Pump
Pump
Pump
18
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
D Einbau- und Betriebsanleitung 12
NL Inbouw- en bedieningsvoorschriften 84
N
English
2.1 Indication of instructions in the operating 2.6 Unauthorised modification and manufacture of
instructions spare parts
Modifications to the pump/unit are only permissi-
Symbols ble after consultation with the manufacturer.
General danger symbol. Original spare parts and accessories authorised by
the manufacturer ensure safety. The use of other
Danger due to electrical voltage. parts can nullify the liability from the results of
their usage.
NOTE: ....
Signals: 2.7 Inadequate use
The operating safety of the supplied pump/unit is
DANGER! Actuely dangerous situation. only guaranteed for conventional use in accor-
Non-observance results in death or the most dance with Section 4 of the operating instruc-
serious of injuries. tions. The limit values must on no account fall
WARNING! The user can suffer (serious) injuries. under or exceed those specified in the cata-
'Warning' implies that (serious) injury to per- logue/data sheet.
sons is probable if this information is disregard-
ed. 3. Transport and storage
CAUTION! There is a risk of damaging the
pump/unit. 'Caution' implies that damage to 3.1 Shipping
the product is likely if this information is disre- The pump is supplied ex works in a box or fixed to
garded. a pallet with straps and is protected against dirt
and moisture.
NOTE: Useful information on handling the prod-
uct. It draws attention to possible problems. 3.2 Transport inspection
When delivered, check the pump immediately for
2.2 Personnel qualifications any transport damage. If a damage is discovered,
The installation personnel must have the appro- the necessary procedure involving the forwarding
priate qualifications for this work. agent must be taken within the specified period.
36 WILO SE 06/2009
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WILO SE 06/2009 37
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38 WILO SE 06/2009
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WILO SE 06/2009 39
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Version PN25
Pump Version PN16
Victaulic
type
B C D F G ØT A E F S ØU R A E F ØS ØU R E F S
G1” DN Ø
400 212 180 100 50 20 12 157 204 50 75 M10 172 250 75 100 18 210 50
1/4 32 42,4
G1” DN Ø
6” 800 252 215 130 80 20 12 187 250 80 100 M12 187 280 80 110 18 261 80
1/2 40 60,3
DN Ø
1600/6 252 215 130 90 20 12 187 250 90 100 M10 G2” 187 300 90 125 18 261 90
50 60,3
ØS1 121 DN ØS1 121 DN
8” 2200 270 215 130 90 5 14 190 300 90 19 190 300 90 19
ØS2 125 50 ØS2 125 50
-
7000 DN DN
10” 350 280 199 140 45 12 264 380 140 190 19 264 380 140 190 23
9500 100 100
40 WILO SE 06/2009
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PLR Connection terminals of the interface The optional IF-Module PLR is to be pushed into the
PLR multiplug in the connection area of the converter.
The connection is twist-proof.
LON Connection terminals of the interface The optional IF-Module LON is to be pushed into the
LON multiplug in the connection area of the converter.
The connection is twist-proof (Fig. 11).
NOTE: The terminals IN1,IN2, GND and Ext. Off • Before any intervention on the converter, wait for 5
meet the requirement for «safe isolation» (in minutes after disconnecting of the supply voltage.
acc. with EN61800-5-1) to the mains terminals, • Check whether all electrical connections and contacts
as well as to the SBM and SSM terminals (and are voltage-free.
vice versa). • Check the righ allocation of the connection terminals.
• Check the right earth connection of the pump and
DANGER! Danger of death!
installation.
Contact voltage hazardous due to the discharge
of the converter capacitors.
42 WILO SE 06/2009
English
+24V...
GND...
GND...
Not used Not used
In2...
Set value
External
control
ON/OFF
• The remote control allows the switching On or Off of the Example: Float switch, pressure gauge for dry-running…
pump (free contact), this function has priority on the others.
• This remote control can be removed by shunting the termi-
nals (3 and 4).
Remote control
Remote control
In2...
External
Set value
WILO SE 06/2009 43
English
Remote control
In1...
External
Set value
Remote control
In2...
In1...
External Pressure
Set value sensor
Remote control
In1...
Sensor
Remote control
In2...
In1...
External
Sensor
Set value
44 WILO SE 06/2009
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Control laws
IN1 : Input signal in « Constant pressure » and « P.I.D. control » mode
Sensor signal 4-20mA Sensor signal 0-10V
100% 100%
Between 0 and 2 mA, cable is
considered as broken
Safety
Value area Value
Value Value
in % of the range
of measurement of in % of the range of
the sensor measurement of the
sensor
IN2 : Input of the external set value control in « Constant pressure » and « P.I.D. control » mode
Set value 4-20mA Set value 0-10V
100% 100%
Area where converter stops Area where converter stops
Safety Safety
Set value area Set value area
Safety Safety
Frequency of area Frequency of area
the converter the converter
~30% ~30%
Safety Safety
Frequency area Frequency area
of the converter of the converter
~30% ~30%
WILO SE 06/2009 45
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Access locked.
When this symbol appears, current
Setting with encoder settings or measurements cannot
• The selection of a new parameter is done only be changed. Information displayed
with a simple rotation, « + » on right and « - » is only in reading.
on left.
• A short impulse on the encoder validates this
BMS (building management system)
new setting.
PLR or LON is active.
Switches ON
• This converter has got a block with Pump runs.
two switches with two positions each
(Fig.4, item 18): 1 2
Pump stops.
• Switch 1 allows to change the « OPERATION »
mode [switch 1->OFF] to « SERVICE » mode
[switch 1->ON] and conversely. The « OPERA- 8.4 Display
TION » position allows the selected mode to run
and hinders the access to parameters input (nor- 8.4.1 Display status page
mal operating). The « SERVICE » position is used • The status page is shown as the standard view on
to enter the parameters of the different opera- the display.
tions. The currently set setpoint is displayed.
Basic settings are displayed using symbols.
• Switch 2 is for activating or deactivating the
« Access lock », see <chapter 8.5.3>.
1 4
2 5
4 3 4
Example of display status page
46 WILO SE 06/2009
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<5.0.0.0>
Symbol Description
Position Switch 1 Description
When the arrow appears:
• An impulse on the encoder allows Only reading for the
OPERATION OFF
the access to the submenu (exam- « Service » menu.
ple 4000->4100). Setting for « Service »
SERVICE ON
menu.
When the arrow « return » appears:
• The « Service » menu allows to get acces to the
• An impulse on the encoder allows
converter parameter setting.
the access to the higher menu
(example 4150->4100). <6.0.0.0>
OPERATION OFF
Setting ON / OFF of the
pump.
SERVICE ON
<4.0.0.0>
OPERATION OFF
Only reading for the
« Information » menu.
SERVICE ON
WILO SE 06/2009 47
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Fig. 12
Setting point
Controle type
Pump
Information
Service
errors
acknowledge
48 WILO SE 06/2009
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Fig. 13
Informations
Actual values
Pressure Not shown when
ou% speed control is active
Power
Operation data
Operation hours
Comsuption
Power-on
counter
Actual conditions
SSM relay
See chapter 11 - Menu <5.6.7.0>
SBM relay Default “Available transfert”
ext. off
Device data
Pump name
User controller
software version
Motor controller
software version
WILO SE 06/2009 49
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Fig. 14
EASY Mode
SERVICE
Control type
EASY Mode
Setting point
Control type
EXPERT Mode
EXPERT Mode
Pump
Information
Service
OPERATION
50 WILO SE 06/2009
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Easy Mode
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Fig. 15
Speed control
With internal setpoint
0-20mA
Constant pressure
0-20mA
P.I.D. Controle
parameterization P.I.D.
Selection value “P” (0.0-300.0)
parameterization P.I.D.
Sélection value “I” (10ms-300s) With internal setpoint
parameterization P.I.D.
selection value “D” (0ms-300s)
parameterization P.I.D.
Selection value “P” (0.0-300.0)
parameterization P.I.D.
Selection value “I” (10ms-300s) With external setpoint
parameterization P.I.D.
Selection value “D” (0ms-300s)
52 WILO SE 06/2009
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Fig. 16
EXPERT
MENU
Service
Selection
Other settings
Factory settings
WILO SE 06/2009 53
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54 WILO SE 06/2009
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15 000 h 25 000 h
10 000 h to 12 000 h to
Indicative operating lifetime Amb. maxi Amb. maxi
20 000 h 50 000 h
40°C 40°C
Continuous 1 to 2 years 1,5 to 5 years 1 to 3 years 3 years
Replacement
frequency 15 hours per day
2 to 4 years 3 to 10 years - 6 years
9 months per year
WILO SE 06/2009 55
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Active
relay
SBM
Rest
relay
Active
relay
SSM
Rest
relay
24H00 sliding
56 WILO SE 06/2009
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immediate
E006 ~5s 300s 6 A supply phase is missing. Check the supply. 0s
if defect deleted
The converter runs like a
immediate immediate The pump veers, check the tightness
E007 immediate no limit generator. It is a warning, 0s
if defect deleted of the non-return valve.
without stop of the pump.
Dismantle the pump, clean it and
replace the defective parts. It may be a
E010 ~5s immediate no restart 1 The pump is locked. 60s
mechanical failure of the motor (bea-
rings).
The cable of the sensor Check the correct supply and the
E042 ~5s immediate no restart 1 60s
(4-20mA) is cut. cable connection of the sensor.
E050 60s immediate immediate no limit BMS communications time-out. Check the connection. 300s
if defect deleted
Internal communication
E070 immediate immediate no restart 1 Call the after-sales technician. 60s
error.
E071 immediate immediate no restart 1 EEPROM error. Call the after-sales technician. 60s
E072 immediate immediate no restart 1 Problem inside converter. Call the after-sales technician. 60s
E075 immediate immediate no restart 1 Inrush current relay defect. Call the after-sales technician. 60s
E076 immediate immediate no restart 1 Current sensor defect. Call the after-sales technician. 60s
Power
E099 immediate immediate no restart 1 Unknown pump type. Call the after-sales technician. off/on
WILO SE 06/2009 57
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Example of
status page
58 WILO SE 06/2009
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WARNING! Risk of wound! To avoid any questions or wrong orders, all data
The liquid is toxic, corrosive or dangerous for of the name plate should be mentioned
human being. when ordering.
• The qualified person in charge of the repairing CAUTION! Danger of material damage!
must be informed. Perfect pump function can only be guaranteed
• Clean the pump to ensure complete safety of the when original spare parts are used.
operator.
• Only use original spare parts.
WILO SE 06/2009 59
D EG - Konformitätserklärung
GB EC – Declaration of conformity
F Déclaration de conformité CEE
Hiermit erklären wir, dass die Bauarten der Baureihe : MVIE-2G 5,5 kW
Herewith, we declare that this product: MVIE-2G 7,5 kW
Par le présent, nous déclarons que cet agrégat :
EG-Maschinenrichtlinie 98/37/EG
EC-Machinery directive
Directives CEE relatives aux machines
Niederspannungsrichtlinie 2006/95/EG
Low voltage directive
Direction basse-tension
Bei einer mit uns nicht abgestimmten technischen Änderung der oben genannten Bauarten, verliert diese Erklärung ihre Gültigkeit.
If the above mentioned series are technically modified without our approval, this declaration shall no longer be applicable.
Si les gammes mentionnées ci-dessus sont modifiées sans notre approbation, cette déclaration perdra sa validité.
Dortmund, 02.10.2008
Document: 2097354.2
D EG - Konformitätserklärung
GB EC – Declaration of conformity
F Déclaration de conformité CEE
Hiermit erklären wir, dass die Bauarten der Baureihe : HELIX VE 5,5-7,5 kW TL5-2G
Herewith, we declare that this product:
Par le présent, nous déclarons que cet agrégat :
EG-Maschinenrichtlinie 98/37/EG
EC-Machinery directive
Directives CEE relatives aux machines
Niederspannungsrichtlinie 2006/95/EG
Low voltage directive
Direction basse-tension
Bei einer mit uns nicht abgestimmten technischen Änderung der oben genannten Bauarten, verliert diese Erklärung ihre Gültigkeit.
If the above mentioned series are technically modified without our approval, this declaration shall no longer be applicable.
Si les gammes mentionnées ci-dessus sont modifiées sans notre approbation, cette déclaration perdra sa validité.
Dortmund, 01.10.2008
Document: 2098869.1
WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany
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F +49 231 4102-7363
[email protected]
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