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PLC Interview Questions

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16 views

PLC Interview Questions

Uploaded by

Kamel Taher
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PLC Interview Questions and Answers

1. Basics

Q: What is a PLC?

A: A Programmable Logic Controller (PLC) is an industrial computer used for automation of

electromechanical processes. It is designed to withstand harsh conditions and execute control tasks.

Q: What are the main components of a PLC?

A: The main components include:

- CPU (Central Processing Unit)

- Input/Output (I/O) Modules

- Power Supply

- Programming Device

Q: Why is PLC preferred over traditional control systems?

A: PLCs offer flexibility, reliability, scalability, and ease of programming compared to hardwired relay

systems.

2. Programming

Q: What are the common programming languages used in PLCs?

A: The most common languages include:

- Ladder Logic (LD)

- Function Block Diagram (FBD)

- Structured Text (ST)

- Sequential Function Chart (SFC)

- Instruction List (IL)


Q: Can you give an example of Ladder Logic?

A: Ladder Logic uses graphical symbols to represent the control logic. Example:

- | --[ ]--( )-- |

This represents a normally open contact controlling an output.

Q: How do you ensure efficient PLC programming?

A: By following these steps:

- Use modular programming.

- Properly document the code.

- Simulate and test the logic before deployment.

3. Practical Applications

Q: Where are PLCs commonly used?

A: PLCs are used in:

- Manufacturing and assembly lines

- Process industries (chemical, oil, gas)

- Robotics and motion control

- HVAC systems

Q: How do you approach designing a PLC-based system?

A: Steps include:

- Define the requirements.

- Select appropriate hardware.

- Develop and test the control logic.

- Install and commission the system.

4. Troubleshooting
Q: What are common PLC issues and how do you troubleshoot them?

A:

- Problem: No power to PLC

Solution: Check the power supply and connections.

- Problem: Inputs not detected

Solution: Verify wiring and sensor functionality.

- Problem: Outputs not functioning

Solution: Check program logic and output devices.

Q: What tools are helpful for PLC troubleshooting?

A: Tools include:

- Multimeter

- PLC programming software (for diagnostics)

- Oscilloscope (in advanced cases)

5. General Questions

Q: What is the difference between PLC and DCS (Distributed Control System)?

A: PLC is used for discrete control, while DCS is used for process control. PLCs are faster and

suitable for real-time applications, whereas DCS is better for complex processes.

Q: How does redundancy work in PLC systems?

A: Redundancy ensures system reliability by using backup CPUs, power supplies, or communication

modules to take over in case of failure.

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