Cat. No.

W241-E1-03

SYSMAC
C200H-PID0@
PID Control Unit

OPERATION MANUAL
C200H-PID0@
PID Control Unit
Operation Manual
Revised August 2003
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any-
thing else.

Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 1993
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

v
vi
 TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

SECTION 1
System Configuration and Features . . . . . . . . . . . . . . . . 1
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SECTION 2
Connections and Settings . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SECTION 3
Data Setting Console Operation . . . . . . . . . . . . . . . . . . . 19
3-1 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-3 Nomenclature and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-4 Parameter Displays and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SECTION 4
PC Memory Allocation and Programming. . . . . . . . . . . 33
4-1 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4-3 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

SECTION 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
C Parameters and Key Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

vii
 TABLE OF CONTENTS

viii
About this Manual:
This manual describes the installation and operation of the C200H-PID0@ PID Control Unit and
includes the sections described below. Also briefly described is the basic operation and installation of
the C200H-DSC01 Data Setting Console.
Please read this manual carefully and be sure you understand the information provided before
attempting to install and operate the C200H-PID0@ PID Control Unit and Data Setting Console.
Section 1 provides PID Control Unit features and describes its basic system configuration.
Section 2 provides information on the connections and settings of the PID Control Unit.
Section 3 provides the basic operating procedures of the Data Setting Console including parameter
settings and displays.
Section 4 provides the C200H PC’s memory allocation for the PID Control Unit. Basic programming
procedures and examples are also provided.
Section 5 describes possible errors and provides measures for dealing with them.
The three Appendices provide references dealing with specifications, dimensions, and key opera-
tions.

!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.

ix
 PRECAUTIONS
This section provides general precautions for using the C200H-PID0@ PID Control Unit and related devices.
The information contained in this section is important for the safe and reliable application of the C200H-PID0@
PID Control Unit. You must read this section and understand the information contained before attempting to
set up or operate the C200H-PID0@ PID Control Unit.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

xi
Intended Audience 1

1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the relevant manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this man-
ual close at hand for reference during operation.

!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC system to the above-mentioned applica-
tions.

3 Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.

!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.

!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, in order to ensure safety in the sys-
tem if an abnormality occurs due to malfunction of the PC or another external
factor affecting the PC operation. Not doing so may result in serious acci-
dents.

• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
• The PC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.

xii
Operating Environment Precautions 4

As a countermeasure for such errors, external safety measures must be

provided to ensure safety in the system.
• The PC outputs may remain ON or OFF due to deposition or burning of
the output relays or destruction of the output transistors. As a counter-
measure for such problems, external safety measures must be provided
to ensure safety in the system.
• When the 24-VDC output (service power supply to the PC) is overloaded
or short-circuited, the voltage may drop and result in the outputs being
turned OFF. As a countermeasure for such problems, external safety
measures must be provided to ensure safety in the system.

!WARNING Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following locations:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in tem-
perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.

!Caution The operating environment of the PC system can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PC
system. Be sure that the operating environment is within the specified condi-
tions at installation and remains within the specified conditions during the life
of the system.

5 Application Precautions
Observe the following precautions when using the PC system.

!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.

xiii
Application Precautions 5

• Always ground the system to 100 Ω or less when installing the Units. Not
connecting to a ground of 100 Ω or less may result in electric shock.
• Always turn OFF the power supply to the PC before attempting any of the
following. Not turning OFF the power supply may result in malfunction or
electric shock.
• Mounting or dismounting Power Supply Units, I/O Units, CPU Units,
Memory Units, or any other Units.
• Assembling the Units.
• Setting DIP switches or rotary switches.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of
the PC or the system, or could damage the PC or PC Units. Always heed
these precautions.

• Fail-safe measures must be taken by the customer to ensure safety in the

event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes.
• Always use the power supply voltages specified in this manual. An incor-
rect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.
• Install external breakers and take other safety measures against short-cir-
cuiting in external wiring. Insufficient safety measures against short-cir-
cuiting may result in burning.
• Do not apply voltages to the Input Units in excess of the rated input volt-
age. Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of
the maximum switching capacity. Excess voltage or loads may result in
burning.
• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.
• Be sure that all the mounting screws, terminal screws, and cable connec-
tor screws are tightened to the torque specified in this manual. Incorrect
tightening torque may result in malfunction.
• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction if foreign matter enters the Unit.
• Remove the label after the completion of wiring to ensure proper heat dis-
sipation. Leaving the label attached may result in malfunction.
• Double-check all wiring and switch settings before turning ON the power
supply. Incorrect wiring may result in burning.
• Wire correctly. Incorrect wiring may result in burning.
• Mount Units only after checking terminal blocks and connectors com-
pletely.
• Be sure that the terminal blocks, Memory Units, expansion cables, and
other items with locking devices are properly locked into place. Improper
locking may result in malfunction.

xiv
Application Precautions 5

• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected opera-
tion.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the con-
tents of the DM Area, HR Area, and other data required for resuming
operation. Not doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so
may break the cables.
• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.
• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
• Before touching a Unit, be sure to first touch a grounded metallic object in
order to discharge any static built-up. Not doing so may result in malfunc-
tion or damage.

!Caution The cycle time of the CPU Unit must be a minimum of 20 ms. If the cycle time
is too short, the PID Control Unit will not operate properly.

• For C200H, C200HS, C200HX(-ZE), C200HG(-ZE), C200HE(-ZE) PCs, if

the program processing time is short, it is recommended that the fixed
cycle time instruction (SCAN18) be used.
• For CS-series PCs, set the minimum cycle time in the Programming Con-
sole address +208, bits 00 to 15 of the PC Setup.
• When IORF(97) is executed for the PID Control Unit, there must be an
interval of at least 20 ms between prior and subsequent end refreshes.

!Caution The PID Control Unit’s built-in EEPROM can be written to 100,000 times (ser-
vice life). If more than 100,000 EEPROM write operations are performed, the
memory will become corrupted. Do not use a Unit that has processed more
than 100,000 EEPROM write operations.

xv
 SECTION 1
System Configuration and Features

This section provides PID Control Unit features and the basic system configuration.

1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1
Features Section 1-1

1-1 Features
The PID Control Unit scales inputs from connected sensors and then carries
out PID control according to preset parameters.
Advanced PID Control
Stable PID control is achieved using advanced PID control and an auto-tuning
feature. ON/OFF control can also be selected.
Two PID Control Loops with a Single Unit
Two PID control loops are possible with one Unit.
High-speed Sampling Period of 100 ms
A sampling period of 100 ms is achieved with two loops, enabling high-speed
PID control.
Input Noise Reduction with Digital Filter
Mitigation of sudden input fluctuations makes the PID Control Unit effective in
quick-response systems.
Comprehensive Output Specifications
Three types of output specification versions are available: C200H-PID01 for
transistor output, C200H-PID02 for voltage output, and C200H-PID03 for cur-
rent output.
Eight Banks of Data Settings
Eight data values such as set point (SP) and alarm set values can be preset in
eight data banks for easy selection.
Data Input and Display
The C200H-DSC01 Data Setting Console (sold separately) is used to input
data and display present values (PV) and set values (SV). The easy-to-read
display can be panel-mounted.
User Programs Allows Reading and Writing of Data
Data can be set and retrieved by means of C200H user programs.

2
Basic System Configuration Section 1-2

1-2 Basic System Configuration

SYSMAC C200H/C200HS PC

C200H-PID0@
PID Control Unit

Connecting cables:
C200H-CN225 (2 m)
C200H-CN425 (4 m)
Data Setting Console
C200H-DSC01

Recommended cable:
ES1000-CA021-051 (0.5 m)
ES1000-CA021-102 (1 m)
ES1000-CA021-202 (2 m)

24 VDC

Remote I/O Terminal or

Connector Terminal
Block Converter Unit
(Refer to page 15)
Loop 1 Loop 2
Air Relay box

Mixture Flow sensor Valve

Gas

Flow sensor Valve

PID Control Unit Models

Output type Transistor Voltage output Current output
output
Model C200H-PID01 C200H-PID02 C200H-PID03

Number of Units The PID Control Unit belongs to the C200H Special I/O Unit group. A maxi-
mum of ten Special I/O Units (including PC Link Units) can be mounted on the
CPU Rack, Expansion I/O Rack, and Slave Rack.
Note Configure the Units such that the maximum current supplied for each Rack is
greater than or equal to the total current consumption for the Units.
Refer to the C200H PC Operation Manuals for details on configuring systems.

3
Basic System Configuration Section 1-2

Number of Units The number of Special I/O Units used with a Slave Rack is limited by data
Mountable on Slave Rack transmission considerations, as shown in the table below. The numbers in the
table indicate the maximum number of Units of groups A, B, C, or D which can
be used with a single Slave Rack.
A B C D
High-speed Counter Units High-density and Mixed I/O Temperature Sensor Units Position Control Unit
Position Control Units Units Voice Unit (NC211)
(NC111/112) Temperature Control Units
ASCII Unit Heat/Cool Temperature
Analog I/O Units Control Units
ID Sensor Units PID Control Units
Fuzzy Logic Unit Cam Positioner Unit
4 units max. 8 units max. 6 units max. 2 units max.

Note 1. When a combination of Units from groups A, B, C, and D is used, the num-
ber from each group must satisfy both the following equations:
3A + B + 2C + 6D ≤ 12
A+B+C+D≤8
2. Other Units can be added until the total number of units reaches ten. If PC
Link Units are used, the number of Units including the PC Link Units must
not exceed ten.
Precautions The IR area of the C200H Special I/O Unit is allocated according to the setting
of the unit number switch on the front panel, not the address of the slot where
the unit is mounted. Refer to 4-1 Memory Allocation for the allocation of the
memory area.
With the C200 H, leave the two slots next to the CPU free. It is not possible to
use devices connected to the CPU (such as the Programming Console) if
these slots are occupied.
If the C200H Slave Rack is connected to another SYSMAC model Remote I/O
Master Unit, such as the C120, C500, C1000H, or C2000H, it is not possible
to use a Special I/O Unit with the C200H Slave Rack.

!WARNING Always turn the C200H power off before connecting or disconnecting a Unit,
terminal block, or output connector.

!Caution Connect thermocouples with the appropriate compensating conductor.

Wire I/O leads in separate ducts from power leads to prevent noise problems.

Additional Function The function described below has been added to products with the following
lot number and later ones.

07 Z 4 O
1994 (last digit of the year)
December (X: October, Y: November, Z: December)
07 (7th day of the month)

Description of Function
RAM Write Commands
• Previous commands allowed reading and writing to the EEPROM only.
These new commands allow writing to the RAM.

4
Basic System Configuration Section 1-2

!Caution The PID Control Unit’s built-in EEPROM can be written to 100,000 times (ser-
vice life). If more than 100,000 EEPROM write operations are performed, the
memory will become corrupted. Do not use a Unit that has processed more
than 100,000 EEPROM write operations.

• When various settings require frequent rewriting, write to the RAM and,
after confirming the setting values, save the data by writing it to the
EEPROM. The data written to the RAM is deleted when the power is
turned off.
• List of RAM Write Commands
Parameter Command Write Read
Set point 4 0 Yes No
Execution bank number 4 2 Yes No
Alarm SV 1 4 3 Yes No
Alarm SV 2 4 4 Yes No
Input shift value 4 5 Yes No
Proportional band 4 6 Yes No
Integral (reset) time 4 7 Yes No
Derivative (rate) time 4 8 Yes No
Decimal point position 5 2 Yes No
Scaling lower limit 5 3 Yes No
Scaling upper limit 5 4 Yes No
Control period 5 7 Yes No
Hysteresis 5 8 Yes No
Alarm hysteresis 5 9 Yes No
Digital filter 5 E Yes No
Alarm 1 mode 6 4 Yes No
Alarm 2 mode 6 5 Yes No

5
 SECTION 2
Connections and Settings

This section provides information on the connections and settings of the PID Control Unit.

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-3-1 Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-3-2 Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-3-3 Data Setting Console Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7
Nomenclature Section 2-1

2-1 Nomenclature
C200H-PID0@
Front Panel Rear Panel
Model label
Cover

RUN indicator
SW2 SW202
(Switching memory contents (Input type setting)
and setting direction under
the cover) SW203
(Operation and function settings)
SW1
(Unit number setting)
Data Setting Console
connector

Rack connector

Output connector

Input terminal block

Indicators
RUN Lit when the PID Control Unit is operating normally.

2-2 Switch Settings

The function and setting of switches are identical for all models, except for
SW202.

Unit Number
SW1 Unit number setting

4
(3)
2
(1)
0 (5)
(9)
8 (7)
6
The cut-out indicates the selected position. Negative numbers
are not indicated. Turn the switch with a flat-blade screwdriver.
Turn the switch until it clicks in position. Do not leave the switch
between two settings.

8
Switch Settings Section 2-2

The addresses are allocated as shown in the following table according to the
Unit number setting.
Unit no. setting Allocated address
0 Wd 100 to 109
1 Wd 110 to 119
2 Wd 120 to 129
3 Wd 130 to 139
4 Wd 140 to 149
5 Wd 150 to 159
6 Wd 160 to 169
7 Wd 170 to 179
8 Wd 180 to 189
9 Wd 190 to 199
The switch is factory-set to 0.
Note If the Unit number is set to an existing Unit number, an alarm occurs and the
C200H does not operate.
Turn the C200H power off before setting the Unit number. If the setting is
changed with the power on, the new setting is not valid until the power is
turned off and back on again.

Switching Memory Contents and Setting Direction

SW2 Switching memory contents and setting direction

Remove the cover and set the switch with the tip of a ballpoint pen or similar
object.
1

ON
O

OFF
F
F

Switch no. Pin 1 Pin 2

Function Switching memory contents Setting direction
ON Normal C200H PC
OFF Fixed Data Setting Console

The new setting is valid immediately after the switch setting is changed.
Removing and Attaching the Cover
Removing the Cover Attaching the Cover

Insert a small flat-blade screw- Place the right edge of the

driver between the case and cover against the case and
the cover at the top of the Unit press into position.
and lever off the cover.

9
Switch Settings Section 2-2

Switching Memory The contents of the allocated memory differ according to the Unit number set-
Contents ting.
Normal Parameters can be designated as required using com-
mands (Refer to 4-1 Memory Allocation).
Fixed Parameters are allocated in advance.
Refer to 4-1 Memory Allocation for details of the memory contents.
Setting Direction Selects whether the data settings are made from the Data Setting Console or
from the C200H PC, using a user program or Programming Console.
Executed Bank Number
The setting of the executed bank number is made from the C200H PC,
regardless of the ON/OFF setting of this switch.

Input Type
SW202 Input type setting

3
2

6 5 4
9 01
7
8
Switch number Loop 1 Loop 2
0 4 to 20 mA 4 to 20 mA
1 1 to 5 V 1 to 5 V
2 0 to 5 V 0 to 5 V
3 0 to 10 V 0 to 10 V
4 4 to 20 mA 1 to 5 V
5 4 to 20 mA 0 to 5 V
6 4 to 20 mA 0 to 10 V
7 1 to 5 V 0 to 5 V
8 1 to 5 V 0 to 10 V
9 0 to 5 V 0 to 10 V

The switch is factory-set to 0.

The selected position is shown by the arrow. Turn the switch with a small flat-
blade screwdriver.
The permissible setting range for measurement is –999 to 9999 (EU).

Operation and Function Setting

SW203 Operation and Function Setting
1 2 3 4 5 6

NO

OFF ON

10
Switch Settings Section 2-2

Pin no. Function OFF ON

6 Loop 2 Straight line Square root
Input approximation approximation
5 Loop 1 Straight line Square root
Input approximation approximation
4 Loop 2 Enabled Disabled or not used
3 SP write mode EEPROM and RAM RAM
2 Control action Reverse Normal
1 Control method PID control ON/OFF control

The switch is factory-set to OFF.

Input Approximation Set each loop to either straight line (no approximation) or square root approx-
imation.
Loop 2 Set to “enabled” to use input loop 2, or to “disabled” to use only input loop 1. It
is not possible to use only input loop 2.
Note Always set this switch to the ON (disabled) position when input loop 2 is not
used. A sensor error occurs if this switch is set to the OFF (enabled) position
when no temperature sensor is connected to loop 2.
SP Write Mode This setting selects the SP storage memory. Set it to ON or use RAM Write
commands if the writing is to be frequently changed.
This mode applies for set point only.
Display Units Selects whether setting and SVs displayed on the Data Setting Console are in
Celsius or Fahrenheit.
Control Action Reverse:
The output is increased when the measured temperature is below the SP (i.e.,
a negative temperature difference).
Normal:
The output is increased when the measured temperature is above the SP
(i.e., a positive temperature difference).
Control Method Selects the method of control.

11
Wiring Section 2-3

2-3 Wiring
2-3-1 Input Wiring
C200H-PID0@

A0
Voltage input
A1
Loop 1
A2
Current input
A3
A4 Refer to the
Voltage input table below.
A5
Loop 2
A6
Current input
A7

24 VDC A8
0.2 A
A9
The 24-VDC output from the C200H
CPU or the Power Supply Units is
convenient.

Terminal no. Terminal name

A0 Vin (–) Loop 1
A1 Vin (+)
A2 lin (–)
A3 lin (+)
A4 Vin (–) Loop 2
A5 Vin (+)
A6 lin (–)
A7 lin (+)
A8 24 VDC
A9 GND

Input Wiring Precautions

1,2,3... 1. The PID Control Unit will not operate correctly if the SW202 setting does
not match the type of inputs that are connected. In addition, each loop can
be connected to either voltage inputs or current inputs, but not to both. For
example, if Loop 1 is set for voltage input, then current input will not work.
2. If no input lead is connected to Loop 2, turn SW203-4 on the rear of the
Unit ON to disable Loop 2. A sensor error occurs if this switch is set to the
OFF (enabled) position when no sensor is connected to Loop 2.
3. Be sure to wire the polarity correctly for each input.
4. Wire I/O leads in separate ducts from power leads to prevent noise prob-
lems.
5. A voltage of 24 VDC is used for the voltage output, current output and Data
Setting Console power supply.

12
Wiring Section 2-3

6. The terminal block is removable. Make sure that it is attached correctly af-
ter the input wiring connections are completed.
Terminal Block Use crimp terminals for wiring. Take care not to overtighten the terminal
Connections screws. Tighten the screws to a torque of 0.8 N • m.
Crimp Terminals
The screws on the terminal block are M3.5 self-rising terminal screws. Use
the following types of M3.5 crimp terminals.

7 mm max.

7 mm max.

Soldered Lead
Strip insulation from 7 to 10 mm at the end of the wire and carefully solder the
lead.

7 to 10 mm
10

2-3-2 Output Wiring

Connection Diagrams
C200H-PID01 Transistor Output

24 VDC 24 VDC

NC: Not connected

The pairs of terminals B2 to A2 and B1 to A1 are shorted internally. Always
supply power to the 24-VDC terminal (B1) as this drives the internal circuits.

13
Wiring Section 2-3

C200H-PID02/PID03 Voltage/Current Output

Circuit Diagrams
C200H-PID01 Transistor Output

24 VDC
Internal circuits

OUT

COM

C200H-PID02 Voltage Output

OUT (+)
Internal circuits

OUT (−)

C200H-PID03 Current Output

Internal circuits

OUT (+)

OUT (−)

14
Wiring Section 2-3

Applicable Connectors The following connector set manufactured by Fujitsu is included with the Unit:
FCN-361J032-AU (soldering connector)
FCN-360C032-B (cover)
Connector Wiring After soldering the lead to each pin, insulate with heat-shrink tube to prevent
Precautions shorting with the adjacent terminal.
Connection Precautions Tighten the screws after inserting the connector into the Unit. Push the con-
nector firmly into the Remote I/O Terminal or Connector Terminal Block Con-
verter Unit until it fully locks.
Output Cable The output cables in the table below are recommended.
Model Cable length (L)
ES1000-CA021-051 50 cm
ES1000-CA021-102 1m
ES1000-CA021-202 2m

32-pin connector 20-pin connector

(manufactured by Fujitsu) (manufactured by OMRON)
FCN-361J032-AU XG4M-2030
L

63 30

28 16.1

46

Wiring Diagrams

32-pin connector 20-pin connector

Pin no. Wire no. Pin no. Wire no. Pin no. Wire no. Pin no. Wire no.
B16 A16 1 #1 11 #11
B15 A15 2 #2 12 #12
B14 A14 3 #3 13 #13
B13 A13 4 #4 14 #14
B12 A12 5 #5 15 #15
B11 A11 6 #6 16 #16
B10 #1 A10 #11 7 #7 17 #17
B9 #2 A9 #12 8 #8 18 #18
B8 #3 A8 #13 9 #9 19 #19
B7 #4 A7 #14 10 #10 20 #20
B6 #5 A6 #15
B5 #6 A5 #16
B4 #7 A4 #17 Note The pin numbers of the 20-pin con-
B3 #8 A3 #18
B2 #9 A2 #19
nector are marked for convenience.
B1 #10 A1 #20 Refer to them from the ∆ mark.

Note Pins A11 through A16 and B11

through B16 are not connected.

15
Wiring Section 2-3

Remote I/O Terminal The Remote I/O Terminal in the table below is recommended for transistor
output.
Model Specification Relays used
G7TC-OC08 Common (+) 8 x G7T-1112S (max. resistive load: 220 VAC, 2A)

Note One P7TF-OS08 I/O Terminal and two G7T-1112S Relays may be
purchased separately and used.
Wiring Diagram External View

24 VDC

Connector Terminal Block The Connector Terminal Block Converter Units in the table below are recom-
Converter Unit mended for voltage output and current output type.
Model Terminal screw size
XW2B-20G4 M 2.4
XW2B-20G5 M 3.5

External View

16
Wiring Section 2-3

2-3-3 Data Setting Console Cables

Connecting Cable Use the connecting cables in the table below (sold separately) to connect the
Unit to the Data Setting Console.
Model Cable length (L)
C200H-CN225 2m
C200H-CN425 4m
L

39 17.3

17.5 16.1

10

Connection Precautions
1,2,3... 1. Tighten the lock screws after inserting the connector into the Unit.
2. Push the connector firmly into the Data Setting Console until the clips fully
lock.
3. The Data Setting Console uses power from input terminals A8 and A9 of
the PID Control Unit, supplied through the connecting cable.
4. Install the supplied connector cover when the Data Setting Console is not
used.

17
 SECTION 3
Data Setting Console Operation

This section provides the basic operating procedures of the Data Setting Console including parameter settings and displays.

3-1 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-3 Nomenclature and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-3-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-3-2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3-4 Parameter Displays and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-4-1 Table of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-4-2 How to Display and Set Parameter Data . . . . . . . . . . . . . . . . . . . . . 25

19
Operating Procedure Section 3-1

3-1 Operating Procedure

After preparing the C200H PC, follow the procedure below to use the PID
Control Unit.

1,2,3... 1. Set the switches on the front and rear panels according to the operating
conditions. (Refer to 2-2 Switch Settings.)
Set SW2-2 under the display cover to the OFF position to enable data set-
ting from the Data Setting Console.
2. Mount to Rack.
Turn off the C200H power supply before mounting or dismounting the
C200H on the Rack.
3. Connect the input wiring. (Refer to 2-3 Wiring.)
The 24-VDC power supply must be connected. The Data Setting Console
will not operate unless the 24-VDC power supply is connected. The sen-
sors can be connected immediately before the system is tested.
4. Connect the Data Setting Console. (Refer to 2-3-3 Data Setting Console
Cables.)
5. Turn on the 24-VDC and the C200H power supplies.
Set the C200H to PROGRAM mode.
6. Use the Data Setting Console to make the settings for the parameters that
need to be changed. (Refer to the rest of this section.)
7. Test operation and adjust data. (Refer to the rest of this section.)
Connect the output wiring and turn on the heater power. To start the test
operation, turn ON the RUN bit of the loop that is to be controlled with a
device such as the Programming Console. Monitor the control conditions
and adjust the data until the required control is achieved. During operation,
the “bank no.” is switched to “executed bank no.” and cannot be changed
from the Data Setting Console. To change it, use a device such as the Pro-
gramming Console, or else use the user program.
8. Create the user programs. (Refer to SECTION 4 PC Memory Allocation
and Programming.)
Arrange the data for the test operation, and create the user programs for
data setting, monitoring, switching the bank number, and so on. Set SW2-
2 under the display cover to the ON position to enable data setting from the
C200H PC.
9. Start operation.

20
Data Flow Section 3-2

3-2 Data Flow

The data flow in the PID Control Unit is shown in the diagram below.

Read

PID Control Unit Write executed bank no.

C200H PC

Write ON
SW2-2
OFF

Data Setting Console

Read

The read operation and setting the executed bank number are possible from a
user program or from a device, such as the Programming Console, regardless
of the ON/OFF setting of SW2-2.
Data written from the Data Setting Console and data written with the
EEPROM write commands when SW2-1 (switching memory contents) is set
to Normal are written to the PID Control Unit EEPROM and are consequently
retained when the power supply is turned OFF.

!Caution The PID Control Unit’s built-in EEPROM can be written to 100,000 times (ser-
vice life). If more than 100,000 EEPROM write operations are performed, the
memory will become corrupted. Do not use a Unit that has processed more
than 100,000 EEPROM write operations.

Data written with RAM write commands when SW2-1 (switching memory con-
tents) is set to Normal, the SP value set when SW2-1 is set to Fixed, and exe-
cuted bank number settings made from the C200H PC are written directly to
RAM and are not saved to EEPROM. This data is lost when the power supply
is turned OFF.
Data Settings from Data Set SW2-2 under the display cover to the OFF position to enable data setting
Setting Console from the Data Setting Console.
The “bank no.” can be set when operation is stopped (i.e., when the RUN bit is
OFF). During operation it is switched to “executed bank no.” and cannot be
changed from the Data Setting Console. To change the executed bank num-
ber, use a user program or a device such as the Programming Console.
Operation begins when the RUN bit of the output relay turns ON. (For informa-
tion on output relays, refer to SECTION 4 PC Memory Allocation and Pro-
gramming.

21
Nomenclature and Features Section 3-3

3-3 Nomenclature and Features

3-3-1 Nomenclature
Front View Side View

Data display

Operation indicators

Display for Cam

Positioner

Cover

Down Key

Up Key Panel mounting bracket

(With cover open) (Refer to Appendix B Dimensions for details about
Display Key panel mounting.)
Rear View
Operation keys
Select parameters
Set data
Switch Loops

Level Key Loop Key

PID Control Unit connector

Connecting cable (sold separately)
C200H-CN225 (2 m)
C200H-CN425 (4 m)

The bottom row of the operation keys have upper and lower labels. The upper
labels apply to PID Control Unit operation. The lower labels are for the Cam
Positioner Unit.
Two display sheets are supplied: one for the PID Control Unit and one for the
Cam Positioner Unit. If the Data Setting Console is to be used with the PID
Control Unit only, attach the display sheet for the PID Control Unit.
Note The Data Setting Console will not operate unless a 24-VDC power supply is
connected to the PID Control Unit input terminals.

22
Nomenclature and Features Section 3-3

3-3-2 Features
Data Display
Name Function
PV (Process Displays the PV or the parameter symbol selected with the Level
Value) or Display Key (Refer to next page).
SV (Set Value) The display is as follows, according to the PV display contents.
PV (process value): SV (set value) is displayed.
Parameter symbol: Setting/monitor data is displayed.
BK (Bank Displays the bank number of the data presently being displayed.
Number) During operation, the executed bank number is displayed. (See
note)

Note Operation begins when the RUN bit of the output relay turns ON.
Operation Indicators
Name Function
LOOP2 Indicates whether the displayed settings relate to Loop 1 or Loop
2. Press the Loop Key and hold down for approximately 2
seconds to switch between Loop 1 and Loop 2.
Indicator OFF: Loop 1
Indicator ON: Loop 2
OUT (Output) Turns ON when the output is These indicators relate to the
ON for transistor output or currently displayed loop.
voltage output types.
AT (Auto-tuning) Blinks at approximately 1
second intervals during
auto-tuning.
HB (Heater Turns ON to indicate a heater
Burnout) burnout alarm.
ALM1 (Alarm) Turns ON to indicate the
temperature is in the alarm
range set with Alarm SV 1
(upper- and lower-limit alarm).
Refer to the following page.

Display Patterns
Display Pattern 1 Display Pattern 2

Process Parameter symbol

value
SV (Set value)
Executed bank num- Monitored value
ber or displayed Set point Execution status
bank number
Executed
bank number
or displayed
Indicator OFF: Loop 1 bank number Indicator OFF: Loop 1
Indicator ON: Loop 2 Indicator ON: Loop 2

23
Parameter Displays and Settings Section 3-4

Operation Keys
Name Function
Level Key The parameter items are divided into three display groups (Refer
to display levels 0 to 2 in the table below). Press this key to
switch from one group to another. The display levels automati-
cally cycle in the sequence 0 –> 1 –> 2 –> 0 when the key is held
down for approximately 2 seconds.
Display Key Press this key to select the required parameter from the selected
display level 0 to 2 (Refer to table below).
The parameters cycle automatically when the key is held down.

Loop Key Press this key for approximately two seconds to switch between
Loop 1 and Loop 2.

Up Key Press this key to increment SV.

The SV increment continuously while the key is held down. The
SV display blinks when the value reaches its upper limit.

Down Key Press this key to decrement an SV.

The SV decreases continuously while the key is held down. The
SV display blinks when the value reaches its lower limit.

3-4 Parameter Displays and Settings

3-4-1 Table of Parameters
Display Parameter Display Write Read Loop Bank Data range Default value Page
level symbol no. no.
0 PV monitor --- No Yes Yes No Scaling lower limit (Unit: EU) 26
(see note 3) –10% to scaling
upper limit +10%
Manual output o Yes Yes Yes No –5 to 105% 0% 26
volume
(see note 6)
Set point (see --- Yes Yes Yes Yes Scaling lower limit 0 EU 26
note 3) to scaling upper
limit
Bank number bk See Yes Yes No 1 to 8 1 26
note 5
Alarm SV 1 (see al-1 Yes Yes Yes Yes Alarm mode 0 EU 27
notes 3, 4) 1, 4, 5:
Alarm SV 2 (see al-2 Yes Yes Yes Yes 0 to 9999
notes 3, 4) Other:
–999 to 9999
Input shift value in-5 Yes Yes Yes Yes –999 to 9999 0 EU 27
(see note 3)
Proportional band p Yes Yes Yes Yes 0.0 to 999.9% FS 10.0% FS 27
(see note 1)
Integral (reset) i Yes Yes Yes Yes 0 to 9999 s 240 s
time (see note 1)
Derivative (rate) d Yes Yes Yes Yes 0 to 9999 s 40 s
time (see note 1)

24
Parameter Displays and Settings Section 3-4

Display Parameter Display Write Read Loop Bank Data range Default value Page
level symbol no. no.
1 Decimal point dp Yes Yes Yes No 0 to 3 1 28
position
Scaling lower limit inl Yes Yes Yes No –999 to (scaling 0 28
upper limit – 1
digit)
Scaling upper limit inh Yes Yes Yes No (Scaling lower 1000 28
limit + 1) to 9999
Digital filter df Yes Yes Yes No 0 to 100 s 0s 28
Control period cp Yes Yes Yes No 1 to 99 s 20 s 29
(see note 1)
Hysteresis (see hys Yes Yes Yes Yes 0.0 to 100.0% FS 0.2% FS 29
note 2)
Alarm hysteresis hysa Yes Yes Yes No 0.0 to 100.0% FS 0.1% FS 29
(see note 4)
2 Control output o No Yes Yes No 0.0 to 100.0% 0.0% 30
variable monitor
Auto-tuning start/ at Yes Yes Yes No --- --- 30
stop (see note 1)
Copy bank bcpy Yes Yes Yes No --- --- 30
Input-type monitor in-t No Yes No No 0 to 9 Setting for 31
SW202
Alarm 1 mode alt1 Yes Yes Yes No 0 to 9 2 31
Alarm 2 mode alt2
Yes: Possible.
No: Not possible or not required.

Note 1. Only when advanced PID control is selected. (Switch 203-1 = OFF)
2. Only when ON/OFF control is selected. (Switch 203-1 = ON)
3. The decimal point position is set by the “decimal point position” parameter.
4. Does not apply when Alarm Mode = 0.
5. Writing is not possible during operation (i.e., when RUN is ON).
6. Only when the output relay “MAN” bit = 1.

3-4-2 How to Display and Set Parameter Data

Basic Operation
When not specifically explained, use the keys as described below.
Changing the Display Level
When the Level Key is pressed, the leading parameter for each level is dis-
played.
Changing Parameters
When the Display Key is pressed, the parameters are displayed in order.
There may be skips depending on the model and DIP switch settings.
Changing the SV
Pressing the Up Key or the Down Key changes the SV. The SV is retrieved
automatically.
Changing the Loop
The loop is changed each time the Loop Key is pressed. It can be confirmed
by means of the LOOP 2 indicator.

25
Parameter Displays and Settings Section 3-4

Manual Output Volume (Display Level 0)

PV Process value (monitored every 100 ms)

SV

Manual output volume of currently selected loop (Unit: %)

Parameter signal of manual output volume

Settings
• This is used to manually manipulate the output volume. It is valid when
the output relay “MAN” bit is ON.
• The “MAN” bit can be turned ON and OFF by means of a device such as
the Programming Console, or by means of the user program. For details,
refer to Section 4 PC Memory Allocation and Programming.
PV and SV (Display Level 0)

PV Process value (monitored every 100 ms)

SV Set point of currently selected bank and loop (unit:EU)

Valid SV Range
Set the set point in the range between the scaling lower limit and the scaling
upper limit.
Error Display
When a sensor error occurs, one of the codes below and the detected tem-
perature blink alternately in the PV display.
ser1 The analog input is out of the range: (input measurement range +
10%FS). That is, 10%FS below the lower limit or 10%FS above the
upper limit. Includes broken or incorrect input wiring.
ser2 ser1 : Loop1 or Loop1 and Loop2 simultaneously.
ser2 : Loop2

Bank Number (Display Level 0)

PV Bank number parameter symbol

Currently set bank number.

SV During control operation: Executed bank number
Control operation interrupted: Currently displayed bank number

Settings
• The bank number can be changed.
• The changed SV is reflected in the bank number display (BK).
Bank Number and Executed Bank Number
The executed bank number cannot be changed from the Data Setting Con-
sole. When changing these parameters from the Data Setting Console, stop
operation. While operation is stopped, the bank number setting can be
changed.

26
Parameter Displays and Settings Section 3-4

Alarm SV 1 (Display Level 0)

PV Alarm 1 parameter symbol

SV Alarm SV of currently selected bank and loop (unit: EU)

Invalid if ALARM mode = 0.

Alarm SV 2 (Display Level 0)

PV Alarm 2 parameter symbol

SV Alarm SV of currently selected bank and loop (unit: EU)

Invalid if ALARM mode = 0.

Input Shift Value (Display Level 0)

PV Input shift value parameter symbol

SV Input shift value of currently selected bank and loop (unit:

EU)

If the displayed value differs from the actual value due to the sensor position
or some other conditions, set the input shift value such that the correct value
is displayed.
Proportional Band (Display Level 0)

PV Proportional Band parameter symbol

SV Proportional band of currently selected bank and loop

(unit: %FS)

• This sets the proportional band. It is valid only when SW203-1 is set to
OFF (i.e., PID control).
• This value is reflected even when auto-tuning (AT) is executed.
• If this value is set to “0.0,” ON/OFF control is executed with PID control
selected.
Integral (Reset) Time (Display Level 0)

PV Integral time parameter symbol

SV Integral time of currently selected bank and loop

(unit: second)

• This sets the integral time. It is valid only when SW203-1 is set to OFF
(i.e., PID control).
• This value is reflected even when auto-tuning (AT) is executed.
Derivative (Rate) Time (Display Level 0)

PV Derivative time parameter symbol

SV Derivative time of currently selected bank and loop

(unit: second)

27
Parameter Displays and Settings Section 3-4

• This sets the integral time. It is valid only when SW203-1 is set to OFF
(i.e., PID control).
• This value is reflected even when auto-tuning (AT) is executed.
Decimal Point Position (Display Level 1)

PV Decimal point position parameter symbol

SV Decimal point position of currently selected loop

The decimal point position setting applies to the following parameters:

PV monitor, SV, alarm SV, and input shift value.
Scaling Lower Limit (Display Level 1)

PV Scaling lower limit parameter symbol

SV Scaling lower limit of currently selected loop

This sets the scaling lower limit. The default value is 0%.
Scaling Upper Limit (Display Level 1)

PV Scaling upper limit parameter symbol

SV Scaling upper limit of currently selected loop

This sets the scaling upper limit. The default value is 1000%.
Digital Filter (Display Level 1)

PV Digital filter parameter symbol

SV Time constant of currently selected loop (unit: seconds)

This delays the response to sudden input changes. The SV is designated by

“T” in the illustration below.
Input

After Passing Through the Filter of Set Value "T"

100%
63%

0
(s) →
0 T

28
Parameter Displays and Settings Section 3-4

Control Period (Display Level 1)

PV Control period parameter symbol

SV Control period of currently selected loop

(Unit: seconds)

• This sets the control period. It is valid when SW203-1 is OFF (PID con-
trol).
• The control period is the time required to complete one transistor output
or voltage output ON/OFF cycle.
ON

OFF
ON time

Control period

Hysteresis (Display Level 1)

PV Hysteresis parameter symbol

SV Hysteresis of currently selected bank and loop

(Unit: %FS)

• Hysteresis prevents control output chattering and eliminates noise influ-

ences.
• When switching from ON to OFF, operation proceeds at the set point.
When switching from OFF to ON, operation proceeds at a lower point
determined by the hysteresis SV, as shown in the illustration below.
Hysteresis

ON

OFF
Set point

Hysteresis is applied in the following situations.

• When ON/OFF control is selected (i.e., when SW203-1 is ON).
• When advanced PID control is selected (i.e., when SW203-1 is OFF) and
P (proportional band) is 0.
Alarm Hysteresis (Display Level 1)

PV Alarm hysteresis parameter symbol

SV Alarm hysteresis of currently selected loop

(Unit: %FS)

• Alarm hysteresis prevents alarm output chattering and eliminates noise

influences. It is invalid when both ALARM mode 1 and ALARM mode 2
are set to “0.”
• When switching from OFF to ON, operation proceeds at the set point.
When switching from ON to OFF, a hysteresis SV operating band is pro-

29
Parameter Displays and Settings Section 3-4

vided which may be either higher or lower than the set point, depending
on the ALARM mode.
Upper Limit Mode Lower Limit Mode

Hysteresis Hysteresis

ON ON

OFF
OFF

Alarm SV Alarm SV

The alarm output is OFF if the present value lies within the hysteresis band
when the Unit is turned on.
Control Output Variable Monitor (Display Level 2)

PV Control output variable monitor parameter symbol

SV Control output variable of currently selected loop

(Unit: %) Monitored every 100 ms.

The relationship between the control output variable and control period is
defined by the formula below:
ON time
Control output variable (%) = x 100
Control period
The control output variable during ON/OFF control (when SW203-1 on the
rear panel is ON) is ON = 100% and OFF = 0%.
Auto-tuning Start/Stop (Display Level 2)

PV Process value

SV Set point

AT start/stop parameter symbol AT indicator blinks

• The auto-tuning operation begins when the Up Key is pressed. The PV

and SV return to the respective present value and set point displays.
While auto-tuning is in progress the AT indicator blinks.
• To interrupt, press the Level and Display Keys again to display at. When
at appears, press the Up Key. When the interrupt is executed, the AT dis-
play disappears and the process value is displayed.
• When auto-tuning is completed, the AT indicator stops blinking and the P,
I, and D data is written to EEPROM.
Copy Bank (Display Level 2)

PV

SV

Copy bank parameter symbol Execute bank copy Bank being copied Bank copy completed

• When the Up Key is pressed, the data other than the set point is copied
from bank number 1 to banks 2 through 8.
• Use this method to create data in banks 2 through 8 by slightly modifying
the data in bank number 1.

30
Parameter Displays and Settings Section 3-4

Input-type Monitor (Display Level 2)

PV Input-type monitor parameter symbol

SV SW202 set value

Note Cannot be set.

Alarm 1 and Alarm 2 Modes (Display Level 2)

PV Alarm 1 Mode parameter symbol

SV Alarm 1 Mode of currently selected loop

PV Alarm 2 Mode parameter symbol

SV Alarm 2 Mode of currently selected loop

Select the desired alarm type from the following chart and set the number (X:
set value)
ALARM Alarm Type Alarm Range
mode 0 SP
0 No alarm
1 Upper- and lower-limit alarm
x x

2 Upper-limit alarm
x

3 Lower-limit alarm
x

4 Upper- and lower-limit range alarm

x x

5 Upper- and lower-limit alarm with

standby sequence
x x

6 Upper-limit alarm with standby

sequence
x

7 Lower-limit alarm with standby

x
sequence

8 Absolute-value upper-limit alarm

x

9 Absolute-value lower-limit alarm

x

Standby Sequence
When the power is turned on, the value is below the set point, so alarm output
status occurs with regard to the lower limit alarm. In this situation, if “lower
limit alarm with standby sequence” is selected, the standby sequence recog-
nizes that the value is out of the alarm range and then outputs an alarm when
the value enters the alarm range once more.

31
Parameter Displays and Settings Section 3-4

Lower Limit Alarm with Standby Sequence

Standby sequence
cancel point
Hysteresis
OFF point

Alarm SV

0°C

Alarm output

The standby sequence is restarted in the following situations.

• When the power is turned on.
• When the set point is changed.
• When the executed bank number is changed.
• When the ALARM mode is changed.
• When changing from stop to run.

32
 SECTION 4
PC Memory Allocation and Programming

This section provides the C200H PC’s memory allocation for the PID Control Unit. Basic programming procedures
and examples are also provided.

4-1 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4-1-1 Memory Allocation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4-1-2 Memory Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4-1-3 Table of Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4-3 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4-3-1 Example with SW2-1 in the Fixed Position. . . . . . . . . . . . . . . . . . . 42
4-3-2 Example 1: Write with SW2-1 in the Normal Position . . . . . . . . . . 43
4-3-3 Example 2: Read with SW2-1 in the Normal Position . . . . . . . . . . 46
4-3-4 Operation Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

33
Memory Allocation Section 4-1

4-1 Memory Allocation

Memory Allocation According to the Unit number switch setting on the front of the C200H PID
Control Unit, 10 words are allocated for each Unit number in the Special I/O
Unit IR area between IR100 to IR199, which is used as the I/O refresh data
area. The IR area used by the C200H PID Control Unit is refreshed on each
C200H PC I/O refresh scan.
C200H PC PID Control Unit

IR area I/O refresh data area

Unit#0 IR100 to IR109 OUT Wd (n)
Unit#1 IR110 to IR119 to Output
Wd (n+2) refresh
Unit#2 IR120 to IR129
IN Wd (n+3)
Unit#3 IR130 to IR139 Input
to refresh
Unit#4 IR140 to IR149 Wd (n+9)
Unit#5 IR150 to IR159 During PC I/O refresh, each (n=100 + 10 x Unit number)
Unit#6 IR160 to IR169 scan is executed for the out-
puts (PC to PID Control Unit)
Unit#7 IR170 to IR179 followed by the inputs (PID
Unit#8 IR180 to IR189 Control Unit to PC).
The terms "output" and "input" are de-
Unit#9 IR190 to IR199 fined from the C200H PC side.

Note A Duplicate I/O Unit error occurs if the set Unit number corresponds to the
number of an existing Special I/O Unit.
Selecting Allocated Data The data allocated to each IR word due to the Unit number setting is deter-
mined by the setting of SW2-1 on the front of the Unit.
ON Normal All data can be set using commands.
OFF Fixed Parameters are fixed for the set point (SV).

This setting becomes valid immediately when the switch is set.

34
Memory Allocation Section 4-1

4-1-1 Memory Allocation Table

SW2-1 in Fixed Position
(n=100 + 10 x Unit number)
I/O Word Bit
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Output n Loop 1 SP (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+1 Loop 2 SP (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+2 Loop 1 executed bank Loop 2 executed bank Loop 1 Loop 2 0
number number MAN RUN MAN RUN
Input n+3 Loop 1 PV (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+4 Loop 2 PV (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+5 Loop 1 SP (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+6 Loop 2 SP (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+7 Loop 1 executed bank Loop 2 executed bank 0 0 0 SW 2
number number 2 1
n+8 Loop 1 status data
0 Sen- 0 0 0 MAN RUN 0 0 0 Con- AT 0 AL1 AL2
sor trol
error out-
put
n+9 Loop 2 status data
0 Sen- 0 0 0 MAN RUN 0 0 0 Con- AT 0 AL1 AL2
sor trol
error out-
put

Note Four digits BCD and the decimal point position are designated by the “decimal
point position” parameter. The most significant digit (F) = minus (–).
SW2-1 in Normal Position
(n=100 + 10 x Unit number)
I/O Word Bit
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Output n Read/write instruction
Read/write Loop no. Bank no. Instruction
n+1 Write data (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+2 Loop 1 executed bank Loop 2 executed bank Loop 1 Loop 2 0 0 Write
number number MAN RUN MAN RUN re-
quest
Input n+3 Loop 1 PV (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9

35
Memory Allocation Section 4-1

I/O Word Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Input n+4 Loop 2 PV (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+5 Read data (see note)
0 to 9, F 0 to 9 0 to 9 0 to 9
n+6 0 Write 0 0 Write 0 0 0 0 Read
error com- com-
plete plete
n+7 Loop 1 executed bank Loop 2 executed bank 0 0 0 SW2
number number 2 1
n+8 Loop 1 status data
0 Sen- 0 0 0 MAN RUN 0 0 0 Con- AT 0 AL1 AL2
sor trol
error out-
put
n+9 Loop 2 status data
0 Sen- 0 0 0 MAN RUN 0 0 0 Con- AT 0 AL1 AL2
sor trol
error out-
put

Note Four digits BCD and the decimal point position are designated by the “decimal
point position” parameter. The most significant digit (F) = minus (–).

4-1-2 Memory Contents

SW2-1 in Fixed Position
(n=100 + 10 x Unit number)
I/O Address Data item Data contents
Word Bit
Output n 15 to 00 Loop 1 SP Sets the Loop 1 and Loop 2 SP (set point) as 4-digit BCD data. Set
the most significant digit to F for minus (–).
Note These specified values apply to the bank number set with
n+1 15 to 00 Loop 2 SP
Wd (n+2) and can are written directly to RAM.
(Refer to 4-3 Programming.)
n+2 15 to 12 Loop 1 exe- Sets the bank number executed for Loop 1 and Loop 2 as 1-digit
cuted bank BCD data. Set executed bank numbers from 1 to 8. If the value is
number set out of this range, the bank number reverts to the previous
11 to 08 Loop 2 exe- value.
cuted bank
number
07 Loop 1 This is the Loop 1 Manual Output Mode bit. When it is set to 1, the
MAN Unit goes into Manual Output Mode.
06 Loop 1 This is the Loop 1 Run/Stop bit. When it is set to 1, operation
RUN starts; when it is set to 0, operation stops.
05 Loop 2 This is the Loop 2 Manual Output Mode bit. When it is set to 1, the
MAN Unit goes into Manual Output Mode.
04 Loop 2 This is the Loop 2 Run/Stop bit. When it is set to 1, operation
RUN starts; when it is set to 0, operation stops.
03 to 00 --- Not used. Set to 0.

36
Memory Allocation Section 4-1

I/O Address Data item Data contents

Word Bit
Input n+3 15 to 00 Loop 1 PV Outputs the Loop 1 and Loop 2 PV (process value) as 4-digit BCD
n+4 15 to 00 Loop 2 PV data. The most significant digit is F for minus (–).
n+5 15 to 00 Loop 1 SP Outputs the Loop 1 and Loop 2 SP (set point) as 4-digit BCD data.
n+6 15 to 00 Loop 2 SP The most significant digit is F for minus (–).
n+7 15 to 12 Loop 1 exe- Outputs the bank number currently executed for Loop 1 and Loop
cuted bank 2 as 1-digit BCD data.
number
11 to 08 Loop 2 exe-
cuted bank
number
07 to 02 --- Not used. Each bit is set to 0.
01 SW2-2 Outputs the ON/OFF status of SW2-2 (setting direction).
0: Data Setting Console
1: C200H PC
00 SW2-1 Outputs the ON/OFF status of SW2-1 (switching memory con-
tents).
0: Fixed
1: Normal
n+8 Loop 1 15 --- Not used. Set to 0. Loop 1/2
n+9 Loop 2 14 Sensor Bit set to 1 if the sensor is not connected, a sensor status data
error wire is broken, or the input data exceeds the opera-
tional temperature range.
13 to 10 --- Not used. Each bit is set to 0.
09 MAN ON (set to 1) for Manual Output Mode.
08 RUN ON (set to 1) during operation.
07 to 05 --- Not used. Each bit is set to 0.
04 Control out- Bit set to 1 when the control output (transistor or volt-
put age output) is ON.
03 AT Bit set to 1 during auto-tuning (AT).
02 --- Not used. Set to 0.
01 AL1 Bit set to 1 when the value enters the set alarm
00 AL2 range. (Refer to page 23.)

SW2-1 in Normal Position

(n=100 + 10 x Unit number)
I/O Address Data item Data contents
Word Bit
Output n 15 and 14 Read/Write The data bit sets operation to read or write. Read/Write
Write = 01 Read = 00 command
13 and 12 Loop no. The data bit sets the Loop Number to which the read
or write operation applies.
Loop 1 = 01, Loop 2 = 10
11 to 08 Bank no. Sets the bank number to which the read or write
operation applies as 1-digit BCD data. Set executed
bank numbers from 1 to 8.
07 to 00 Command Sets the command code (Refer to page 40) for the
read or write operation as 2-digit BCD data.

37
Memory Allocation Section 4-1

I/O Address Data item Data contents

Word Bit
Output n+1 15 to 00 Write data Set the SP for a write operation as 4-digit BCD data. The least sig-
nificant digit of the actual data matches the least significant digit of
the set value. Set the most significant digit to F for minus (–) val-
ues. The write operation commences when the write request flag
(Wd (n+2), bit 00) turns ON.
n+2 15 to 12 Loop 1 exe- Set the bank number currently executed for Loop 1 and Loop 2 as
cuted bank 1-digit BCD data. Executed bank numbers are from 1 to 8. If the
number value is set out of this range, the bank number reverts to the previ-
11 to 08 Loop 2 exe- ous value.
cuted bank
number
07 Loop 1 This is the Loop 1 Manual Output Mode bit. When it is set to 1, the
MAN Unit goes into Manual Output Mode.
06 Loop 1 This the Loop 1 Run/Stop bit. When it is set to 1, operation starts;
RUN when it is set to 0, operation stops.
05 Loop 2 This is the Loop 2 Manual Output Mode bit. When it is set to 1, the
MAN Unit goes into Manual Output Mode.
04 Loop 2 This the Loop 2 Run/Stop bit. When it is set to 1, operation starts;
RUN when it is set to 0, operation stops.
03 to 01 --- Not used. Set to 0.
00 Write Turn this bit ON to write the data in Wd (n+1), by means of this
request command.
Turn this bit OFF after the Write Complete Flag (Wd (n+6), bit 08)
turns ON.
Input n+3 15 to 00 Loop 1 PV Outputs the Loop 1 and Loop 2 PV (process value) as 4-digit BCD
data. The decimal point position is designated by the “decimal
n+4 15 to 00 Loop 2 PV point position” parameter. Set the most significant digit to F for
minus (–) values.
n+5 15 to 00 Read data Outputs the data read with the commands set with Wd (n). The
decimal point position is designated by the “decimal point position”
parameter. Set the most significant digit to F for minus (–) values.
n+6 15 to 12 --- Not used. Each bit is set to 0.
11 Write error Bit set to 1 when the write data exceeds the set permissible range.
The bit is automatically set to 0 when the Write Request Flag (Wd
(n+2), bit 00) turns OFF.
10 and 09 --- Not used. Each bit is set to 0.
08 Write com- Bit set to 1 when the write operation executed by means of the
plete command set with Wd (n) ends normally. The bit is automatically
set to 0 when the Write Request Flag (Wd (n+2), bit 00) turns OFF.
07 to 01 --- Not used. Each bit is set to 0.
00 Read com- Bit set to 1 when the read operation executed by means of the
plete command set with Wd (n) ends normally. The bit is automatically
set to 0 when the next command is set.

38
Memory Allocation Section 4-1

I/O Address Data item Data contents

Word Bit
Input n+7 15 to 12 Loop 1 exe- Outputs the bank number currently executed for Loop 1 and Loop
cuted bank 2 as 1-digit BCD data.
number
11 to 08 Loop 2 exe-
cuted bank
number
07 to 02 --- Not used. Each bit is set to 0.
01 SW2-2 Outputs the ON/OFF status of SW2-2 (setting direction).
0: Data Setting Console
1: C200H PC
00 SW2-1 Outputs the ON/OFF status of SW2-1 (switching memory con-
tents).
0: Fixed
1: Normal
n+8 Loop 1 15 --- Not used. Set to 0. Loop 1/2
n+9 Loop 2 14 Sensor Bit set to 1 if an input is not connected, an input wire status data
error is broken, or the input data exceeds the operational
range.
13 to 10 --- Not used. Each bit is set to 0.
09 MAN ON (set to 1) for Manual Output Mode.
08 RUN ON (set to 1) during operation.
07 to 05 --- Not used. Each bit is set to 0.
04 Control out- Bit set to 1 when the control output (transistor or volt-
put age output) is ON.
03 AT Bit set to 1 during auto-tuning (AT).
02 --- Not used. Set to 0.
01 AL1 Bit set to 1 when the value enters the set alarm
00 AL2 range (Refer to page 23).

39
Memory Allocation Section 4-1

4-1-3 Table of Commands

The command codes shown below are set in bits (Wd n) 07 to 00 when the
SW2-1 (switching memory contents) on the front panel is set in the Normal
position.
EEPROM Write/Read Commands
Parameter Com- Write Read Loop Bank Actual data SV data Default value
mand no. no. range range
Set point (see note 3) 0 0 Yes Yes Yes Yes Scaling lower limit to scaling 0 EU
upper limit
Manual output volume 0 1 Yes Yes Yes No –5 to 105% F005 to 0%
(see note 6) 0105
Execution bank number 0 2 Yes Yes Yes No 1 to 8 0001 to 1
0008
Alarm SV 1 0 3 Yes Yes Yes Yes Alarm mode 0 EU
(see notes 3, 4) 1, 4, 5: 0000 to
Alarm SV 2 0 4 Yes Yes Yes Yes 0 to 9999 9999 0 EU
(see notes 3, 4) Other: F999 to
–999 to 9999 9999
Input shift value 0 5 Yes Yes Yes Yes –999 to 9999 F999 to 0 EU
(see note 3) 9999
Proportional band 0 6 Yes Yes Yes Yes 0.0 to 999.9 0000 to 10.0%FS
(see note 1) 9999
Integral (reset) time 0 7 Yes Yes Yes Yes 0 to 9999 s 240 s
(see note 1)
Derivative (rate) time 0 8 Yes Yes Yes Yes 0 to 9999 s 40 s
(see note 1)
Decimal point position 1 2 Yes Yes Yes No 0 to 3 0000 to 1
0003
Scaling lower limit 1 3 Yes Yes Yes No –999 to (scaling upper limit 0
value – 1 digit)
Scaling upper limit 1 4 Yes Yes Yes No (Scaling lower limit + 1 digit) 100.0
to 9999
Control period 1 7 Yes Yes Yes No 1 to 99 s 0001 to 20 s
(see note 1) 0099
Hysteresis (see note 2) 1 8 Yes Yes Yes Yes 0.0 to 100.0 0000 to 0.2%FS
1000
Alarm hysteresis 1 9 Yes Yes Yes No 0.0 to 100.0 0000 to 0.1%FS
(see note 4) 1000
Digital filter 1 E Yes Yes Yes No 0 to 100 0000 to 0s
0100
Control output variable 2 0 No Yes Yes No –5.0 to 105.0% F050 to 0.0%
monitor 1050
Auto-tuning start/stop 2 1 Yes No Yes No --- AT start = ---
(see note 1) 0001
AT stop =
0000
Copy bank 2 2 Yes No Yes No --- ---
Input-type monitor 2 3 No Yes No No 0 to 9 0000 to Setting for
0009 SW202
Alarm 1 mode 2 4 Yes Yes Yes No 0 to 9 0000 to 2
Alarm 2 mode 2 5 0009

Yes: Possible.
No: Not possible or not required.

Note 1. Only when advanced PID control is selected. (Switch 203-1 = OFF)

40
Memory Allocation Section 4-1

2. Only when ON/OFF control is selected. (Switch 203-1 = ON)

3. The decimal point position is designated by the “decimal point position” pa-
rameter.
4. Does not apply when Alarm Mode = 0.
5. Writing is not possible during operation (i.e., when RUN is ON).
6. Only when the output relay “MAN” bit is 1.
7. When writing to the EEPROM with the set point command “00”, set the
SW203-3 to OFF.

!Caution The PID Control Unit’s built-in EEPROM can be written to 100,000 times (ser-
vice life). If more than 100,000 EEPROM write operations are performed, the
memory will become corrupted. Do not use a Unit that has processed more
than 100,000 EEPROM write operations.

RAM Write Commands

Parameter Com- Write Read Loop Bank Actual data SV data Default value
mand no. no. range range
Set point (see note 3) 4 0 Yes No Yes Yes Scaling lower limit to scaling 0 EU
upper limit
Execution bank number 4 2 Yes No Yes No 1 to 8 0001 to 1
0008
Alarm SV 1 4 3 Yes No Yes Yes Alarm mode 0 EU
(see notes 3, 4) 1, 4, 5: 0000 to
Alarm SV 2 4 4 Yes No Yes Yes 0 to 9999 9999 0 EU
(see notes 3, 4) Other: F999 to
–999 to 9999 9999
Input shift value 4 5 Yes No Yes Yes –999 to 9999 F999 to 0 EU
(see note 3) 9999
Proportional band 4 6 Yes No Yes Yes 0.0 to 999.9 0000 to 10.0%FS
(see note 1) 9999
Integral (reset) time 4 7 Yes No Yes Yes 0 to 9999 s 240 s
(see note 1)
Derivative (rate) time 4 8 Yes No Yes Yes 0 to 9999 s 40 s
(see note 1)
Decimal point position 5 2 Yes No Yes No 0 to 3 0000 to 1
0003
Scaling lower limit 5 3 Yes No Yes No –999 to (scaling upper limit 0
value – 1 digit)
Scaling upper limit 5 4 Yes No Yes No (Scaling lower limit + 1 digit) 100.0
to 9999
Control period 5 7 Yes No Yes No 1 to 99 s 0001 to 20 s
(see note 1) 0099
Hysteresis (see note 2) 5 8 Yes No Yes Yes 0.0 to 100.0 0000 to 0.2%FS
1000
Alarm hysteresis 5 9 Yes No Yes No 0.0 to 100.0 0000 to 0.1%FS
(see note 4) 1000
Digital filter 5 E Yes No Yes No 0 to 100 0000 to 0s
0100
Alarm 1 mode 6 4 Yes No Yes No 0 to 9 0000 to 2
Alarm 2 mode 6 5 0009

Yes: Possible.
No: Not possible or not required.
Note 1. Only when advanced PID control is selected. (Switch 203-1 = OFF)
2. Only when ON/OFF control is selected. (Switch 203-1 = ON)

41
Data Flow Section 4-2

3. The decimal point position is designated by the “decimal point position” pa-
rameter.
4. Does not apply when Alarm Mode = 0.
5. RAM write commands write data only to the RAM regardless of the setting
of the Switch 203-3 (SP write mode).
6. Any data written using RAM write commands is deleted when the power is
turned OFF.
7. RAM write commands cannot be used to read data.

4-2 Data Flow

Refer to 3-2 Data Flow for the data flow in the PID Control Unit.
Data Settings Before setting data with a user program or the Programming Console, turn
ON SW2-2 of the Unit to enable data setting from the C200H PC. However,
the executed bank number can be set with a user program or from the Pro-
gramming Console regardless of the ON/OFF setting of SW2-2.
SW2-1 (switching memory contents) may be set in either the OFF (Fixed) or
ON (Normal) position, but care is required as the setting of this switch
changes the stored data contents.

4-3 Programming
4-3-1 Example with SW2-1 in the Fixed Position
Description and Conditions
Example: The user program makes the following settings:
Loop 1 SP = 80.0
Loop 2 SP = 90.0
Loop 1 executed bank number = 1
Loop 2 executed bank number = 3
Conditions: C200H-PID01
Unit number set to 0 (allocated memory: IR100 to IR109).
SW2-1 set OFF (Fixed) and SW2-2 set ON (C200H PC).
Sample Program
25315 10701 10700
MOV (21) Set #0800 for word 100 (Loop 1 SP).
1 cycle ON (C200H) Fixed #0800

100

MOV (21) Set #0900 for word 101 (Loop 2 SP).

#0900

101

MOV (21) Set #1350 for word 102 (executed bank number).
#1350

102
#1350
END (01) Run bit ON
Loop 2 executed bank number
Loop 1 executed bank number
Be sure to set the correct values for the Loop 1 and Loop 2 SP.
The SV value is #0000 (0%) if no data is set. If the executed bank number is
set to a value out of the range from 1 to 8 the bank number reverts to the pre-
vious value (default value = 1).
Reading Monitored Data Read monitored data into the program using Wd (n+3) to (n+9).

42
Programming Section 4-3

4-3-2 Example 1: Write with SW2-1 in the Normal Position

Description and Conditions
Example Before running the program, make the following parameter settings:
Loop 1 SP = 20.0 (Bank no. = 1)
Loop 2 SP = 8.05 (Bank no. = 2)
Loop 1 executed bank number = 1; decimal point position = 1
Loop 2 executed bank number = 2; decimal point position = 2
This is an example of a program that writes data to the EEPROM.
When writing to the RAM, add 4 to the leftmost digit of the command.
Conditions C200H-PID01
Unit number set to 0 (allocated memory: IR100 to IR109).
SW2-1 set ON (Normal) and SW2-2 set ON (C200H PC).

!Caution The PID Control Unit’s built-in EEPROM can be written to 100,000 times (ser-
vice life). If more than 100,000 EEPROM write operations are performed, the
memory will become corrupted. Do not use a Unit that has processed more
than 100,000 EEPROM write operations.

43
Programming Section 4-3

Sample Program

10701 10700
DIFU (13) SW2-2 (10701) switch ON detection
(C200H) Normal 23200
(C200H PC)

25315 10701 10700

23201
Program runs when operation is started or
1 cycle ON (C200H) Normal
SW2-2 turned ON

23200

23201
MOV (21)
#1250
#1250
Run bit ON
102
Loop 2 executed bank number
MOV (21) Loop 1 executed bank number
#5100
#5100
SP setting instruction
100
Bank number
MOV (21) Bit data : 0101
#0200 Loop 1
Write
101 Write data (20.0)
23202
DIFD (14)

23203
Wait for completion of write,
23201
and then proceed to next step
S
KEEP(11)
23202

10608 Write complete R

23203
MOV (21) #6200
#6200 SP setting command
100 Bank number
Bit data: 0110
MOV (21) Loop 2
#0805 Write
101
23204
Write data (8.05)
DIFD (14)
23205

23203
S Wait for completion of write,
KEEP(11) and then proceed to next step
23204

10608 Write complete R

23205
MOV (21) #5012 Decimal point position
#5012 command
Bank number not required
100
Bit data: 0101
MOV (21) Loop 1
#0001 Write
101 Write data (1st digit)
Next page

44
Programming Section 4-3

23206
DIFD (14)
23207

23205 Wait for completion of write,

S
KEEP(11) and then proceed to next step
23206

10608 Write complete R

23207
MOV (21) #6012 Decimal point position
#6012 command
100
Bank number not required
Bit data: 0110
MOV (21) Loop 2
Write
#0002
101 Write data (2nd digit)

23208
S
KEEP(11) Write request
10200
10608 Write complete R

23201
DIFD (14)
23203 23208

23205

23207

END (01)

45
Programming Section 4-3

Timing Chart
1 cycle

25315
(1 cycle ON)
23201

23202

23203

23204

23205

23206

23207

10200
(Write request)

10608
(Write complete)

↑: Point of Write command execution

In addition to the timing above, 23201 turns ON for one cycle on the ON rising
edge of SW2-2 (10701) and a write request (10200) turns ON at a timing one
cycle behind 23208.

4-3-3 Example 2: Read with SW2-1 in the Normal Position

Description and Conditions
Example: After writing is completed, the following data is read to the DM area:
Loop 1 PV: →DM0000
Loop 1 control output variable: →DM0001

Conditions: C200H-PID01
Unit number set to 0 (allocated memory: IR100 to IR109.
SW2-1 set ON (Normal) and SW2-2 set ON (C200H PC).

46
Programming Section 4-3

Sample Program Insert the program below before the END instruction in the program on
page 45.

25313
MOV (21) Read Loop 1 PV from IR103 to DM
0000.
Normally ON 103 Read operation is not affected by
DM0000 SW2-1 and SW2-2 settings.
23208
DIFD (14)
23300

23207 Runs next Read command

S
when final write complete is
(A) KEEP(11)
detected.
23208

10608 Write complete R

23300 10701 10700 23307 repeatedly executes the Read

23301 command when each Read Complete
is detected.
(C200H) Normal

23307

23301
MOV (21)
#1020 Control output variable
#1020
monitor command
100 Bank number not required
Bit data: 0001
DIFD (14)
Loop 1
23302
Read
23302 S
KEEP(11)
23303 Wait for Read Complete
to read data

10600 Read complete R

23303
DIFD (14)
23304

23304
MOV (21) Read data from IR105 to DM 0001.
105
DM0001

MOV (21) Clears the Read command.

#0000

100

DIFD (14)
23307

(B)

47
Programming Section 4-3

Change the above program as shown below if only reading is to be carried

out.
Replace part (A) of the program with the following program.

10701 10700
DIFU (13) SW2-2 (10701) switch ON
(C200H) Normal 23200 detection (C200H PC)

25315 10701 10700

23300 Program runs when operation is
started or SW2-2 turned ON
1cycle (C200H) Normal
ON
23200

Add an END instruction (01) at position (B) of the program.

Timing Chart
1 cycle

23301

23302

23303

23304

23307

Wd 105
(Read data)
10600
(Read complete)

140 ms min. (see note)

↑: Point of Read command execution

Note It takes more than 140 ms for the Read Complete Flag (10600) to turn ON
again after it is turned OFF.

48
Programming Section 4-3

4-3-4 Operation Timing

Write Operation Timing
Command (Wd n) Data (1) Data (2) Data (3) Data (4)
Write data (Wd n+1)

ON
Write request
(Wd n+2), bit 00 OFF

Write complete ON
(Wd n+6), bit 08 OFF

Approx.
140 ms

1,2,3... 1. The data is written to the PID Control Unit EEPROM when the Write Re-
quest Flag turns ON.

!Caution The PID Control Unit’s built-in EEPROM can be written to 100,000 times (ser-
vice life). If more than 100,000 EEPROM write operations are performed, the
memory will become corrupted. Do not use a Unit that has processed more
than 100,000 EEPROM write operations.

2. The Write Complete Flag turns ON when the data writing operation is com-
pleted. It takes approximately 140 ms to write the data.
3. The Write Complete Flag automatically turns OFF when the Write Request
Flag turns OFF.
Check to be sure that the Write Complete Flag has turned ON before turn-
ing OFF the Write Request Flag. If the Write Request Flag is set to OFF
before the Write Complete Flag turns ON, the write operation will not be
successful.
Temporarily turn the Write Request Flag OFF before executing the second
and subsequent write operations. Writing is enabled on the ON rising edge
of the Write Request Flag.
The Loop 1 and 2 executed bank number (Wd n+2) sets data directly. The
data is written to the PID Control Unit RAM. If the value is set out of this
range, the bank number reverts to the previous value (default value = 1).
Timing for a Read Operation
Command (n) Command (A) Command (B)

Read complete ON
(Wd n+6),
bit 00 OFF
Approx.
140 ms

Read data Read data (A) Read data (B)

(Wd n+5)

1,2,3... 1. The read data is output to Wd (n+5) approximately 140 ms after the Read
command is executed.
2. The read data is updated every 100 ms.
3. When the Read command is modified, turn OFF the Read Complete Flag
to execute the next read operation.

49
Programming Section 4-3

I/O Refresh PID control will not be executed properly unless there are at least 20 ms
between I/O refresh operations. When creating the program, be sure that all
of the conditions descried below are satisfied.
• The cycle time must be a minimum of 20 ms. If the program processing
time is short, it is recommended that the fixed cycle time instruction
(SCAN18) be used.
• When IORF(97) is executed for the PID Control Unit, there must be an
interval of at least 20 ms between prior and subsequent end refreshes.
• The time interval for executing IORF(97) must be a minimum of 20 ms.
Normal I/O refresh (End refresh)
20 ms min. (cycle time)
Normal I/O refresh (End refresh)
20 ms min.
IORF(97) (I/O refresh instruction)
20 ms min.
IORF(97) (I/O refresh instruction)
20 ms min.
Normal I/O refresh (End refresh)

50
 SECTION 5
Troubleshooting

This section describes possible errors and provides measures for dealing with them.

Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

51
Error Detection Section 5

Error Detection
When an error occurs in an input or in the Unit, details of the error are output
to the Data Setting Console and input relays (words n+8 and n+9).
Sensor Input Errors
The following table shows the Data Setting Console display and error con-
tents.
Display Error name Output status after Cause Remedy
error
ser1 Loop 1 sensor error Control output: Reading is ±10%FS out Check the sensor wiring.
The transistor output or of sensor measurement Replace the sensor.
voltage output turns OFF range (i.e., 10%FS below
or the current output falls the lower limit or 10%FS Replace the Unit.
below 2 mA. above the upper limit). Correctly set switch
Alarm output: Broken or incorrect input SW203-4.
ser2 Loop 2 sensor error The alarm is output wiring
assuming the input is Defective input sensor
±10%FS.
Defective Unit
SW203-4 is OFF (Loop 2
enabled) but no sensor
connected to Loop 2.

Data Setting Console When a sensor error occurs, one of the codes above and the detected value
are displayed alternately.
If a Loop 1 sensor error ser1 and a Loop 2 sensor error ser2 occur simulta-
neously, ser1 is displayed preferentially. Even if a sensor error is detected in
one Loop, the other Loop continues to operate normally. Control operation
restarts automatically five seconds after the cause of the error is corrected.
The following bits are set when a sensor input error occurs.
Loop 1 sensor error Wd. n+8, bit 14 = 1
Loop 2 sensor error Wd. n+9, bit 14 = 1

Alarm
Display Error name Cause Remedy
ALM1 Alarm 1 The value is in the alarm Check the object being
indicator lit range set with Alarm SV 1. controlled.
ALM2 Alarm 2 The value is in the alarm
indicator lit range set with Alarm SV 2.

Error displayed when an abnormality occurs in the loop currently being dis-
played. No indicator is provided to show an ALM2 alarm.
The bits shown in the table below are set to 1 when an alarm occurs.
Wd (n+8) Bit 01 = 1 Alarm 1 Loop 1
Bit 00 = 1 Alarm 2
Wd (n+9) Bit 01 = 1 Alarm 1 Loop 2
Bit 00 = 1 Alarm 2

EEPROM Error
Display Error name Output status after error Cause Remedy
e111 EEPROM Control output: Defective Replace the
error The transistor output or EEPROM Unit
voltage output is OFF or
the current output is less
than 2 mA.
Alarm output is OFF.

52
Error Detection Section 5

The RUN indicator turns off when an EEPROM error occurs.

Duplicate I/O Unit The Unit number duplicates the number of another Special I/O Unit. The SR
bit 25415 turns ON when an Duplicate I/O Unit error occurs. Refer to AR0000
to AR0011 for the duplicated Unit number. The C200H PC will not operate
during a duplicate I/O error.
Set the Unit number to a separate number.
Special I/O Unit Error I/O refresh not operating correctly between the CPU Unit and PID Unit. The
PID Control Unit is operating based on the contents of the previous refresh.
Refer to AR0000 to AR0015 for the Unit number where the error occurred.
After correcting the cause of the error, set the Special I/O Unit Restart Flag
(AR0100 to AR0109) to restart operation.
RUN Indicator Unlit The C200H power supply is turned on but the RUN indicator is not lit. None of
the errors described previously are detected. Replace the Unit.
No Data Setting Console • No 24-VDC power supply is connected to the PID Control Unit input termi-
Display nals A8 and A9.
• The connecting cable is disconnected.
• The connecting cable is broken.
• A circuit in the Data Setting Console is defective.
• A circuit in the PID Control Unit is defective.
After determining the cause of the error, correct the problem or replace the
Unit.

53
 Appendix A
Specifications

General Specifications
Conforms to the C200H PC specifications.
Item C200H-PID0@ Specifications
Input signal refresh 4 to 20 mA, 1 to 5 V, 0 to 5 V, 0 to 10 V
No. of input points (loops) Two points (two loops, each of which consists of a voltage and a current)
Control mode PID, ON/OFF (selectable with a switch on the rear panel)
(advanced PID control with auto-tuning)
Setting/designation accuracy ±0.5% FS ±1 digit max. The SV and displayed value match. There is no relative error.
Hysteresis 0.0 to 100.0% FS (in units of 0.1%FS)
Alarm hysteresis 0.0 to 100.0% FS (in units of 0.1%FS)
Proportional band 0.0 to 999.9 (in units of 0.1)
Integral (reset) time 0 to 9999 s (in units of 1 s)
Derivative (rate) time 0 to 9999 s (in units of 1 s)
Control period 1 to 99 s (in units of 1 s)
Sampling period 100 ms
Output refresh period 100 ms
Display refresh period 100 ms
Input shift range –999 to 9999 (see note 1)
Scaling setting range –999 to 9999 (see note1)
Digital filter setting range 0 to 100 s (in units of 1 s)
Alarm output setting range –999 to 9,999
Manual output setting range –5 to 105%
No. of banks 8 banks
Internal current consumption 5 VDC, 0.33 A max.
External supply voltage 24 VDC +10%/–15%, 0.2 A min.
Dimensions (see note 2) 34.5 mm (W) x 130 mm (H) x 120.5 mm (D)
Weight 360 g

Note 1. The decimal point position is designated by a parameter setting.

2. Refer to Appendix B Dimensions.

55
Specifications Appendix A

Output Characteristics
Transistor Output (Pulse) C200H-PID01
External supply voltage 24 VDC +10%/–15%
Max. load voltage 24 VDC (collector supplied voltage) max.
Max. load current 100 mA max.
Residual voltage when ON 3 V max.
Leakage current when OFF 0.3 mA max.

Voltage Output (Pulse) C200H-PID02

Output voltage 12 VDC
Max. load current 40 mA (with short-protective circuit)

Current Output (Linear) C200H-PID03

Output current 4 to 20 mA
Permissible load impedance 600 Ω max.
Current value accuracy 4±0.3 to 20±1 mA

56
 Appendix B
Dimensions

PID Control Unit

Weight: 360 g
Unit Dimensions

130

20 100.5 11
120.5
34.5
131.5

Mounting Dimensions

Base unit

17
Approx. 200

Data Setting Console

Weight: 120 g
Unit Dimensions

96
91

48 12 45
44
3 57

57
Dimensions Appendix B

Mounting Dimensions
Panel Cutout Clearance

92 +0.8
0

45 +0.6
0
Panel thickness 1 to 4 mm

Clearance of at least 150 mm

Allow a clearance of at least 150 mm behind the Data Setting Console when it is installed in the panel to allow
cable connectors to be inserted. A clearance of 50 mm is sufficient if the rear panel can be opened.

58
 Appendix C
Parameters and Key Operations

The Data Setting Console key operations and their relation to parameters are shown in the following table.

Display Level 0 Display Level 1 Display Level 2

LVL LVL LVL
dp o
Power on Decimal point Output variable
0 (MAN) position monitor

1
o
inl at
PV Scaling lower limit Auto-tuning
start/stop

PV inh bcpy
SP Scaling upper limit Copy bank

bk df in t
Bank number Digital filter Input-type monitor

al 1 cp alt 1
Alarm 1 SV Control period Alarm 1 mode

al 2
hys alt 2
Alarm 2 SV
Hysteresis Alarm 2 mode

in 5
hysa
Input shift value
Alarm hysteresis

p
Proportional band

i
Integral time

d
Derivative time

59
 Index

A–B I
advanced PID control, 2 indicators, 8
alarm indicators, 52 input shift value setting, 27
allocating memory, 34 input wiring
applications precautions, 12
precautions, xiii installation
auto-tuning start/stop setting, 30 precautions, xiii
bank number setting, 26 integral time setting, 27
memory contents, 36

C
command codes
M–O
settings, 40 operating environment
Connector Terminal Block Converter Unit, 16 precautions, xiii
control output variable monitor setting, 30 Operation and Function Setting, 10
control period setting, 29 operation timing, 49
cover output wiring, 13
removal and replacement, 9 circuit diagrams, 14
connectors and cable, 15
diagrams, 15
D precautions, 15

data flow, 21
data setting, 21 P–R
operating procedure, 20
precautions, 4
Data Setting Console
applications, xiii
connecting cable and precautions, 17
general, xii
features, 23
operating environment, xiii
mounting, 58
safety, xii
parameter and setting tables, 24
physical features, 22 programming
examples, 42, 46
data settings, 42
proportional band setting, 27
decimal point position, 28
read operation timing, 49
derivative time setting, 27
Remote I/O Terminal, 16
detecting errors, 52
Duplicate I/O Unit, 53
EEPROM error alarm, 52 S
safety precautions
E–F See also precautions
selecting allocated memory, 34
error display, 26
sensors
errors
setting type, 10
data setting, 52
sensor-type setting, 30
features, 2
setting and displaying parameters
method, 25
settings

61
 Index

source, 10
Slave Rack
number of mountable Units, 4
Special I/O Unit error, 53
specifications
general, table, 55
switch settings, 8, 9
switching memory contents, 10
switching memory contents and setting direction, 9
system configuration, 3

T–U
troubleshooting
alarm, 52
data setting errors, 52
duplicate I/O unit, 53
EEPROM error, 52
power supply, 53
RUN Indicator Unlit, 53
Special I/O Unit error, 53
Unit
models, 3
Unit components
dimensions, 57

62
 Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. W241-E1-03

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code Date Revised content
1 November 1993 Original production
1A March 1995 Page 38: Auto-tuning start/stop in the table corrected.
Page 44: Sample program corrected.
2 March 2000 Added PRECAUTIONS section.
Page 4: Added descriptions about RAM write commands.
Page 9: Added the use of RAM write commands in the SP write mode.
Page 11: Changed descriptions about the terminal block connections.
Page 19: Changed descriptions about the data flow to include information about
EEPROM write commands and RAM write commands.
Page 39: Added the RAM write commands table.
Page 39: Changed some values in the sample program.
Page 40: Added comments about EEPROM write commands and RAM write
commands in the sections on descriptions and conditions.
Page 42: Changed the sample program.
Page 43: Changed the information at the end of timing chart.
Page 44: Changed the sample program.
Page 45: Changed the timing chart.
03 August 2003 Page xiii: Added precautions on cycle time and writing to EEPROM, and
changed application precaution on mounting units to include Power Supply
Units.
Page 4: Added caution on writing to EEPROM.
Page 11: Added information regarding SP Write Mode.
Pages 21, 41, and 42: Added caution on writing to EEPROM.
Page 46: Added information to the diagram on the Read command.
Page 48: Added caution on writing to EEPROM.

63
OMRON CORPORATION
FA Systems Division H.Q.
66 Matsumoto
Mishima-city, Shizuoka 411-8511
Japan
Tel: (81)55-977-9181/Fax: (81)55-977-9045
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69, NL-2132 JD Hoofddorp
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Tel: (31)2356-81-300/Fax: (31)2356-81-388
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1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
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83 Clemenceau Avenue,
#11-01, UE Square,
Singapore 239920
Tel: (65)6835-3011/Fax: (65)6835-2711
 Authorized Distributor:

Cat. No. W241-E1-03 Note: Specifications subject to change without notice. Printed in Japan
Cat. No. W241-E1-03 C200H-PID0@ PID Control Unit OPERATION MANUAL