Net Weight Battery Capacity
ITEM NO. Inlet Size Outlet Size
Nm O.D. X Length (mm) kgs
TTEH-180-FS4FH17L 18~145 1/2" Hex. 17 45x134 0.5 DC3.7V/650mAh
TTEH-180-FS4FH19L 18~145 1/2" Hex. 19 45x134 0.5 DC3.7V/650mAh
TTEH-180-FS4FH21L 18~145 1/2" Hex. 21 45x131 0.5 DC3.7V/650mAh
TTEH-250-FS4FH18 25~200 1/2" Hex. 18 45x94 0.28 DC3.7V/650mAh
TTEH-250-FS4FH24 25~200 1/2" Hex. 24 45x97 0.34 DC3.7V/650mAh
TTEH-500-FS4FH27 50~400 1/2" Hex. 27 57x102 0.7 DC3.7V/650mAh
TTEH-500-FS6FH27 50~400 3/4" Hex. 27 57x111 0.75 DC3.7V/650mAh
TTEH-750-FS6FH46 75~600 3/4" Hex. 46 57x128 0.8 DC3.7V/650mAh
TTEH-1000-FS8FHM30L 100~800 1" Hex. 30 57x169 1.65 DC3.7V/650mAh
TTEH-1000-FS8FHM32L 100~800 1" Hex. 32 57x169 1.6 DC3.7V/650mAh
TTAH-180-FS4FH17L 18~180 1/2" Hex. 17 45x134 0.5 DC3.7V/650mAh
TTAH-180-FS4FH19L 18~180 1/2" Hex. 19 45x134 0.5 DC3.7V/650mAh
TTAH-180-FS4FH21L 18~180 1/2" Hex. 21 45x131 0.5 DC3.7V/650mAh
TTAH-250-FS4FH18 25~250 1/2" Hex. 18 45x94 0.28 DC3.7V/650mAh
TTAH-250-FS4FH24 25~250 1/2" Hex. 24 45x97 0.34 DC3.7V/650mAh
TTAH-500-FS4FH27 50~500 1/2" Hex. 27 57x102 0.7 DC3.7V/650mAh
TTAH-500-FS6FH27 50~500 3/4" Hex. 27 57x111 0.75 DC3.7V/650mAh
TTAH-750-FS6FH46 75~750 3/4" Hex. 46 57x128 0.8 DC3.7V/650mAh
This series of Transducer can be custom made with specific size of hexagonal opening for correspondent size of bolt or nut.
Torque Range Profile Dimension Net Weight Battery Capacity
ITEM NO. Inlet Size Outlet Size
Nm O.D. X Length (mm) kgs
TTEB-5-MHB6FHB6 0.5~5 Hex. 6.35 Hex. 6.35 45x121 0.15 DC3.7V/650mAh
TTEB-10-MHB6FHB6 1~10 Hex. 6.35 Hex. 6.35 45x121 0.15 DC3.7V/650mAh
TTEB-20-MHB6FHB6 2~20 Hex. 6.35 Hex. 6.35 45x121 0.15 DC3.7V/650mAh
TTEB series are designed for screwdrivers with bit holder.
Torque Range Profile Dimension Net Weight Battery Capacity
ITEM NO. Inlet Size Outlet Size
Nm O.D. X Length (mm) kgs
TTER-1000-FS4FH30 1000 1/2" Hex. 30 60x118.7 1.3 DC3.7V/650mAh
TTER type Transducer can be custom-made upon request while ordering.
Products and specifications subject to change without prior notice
 Wireless Rotary Torque Transducer
Standard Type / Hybrid Type

E = Without angular movement detection F = Female S = SQ. Sizw = 3, 4, 6, 8, 12

A = For torque wrench mode only, with M = Male HM = Metric Hex.
angular movement detection HI = Imperial Hex.
R = For sequence control, detect the HB = Bit Hex.
sensing bolts and tagged bolts but
without angular movement detection INPUT OUTPUT

TT E S 2000 F HM 12 F HM 12 B
Output-End Shape Torque Range(Tnom) B = Detent ball anvil
S = Square w/o B = Lock pin anvil
H = Hexagon 5 = 5 Nm 100 = 100 Nm 1000 = 1000 Nm
10 = 10 Nm 180 = 180 Nm 1500 = 1500 Nm
20 = 20 Nm 250 = 250 Nm 2000 = 2000 Nm
50 = 50 Nm 500 = 500 Nm 3000 = 3000 Nm
750 = 750 Nm

Item
Tnom 50~2000Nm 5~20Nm
Power DC 3.7V / 650 mAh DC 3.7V / 650 mAh
Measured Range 10% Tnom~100% Tnom 10% Tnom~100% Tnom
Torque Resolution (Nm) 0.1% Tnom 0.1% Tnom
Accuracy (CW) ±1% ±1%
Accuracy (CCW) ±2% ±2%
Static Measured Angle Range 0°~360° 0°~360°
Angle Resolution (Degree) 0.5° 0.5°
Maximum Torque (Nm) 100% Tnom 100% Tnom
Wireless communication RF 2.4GHz
Cable USB-Type C
Charger USB ( 5V/1A )
Operation Temperature (°C) 0°C~50°C
Storage Temperature (°C) -10°C~60°C

Products and specifications subject to change without prior notice

 STA Swing Type Torque & Angle Transducer
Features
Ÿ Making it possible to control the torque and collect data of any "Interchangeable Head Torque Wrench"

Ÿ Flexibility to expand the use of "Interchangeable Head Torque Wrench" with other structure types of heads.

Ÿ Patented design with wireless transmission for an easy adapt or upgrade between various types of "Interchangeable Head
Torque Wrench" and the heads
Ÿ Easy to use torque tester, torque transducer and angle gauge for torque and angle calibration

Ÿ Laptop or tablet for setting, torque calibration and data collection

Ÿ It's required to do calibration again once any head, the STA transducer or the wrench is replaced to ensure the accuracy of
torque, angle sensing and control.
Ÿ After changing any of the heads, the STA or the wrench and re-calibrating it, a new indication is prompted for easy adjustment of
the scale while making audible clicks visible and torque data collectable.
Ÿ RF or BT wireless transmission versions are available for option.

Ÿ RF version requires a DR- RF DONGLE signal receiver

Ÿ Customized sizes are acceptable.

System Architecture
STA- RF version needs to be used with DR- RF DONGLE

IHTW (Interchangeable Head Torque Wrench)

STA
Swing Type
Head
Torque & Angle
Transducer

RF

DR-RF Dongle Notebook Tablet

STA-BT Version

IHTW (Interchangeable Head Torque Wrench)

STA
Swing Type
Head
Torque & Angle
Transducer

Bluetooth Notebook Tablet

Products and specifications subject to change without prior notice

STA Type / Size & Photos-Dimensions shown below are for torque capacity under 100 NM only

Standard Type

Rectangular Round Round "J" Shank Dovetail

"A" Size

Rectangular- 9 x 12mm Round-16mm Dia.

48.7 mm
48.7 mm
42.5 mm

44 mm
90.7 mm 22.5 mm 116.7 mm 27.2 mm

Dovetail-S Round "J" Shank-0.425"

48.7 mm 48.7 mm

42.3 mm
42.5 mm

90.2 mm 21.5 mm 107.7 mm 25 mm

Hybrid Type
Input-Rectangular Male-9 X 12mm Input-Round Female-Dia.16mm

Round-Male Dovetail-Male Round "J" Shank-Female Rectangular-Female Dovetail-Male Round "J" Shank-Female
Dia.16mm “0.425" 9 X 12mm “0.425"
Output Output

Input-Dovetail Female Input-Round "J" Shank Male-0.425"

Rectangular-Female Round-Male Round "J" Shank-Female Rectangular-Female Round-Male Dovetail-Male

9 X 12mm Dia.16mm “0.425" 9 X 12mm Dia.16mm
Output Output
Input-Rectangular Male-9 X 12mm Input-Round Female Dia.16mm
C 48.7 mm Output A B C Output A B C

Round 100.7mm 42.5mm 22.4mm Rectangular 100.7mm 44mm 28mm

Input
Dovetail 90.1mm 42mm 22.4mm Dovetail 100.2mm 44mm 28mm
B

Round "J" Shank 99.7mm 44mm 27.9mm Round "J" Shank 108.7mm 44mm 27.9mm

Input-Dovetail Female Input-Round Male "0.425" "J" Shank

Output A B C Output A B C

A Rectangular 91.2mm 40mm 21.5mm Rectangular 99.7mm 42.5mm 22.5mm

Output Round 101.2mm 42.5mm 22.5mm Round 109.7mm 42.5mm 22.5mm

Round "J" Shank 99.2mm 44mm 27.9mm Dovetail 98.2mm 42.5mm 22.5mm

Products and specifications subject to change without prior notice

STA Type / Size & Photos-Dimensions shown below are for torque capacity under 100 NM only
Versatile Type-Input End Standard + Output End with Adaptor Head
Rectangular Round Dovetail Round "J" Shank

RFA DMA OMA JFA

Output Head Adaptor Input RM-Rectangular Male Input OF-Round Female
RFA-Rectangular Female
48.7 mm
48.7 mm

43.5 mm
40 mm

OMA-Round Male

90.2 mm 22.4 mm 105.2 mm 27.2 mm

Input DF-Dovetail Female Input OM-Round "J" Shank Male

DMA-Dovetail Male
48.7 mm
48.7 mm
42.6 mm
40 mm

OFA-Round
"J" Shank Female

92 mm 22.4 mm 99.2 mm 25 mm

Combo Type- Both Ends with Adaptor Head for adapting Head Adaptors
Input
OFA RMA OFA
Rectangular Round
DFA
Dovetail
JMA
DFA Round
"J" Shank
RFA OMA Output

JMA
RFA
Rectangular
OMA
Round DMA
Dovetail
RMA
DMA
JFA
JFA Round
"J" Shank

Output End Head Adaptor Input End Head Adaptor

RFA-Rectangular OMA-Round RMA-Rectangular OFA-Round
48.7 mm
40.5 mm

DMA-Dovetail JFA-Round "J" Shank DFA-Dovetail JMA-Round "J" Shank

82.7 mm 22.5 mm

Products and specifications subject to change without prior notice

STA Coding Principle
Standard Type / Hybrid Type

RM = Rectangular Male RF = Rectangular Female

OF = Round Female OM = Round Male
JM = Round "J" Shank Male 0005 = 0.5~5(Nm) JF = Round "J" Shank Female
DF = Dovetail Female 2000 = 200~2000(Nm) DM = Dovetail Male

RM 1 0005 RF 1
RM / RF Size OF / OM Size JM / JF Size DF / DM Size

1 = 9x12 mm 1 = 16 mm 1 = 0.425" 1 = Small

2 = 14x18 mm 2 = 22 mm 2 = 0.56" 2 = Medium
3 = 24x32 mm 3 = 28 mm 3 = 0.735" 3 = Large
4 = 27x38 mm 4 = 32 mm 4 = 0.99"

Hybrid Type / Versatile Type

RM = Rectangular Male
OF = Round Female AH-(Adaptor Head)
JM = Round "J" Shank Male 0005 = 0.5~5(Nm) For adapting correspondent type of Head Adaptor
DF = Dovetail Female 2000 = 200~2000(Nm) RFA / OMA / JFA / DMA, etc.

RM 1 0005 AH
RM Size OF Size JM Size DF Size

1 = 9x12 mm 1 = 16 mm 1 = 0.425" 1 = Small

2 = 14x18 mm 2 = 22 mm 2 = 0.56" 2 = Medium
3 = 24x32 mm 3 = 28 mm 3 = 0.735" 3 = Large
4 = 27x38 mm 4 = 32 mm 4 = 0.99"

Combo Type

AH- (Adaptor Head) AH-(Adaptor Head)

For adapting correspondent type of Head Adaptor For adapting correspondent type of Head Adaptor
RMA / OFA / JMA / DFA, etc. RFA / OMA / JFA / DMA, etc.

AH 0005 AH
0005 = 0.5~5(Nm)
2000 = 200~2000(Nm)

Any input Head Adaptor (RMA / OFA / JMA / DFA) + Sensor Body with Adaptor Head on both ends + Any output Head Adaptor
AH (RFA / OMA / JFA / DMA) + Correspondent type of HEADS Input
RMA OFA
Rectangular Round
OFA
JMA DFA
Dovetail
JMA
Round
"J" Shank
DFA
RMA
Output

DMA RFA
RFA Rectangular
OMA
Round DMA
Dovetail

OMA JFA JFA

Round
"J" Shank

Products and specifications subject to change without prior notice

STA (RF version)-Torque & Angle Calibration
What are required

IHTW (Interchangeable Head Torque Wrench)

STA
TTA Swing Type
Head
Torque & Angle
Transducer
RF

DR-RF Dongle Notebook or Tablet

System Architecture

IHTW (Interchangeable Head Torque Wrench)

STA
Head Swing Type
Torque & Angle
Transducer
RF

TTA RF

DR-RF Dongle Notebook or Tablet + TMS APP

Procedures
1. Assemble the HEAD with STA & Interchangeable Head Torque Wrench.
2. Insert the two Dongles into the NB separately.
3. Open TMS APP software.
4. Set up the TTA Dongle & STA Dongle ports respectively.
5. Complete the pairing of TTA and STA respectively, after setting, turn on the TTA and STA.
6. Continue to press the "Torque Correction" button to enter the "Torque Correction" page.
7. Select the STA mode in TMS APP to enter the setting page and select the STA model you want to use.
8. In TMS APP, select STA mode to enter the setting page and select the TTA model you want to use.
9. Press the "Add" button and enter the tool combination number & name, Head number and torque wrench number
The system automatically catches the STA number in the connection.
10. Set the target torque.
11. Insert the assembled STA wrench into the TTA, then continue to attach the socket and start to tighten the bolt.
12. Stop tightening when the TTA indicates that the target torque has been reached.
13. The system automatically fills the static torque value of TTA and STA into the corresponding form field in the software to
complete the torque calibration.
14. After the system completes the correction of the torque value, the operator needs to measure the length of the torque arm
and fill in the angle parameter, then press the "Save" button to complete the angle calibration.

Products and specifications subject to change without prior notice

STA (RF version)-Torque Control
What are required

IHTW (Interchangeable Head Torque Wrench)

STA
Swing Type
Head
Torque & Angle
Transducer

RF

DR-RF Dongle Notebook or Tablet

System Architecture

IHTW (Interchangeable Head Torque Wrench)

STA
Head Swing Type
Torque & Angle
Transducer

RF

DR-RF Dongle Notebook or Tablet + TMS APP

Procedures
1. Insert Dongle into Notebook or Tablet.
2. Open the TMS software.
3. Set Dongle port.
4. Enter the STA mode and then press the "Setup" button to enter the "Setup" page.
5. Select the combination code.
6. Please follow the combination shown in the tool combination code to complete the assembly (head with STA and
interchangeable head wrench ) in order.
7. Turn on the STA transducer power.
8. Select the STA transducer you want to use (should be the same as the tool combination setting ).
9. Select the working mode <torque>.
10. Set the inspection conditions and accuracy.
11. Return to the work page.
12. Set the final target torque.
13. Start bolting.
14. Release the STA after bolting to the target torque prompted by the system.
15. QC judgment.
16. System complete on work record (operator ID, date & time, target torque, actual torque, accuracy and tool combination code).

Products and specifications subject to change without prior notice

STA (RF version)-Torque & Angle Control
What are required

IHTW (Interchangeable Head Torque Wrench)

STA
Swing Type
Head
Torque & Angle
Transducer

RF

DR-RF Dongle Notebook or Tablet

System Architecture

IHTW (Interchangeable Head Torque Wrench)

STA
Head Swing Type
Torque & Angle
Transducer

RF

DR-RF Dongle Notebook or Tablet + TMS APP

Procedures
1. Insert Dongle into Notebook or Tablet.
2. Open the TMS software.
3. Set Dongle port.
4. Enter the STA mode and then press the "Setup" button to enter the "Setup" page.
5. Select the combination code.
6. Please follow the combination shown in the tool combination code to complete the tool combination (headset with STA and
interchangeable head torque wrench) in order.
7. Turn on the STA transducer power.
8. Select the STA transducer you want to use (the same tool combination setting is required).
9. Select the working mode <Torque + Angle>.
10. Set the inspection conditions and accuracy.
11. Return to the work page.
12. Set the initial target torque.
13. Set the final target torque.
14. Set the target angle.
15.
Start bolting.
16. Release the STA after bolting to the target torque prompted by the system.
17. Start bolting again and release STA after reaching the target angle.
18. QC judgment.
19. The system completes the work record (operator ID, date & time, target torque, actual torque, QC result and tool combination
code).
Products and specifications subject to change without prior notice
STA (RF version)-Residual Torque Verification
What are required

IHTW (Interchangeable Head Torque Wrench)

STA
Swing Type
Head
Torque & Angle
Transducer

RF

DR-RF Dongle Notebook or Tablet

System Architecture

IHTW (Interchangeable Head Torque Wrench)

STA
Head Swing Type
Torque & Angle
Transducer

RF

DR-RF Dongle Notebook or Tablet + TMS APP

Procedures
1. Insert Dongle into NB or Tablet.
2. Open the TMS software.
3. Set the Dongle port.
4. Enter the STA mode and then press the "Setup" button to enter the "Setup" page.
5. Select the combination code.
6. Follow the combination shown in the tool combination code to complete the tool combination (head with STA and the wrench )
7. Turn on the STA transducer.
8. Select the STA transducer you want to use (To be the same tool combination setting).
9. Select the working mode <Torque Verification>.
10. Set the inspection conditions and accuracy.
11. Return to work page.
12. Set the target torque.
13. Set the target angle.
14. Start inspection.
15. Loosen the STA after tightening to the target angle prompted by the system.
16. QC judgment.
17. System complete with work record (operator ID, date & time target torque, actual torque, inspection conditions & accuracy and
tool combination code).
Products and specifications subject to change without prior notice
 Adjustable Torque Wrench, Window Scale Type
TORQUE 1/4" 3/8" 1/2" 3/4" 1" 1-1/2" PUSH

Quick release button design.

ZCW15N & 30N Push the button to release
ZCW150i & 250i socket.
Main scaie Graduation scaie

Other series
ZCW1500N & 2000N
ZCW1000F & 1500F

ZCW3000N
ZCW2000F

D
W D2

0
L

0
Lock
H
B
A Unlock
D1 Set

Specification Metric Accuracy : c.w. ±4% / c.c.w. ±6%

ITEM NO. Range W H B L D D1 D2 Packing

A
ZCW15N2 1/4" 3-15 Nm 0.4 Nm 28.5 24.0 7.6 202 16.0 25.7 26.2 0.27 30 pcs/CTN
ZCW30N2 1/4" 6-30 Nm 0.4 Nm 28.5 20.2 7.4 300 16.0 21.5 34.1 0.30 20 pcs/CTN
ZCW60N3 3/8" 10-60 Nm 0.5 Nm 36.9 32.3 11.0 420 20.5 38.0 34.1 1.07 10 pcs/CTN
ZCW100N3 3/8" 20-100 Nm 0.5 Nm 36.9 32.3 11.0 460 20.5 38.0 34.1 1.14 10 pcs/CTN
ZCW200N4 1/2" 40-200 Nm 1 Nm 43.9 40.3 15.6 515 20.5 35.5 40.0 1.36 10 pcs/CTN
ZCW320N4 1/2" 60-320 Nm 2 Nm 43.9 40.3 15.2 585 22.0 35.5 40.0 1.69 6 pcs/CTN
ZCW500N6 3/4" 100-500 Nm 4 Nm 64.4 55.0 24.0 820 27.7 35.5 40.0 3.65 4 pcs/CTN
ZCW800N6 3/4" 100-800 Nm 5 Nm 64.4 55.0 24.0 1110 32.1 35.5 40.0 5.48 2 pcs/CTN
ZCW1000N6 3/4" 200-1000 Nm 5 Nm 64.4 54.0 23.1 1334 32.1 35.5 40.0 6.30 1 pcs/CTN
ZCW1000N8 1" 200-1000 Nm 5 Nm 64.4 60.4 30.7 1334 32.1 35.5 40.0 6.30 1 pcs/CTN
ZCW1500N6 3/4" 300-1500 Nm 10 Nm 65.8 57.0 24.6 1704 33.1 35.5 40.0 11.87 1 pcs/CTN
ZCW1500N8 1" 300-1500 Nm 10 Nm 79.7 66.8 29.8 1704 33.1 35.5 40.0 11.87 1 pcs/CTN
ZCW2000N8 1" 400-2000 Nm 10 Nm 79.7 66.8 27.8 2160 38.2 35.5 40.0 13.78 1 pcs/CTN
ZCW3000N9 1-1/2" 600-3000 Nm 20 Nm 68.2 107.9 38.1 3330 33.1 35.5 40.0 23.00 1 pcs/CTN

Specification SAE Unit:mm

ITEM NO. Range W H B L D D1 D2 Packing

A
ZCW150i2 1/4" 30-150 in.lb 2 in.lb 28.5 24.0 7.6 202 16.0 25.7 26.2 0.27 30 pcs/CTN
ZCW250i2 1/4" 50-250 in.lb 5 in.lb 28.5 20.2 7.4 300 16.0 21.5 34.1 0.30 20 pcs/CTN
ZCW45F3 3/8" 10-45 ft.lb 0.5 ft.lb 36.9 32.3 11.0 420 20.5 38.0 34.1 1.07 10 pcs/CTN
ZCW75F3 3/8" 15-75 ft.lb 0.5 ft.lb 36.9 32.3 11.0 460 20.5 38.0 34.1 1.14 10 pcs/CTN
ZCW150F4 1/2" 30-150 ft.lb 1 ft.lb 43.9 40.3 15.6 515 20.5 35.5 40.0 1.36 10 pcs/CTN
ZCW230F4 1/2" 50-230 ft.lb 2 ft.lb 43.9 40.3 15.2 585 22.0 35.5 40.0 1.69 6 pcs/CTN
ZCW300F6 3/4" 50-300 ft.lb 2.5 ft.lb 64.4 55.0 24.0 820 27.7 35.5 40.0 3.65 4 pcs/CTN
ZCW600F6 3/4" 100-600 ft.lb 5 ft.lb 64.4 55.0 24.0 1110 32.1 35.5 40.0 5.48 2 pcs/CTN
ZCW700F6 3/4" 100-700 ft.lb 5 ft.lb 64.4 54.0 23.1 1334 32.1 35.5 40.0 6.30 1 pcs/CTN
ZCW700F8 1" 100-700 ft.lb 5 ft.lb 64.4 60.4 30.7 1334 32.1 35.5 40.0 6.30 1 pcs/CTN
ZCW1000F6 3/4" 200-1000 ft.lb 10 ft.lb 65.8 57.0 24.6 1704 33.1 35.5 40.0 11.87 1 pcs/CTN
ZCW1000F8 1" 200-1000 ft.lb 10 ft.lb 79.7 66.8 29.8 1704 33.1 35.5 40.0 11.87 1 pcs/CTN
ZCW1500F8 1" 300-1500 ft.lb 20 ft.lb 79.7 66.8 27.8 2160 38.2 35.5 40.0 13.78 1 pcs/CTN
ZCW2000F9 1-1/2" 400-2000 ft.lb 20 ft.lb 68.2 107.9 38.1 3330 33.1 35.5 40.0 23.00 1 pcs/CTN
Products and specifications subject to change without prior notice
 Products Combination for Various Applications
Cloud Networking
Air Impact / Impact Ratchet / Pulse wrench
Cloud Server

Torque Controller

TTES
TTES

TTEH TCA/TCB Gateway

Wireless Rotary Torque Transducer
Wireless
TTEHR Rotary
Torque
Power Torque Tool w/Torque Control Mechanism Transducer
Dongle
Sensing Tagged
Bolt Bolt

TTES TFM Torque Controller

Bolting Sequence Control

TTEB
TTEB TTEB 9 5 1 4 8
TTEB
TTEB
Wireless Rotary Torque Transducer Click Wrench 10 6 2 3 7

Spiral Tightening Sequence Starting in the

Middle for Non-Circular Bolt Patterns.

Torque Data
Controller Torque Tools Media Applications
Transducer Collection
TCA/TCB Any Air torque Tool TTAS/TTES TF/TS TCA/TCB Torque Calibration prior to torque
TCA/TCB Any Air torque Tool TTES Socket/Bits TCA/TCB Torque Control during bolting process
TCA/TCB/TTT Manual Torque Wrench TTAS Socket/Bits TCA/TCB/TTT Torque Verification after bolted
TCA/TCB/TTT Manual Torque Wrench TTAS TM TCA/TCB/TTT High Torque Control/Verification
TCA/TCB Any Air torque Tool TTES/TTEH/TTEB Socket/Bits TCA/TCB Job Combination for work station

Bolt production and bolting data record

TCA/TCB Any Air torque Tool TTER TB TCA/TCB
Bolting Sequence Control

TCA/TCB Any Air torque Tool TTER SB TCA/TCB

Bolt production and bolting data record
SB+TB Bolting Sequence Control
TCA/TCB Any Air torque Tool TTER TCA/TCB
mixed Bolted joint status Remote Monitoring

Monitoring bolting status, judge

OK/NOK
Torque Control
Torque Tool with
Mechanism Socket/Bits Dongle + TTT
built-in torque TTAS/TTES/TTEB Workpiece and Operator ID Scan Bolted
Cordless /TM Cell Phone/PC
Control Mechanism Torque and time recorded for
Wrench
production management, time study
and job traceability

Verifying the Tightened Torque, Judge

Power Torque Tool
OK /NOK
Power Torque with Torque
Dongle + TTT
Tools with Control Mechanism Socket / Bits
TTAS Cell Phone / Workpiece and Operator ID Scan Bolted
Torque Limit + / TM
PC Torque and time recorded for
Mechanism Click Type
production management,time study and
Torque Wrench
job traceability

Products and specifications subject to change without prior notice

 Common problems & solutions of bolting works
Item Problems Solutions

Hard to control the target torque accuracy due to the Take advantage of ZIPPTORK Torque Controller-
hydraulic fluid temperature rise in pulse tool which TCA/TCB & Wireless Rotary Torque Transducer-TTES,
causes the torque to decline and torque created by the sensed torque and angle signal will be transmitted
uncontrollable air impact wrench mechanism which from the TTE to TCA/TCB simultaneously and wirelessly
1
causes a considerably strong vibration during while controlled by the patented control device and
intermittent operation algorithm to effectively control any air driven impact or
oil pulse tool with satisfactory control accuracy within
±5%~±15%

Bolt joints characteristics - hard or soft joint, cause The patented control algorithm and device on Torque
unstable torque controllability Controller-TCA/TCB will compensate the dynamic
2 torque loss automatically to allow it to achieve the
target torque range

The torque control accuracy is always affected by the The closed-loop control and patented control algorithm
tool impact mechanism and the posture of how the enables the Torque Controller-TCA/TCB to control the
3 operator holds the tool during operation torque accuracy effectively regardless of the tool brand
and impact mechanism as well as the holding posture
of the operator

The operator didn't follow the bolting sequence to Use the Torque Controller-TCA/TCB and the Torque
fasten the bolts and led to uneven clamping force on Sensing and Transmitting Socket- TTER/TSSR along
the joints with the Tagged Bolt-TB or Sensing Bolt-SB, the bolting
sequence and stage of bolting can be programmed in
advance, not only the operator has to obey the bolting
4 sequence, but also the torque can be appropriately
controlled at each stage.
The bolting data can also be recorded for traceability to
verify the responsibility of fastened joints to ensure the
highest quality and reliability of bolting

The torque controller needs to be paired with specific TCA/TCB applies to any air driven torque tool regardless
5 torque tool of the brand and its mechanism

Products and specifications subject to change without prior notice

 Bolting Issues with Power Torque Tools
Q&A
Ÿ How to control the output torque of an impact wrench?
ZIPP's Torque Controller~TCA/TCB + Wireless Rotary Torque Transducer~TTES with the patented control apparatus and
algorithm will enable you to control oil Pulse tools torque within ±5~10%accuracy and ±10~15% for air impact wrenches.
Ÿ How to do the bolting sequence control & tighten the bolt in several runs?
With the programmable Torque Controller~TCA/TCB + Wireless Rotary Torque Sensing and Transmitting Socket~TTER +Tagged
Bolt~TB, not only the bolting sequence, but also the torque to be applied within several runs can all be programmed in advance.
Ÿ How to control the joint tightness effectively?
With the Torque Controller~TCA/TCB + Wireless Rotary Torque Sensing and Transmitting Socket~TTER + Sensing Bolt~SB, it will
assure that homogeneous clamping force can be fulfilled.
Ÿ How to control the bolting torque on tire stud and monitor the status of the bolted joint as the function of TPMS?
With the Torque Controller~TCA/TCB + Wireless Rotary Torque Sensing and Transmitting Socket~TTER + Sensing Bolt~SB +
Transmitting Cap~TC, it will not only ensure that the clamping force can be applied evenly on each bolt/stud, but also the joint
status can be monitored remotely by the car computer.
Ÿ How to monitor the bolted joint status periodically & remotely?
With the Torque Controller~TCA/TCB + Wireless Rotary Torque Sensing and Transmitting Socket~TTER + Sensing Bolt~SB +
Transmitting Cap~TC + Gateway~ZG, the joint status can be monitored remotely and periodically.
Ÿ How to trace the responsibility of the bolting work after bolted?
Use the Wireless Rotary Torque Sensing and Transmitting Socket~TTER with the features of the Tagged Bolt~TB & Sensing
Bolt~SB, not only the production record of the bolt, but also the bolting process and its result can be recorded in the memory of
each bolt for traceability to verify the responsibility and cease the controversy if there is any.
Ÿ How to monitor the bolting status of a power clutch type torque tool?
With the Wireless Rotary Torque Transducer~TTES/TTEB + Dongle~ZD to PC/Tablet/Handset, the bolting status of a power
clutch type torque tool either electric or pneumatic can be recorded simultaneously during work. The data can be collected for
production control and time study to improve the productivity.
Ÿ How to collect bolted data with the torque tool which has built-in torque limit mechanism?
Use the Wireless Rotary Torque Transducer~TTES/TTEB with a manual, electric or pneumatic torque tool while bolting, the
bolted data can be recorded immediately after bolted and transmitted to the PC/Tablet/Handset via a Dongle, then, uploading to
other peripheral devices.
Ÿ How to collect the bolted torque data tightened with a click wrench?
Use the Wireless Rotary Torque Transducer~TTAS with a click wrench, the audible "CLICK" sound can be detected and become
the visible bolted data and transmitted to the PC/Tablet/Handset via a Dongle while verifying if it's OK or not. The collected data
can be uploaded to peripheral devices for traceability.
Ÿ How to verify the residual torque of a bolted joint?
Use the Wireless Rotary Torque Transducer~TTAS with a manual torque wrench, the data will be transmitted to the
PC/Tablet/Handset via a Dongle to verify if it's OK or not. The collected data can be uploaded to peripheral devices for
traceability.

Applying the most advanced bolting technology

TCA/TCB TTT TTAS/TTES TTER TTEB ZD SB TC TB ZG

Torque Controller Torque Tension Wireless Rotary Dongle Sensing Transmitting Tagged Gateway
Tester Torque Transducer Bolt Cap Bolt

Products and specifications subject to change without prior notice

 How to select TCA/TCB/TTES/Air Impact Wrench
Ÿ Factors in consideration
1. The target torque vs the capacity of impact wrench or pulse wrench.
2. The joint condition-Hard or Soft.
3. The type of torque tool to be used.
4. Torque tool specification (torque capacity) vs target torque and joint hardness.
5. TCA/TCB Controller-Flow Rate and airline condition ( Coupler + Hose size, I.D. & length).
6. TTAS-Torque Capacity with angle detection.
7. TTES/TTEH-Torque Capacity without angle detection.
8. SB or TB to be used.
9. Bolting sequence control and how many rounds required for tightening the bolt Traceability for verifying job responsibility.

Ÿ Air torque tools

Continuous driven clutch type tool such as air screwdriver or pneumatic torque multiplier.
Discontinuous driven impact type torque tool such as an air impact wrench or oil pulse tool.

Ÿ Torque Controller
TCA/TCB - programmable for bolting sequence control and tightening within several stages.

Ÿ TTE-Torque Transducers
TTAS - with square drive anvil for driving various sizes of impact sockets and capable to measure angular movement of bolt.
For static torque control and measurement only.
TTES - with square drive anvil for driving various sizes of impact sockets for dynamic torque measurement.
TTEH - one piece design with custom size impact socket.
TTER/TSSR - Wireless Torque Transducer with RF and NFC Reader embedded.

Selection Chart for Air Impact Tool/Torque Transducer/ Torque Controller

Tightening time Impact Tool
Torque Controller Joint Hardness Target Suggested
To Target Torque Torque Capacity
Flow Rate (Soft /Hard) Torque TTE Capacity
Seconds @ 90PSI
t- 5 second T 5 ≥ 2 x TT
t- 4 s T 4 ≥ 3 x TT
S (Soft) TT 1.5~2 TT
t- 3 s T 3 ≥ 4 x TT
TCA/TCB-Measured
t- 2 s T 2 ≥ 5 x TT
by Digital Flow Meter
t- 5 s T5 ≥ 1.5 x TT
automatically
t- 4 s T 4 ≥ 2 x TT
H (Hard) TT 1.5~2 TT
t- 3 s T3 ≥ 2.5 x TT
t- 2 s T 2 ≥ 3 x TT

Products and specifications subject to change without prior notice

 Functions of ZIPPTORK Torque Controller

Model TCA-2000 TCB-2000 ZD

Max. Flow Rate Liter per Minute 2000 2000

Air Pressure Regulation Auto Auto

Flow Rate Selection Auto Auto

Tool Air Consumption Test

Torque Display

Torque Control Static

Torque Mea-surement

Job Sequence

Bolting in Several stages

Bolting Sequence Control

No. of Torque Multiplier can be Attached 3 3 3

Bolt Count

Job Record

Cloud Server

Software Authori-zation

Operation Manage-ment

Products and specifications subject to change without prior notice

 Brief Exemplary Applications of ZIPPTORK Torque
Control Products
Exemplary Current Method Improved Solution What to be used?

Use a Click Wrench to Attached with a Wireless Torque Transducer to Click Wrench + Wireless
tighten a bolt or nut to the click wrench, the torque value will be Torque Transducer
1 specified target torque recorded in the tablet or cellphone via a Dongle → Dongle + Tablet
as soon as it clicks.
~It makes audible "click" visible~ Control Accuracy~±5%

Use an Oil Pulse Use a simplified Controller and have a Wireless FR Unit + TCB + Lubricator
Wrench to tighten a Torque Transducer attached to the oil pulse → Oil Pulse Wrench +
bolt or nut to specified wrench, It will shut off the air supply as soon as Wireless Torque Transducer
2 target torque it reaches the target torque and the torque → Dongle + Tablet
applied to the bolt will be recorded in the tablet
or cellphone via a Dongle as soon as bolted. Control Accuracy~±10%

Use an Air Impact Use an Air Impact Wrench tighten the bolt to Air Impact Wrench
Wrench to tighten a maximum 80% of the target torque. Then, Use → Click Wrench + Wireless
bolt or nut to specified the Click Wrench + Wireless Torque Transducer Torque Transducer
3 target torque to tighten the bolt till it clicks and the data will → Dongle + Tablet
be recorded in the tablet or cellphone via a
Dongle simultaneously. Control Accuracy~±5%
~It makes audible "click" visible~

Use an Air Impact Use a Torque Controller and have the Air FR Unit+ Lubricator
Wrench to tighten a Impact Wrench attached with a Wireless → Air Impact Wrench +
bolt or nut to specified Torque Transducer, to be tightened in 2 rounds Wireless Torque Transducer
4 target torque under Transducer Mode. The tool will be shut TCA/TCB by Transducer
off as soon as it reaches the target torque and Mode and to be tightened in
the data will be recorded in the Controller or 2 rounds
logging up to peripheral devices. Control Accuracy~±15%

Use an Air Impact Use a Torque Controller and have the Air FR Unit+ Lubricator
Wrench to tighten a Impact Wrench attached with a Wireless → Air Impact Wrench
bolt or nut to specified Torque Transducer, to be tightened in 2 rounds TCA/TCB by Air Pressure
5 target torque under Air Pressure Mode. The tool will be shut Mode and to be tightened in
off as soon as it reaches the target torque and 2 rounds
the data will be recorded in the Controller or
logging up to peripheral devices. Control Accuracy~±20%

Use an Clutch Type Attached with a Wireless Torque Transducer Clutch Type Torque Tool +
Torque Tool to tighten with Bit Holder to the Clutch Type Torque Tool, Wireless Torque Transducer
a screw, bolt or nut to the torque applied to the bolt will be monitored → Dongle + Tablet
6 specified target torque throughout the process and the data will be
recorded in the tablet or cellphone via a Dongle Control Accuracy~±10%
as soon as bolted.

In exemplary applications 4 or 5 above, if use an oil pulse tool instead, the control accuracy can be improved at least ±5%.

Products and specifications subject to change without prior notice

 Exemplary Applications of ZIPPTORK Torque Control Products
Bolting Technology
Type of Work Embodiment Description Control Accuracy

1st Step~Use F/R/L Unit + Air Impact Wrench~Torque to 80%

maximum of TT.
Tyre Shop
Works
1 2nd Step~Use Click Wrench - preset to TT + TTAS (Wireless Torque
±5%

Transducer) + Dongle + Tablet to Target TT.

~It makes audible "click" visible~

1st Step~Use F/R Unit + Lubricator + Air Impact Wrench +

TTES/TTEH – Under Transducer Mode & Training TH/TL,
2 then torque to 50-60 % of TT. +10% or ±5%

2nd Step~Torque to Target TT.

1st Step~Use F/R Unit + Lubricator + Air Impact Wrench – Under Air
Pressure Mode & Training TH/TL, then torque to 50-60 % of
3 TT. +15%

2nd Step~Torque to Target TT.

1st Step~Use Cordless Impact Wrench~Torque to 80% maximum of

TT.

4 2nd Step~Use Click Wrench - preset to TT + TTAS + Dongle + Tablet to

±5%

Target TT.
~It makes audible "click" visible~

Use a Click Wrench + TTAS (Wireless Torque Transducer) + ZD

(Dongle) + Cell Phone/Tablet to tighten the bolt/nut to verify if the
bolted torque is correct.

Torque control
5 Preset the target angle on the Tablet under Torque Wrench Mode,
or Verification
tighten the bolt/nut slowly until it clicks. The angular movement
should exceed the preset angle when it clicks. If it clicks before
reaching the target angle, the joint will be judged as over-torqued
already and need to be reworked.

Products and specifications subject to change without prior notice

 Exemplary Applications of ZIPPTORK Torque Control Products
Bolting Technology
Type of Work Embodiment Description Control Accuracy

1st Step~Calibrate the tool torque of Air Screwdriver or Electric

Brushless Screwdriver with the TTEB + Dongle + Tablet to
General the desired target torque prior to work.
Assembly 1 2nd Step~Use the Air Screwdriver or Electric Brushless Screwdriver ±10%~±15%
Works with the TTEB to tighten the Screw/Bolt to the target
torque. The Tablet will monitor the bolting torque
throughout the process and judge the result as OK or NOK.

1st Step~Use F/R/L Unit + Air Impact Wrench~Torque to 80%

maximum of TT.
2 nd
2 Step~Use Click Wrench - preset to TT + TTAS + Dongle + Tablet to ±5%
Target TT.
~It makes audible "click" visible~

1st Step~Use F/R Unit + Lubricator + Air Impact Wrench – Under Air
Pressure Mode & Training TH/TL, then torque to 50-60% of
3 TT.
±15%

2nd Step~Torque to Target TT.

1st Step~Use F/R Unit + Lubricator + Air Impact Wrench +

TTES/TTEH – Under Transducer Mode & Training TH/TL,
4 then torque to 50-60% of TT.
+10% or ±5%

2nd Step~Torque to Target TT.

1st Step~Use F/R/L Unit + Oil Pulse tool + TTES + Dongle + Tablet to
calibrate the target torque on TF or Simulator.
5 nd
2 Step~Torque to Target TT.
The Tablet will monitor the bolting ±10%
torque throughout the process and judge the result as OK
or NOK.

1st Step~Use Cordless Impact Wrench~Torque to 80% maximum of

TT.
6 nd
2 Step~Use Click Wrench - preset to TT + TTES + Dongle + Tablet to ±5%
Target TT.
~It makes audible "click" visible~

Use a Click Wrench + TTAS (Wireless Torque Transducer) + ZD

(Dongle) + Cell Phone/Tablet to tighten the bolt/nut to verify if the
bolted torque is correct.
Preset the target angle on the Tablet under Torque Wrench Mode, Torque control or
7 tighten the bolt/nut slowly until it clicks. The angular movement Verification
should exceed the preset angle when it clicks. If it clicks before
reaching the target angle, the joint will be judged as over-torqued
already and need to be reworked.

Products and specifications subject to change without prior notice

 Exemplary Applications of ZIPPTORK Torque Control Products
Bolting Technology
Type of Work Embodiment Description Control Accuracy

1st Step~Use F/R/L Unit + Air Impact Wrench~Torque to 80%

maximum of TT.
Industrial
Bolting Works
1 2nd Step~Use Click Wrench - preset to TT + TTAS + Dongle + Tablet to
±5%

Target TT.
~It makes audible "click" visible~

1st Step~Use F/R Unit + Lubricator + Air Impact Wrench – Under Air
Pressure Mode & Training TH/TL, then torque to 50-60% of
2 TT. ±15%

2nd Step~Torque to Target TT.

1st Step~Use F/R Unit + Lubricator + Air Impact Wrench +

TTES/TTEH – Under Transducer Mode & Training TH/TL,
3 then torque to 50-60 % of TT. +10% or ±5%

2nd Step~Torque to Target TT.

1st Step~Use F/R/L Unit + Oil Pulse tool + TTES + Dongle + Tablet to
calibrate the target torque on TF or Simulator.

4 2nd Step~Torque to Target TT. The Tablet will monitor the bolting
±10%

torque throughout the process and judge the result as OK

or NOK.

1st Step~Use Cordless Impact Wrench~Torque to 80% maximum of

TT.

5 2nd Step~Use Click Wrench - preset to TT + TTES + Dongle + Tablet to

±5%

Target TT.
~It makes audible "click" visible~

Use a Click Wrench + TTAS (Wireless Torque Transducer) + ZD

(Dongle) + Cell Phone/Tablet to tighten the bolt/nut to verify if the
bolted torque is correct.
Torque control
6 Preset the target angle on the Tablet under Torque Wrench Mode, or
tighten the bolt/nut slowly until it clicks. The angular movement Torque Verification
should exceed the preset angle when it clicks. If it clicks before
reaching the target angle, the joint will be judged as over-torqued
already and need to be reworked.

Products and specifications subject to change without prior notice

 Exemplary Applications of ZIPPTORK Torque Control Products
Bolting Technology
Type of Work Embodiment Description Control Accuracy

1st Step~Use F/R/L Unit + Air Impact Wrench~Torque to its

maximum capacity.

2nd Step~Select Torque Multiplier Mode on Tablet. Input the target

torque and torque ratio of the TM, the Tablet will show
High Torque
Bolting Works
1 the torque value to be set on Click Wrench and the ±10%
capacity of the TTAS to be selected.

3rd Step~Use Click Wrench + TTAS + Dongle + Tablet to tighten the

bolt until it clicks ( reach the Target torque TT).
~It makes audible "click" visible~

1st Step~Use any high torque Wrench~Torque to its maximum

capacity.

2nd Step~Select Torque Multiplier Mode on Tablet. Input the target

torque and torque ratio of the TM, the Tablet will show
2 the torque value to be set on Click Wrench and the ±10%
capacity of the TTAS to be selected.

3rd Step~Use Click Wrench + TTAS + Dongle + Tablet to tighten the

bolt until it clicks ( reach the Target torque TT).
~It makes audible "click" visible~

1st Step~Select Inspection Mode under Torque Multiplier Mode on

Tablet. Input the target torque, Target Angle, gear
reduction ratio and torque ratio of the TM, the Tablet will
show the torque value to be set on Click Wrench and the
capacity of the TTAS to be selected.
Torque + Angle
3 2nd Step~Use Click Wrench + TTAS + Dongle + Tablet to tighten the
control or
Torque Verification
bolt until it clicks ( just the moment to exceed the residual
torque on the bolted joint and turn to move).

3rd Step~If it clicks before reaching the target angular movement, it

means that it was over-torqued and to be judged as NOK.

Products and specifications subject to change without prior notice

 Exemplary Embodiment for the Application of
Torque Control Products
Manual Torque Wrench Manual Click Wrench Pneumatic / Electric /
Cordless Torque Tools

Type of
Torque Tools

Use a Digital torque wrench instead It clicks as soon as it reaches the The tool is equipped with built-in
Current Control preset torque torque control mechanism.
Method Auto shut off as soon as it reaches
the preset torque.

Use any manual torque wrench with Use the click wrench with TTAS along Use the power torque wrench with
Advanced TTAS along with a Dongle and APP to with a Dongle and APP to collect TTES along with a Dongle and APP to
Torque collect torque data and up load the torque data and up load the data collect torque data and up load the
Control data immediately. immediately as soon as it clicks. data immediately as soon as it
Method reaches preset torque and the clutch
dis-engaged.

ZIPPTORK
products
TTAS + Dongle + APP TTAS + Dongle + APP TTES + Dongle + APP

Detects and records the torque data Detects and records the torque data Detects and records the torque data
Features of just at the moment of 0.5o angular and upload the data immediately as and up loaded immediately as soon
ZIPPTORK movement of the bolt and through a soon as it clicks. as it reaches preset torque and the
Solutions Dongle to display the let-go torque ~Makes audible "clicks" visible~ clutch dis-engaged.
simultaneously.

Electric / Cordless Air Impact Wrench Manual Torque Wrench

Impact Wrench + Torque Multiplier

Type of
Torque Tools

The tool is equipped with built-in Torque controlled by air pressure Use digital torque wrench + TM (
torque control mechanism. and/or airflow rate, or driving a Torque Multiplier)
Current Control
Auto shut off as soon as it reaches torsion stick
Method
the preset torque.

Use the power torque wrench with Use the air impact wrench and Use any manual torque wrench to
Advanced TTES along with a Dongle and APP to control the torque by patented drive the TTAS + a selected size of
Torque collect torque data and up load the control algorithm and device of TM and take advantage of the
Control data immediately as soon as it TCA/TCB and TTES to collect torque patented control algorithm of TTAS
Method reaches preset torque and the clutch data and up-loads the data to display / verify / record the final
dis-engaged. simultaneously. torque applied to the joint.

ZIPPTORK
TTES + Dongle + APP TCA/TCB + TTES TTAS + TM + Dongle + APP
products

Detects and records the torque data Capable to do Bolting sequence For high torque bolting, use any
and uploaded immediately as soon control by TCA/TCB + TTES to impact tool to drive the bolt to
Features of
as it reaches preset torque and the tighten the bolts to its target within certain level and then use any torque
ZIPPTORK
clutch dis-engaged. several rounds, data collection and wrench along with a TTAS + selected
Solutions
upload the data. TM to tighten the bolt to the target
torque.

Products and specifications subject to change without prior notice

 The air installation guide of TCA-2000/TCB-2000
for the tool with air consumption between 900L/min and 1500L/min

Quick Coupler Lubricator Quick Coupler

110SN NUL-03NA 30SM Air Torque Tool

Air Hose Quick Coupler Quick Coupler

11*16 110SN 30PM

Quick Coupler
40SF Quick Coupler
110PN

Quick Coupler
30PM Quick Coupler Air Hose
110PN 11*16

Quick Coupler Quick Coupler Air Hose

400PN 400PN 13*27

Air Compressor
Quick Coupler
Air Hose
Quick Coupler
Air Pressure 100~120 Psi
13*27
400SN Quick Coupler Quick Coupler
400SN
Quick Coupler
400PN
400SM Flow Rate 2000L/minute
Quick Coupler 400SM
400PF

Filter + Regulator
NUFR-03NCGHA

for the tool with air consumption between 1500L/min and 2000L/min

Quick Coupler Lubricator Quick Coupler

400SN NUL-04NA 400SM Air Torque Tool

Air Hose Quick Coupler Quick Coupler

13*27 400SN 400PM

Quick Coupler
400SF Quick Coupler
400PN

Quick Coupler
400PM Quick Coupler Air Hose
400PN 13*27

Quick Coupler Quick Coupler Air Hose

400PN 400PN 13*27

Air Compressor
Quick Coupler
Air Hose
Quick Coupler
Air Pressure 100~120 Psi
13*27
400SN Quick Coupler Quick Coupler
400SN
Quick Coupler
400PN
400SM Flow Rate 2500L/minute
Quick Coupler 400SM
400PF

Filter + Regulator
NUFR-04NCGHA

Products and specifications subject to change without prior notice

 ZIPPTORK Bolting Technology
Bolt Load Control of Threaded Fasteners
In order to meet the industrial development trend of Industry 4.0, our company has introduced a full range of patented products
related to bolt tightening technology, which provides a cost-effective solution for the industry. Bolting of threaded fasteners is
affected by many factors, such as the softness of the material of the fasteners (bolts, nuts and washers) and the surface roughness
of the fasteners to be tightened, the influence of bruises or oil contamination on the threads during the process, and the difference
in the structure and quality of the tools used, all of which make it difficult to control accurately and effectively.

Furthermore, for the most important purpose of bolting works ~ the clamping force applied to the bolted joint, most of the
industry can only control the clamping force of the bolt load by ultrasonic sensing & bolting technology. Some applications even
require monitoring of the bolted joint status after bolted and real-time notification when abnormal conditions occur. For this
purpose, ZIPPTORK has developed a series of bolt load control technologies to provide the ultimate solution for threaded fastener
tightening works, fully meeting the requirements of the Industrial Internet of Things(IIoT) applications.

Sensing Bolt & patented anti-vibration Sensing Washer for bolt load control & monitoring
It is ideal for all kinds of bolt tightening operations that require precise control of the clamping force and monitoring the bolted
joint status at any time, and the patented anti-loosening design and ease of use make it more advantageous than the conventional
ultrasonic sensing & bolting technology in mainstream applications as a great cost-effective alternative.

Patented Bolt Load Transducer

It can be used with any brand and type or design of manual, pneumatic or electric torque tools to directly control and display the
corresponding clamping force generated on the bolted joint by the applied torque at the time, and can collect relevant data.

It overturns the traditional method of controlling the bolting torque by torque tools, and directly measures the clamping force
induced in the bolted joint instead, effectively improving the quality of bolting operations. A new era of "Bolt Load Wrench" is to
come!

Ideal for critical bolted joints where bolt load control

is important & bolted joint status monitoring is required

ZIPPTORK
Bolting Technology
SG- Gateway

ZIPPTORK
Bolting Technology
ZIPPTORK
Bolting Technology
ZIPPTORK
Bolting Technology
ST-Transmitter ST-Transmitter ST-Transmitter

SBC Sensing Bolt SWC Sensing Washer

ZIPPTORK
Bolting Technology
SG- Gateway

ZIPPTORK
Bolting Technology
ST-Transmitter

SBC Sensing Bolt SWB/SWC Sensing Washer ST Transmitter SG Gateway BLT Wireless Bolt Load Transducer
Products and specifications subject to change without prior notice
 The Ultimate Solution of Bolting Technology
Sensing Washer with functions of anti-loosening
for controlling bolt load and monitoring the bolted joint status
1. What is different from the past products or current market products?
Currently, following methods are commonly used to test the clamping force in the market:
Ÿ Ultrasonic inspection method - This inspection method is time-consuming, labor-intensive and expensive.

Ÿ Wired sensor bolt - This test method is wired, difficult to achieve wirelessly, and expensive.

Ÿ Load cell-This inspection method is wired, difficult to achieve wirelessly, and expensive.

The clamping force control is only for the sensor to connect to the PLC or other display device by wired, the layout of the bolt
load sensor of these methods are laborious and time-consuming, and the clamping force sensor does not have any anti-
loosening design, and does not have the bolting sequence control function.
2. Our company has been in the field of pneumatic tools for more than 40 years, and has been dedicated to the research and
development of bolting technology for decades.
However, in the field of bolting operation, torque control is not the most accurate technology, but bolt load (clamping force)
control is the ultimate and most accurate method; since the bolt load sensor is more expensive than the torque sensor, the
market is still dominated by torque control. In recent years, customers' demand for bolting work and data recording is getting
higher and higher, and there is an urgent demand for clamping force control in the market, therefore, our company has spared
no effort to innovate and breakthrough in research and development in order to make the best and ultimate clamping force
control and monitoring for thread fasteners.
3. Due to the difficulty in mass production of the wireless bolt load sensor, the Sensing Bolt developed by our company at the
beginning is hard to improve the yield rate and reduce the cost. With our efforts, we have finally developed a new generation of
Sensing Washers to replace the Sensing Bolts, which have the following advantages:
a. The Sensing Washer is suitable for both wireless communication and wired connection. The wireless Sensing Washer is suitable
for small magnetic field interference fields - such as automotive industry, oil mining industry, etc.; the wired induction spacer is
suitable for large magnetic field interference fields - such as construction and bridge industry, aerospace industry, etc.
b. Low production cost and high yield rate
c. Anti-loosening design (the sensing bolt itself does not have an anti-loosening design) - this anti-loosening design is patented. In
practice, it is easy to carry, easy to install and easy to operate.
d. Higher accuracy and stability than sensing bolts, with dynamic bolt load control accuracy of ±10% and static bolt load control
accuracy of±5%.
e. No need to use special or custom-made bolts, just use general bolts and sensing washers to achieve the following functions:
During bolting process:
a) The bolting sequence can be controlled with our innovative controller and tag.
b) Bolt load control
c) Torque equivalent for reference After bolted,
combined with Industry 4.0-IoT:
a) Bolted joint ( bolt load-clamping force) monitoring
b) Torque equivalent display
c) Clamping force, torque equivalent abnormal alarm
f. Applicable tools: Any brand of manual, pneumatic and electric torque tools (static, impact, hydraulic pulse)
g. Application: Construction, oil, mining, automotive, aerospace, etc., where clamping force monitoring is required.
h. Applicable environment: High magnetic field interference environment, lightning strike environment...etc.
I. The application can be used not only with our self-developed controller to achieve the clamping force and bolting sequence
control, but also as a stand-alone device, the detailed application structure is attached.

Products and specifications subject to change without prior notice

 ZIPPTORK Bolt Load Control & Monitoring
Anti-vibration Sensing Washer

Ÿ Patented anti-vibration design to ensure the best stability of the bolted joint.

Ÿ Bolt axial load control during bolting process by any torque tool.

Ÿ Bolt joint status such as bolt load, temperature and vibration variation remote
monitoring.
Ÿ The best alternative for transmission equipment preventive maintenance work.

Ÿ Applicable to any axial load joint status monitoring including HUCK lock bolt.

Ÿ Remote monitoring bolted joint periodically or continuously and alert as soon as reach
the preset threshold.
SWB/SWC Sensing Washer Ÿ The most economic yet effective alternative of ultrasonic bolting technologies.

Ÿ SWBN/SWBR should be custom-made. Please contact Sales personnel.

Sensing Bolt

Ÿ Bolt axial load control during bolting process by any torque tool.

Ÿ Bolt joint status such as bolt load, temperature and vibration variation remote
monitoring.
Ÿ The best alternative for transmission equipment preventive maintenance work.

Ÿ Remote monitoring bolted joint periodically or continuously and alert as soon as reach
the preset threshold.
SBC Sensing Bolt Ÿ The most economic yet effective alternative of ultrasonic bolting technologies.

ZIPPTORK Bolt Load Control Technology

Wireless Bolt Load Transducer

For sensing and controlling bolt load generated in the bolted joint
instantly throughout the bolting process
Ÿ Patented design for direct sensing the bolt load induced on the joint during the bolting
process.
Ÿ With functions of data logging and up load to peripheral device or cloud server.

Ÿ To be attached to the drive anvil of any type of torque tool for direct bolt load control.

Ÿ Patented vibration proof design, also good for impact torque tools.

Ÿ RF2.4G wireless transmission and data collection.

RF2.4G

BLT Wireless Bolt Load Transducer

TCA Torque Controller

Laptop
RF2.4G

BLT Bolt Load Transducer

Bluetooth
TCB/TCC Torque Controller

Products and specifications subject to change without prior notice

 Bolt Load Control Products Application Embodiment
Bolt Load Control During Bolting Process

Support Functions

Cloud Server

Router

USB
Tri-Light Flash Drive Scanner Printer LAN
WiFi
Torque + Bolt Load Mode Monitor + APP
Applicable Torque Tools

RF2.4G

TTES/TTRH/TTEB TCA Torque Controller

Air Air Wireless Torque Transducer
Impact Wrench Clutch Tool
Laptop/Tablet
Bolt Load Mode
Dial Torque Wrench
TCB/TCC
Torque Controller Bluetooth

Click Wrench
SWB/SWC Sensing Washer

RF2.4G

Bolted Joint Status Monitoring

SBC Sensing Bolt SWC Sensing Washer

WiFi
ZIPPTORK
Bolting Technology
ZIPPTORK
Bolting Technology
Cloud Server
ST-Transmitter ST-Transmitter

LAN
Router
SERVER

WiFi
Laptop/Tablet
RF2.4G

5V Power

SG Gateway 9V Power
RS-485
ST Transmitter
ZIPPTORK
Bolting Technology
SG- Gateway

ZIPPTORK
Bolting Technology
ZIPPTORK
Bolting Technology
ZIPPTORK
Bolting Technology
ST-Transmitter ST-Transmitter ST-Transmitter

RS-485

SBC Sensing Bolt SWC Sensing Washer

Products and specifications subject to change without prior notice

 Bolts and nuts classes
(Metric threads, triangular shape, high pitch, 0.15coefficient)

4.8 5.8 6.8 8.8 10.9 12.9

mm Torque Torque Torque Torque Torque Torque
mm mm
Nm Nm Nm Nm Nm Nm
M3 5.5 2.5 0.64 0.8 0.91 1.21 1.79 2.09
M4 7 3 1.48 1.83 2.09 2.78 4.09 4.79
M5 8 4 2.93 3.62 4.14 5.5 8.1 9.5
M6 10 5 5 6.2 7.1 9.5 14 16.4
M8 13 6 12.3 15.2 17.4 23 34 40
M10 16 8 24 30 34 46 67 79
M12 18 10 42 52 59 79 116 136
M14 21 12 67 83 95 127 187 219
M16 24 14 105 130 148 198 291 341
M18 27 14 145 179 205 283 402 471
M20 30 17 206 254 291 402 570 667
M22 34 17 283 350 400 552 783 917
M24 36 19 354 438 500 691 981 1148
M27 41 19 525 649 741 1022 1452 1700
M30 46 22 712 880 1005 1387 1969 2305
M33 50 24 968 1195 1366 1884 2676 3132
M36 55 27 1242 1534 1754 2418 3435 4020
M39 60 1614 1994 2279 3139 4463 5223
M42 65 32 1995 2464 2816 3872 5515 6453
M45 70 2497 3085 3525 4847 6903 8079
M48 75 36 3013 3722 4254 5849 8330 9748
M52 80 3882 4795 5480 7535 10731 12558
M56 85 41 4839 5978 6832 9394 13379 15656
M60 90 6013 7428 8490 11673 16625 19455
M64 95 46 7233 8935 10212 14041 19998 23402
1
Nm=
0.738
ft.lb.=
8.85
In.lb.=
0.1
kgf.m=
10.2
kgf.cm

Conversion Table
PRESSURE FLOW RATE WEIGHT
OR
FORCE
Pa Mpa bar psi Kg/cm2 m3/min cfm I/min I/s lb kg N

1,000,000 1 10 145 10.197 1 35.317 1,000 16.668 1 0.4536 4.4484

100,000 0.1 1 14.5 1.0197 0.0283 1 28.3168 0.4719 2.2046 1 9.807

6,890 0.00689 0.0689 1 0.0703 0.001 0.035 1 1.0165 0.2248 0.102 1

98,070 0.09807 0.9807 14.223 1 0.061 2.1189 60.606 1 kg>>N:10kg x 9.807=98.07N

N>>kg:10N x 0.102=1.02kg
620,000 0.62 6.2 90 6.3 cfm>>I/min:10cfm x 28.3168=283.168 I/min
m3/min>>cfn:10m3/min x 35.317=353.17cfm
psi>>kg/cm2:90psi x 0.0703=6.327kg/cm2
bar>>psi:7bar x 14.5=101.5psi Po:PSI
SCFM=CFM*((Po+14.7)/14.7)
TORQUE LENGTH POWER
N-m Kg-m Kg-cm ft-lb in-lb mm m Inch ft KW HP

1 0.102 10.1972 0.7376 8.8507 1 0.01 0.03941 0.0033 1 1.341

9.8067 1 100 7.233 86.77 1,000 1 39.37 3.2809 0.746 1

0.0986 0.01 1 0.0723 0.8677 25.4 0.0254 1 0.0833 HP>>KW:10HP x 0.746=7.46KW

1.3558 0.1383 13.83 1 12 304.8 0.3048 12 1

N-m>>ft-lb:10N-m x 0.7376=7.376 ft-lb mm>>inch:10mm x 0.0394=0.394 inch

N-m>>kg-m:10N-m x 0.102=1.02 kg-m Inch>>mm:10inch x 25.4=254mm
Products and specifications subject to change without prior notice
 Distributed By

Manufacturer: www.zippgroup.com
2023.09.06 V3.4