1.
INTRODUCTION
M/s Fengel Crop Sciences (Unit-II) is an upcoming unit proposed to be
located at Survey No. 65/2, Village: Shemala, Tal: Gondal, Dist. Rajkot,
for manufacturing of various Pesticides technical with production capacity
of 300 MT/month and non EC product (Bio pesticides & Bio fertilizers) @
100 MT/Month.
2. COST OF PROJECT
The cost of project is Rs. 3.5 Crores. Out of which Rs. 0.50 crores will
be capital cost for EMS and Rs. 0.35 lakhs recurring cost per annum.
3. PRODUCTION CAPACITY
Production capacity is prescribe below:
List of Products
Sr. Name of CAS NO LD50 Quantity Category as
No Products (MTPM) per EIA
Notification-
2006
1. Azoxystrobin 131860-33-8 >5000 mg/kg 300 5 (b)
2. Thiamethoxam 153719-23-4 >5000 mg/kg
3. Acetamiprid 135410-20-7 184 mg/kg
4. Imidacloprid 138261-41-3 1000 mg/kg
5. Chlorpyrifos 2921-88-2 200 mg/kg
6. Bio pesticide -- -- 100 Non-EC
7. Bio Fertilizer -- --
Total 400
List of Raw Materials
Sr. Name of Raw Material Quantity
no. MT/MT
1 Azoxystrobin
MMCP 0.880
DMF 0.100
2-Cyano Phenol 0.327
Potassium carbonate 0.379
Cuprous Chloride 0.011
Caustic Soda 0.023
Hexane 0.100
Methanol 0.030
M/s. Fengel Cropsciences (Unit-II) 1
2 Thiamethoxam
CCMT 0.638
MNIO 0.600
DMF 0.250
K2CO3 0.135
HCl 0.050
3 Acetamiprid
N-Cyano-N-Methyl Acetamidine 0.520
CMAMP(2-chloro-5-chloromethyl pyridine) 0.700
Methanol 0.127
4 Imidacloprid
CCMP 0.873
N-NII-N-Nitro Iminoidmidazolidine 0.825
DMF 0.087
Catalyst 0.015
K2CO3 0.680
Methanol 0.040
5 Chlorpyrifos Technical
O-Diethyl Thiophosphoryl Chloride 0.457
Sodium Salt of 3,5,6- Trichloropyridin-2-OL 0.628
MDC 0.172
Catalyst 0.015
4. MANUFACTURING PROCESS
Pl. refers Annexure-II of Form No. 1 for process description, chemical
reaction & mass balance of all products.
5. DETAILS OF MANPOWER
The nos. of skilled and unskilled persons are employed by the unit will be
50.
M/s. Fengel Cropsciences (Unit-II) 2
6. WATER CONSUMPTION &WASTE WATER GENERATION
Break up of Water consumption & waste water generation
Sr. Source Water Wastewater
No. Consumption Generation
(KLD) (KLD)
I Domestic 5.0 4.0
II Gardening 7.0 0.0
III Industrial
a) Process 15.0 20.0
b) Washing 5.0 5.0
c) Boiler 15.0 2.0
d) Cooling 15.0 5.0
Total Industrial 50.0 32.0
Total (I+II+III) 62.0 36.0
Recycle water 30.0 -
Actual fresh water 32.0 -
requirement
7. SOURCE Of POLLUTION
Details of Air Pollution
The main source of emission will be of flue gas emission. Proper Stack
height and APCM will be provided in order to achieve norms prescribed by
statutory authority. Details of stacks are given below.
Sr. Stack Fuel Type Stack APC Probable
No. attached to Height, measures emission
in m
Flue Gas Stacks
1. Boiler Agro Briquetts- 30 Multi Cyclone SPM<150 mg/Nm3
(2.0 TPH) 5.0 TPD Dust Collector SO2<100 ppm
Or & Bag Filter NOX<50 ppm
Furnace Oil
2.0 KLD
2. D G set HSD-56 11 --
(250 KVA) liter/hour
Process Vent
3. SFD -- 11 PM< 45 mg /Nm3
(200 kg/hrs.)
M/s. Fengel Cropsciences (Unit-II) 3
Source of wastewater
The main source of industrial effluent will be generated from process,
utilities and washing. Entire effluent will be treated in ETP followed by RO.
RO permeate will be reused and RO reject will be evaporated by MEE to
achieve zero liquid discharge. Domestic wastewater will be disposed
through soak pit.
Source and disposal of Hazardous wastes
There will be five types of hazardous waste generation i.e. ETP sludge,
Salt of MEE will be disposed off at TSDF site, Organic Residue and
Distillation residue will be disposed off at approved CHWIF, used oil will
be sell to registered re-processors, discarded containers/liners Sell to
Authorized Recycler and used catalyst will be send back to supplier for
regeneration.
Detail of hazardous waste is given below:
Sr. Name of waste Category Qty. Disposal method
No. Mt/Month
1. ETP sludge 35.3 15.0 Collection, Storage,
Mt/Month Transportation, Disposal
11.0 at TSDF site.
Salt from MEE Mt/Month
2. Organic Residue 29.1 105 Collection, Storage,
Mt/Month Transportation, Disposal
at approved CHWIF or for
co processing in cement
industries.
3. Distillation 20.3 165 Collection, Storage,
Residue MT/Month Transportation, Disposal
at approved CHWIF or for
co processing in cement
industries.
3. Discarded 33.1 1200 Collection, Storage,
Containers Nos./Month Decontamination,
Transportation, Disposal
Linear/Bags 0.5 by selling to Authorized
Mt/Month Recycler.
4. Used Oil 5.1 0.5 Collection, Storage,
KL/Year Transportation, Disposal
by selling to Registered
Reprocess
5. Used Catalyst 29.5 0.5 Collection, Storage,
Mt/Month Transportation and by
back to supplier for
regeneration
M/s. Fengel Cropsciences (Unit-II) 4
8. FUNDS FOR POLLUTION CONTROL MEASURES
The management is quite conscious of its responsibility for maintaining
clear environment adequate funds can be provided for the pollution
control measures as financing part of overall project. Necessary provision
for Environmental management system is in practice.
9. MONITORING FACILITIES
Air sampling will be done by outside agency and will be part of practice in
future projects.
10. CONCLUSION
On the basis of information presented in the pre-feasibility report on
pollution control measures and after its implementation, there will be no
discharge of effluent and air emission from the plant beyond the norms
specified by the Board as per the provisions of Air (Prevention and Control
of Pollution) Act, 1981 and Water (Prevention and Control of Pollution).
M/s. Fengel Cropsciences (Unit-II) 5
