32310034_Spec_2017-02_A01
32310034_Spec_2017-02_A01
32310034_Spec_2017-02_A01
DEP 32.31.00.34-Gen.
February 2017
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written permission of the copyright owner or Shell Global Solutions International BV.
PREFACE
DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the standard for good design and engineering practice to be applied by Shell companies in oil and
gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility, and thereby to help
achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is typically granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1) Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by these
Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2) Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part of
a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI disclaims
any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person
whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs
or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell GSI or other Shell Company. The
benefit of this disclaimer shall inure in all respects to Shell GSI and/or any Shell Company, or companies affiliated to these
companies, that may issue DEPs or advise or require the use of DEPs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall
not, without the prior written consent of Shell GSI, be disclosed by users to any company or person whomsoever and the
DEPs shall be used exclusively for the purpose for which they have been provided to the user. They shall be returned
after use, including any copies which shall only be made by users with the express prior written consent of Shell GSI. The
copyright of DEPs vests in Shell Group of companies. Users shall arrange for DEPs to be held in safe custody and Shell
GSI may at any time require information satisfactory to them in order to ascertain how users implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................ 4
1.1 SCOPE ....................................................................................................................... 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ......... 4
1.3 DEFINITIONS ............................................................................................................. 5
1.4 CROSS-REFERENCES ............................................................................................. 6
1.5 SUMMARY OF MAIN CHANGES............................................................................... 7
1.6 COMMENTS ON THIS DEP ....................................................................................... 7
1.7 DUAL UNITS............................................................................................................... 7
1.8 NON NORMATIVE TEXT (COMMENTARY) .............................................................. 7
2. GENERAL REQUIREMENTS .................................................................................... 8
2.1 GENERAL ................................................................................................................... 8
2.2 IDENTIFICATION ....................................................................................................... 9
2.3 DRAFTING TECHNIQUES AND DRAWING SIZES .................................................. 9
2.4 MULTI-SHEET DRAWINGS ..................................................................................... 10
2.5 TECHNICAL SPECIFICATIONS & CONSTRUCTION DRAWINGS ........................ 10
2.6 MANUFACTURER'S DRAWINGS ............................................................................ 11
2.7 EQUIPMENT PACKAGE DRAWINGS ..................................................................... 11
3. REQUIREMENTS FOR INSTRUMENTATION DOCUMENTS AND
DRAWINGS .............................................................................................................. 11
3.1 GENERAL ................................................................................................................. 11
3.2 GENERAL INSTRUMENTATION - GROUP 30 ....................................................... 11
3.3 ANALYSERS AND FIELD INSTRUMENTS - GROUP 31, 32, 33, 34, 35 & 36 ....... 19
3.4 INSTRUMENT INSTALLATION - GROUP 37 .......................................................... 20
4. REFERENCES ......................................................................................................... 28
APPENDICES
APPENDIX A AS-BUILT REQUIREMENTS FOR DOCUMENTS AND DRAWINGS ........... 29
APPENDIX B EXAMPLE PROCESS C&E MATRIX ............................................................. 33
1. INTRODUCTION
1.1 SCOPE
This DEP specifies requirements and give recommendations for instrumentation
documentation and drawings, including the organization, naming, formatting, electronic
delivery and requirements for as-built accuracy.
This DEP addresses instrumentation under the following categories:
• general instrumentation (group 30);
• analyzers and field instruments (group 31, 32, 33, 34, 35 & 36), and
• instrument installation.
Within the above categories, various documentation and drawing types are covered,
including:
• instrumentation requisitions;
• instrument engineering data sheets;
• composite instrument manuals;
• instrumentation schematic diagrams;
• instrument loop diagrams;
• logic diagrams;
• narratives;
• alarm system documentation;
• cause and effect drawings;
• system cabinets/auxiliary cabinets;
• instrument/electrical interface cabinets;
• distributed control system (DCS) configuration;
• instrumented protective function (IPF) configuration.
This is a revision of the DEP of the same number dated September 2011; see (1.5)
regarding the changes.
regulations. The Principal may then negotiate with the Authorities concerned, the objective
being to obtain agreement to follow this DEP as closely as possible.
1.3 DEFINITIONS
1.3.1 General definitions
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for it. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
The word may indicates a permitted option.
1.3.2 Specific definitions
Term Definition
1.3.3 Abbreviations
Term Definition
AC Alternating Current
DC Direct Current
1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section or
clause number is shown in brackets ( ). Other documents referenced by this DEP are listed
in (4).
Section/Clause Change
All Restructured and clarified requirements, enforced shall/should.
Feedback that has been registered in the DEP Feedback System by using one of the above
options will be reviewed by the DEP Custodian for potential improvements to the DEP.
2. GENERAL REQUIREMENTS
2.1 GENERAL
2.1.1 General
1. A set of instrumentation documents and drawings shall be prepared for each project
and include items as specified in this DEP.
2. The instrumentation documents and drawings shall follow the following:
• To be issued such that sufficient time is allowed for instrumentation design
and engineering, purchasing and installation, including time required for
review and approval process by the Principal.
• The content of each document or drawing to be such that it will allow
associated activities, such as purchasing, installation of all instrumentation at
the construction site, and will serve as reference for future maintenance,
changes and/or extension to the instrumentation.
• The content of the documents and drawings, the number of copies required
the need for additional documents, and the procedures for commenting and/or
approval to be in accordance with requirements of the Principal.
3. Commercially available instrumentation electronic design and drawing (software) tools
shall be used for documents and drawings produced by the project, however, for
exchangeability reasons, the specific software package, version and format is subject
to approval by the Principal.
4. Self-documenting facilities in the DCS and IPS should be used to their fullest
capabilities.
5. All parts and sections of any form, sheet or other document which requires filling in
shall be completed and where a particular part of any document is not applicable it is
to be indicated.
2.1.2 Software formats
1. The following software for instrumentation documentation shall be used for greenfield
projects:
a. SmartPlant Instrumentation (SPI - version as defined by the Principal) for
instrument index, instrument data sheets, instrument loop drawings;
b. SmartPlant P&ID (version as defined by the Principal) for CAD drawings
(examples system architecture drawings, panel drawings, cable routing
drawings);
c. Microsoft Visio (version as defined by the Principal) for system block diagrams
and other simple drawings;
d. Microsoft Word for all project documents (example- narrative descriptions,
specification for control systems));
e. Microsoft Excel for calculations, Cause and Effect diagrams, and list based
documents (example- equipment lists, load lists).
2. For additional acceptable formats refer to DEP 82.00.10.30-Gen.
3. The use of SPI (hosting of the database and third party access, audit tools and audit
frequency, minimum fields during various stages of the project) shall be as specified
by the Principal.
4. If an operating site has an instance of SPI, then that instance shall be used for all data
entry.
5. The merging of SPI databases should be avoided.
2.2 IDENTIFICATION
1. All the documents and drawings shall be as per the following:
• All documents and drawings to be provided with a registration number from the
series of numbers allocated to the project, together with a code number for
classification and identification.
• The code number to consist of a prefix, project number, group number and a
symbol.
• Documents and drawings prepared for a specific indent to bear the relevant
complete indent number.
• All documents and drawings to bear proper references to related documents,
construction drawings, and indent numbers for the materials required.
• All instrument related layout drawings of control rooms, auxiliary rooms and
analyser houses, to indicate the building and room number as appropriate.
• Where multi-sheet drawings (2.4) consist of a large number of sheets, revisions to
be inicated for each sheet.
• For each revision, the cover sheet and the revision index sheet to be re-issued
together with the revised sheets.
• All the revised sheets to bear the same revision letter irrespective of the last
revision letter on the individual sheets.
• All revised sheets to bear the same revision indicator as the cover sheet.
• For multi-sheet drawings where signatures are applied for approval or checking,
these to be indicated on the cover sheet only.
• Where a full title block is applied this to be used on the cover sheet only.
• Continuation sheets to be sufficiently titled to link them clearly to the cover sheet
and include project title, drawing title, project, drawing number and sheet number.
3.1 GENERAL
The following sub-sections describe the prepration of instrument documents & drawings.
7. If data has been revised, the revision shall be clearly indicated either on the cover
sheet or on the specific datasheet.
8. Data for each process unit and for each major equipment package shall be made up
into separate sets each data set to be supplied with a dedicated printed cover sheet.
9. The set(s) of printed sheets of equipment package(s) shall be combined with and
immediately follow the set of printed sheets for its associated process unit.
10. Each set of instrument engineering data sheets shall have a unique document/drawing
number according to the project numbering philosophy as defined by the Principal.
11. When more than one processing unit and/or major package unit are involved in the
project, a group of consecutive document/drawing numbers shall be used for the
various sets of data sheets and if a database is not used, sufficient spare sheets to be
allowed.
d. Material certificates
i. Material Identification certificates including Mill Test Reports (MTR) and
Postive Material Identification (PMI) reports.
ii. Compliance with DEP 30.10.02.15-Gen. and DEP 30.10.02.17-Gen as
applicable
iii. Certificate of origin
iv. Statement of compliance
v. Electrical safety Type of Protection certificate or declaration
vi. Calibration reports
vii. Performance test reports.
e. Acceptance report/release note:
i. Non-conformance report
f. Spare parts documents containing:
i. Manufacturer's recommended spare parts list
ii. SPIR forms
g. Operating and similar documents containing:
i. Installation instructions/procedures
ii. Operating instructions
iii. Maintenance/calibration instructions
iv. Trouble-shooting procedures
v. Special tool requirements
vi. Wiring and circuit diagrams for printed circuit boards
vii. Configuration procedures and software required
4. The composite instrument manual, and in particular section 3.2.1.3, Chapter (5), shall
contain only those documents which refer to the equipment ordered and used in the
project.
5. General manufacturer's product information shall not form part of composite
instrument manual.
6. The information shall be provided in electronic form (CD-ROM or DVD) in addition to
paper copy.
7. The number of paper copies and electronic copies shall be agreed by the Principal.
8. For electronic copies, native file formats shall be provided.
Any deviation from supply of native file formats is subject to approval by the Principal.
3.2.2 Diagrams
3.2.2.1 Instrumentation schematic diagrams (block diagrams)
1. Instrumentation schematic diagrams shall clearly state all the design principles to be
followed and, if applicable, the division of scope.
2. The diagrams shall show overall signal routing between field devices and all systems
and cabinets, including the type of signal cabling, junction boxes, terminals, main
distribution frame (MDF) and system cabling, and to include electrical motor
schematics and wiring diagrams when operated or interlocked with the DCS or IPS.
3. For system cabinets, the type of power supply and the arrangement of system cabinet
alarms shall be indicated, including the power sources and circuits.
4. The drawings shall be in the form of block diagrams and, if applicable, detail all the
battery limits delineating the scope of supply.
5. The diagrams shall be arranged as a multi-sheet drawing (2.4), in one complete set for
the particular project.
6. Schematic configuration sheets shall be prepared for configurable systems.
7. For Fieldbus installations (including Foundation Fieldbus, Profibus etc), details from
the Fieldbus interface card down to the field device shall be shown, including type of
signal cabling, power supply and field junction Box.
3.2.2.2 Instrument loop diagrams
1. Loop diagrams shall be arranged as a multi-sheet drawing (2.4), in separate sets for
each processing unit and for each major equipment package unit.
TM
2. For Foundation Fieldbus segment and loop drawings refer DEP 32.30.20.13-Gen.
3. For complicated control systems such as surge control, separate diagrams shall be
made showing all active instrument components and the control strategy.
3.2.2.3 Logic diagrams
1. Logic diagrams shall be arranged as a multi-sheet drawing (2.4), in separate sets for
each processing unit and for each major equipment package unit.
Each logic system as indicated on the process engineering (or utility) engineering
flow schemes (PEFS) may have its own sheet or consist of several sheets.
2. Mixing of logic diagrams within one sheet shall not be permitted.
3. Each set of logic diagrams, and relay diagrams (if applicable) shall have a drawing
number.
4. Where more than one processing unit and/or major equipment package unit is
involved in the project, a group of consecutive drawing numbers shall be used for the
various sets of logic (relay) diagrams.
Functional logic diagrams may be multi-sheet drawings, with signals generated on
one page and used on one or more other pages.
5. The connectivity of the sheets shall apply for the following rules at the page terminator:
a. for the receiving sheet, the terminator will indicate where the signal originates
from;
b. for the sending sheet, the terminator will indicate the sheet(s) where the signals
goes;
c. Unique identification of the terminators.
6. IPS vendor generated logic drawings may be used instead of manually generated
logic diagrams.
3.2.2.4 Narratives
1. Narratives shall be prepared for all safeguarding and complex control loops since
PEFS cannot fully reflect the operational and control philosophy.
2. Narratives shall provide the essential process control information for all possible
modes of operation.
3. The type of narratives to be provided shall be agreed with the Principal and examples
include:
a. Commissioning
b. Start-up
c. Steady state
d. Crippled operation (e.g., measurement failure)
e. Special operation (e.g., reactor regeneration)
f. Trip condition (e.g., setpoint after trip)
3.2.2.5 Safety Requirement Specification
Refer to DEP 32.80.10.10-Gen. for documentation requirements.
3.2.2.6 Alarm System Documentation & Range, Alarm, timer and trip settings list
1. A full set of alarm system documentation shall be kept as built. Refer to
DEP 32.80.10.14-Gen. for alarm system documentation.
2. Range, alarm, timer and trip setting details shall be printed from the instrument
database arranged as a multi-sheet document listing.
3. All instruments having monitoring, alarm or trip function shall be listed.
4. The printed document drawings shall be prepared so that items forming part of a
system are grouped together on one or more sheets.
5. An alarm/trip/timer setting list shall be made giving all alarms and settings as
percentages of transmitter range and in engineering units, together with transmitter
range, location of the annunciation point, cabinet, identification and relevant PEFS or
logic drawing.
6. The format and layout showing the intended presentation shall be subject to approval
by the Principal.
7. Each set of listed alarm and trip settings shall have a drawing number.
3.2.2.7 Cause & Effects
An example Cause & Effect drawings is shown in (Appendix 2).
1. Cause & Effects shall be arranged as a multi-sheet drawing (2.4) in separate sets for
each processing units and for each major equipment package unit.
3. Test documentation
a. The documents shall demonstrate to the Principal that manufacturing and
testing methods are acceptable, including but not limited to:
i. Inspection and testing plan including inspection tests by Supplier and/or
Sub-supplier.
ii. Production/test procedures and Factory Acceptance Test (FAT) reports
iii. Integrated Systems Test (including all related DCS sub-systems)
iv. Site acceptance test (SAT) including Foundation FieldbusTM physical
layer tests, Fieldbus segment and instrument commissioning
procedures, and Fieldbus database synchronization plan.
4. Records and certificates
a. The documents demonstrate to the Principal that material and equipment
comply with specifications, they shall include but not limited to the below:
i. Functional test report.
ii. Performance test report.
iii. Equipment hazardous area certificate.
iv. Inspection/calibration test report.
v. Other reports, records and certificates.
5. Instruction for installation, Operation and Maintenance (user Manual)
a. Installation, operation and maintenance documents shall give necessary
information for safe, correct and efficient installation, operation and
maintenance of the equipment and systems, such as:
i. Instruction for installation.
ii. Instruction for commissioning.
iii. Instruction for operation.
iv. Operator interface manual.
v. Instruction for maintenance.
vi. User/operating manuals.
vii. Power-on check list, Instructions & procedure.
viii. User name and passwords to be recorded in appropriate
documentation (can be electronic).
3.2.2.11 Instrumented Protective systems (IPS) configuration
Refer to DEP 32.80.10.10-Gen.
3.3 ANALYSERS AND FIELD INSTRUMENTS - GROUP 31, 32, 33, 34, 35 & 36
Documents and drawings in these groups are concerned with the selection; specification
and ordering of on-line process stream analysers and field instruments. Typical drawing
can be found in Appendix A.
1. All relevant documents for sizing, selection and specification, hook-ups shall be
arranged in multi sheet drawings (2.4) in sets for each processing unit.
4. REFERENCES
In this DEP reference is made to the following publications:
NOTES: 1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
The DEPs and most referenced external standards are available to Shell staff on the SWW (Shell
Wide Web) at http://sww05.europe.shell.com/standards/.
SHELL STANDARDS
STANDARD DRAWINGS
INTERNATIONAL STANDARDS
A.1 Category A
Category A documents and drawings remain as built during the lifetime of the plant, for
plant change, maintenance and safety audit purposes.
After commissioning, particularly in the case of plant changes, however small, plant
management is responsible for the updating of the Category A documents and drawings
concerned.
1. Updating of the Category A documents and drawings shall be clearly defined within
the plant organisation.
A.2 Category B
1. Category B as-built documents and drawings, after construction shall include all
changes/additions which have been made during the construction/commissioning and
start-up phase of the project.
Chapter 2 Section A B
Chapter 2 Section B A
Chapter 4 A
Chapter 5 A