2- Practice Prbs (Energy Transport) Solution_Updated

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Thermal System Design

Practice Problems

Problem 1:
A counterflow, concentric tube heat exchanger is designed to heat water from 20 to 80°C using
hot oil, which is supplied to the annulus at 160°C and discharged at 140°C. The thin-walled inner
tube has a diameter of Di = 20 mm, and the overall heat transfer coefficient is 500 W/m2. K. The
design condition calls for a total heat transfer rate of 3000 W.
(a) What is the length of the heat exchanger?
(b) After 3 years of operation, performance is degraded by fouling on the water side of the
exchanger, and the water outlet temperature is only 65°C for the same fluid flow rates and inlet
temperatures. What are the corresponding values of the heat transfer rate, the outlet temperature
of the oil, the overall heat transfer coefficient, and the waterside fouling factor, R’’ƒ,c?
Problem 1 Solution:
Problem 2:
A shell-and-tube heat exchanger (1 shell pass, 2 tube passes) is to be used to condense 2.73 kg/s
of saturated steam at 340 K. Condensation occurs on the outer tube surfaces, and the corresponding
convection coefficient is 20,000 W/m2.K. The temperature of the cooling water entering the tubes
is 15C, and the exit temperature is not to exceed 30C. Thin-walled tubes of 19-mm diameter are
specified, and the mean velocity of water flow through the tubes is to be maintained at 0.5 m/s.
(a) What is the minimum number of tubes that should be used, and what is the corresponding
tube length per pass?
(b) To reduce the size of the heat exchanger, it is proposed to increase the water-side convection
coefficient by inserting a wire mesh in the tubes. If the mesh increases the convection coefficient
by a factor of two, what is the required tube length per pass?
Problem 2 Solution:
Problem 3:
An automobile radiator may be viewed as a cross-flow heat exchanger with both fluids unmixed.
Water, which has a flow rate of 0.05 kg/s, enters the radiator at 400 K and is to leave at 330 K.
The water is cooled by air that enters at 0.75 kg/s and 300 K.
If the overall heat transfer coefficient is 200 W/m2. K, what is the required heat transfer surface
area?
Problem 3 Solution:
Problem 4:
A cross-flow heat exchanger used in a cardiopulmonary bypass procedure cools blood flowing at
5 liter/min from a body temperature of 37C to 25C in order to induce body hypothermia, which
reduces metabolic and oxygen requirements. The coolant is ice water at 0C, and its flow rate is
adjusted to provide an outlet temperature of 15C. The heat exchanger operates with both fluids
unmixed, and the overall heat transfer coefficient is 750 W/m2.K. The density and specific heat
of the blood are 1050 kg/m3 and 3740 J/kg.K, respectively.
(a) Determine the heat transfer rate for the exchanger.
(b) Calculate the water flow rate.
(c) What is the surface area of the heat exchanger?
Problem 4 Solution:

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