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ISUZU 2008 N SERIES WORKSHOP MANUAL

Quick Links
General Information
Manual Transmission, Transfer Case
Table of Contents
Table of Contents
General information
General Information
General Repair Instructions
Chassis number
Chassis Number/Engine Number Stamping Position
Engine number (4HK1 Engine)
Identification
Engine number (4HG1 Engine)
Option Code List
Vehicle identification plate
Legend
Vehicle Identification Number (VIN)
Engine code
Vehicle model code
Wheel base code
World manufacturer identifier (WMI)
Gross vehicle weight (GVW) and brake system
Production sequential number

Clothing
General Precaution
Protect the vehicle
Work preparations
After-procedure check
Work precaution
Garage jack and safety stand
Lifting Instruction
Rigid suspension model (2WD)
Over-slung leaf spring suspension model
Rigid suspension model (4WD)
Under-slung leaf spring suspension model
Battery Cable
Connector Handling Requirements
Visual inspection
Wishbone suspension model
Caution for The Maintenance of Electrical Parts 0A-18
Connecting the connector
Connector circuit inspection requirements
Disconnecting the connector
Connecting connector terminals
Disconnecting connector terminals
Cable Harness
Handling Electronic Parts
Replacing the fuse
Inspection requirements for waterproof connector circuit
Terminal lock type
Regarding the Scan Tool
Trouble Diagnosis Using the Scan Tool
Euro4 specification
Parts of the Tech2
Soft key
Parts of the Tech2 24 V adaptor 2
Signal change switch
DLC connection cable
Parts of the CAN-di module
 Connection method

Application method
Recommended Liquid Gasket
Recommended Thread Locking Agent
Work procedure
Abbreviations used in this manual
Introduction
Maintenance Schedule
Introduction
Maintenance Schedule for Severe-condition . 0A-46
Maintenance Schedule
Diesel Engine Crankcase with DPD (Low Ash Oil)
Introduction
CNG Engine Crankcase (For Australia)
CNG Engine Crankcase (For Thailand)
Diesel Engine Crankcase without DPD
Clutch Oil (Smoother)
Differential (without LSD)
Manual Transmission, Transfer Case
Center Bearing, Kingpins
Differential (with LSD)
Power Steering, Hydro Brake Booster
Engine Cooling System
Propeller Shaft Sliding Yoke, Universal Joint . 0A-53
Clutch and Brake Fluid Reservoir
Diesel Fuel / Applicable Standard
Recommended Fluids, Lubricants and Diesel Fuels
Engine oil viscosity chart
Oil Viscosity Chart
Transmission oil viscosity chart
Gear oil
Lubrication Chart
 WORKSHOP MANUAL

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GENERAL INFORMATION

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No.LGGEN-WE-0871
This Workshop Manual deals only with the screen toned section(s) in the table below.
Section Sub Section
0 GENERAL INFORMATION 0A General Information
1 ENGINE 1A Engine Control System
1B Engine Mechanical
1C Engine Cooling
1D Engine Fuel
1E Engine Electrical
1F Emission Control
1G Engine Exhaust
1H Engine Lubrication
1I Engine Speed Control System
1J Induction
1K Pre-Heating System
2 SUSPENSION 2B Front Suspension
2C Rear Suspension
2D Wheel and Tire System
3 DRIVELINE/AXLE 3A1 Front Differential
3A2 Rear Differential
3C1 Propeller Shaft
3C2 Front Axle
3C3 Rear Axle
3D1 Transfer Case (Part Time)
4 BRAKES 4B
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Brake
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4C1 Anti-Lock Brake (ABS)/Anti-Slip Regulator (ASR)
4D Parking Brake
4E Hill Start Aid (HSA)
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5 TRANSMISSION/TRANSAXLE 5A Transmission Control System

5B Automatic Transmission
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5C Manual Transmission
5E Clutch
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5G1 Side Power Take-Off

6 STEERING 6B Power Steering
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7 HVAC 7A Heating and Ventilation

7B Manual Air Conditioning
7C Automatic Air Conditioning
8 RESTRAINTS 8A Seat Belt
8B Supplemental Restraint System (SRS)
8C SRS Control System
9 BODY, CAB AND ACCESSORIES 9A Lighting System
9B Wiper/Washer System
9C Entertainment
9D Wiring System
9E Instrumentation/Driver Info.
9F Body Structure
9G Cab
9H Seats
9I Security and Lock
9K Exterior/Interior Trim
9L Cab Mounting
10 CONTROL SYSTEMS 10B Vehicle Control
11 FRAME 11A Frame
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General Information 0A-1

GENERAL INFORMATION
General Information
TABLE OF CONTENTS
General Information . . . . . . . . . . . . . . . . . . . . . . . 0A-2
General Repair Instructions . . . . . . . . . . . . . . . 0A-2
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-3
Chassis Number/Engine Number Stamping
Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-3
Option Code List . . . . . . . . . . . . . . . . . . . . . . . . 0A-4
Vehicle Identification Number (VIN) . . . . . . . . 0A-11
General Precaution . . . . . . . . . . . . . . . . . . . . . . 0A-14
General Precautions . . . . . . . . . . . . . . . . . . . . 0A-14
Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . . 0A-16
Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . 0A-16
Caution for The Maintenance of Electrical Parts 0A-18
Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . 0A-18
Connector Handling Requirements . . . . . . . . . 0A-18
Handling Electronic Parts . . . . . . . . . . . . . . . . 0A-21 r
Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . 0A-21
Regarding the Scan Tool . . . . . . . . . . . . . . . . . . 0A-23
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Trouble Diagnosis Using the Scan Tool . . . . . 0A-23
Recommended Liquid Gasket . . . . . . . . . . . . . . 0A-29
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Recommended Liquid Gasket. . . . . . . . . . . . . 0A-29

Recommended Thread Locking Agent. . . . . . . . 0A-31
Recommended Thread Locking Agent . . . . . . 0A-31
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Maintenance Schedule. . . . . . . . . . . . . . . . . . . . 0A-32

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-32
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Maintenance Schedule . . . . . . . . . . . . . . . . . . 0A-33

Maintenance Schedule for Severe-condition . . . 0A-46
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-46
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Maintenance Schedule for Severe-condition . 0A-46

Recommended Fluids, Lubricants and
Diesel Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-49
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-49
Diesel Engine Crankcase with DPD
(Low Ash Oil). . . . . . . . . . . . . . . . . . . . . . . . . . 0A-49
Diesel Engine Crankcase without DPD. . . . . . 0A-50
CNG Engine Crankcase (For Thailand) . . . . . 0A-50
CNG Engine Crankcase (For Australia) . . . . . 0A-50
Manual Transmission, Transfer Case . . . . . . . 0A-51
Clutch Oil (Smoother) . . . . . . . . . . . . . . . . . . . 0A-51
Differential (without LSD) . . . . . . . . . . . . . . . . 0A-51
Differential (with LSD) . . . . . . . . . . . . . . . . . . . 0A-52
Power Steering, Hydro Brake Booster . . . . . . 0A-52
Center Bearing, Kingpins . . . . . . . . . . . . . . . . 0A-52
Propeller Shaft Sliding Yoke, Universal Joint . 0A-53
Engine Cooling System. . . . . . . . . . . . . . . . . . 0A-53
Clutch and Brake Fluid Reservoir . . . . . . . . . . 0A-54
Diesel Fuel / Applicable Standard . . . . . . . . . . 0A-54
Oil Viscosity Chart . . . . . . . . . . . . . . . . . . . . . . . 0A-55
Oil Viscosity Chart. . . . . . . . . . . . . . . . . . . . . . 0A-55
Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . 0A-57
Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . 0A-57
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0A-2 General Information

General Information
General Repair Instructions 20. Prior to start the welding work, the following
operations are required:
1. Park the vehicle on level ground and chock the
front or rear wheels before lifting the vehicle. • Disconnect all connectors of electronic control
unit.
2. Use covers on the vehicle body, seats, and floor to
prevent damage and/or contaminations. • Disconnect battery ground terminal.
3. Disconnect the grounding cable from the battery • Welding machine ground cable must be
before performing service operations. connected near the welding point.
This will prevent cable damage or burning due to • Turn off the all switches.
short-circuit.
4. Raise the vehicle with a jack set against the axle or
the frame.
5. Support the vehicle on chassis stands.
6. Handle brake fluid and antifreeze solution with
great care.
Spilling these liquids on painted surfaces will
damage the paint.
7. The use of the proper tool(s) and special tool(s)
where specified is efficient, reliable, and safe
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8. Always use genuine ISUZU replacement parts.
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9. Discard used cotter pins, gasket, O-rings, oil seals,
lock washers, and self-locking nuts at disassembly.
Normal function of these parts cannot be
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guaranteed if they are reused.

10. Keep the disassembled parts neatly in groups.
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This will facilitate smooth and correct reassembly.

11. Keep fixing nuts and bolts separate.
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Fixing nuts and bolts vary in hardness and design

according to installation positions.
12. Clean all parts before inspection or reassembly.
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13. Clean the oil ports and other openings with

compressed air to make certain that they are free
of dirt and obstructions.
14. Lubricate the rotating and sliding faces of all
moving parts with oil or grease before installation.
15. Use the recommended liquid gasket to prevent
leakage.
16. Be sure to tighten nuts and bolts to the specified
torque, using a properly maintained torque wrench.
17. When service operation is completed, male a final
check to be sure service has been done properly
and problem has been corrected.
18. When removing or replacing parts that require
refrigerant to the discharged from the Air
conditioning system, be sure to use the ACR4 or
equivalent to recover and recycle Refrigerant -
134a (HFC-134a), to promote the movement for
the protection of the ozone layer covering the
earth.
19. To assure safety, always slowly release air
pressure from the air tanks before disconnecting
pipes, hoses or other parts from any unit under
pressure.
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General Information 0A-3

Identification
Chassis Number/Engine Number Stamping Engine number (4HK1 Engine)
Position The engine number is stamped on the right side of the
Chassis number cylinder body.
It is stamped on the front right-hand side face of the
chassis side member.

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Legend
LNW70ASH000201
1. Engine model
2. Engine number
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Engine number (4JJ1 Engine)

The engine number is stamped on the left side rear of Engine number (4JB1 Engine)
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the cylinder body. The engine number is stamped on the left side rear of
the cylinder body.
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LNW70ASH001801

Legend RTW36ASH000401

1. Engine model
2. Engine number
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0A-4 General Information

Engine number (4HG1 Engine) • Three-digit option codes which means production
The engine number is stamped on the right side front of options or special equipment installed on the
the cylinder body. vehicle at the factory
Refer to the vehicle identification plate when ordering
replacement parts.

LNW90ASH000101

LNW80ASH000401
Engine number(4HV1 Engine)
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The engine number is stamped on the right side of the
cylinder body. Option Code List
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Option
Option Description
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Code
AJ3 Driver side air bag
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AK5 Driver and passenger side air bag

APL Passenger seat delete
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Tire - front & rear 7-16-14

AQE
Disc wheel - 16x5.5F-115
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127
AUJ
(front - highway, rear - mud & snow,
1 MICHELIN)
2
AU4 Automatic door lock
LNW90ASH000901 Tire - front & rear 215/75R16C
AYS
Legend Disc wheel - 16x5.5J-127
1. Engine model Tire - front & rear 205/75R16C
2. Engine number AYX
Disc wheel - 16x5.5J-85 white
A31 Power window - front & rear door
Vehicle identification plate
A32 Power window - front door
The vehicle identification plate is attached to the interior
side of the cab side panel on the right side. A83 Vinyl seat
The vehicle identification plate has the following Tire - front & rear 7R-16-10
information; BQN
Disc wheel - 5.5F-16-115
• Vehicle identification number (VIN) Tire - front & rear 7.5R-16-10
• Paint information BQQ
Disc wheel - 6.00GSx16-127
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General Information 0A-5

Option Option
Option Description Option Description
Code Code
Tire - front & rear 195/75R16C Tire - front & rear 215/75R17.5
BQU
Disc wheel - 16x5.5J-116.5 CRV Disc wheel - 17.5x6.00-127 silver
(front & rear - highway, MICHELIN)
Tire - front & rear 195/75R16C
BQV
Disc wheel - 16x5.5J-116.5 white Tire - front & rear 215/75R17.5
CRW Disc wheel - 17.5x6.00-127 white
Tire - front & rear 7.5R-16-12
BUM (front & rear - highway, MICHELIN)
Disc wheel - 16x6.00GS-127
Tire - front & rear 195/85R16
B00 Indonesia equipment CSA
Disc wheel - 16x5.5J-116.5 silver
B02 South Africa equipment
Tire - front & rear 205/85R16
CSB
B03 Thailand equipment Disc wheel - 16x5.5J-116.5 silver
B04 Taiwan equipment Tire - front & rear 215/85R16
CSC
Disc wheel - 16x6K-128 silver
B07 India equipment
Tire - front & rear 195/85R16
B09 Egypt equipment
CSK Disc wheel - 16x5.5J-116.5 silver
B10 Malaysia equipment (MICHELIN)
B11 Turkey equipment Tire - front & rear 205/75R17.5
CSM Disc wheel - 17.5x6.00-127 silver
B12 Russia equipment
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B13 Australia equipment
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Tire - front & rear 185/85R16
CSZ
B14 Hong Kong equipment Disc wheel - 16x5.5J-116.5 silver
B15 Philippine equipment Tire - front 205/70R16 rear 175R14-8
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CTE Disc wheel - front 16x5.5J-116.5

B84 Body side molding
rear 14-4.0J-100 silver
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CB7 Colombia equipment

Tire - front & rear 7.5R-16-14
CTF
CJ6 Country - Ireland Disc wheel - 16x6.00GS-127
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Tire - front & rear 215/75R17.5 Tire - front & rear 6.5R-15-10
CTP
Disc wheel - 17.5x6.00-127 Disc wheel - 5.5F-25-170
CQB
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(front - highway, rear - mud & snow,

Tire - front 7R-15-8 rear 7.5R-15-10
DUNLOP) CTQ
Disc wheel - 5.5F-15-25
Tire - front & rear 215/75R17.5
Tire - front & rear 215/75R17.5
CQC Disc wheel - 17.5x6.00-127
Disc wheel - 17.5x6.00-127 silver
(front & rear - highway, DUNLOP) CTV
(front - highway, rear - mud & snow,
Tire - front & rear 205/75R16C MICHELIN)
CQS
Disc wheel - 16x5.5J-85 silver
Tire - front & rear 8.50R17.5
Tire - front & rear 215/75R16C CTX Disc wheel - 17.5x6.00-127 silver
CQT Disc wheel - 16x5.5J-127 (MICHELIN)
(low noise tire)
Tire - front & rear 225/85R16
CTZ
Tire - front & rear 215/75R17.5 Disc wheel 16x6K-128 silver
CQU Disc wheel - 17.5x6.00-127 silver
CT6 Country - Italy
(front & rear - highway)
Tire - front & rear 205/85R16
Tire - front & rear 7.5R-16-10 CUA
CRC Disc wheel - 16x5.5J-116.5 silver
Disc wheel - 16x6.00GS-127
Tire - front & rear 215/85R16
Tire - front & rear 225/70R19.5 CUB
CRR Disc wheel - 16x6K-128 silver
Disc wheel - 19.5x6.00-127 white
Tire - front & rear 195/85R16
Tire - front & rear 215/75R17.5 CUC
Disc wheel - 16x5.5J-116.5 silver
CRU Disc wheel - 17.5x6.00-127
(front & rear - highway, MICHELIN) Tire - front & rear 205/75R16C
CUD
Disc wheel - 16x5.5J-116.5 silver
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0A-6 General Information

Option Option
Option Description Option Description
Code Code
Tire - front 195/85R16 rear 185/80R15 C35 Rear heater
CUE Disc wheel - front 16x5.5J-116.5
C39 Forged air ventilation
rear 15x5J-116.5 silver
C41 Heater & defroster
Tire - front & rear 205/75R16C-8
CUG
Disc wheel - 16x5.5J-116.5 silver C60 Manual air conditioning
Tire - front & rear 195/75R16C, Manual air conditioning
CUH C65
Disc wheel - 16x5.5J-116.5 white without heater
Tire - front 6.5R-15-10 rear 155R-13-8 C68 Automatic air conditioning
CUL Disc wheel - front 15x5.5F-25
DH2 O/S rear view mirror - long arm
rear 13x4J-98
O/S rear view mirror - remote control
Tire - front & rear 205/75R16C DL8
CUN with heated
Disc wheel - 16x5.5J-116.5 silver
D20 Assist side sun visor
Tire - front 6.5R-15-10 rear 7R-15-10
CUP
Disc wheel - 5.5F-25-170 D37 O/S rear view mirror - short stay
Tire - front 7R-15-8 rear 7.5R-15-12 D8T Iran equipment
CUQ
Disc wheel - 5.5F-15-25
D94 Touch-up paint
Tire - front & rear 205/75R16C-8
CUR
Disc wheel - 16x5.5J-116.5 white
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EBB Digital tachograph
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Governor with high altitude
Tire - front & rear 195/75R16C EE2
CUS compensator
Disc wheel - 16x5.5J-116.5 silver
EG5 Assist grip
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Tire - front & rear 7.00R-15-10

CUT
Disc wheel - 15x5.50F-25-170 EQ9 Front bumper - gray
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Tire - front & rear 7R-16-10 EX9 Tail gate decal - ISUZU
CUU
Disc wheel - 5.5F-16-25
E09 Europe equipment
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Tire - front & rear 7.50R-16-10

CUV E11 Mexico equipment
Disc wheel - 16x6.00GS-127
E14 Venezuela equipment
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Tire - front & rear 7.00R-16-10

CUW
Disc wheel - 16x5.50F-115 E4K KD breakdown - Venezuela
Tire - front & rear 7.50R-16-12 E7N Idle stop system
CUX Disc wheel - 16x6.00GS-127
FE1 Soft ride suspension system
(6 wheel nuts)
FF0 Front suspension - Wishbone
Tire - front & rear 8.25R-16-14
CUZ
Disc wheel - 16x6.00GS-135 F59 Front stabilizer
CU9 Country - United Kingdom GH3 Saudi Arabia equipment
Tire - front & rear 205/85R16 GNA Final drive gear ratio - 3.909 (43/11)
CVG
Disc wheel - 16x5.5J-116.5
GN1 Rear stabilizer
Tire - front & rear 205/75R16
CVK GT5 Final drive gear ratio - 4.100 (41/10)
Disc wheel - 16x5.5J-85
GV1 Final drive gear ratio - 5.571 (39/7)
Tire - front & rear 7.50R-16-12
CVH Disc wheel - 16x6.00GS-127 G73 Rear axle - heavy duty
(5 wheel nuts)
HC6 Final drive gear ratio - 4.556 (41/9)
CV4 Country - Israel
JE5 Anti-lock brake system
CX1 Country - Argentina
JF9 Front & rear disc brake
CX6 Country - New Zealand
J52 Front disc brake
C13 Wiper with intermittent
KE1 Chile equipment
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General Information 0A-7

Option Option
Option Description Option Description
Code Code
KF0 Fuel filter - low quality RPW G.V.W. 6.5-7.0 ton
KG2 Generator 24V60A RPX G.V.W. 7.0-7.5 ton
KM6 Glow system - fast RPY G.V.W. 7.5-8.0 ton
K46 Air cleaner - heavy duty RPZ G.V.W. 8.0-8.5 ton
LFB 4JJ1-TCS engine RR9 O/S rear view mirror - under
M9A Owner’s manual - not required RSF Manual transmission - MZZ6U
NA8 Emission system - Mexico domestic RSM Manual transmission - MYY5T
NF8 Exhaust brake RSR Manual transmission - MZZ6F
NMJ Speed limiter - 90km/h RSS Manual transmission - MYY5S
NMT High idle switch - engine speed control RST Manual transmission - MYY6S
NT1 Emission system - Euro1 RSL Manual transmission - MYY5A
NT2 Emission system - Euro2 RS6 Rear body - flat bed
NT3 Emission system - Euro3 RS7 Rear body - dump 2.8m (Shinmeiwa)
NT4 Emission system - Euro4 RS9 Rear body - dump long (Shinmeiwa)
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NT5 Emission system - Euro5 RU1 Final drive gear ratio - 5.125 (41/8)
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N02 Fuel tank - 100L frame side RV9 Final drive gear ratio - 4.875 (39/8)
N05 Fuel tank cap with key lock RWA KD package - STD breakdown
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N19 Fuel tank - 140L frame side RWE Chevrolet brand

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N2D Owner’s manual - Chinese language RWK KD breakdown - Kenya

N33 Tilt steering with telescopic RWZ Manual tilt cab
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P10 Spare tire carrier - frame rear mount RW1 KD breakdown - South Africa
P15 Spare tire carrier - inside mount RW5 KD breakdown - Thailand Var.1
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P38 Tire delete RW7 KD breakdown - Philippine

RC4 Dump control lever RW8 KD breakdown - Indonesia
RDN 4HV1 CNG engine RXA KD breakdown - Egypt Var.2
RDQ 4HK1-TCN engine RXB KD breakdown - Morocco
RDT 4JB1-TC engine RXC KD breakdown - West Malaysia
RDU 4JJ1-TCC engine RZT KD breakdown - cab floor
RJH 4HG1 engine RZU KD breakdown - bus
RJS 4HK1-TCS engine RZV KD breakdown - cab
RM5 Manual transmission - MSB5M RZX Engine breakdown
RPP G.V.W. 3.0-3.5 ton R32 KD breakdown - frame
RPQ G.V.W. 3.5-4.0 ton R39 Rear axle - standard
RPR G.V.W. 4.0-4.5 ton R4H KD breakdown - Colombia
RPS G.V.W. 4.5-5.0 ton R4L KD breakdown - Venezuela
RPT G.V.W. 5.0-5.5 ton R4M KD breakdown - Taiwan
RPU G.V.W. 5.5-6.0 ton R4R KD breakdown - Taiwan Var.2
RPV G.V.W. 6.0-6.5 ton R4S KD breakdown - Colombia Var.2
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0A-8 General Information

Option Option
Option Description Option Description
Code Code
R40 Final drive gear ratio - 5.375 (43/8) T64 Battery delete
R41 Final drive gear ratio - 5.857 (41/7) T79 Rear fog lamp
R42 Final drive gear ratio - 6.142 (43/7) T87 Cornering lamp
R45 Manual transmission - MSB5S T96 Front fog lamp
R46 Spare tire & disc wheel UC1 Speedometer - miles per hour (MPH)
R5E KD breakdown - Indonesia Var.2 UL5 Radio delete
R5F KD breakdown - Vietnam UT3 AM/FM radio with CD player
R5G KD breakdown - Turkey Var.2 U69 AM/FM radio
R5R KD breakdown - Guatemala U73 Antenna
R5T KD breakdown - Iran U95 2 speaker system
R5U KD breakdown - Turkey Var.3 VB5 Front bumper - painted
R5V KD breakdown - Uzbekistan VG1 Underbody protective wax
R5W KD breakdown - Pakistan Var.2 VK2 Tool & storage box
R9A Service cab - with electric VTK Owner’s manual - Arabic language
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R9B Service cab - without electric VTL Owner’s manual - French language
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R9C Deletion - service cab with electric VTS Owner’s manual - Spanish language
R9D Deletion - service cab without electric VT7 Owner’s manual - English language
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R9Z Thai localization spec V22 Radiator grille - chrome

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SAY Standard cab V4B Chassis for mini-bus

SA3 Suspension seat V4D Chassis for dump
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SDF Room lamp with all door switch V4T Rear wide tread
SGX Vietnam equipment V4U Under slung
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SMS Rear bumper - wide steel V66 Power take off - transmission side
SM8 Tachograph WM3 Interior trim - full trimming
S2J Final drive gear ratio - 4.777 (43/9) W31 Venezuela KD special
S2T Power assist clutch W56 Header tray - driver side
S3V Shimmy damper X61 GM brand
S6B Dual fuel filter X9C Manual transmission
S7C Final drive gear ratio - 4.300 (43/10) YL3 Frigid zone package
S9M Coat hook YM8 Custom package
S9Z Leyland equipment YM9 Reversing warning buzzer
TEC Roof marker lamp YN1 Caution - Spanish
TM1 Battery - 80D26L YT9 Pakistan KD special
TQ8 Battery - 95D31L Z1V Additional key equipment
TRQ Voltage spec. - 12V 01D KD package - South Africa
TR6 Headlamp leveling system - manual 02E KD package - Taiwan
TT5 Halogen head lamp Tire - front & rear 7.50R-16-12
05C
Disc wheel - 16x6.00GS-127
T62 Dry battery
LGGEN-WE-0871_7th.book 9 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-9

Option Option
Option Description Option Description
Code Code
05E KD package - Myanmar 534 Body color - Pl white
Tire - front & rear 7R-16-10 538 Body color - Toll-IPEC yellow
07H
Disc wheel - 16x5.5F-115
539 Body color - RAL4010 tele-magenta
08E KD package - Iran Var.2
Tire - front & rear 7R-15-18
57H
Tire - front & rear 7R-16-12 Disc wheel - 5.5F-15-115
08H
Disc wheel - 16x5.5F-115
Tire - front & rear 7R-15-10
58H
09D KD package - Tunisia Disc wheel - 5.5F-15-115
Tire - front & rear 7.5-15-10 6CP Rear axle - heavy duty 320mm
09V
Disc wheel - 5.5F-15-25
6EF Fuel tank - 63L
13D KD package - Morocco
6EP HSA system
155 Interior color - Charcoal gray
6GC KD breakdown - Turkey
18D KD package - Pakistan
6GL Full flat low
19D KD package - Pakistan Var.2
6GQ Chassis for mini-bus Var.2
Tire - front & rear 7.50R-16-12,
19H 6HF KD preparatory package
Disc wheel - 16x6.00GS-127 r
6HG Single heavy duty horn
100 Interior color - In white
ka
6HU Fuel sedimenter with heater
155 Interior color - Charcoal gray
6JJ Dealer installation option
20D Thailand KD deletion
ni

6KK Dual heavy duty horn

2G0 Singapore equipment
6LV Limited slip differential
ha

24W Wheel base 2,400mm

6MF KD breakdown - tire & disk
25D KD package - Bangladesh
6MZ Catalysis control
ec

27D KD package - Morocco Var.2

6NF Remote control door lock
27W Wheel base 2,700mm
m

6NQ KD breakdown - Bangladesh

28W Wheel base 2,800mm
LSPV - Load sensing proportioning
30D KD package - Philippine 6PH
valve
33W Wheel base 3,300mm
6QN Generator 24V50A
34W Wheel base 3,400mm
6TD Rear single tire
34D KD package - Egypt
O/S rear view mirror - assist side
6TF
35D KD package - Indonesia long stay
36D KD package - Indonesia (Bus) 6UC Fluorescent lamp
38W Wheel base 3,800mm Shipping package - steering column
6UJ
& shaft
39D KD package - Egypt (Bus)
6UT Identification label for KD
41D KD package - India
6VE O/S rear view mirror - door mount
41W Wheel base 4,100mm
6WC Power take off - manual control
44W Wheel base 4,400mm
6XF Cab suspension
46D KD package - Turkey (Truck)
6XH ASR system
47D KD package - Turkey (Bus)
6YB Final drive gear ratio - 6.833 (41/6)
508 Body color - Ebony black-2
6YE Rear small double tire
517 Body color - Al. gray
60D KD package - Malaysia
LGGEN-WE-0871_7th.book 10 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-10 General Information

Option Option
Option Description Option Description
Code Code
609 Body color - FT orange 736 Body color - Cardinal red
63E KD package - Italy 73E KD package - Vietnam (Bus)
64E KD package - Vietnam 74E KD package - Guatemala (Bus)
65D KD package - Kenya 75D KD package - Iran
66D KD package - Kenya (Bus) 76E KD package - Ukraine (Bus) Var.2
66E KD package - Taiwan Var.2 77E KD package - Turkey Var.3
668 Body color - Purplish blue 78E KD package - Venezuela Var.3
681 Body color - Geranium red 78M Starter 24V4.5KW reduction
695 Body color - Dark blue 79E KD package - Venezuela Var.4
67E KD package - Turkey (Truck) Var.2 Good quality ethylene glycol
8AA
antifreeze 50%
68E KD package - Turkey (Bus) Var.2
8BG Clutch auto adjuster
7DM Tuner band - Latin America
8CA Backlight glass delete
7DN Tuner band - Asia
O/S rear view mirror assist side -
7EW Kick up frame 8EB
r extend long stay
7FL Seat material - cloth
ka
8EH Rear body larger width
7GR Power take off - electric control
8EJ Battery - 65D23L
7GV Front wide tread
ni

8GA Engine inspection cover

7GX Fuel tank - 75L
8GF Transmission with Smoother
ha

7HZ Rear bumper

8GJ Transmission without Smoother
7KC Immobilizer system
8JJ Tail pipe - single and short type
ec

7KJ Straight frame

8JM Diesel particulate diffuser
7KZ Cup holder
m

8KU Differential drive gear - noise control

7LB Radiator grille - non paint
Power take off - transmission side
8KZ
7NY Multi information display direct pump
7QP Tire size - 8.25-16 8LF Backlight glass
7QQ Hydraulic brake booster 8LX Ash tray - assist side
7RK Glow system - delete 8LY Header tray - driver & assist side
7RY CNG engine package 8LZ Battery 75D23L
7SV O/S rear view mirror - heated 8MA Battery 115E41L
7SW KD body - bus 8MC Battery 130E41L
7TF Noise pack for regulation 8ML O/S rear view mirror - middle arm
7TV KD preparatory package 8NG Decal - vehicle name / pet name
7UG Front seat - long size 8NH Decal - pet name
7WL Isuzu brand Fuel sedimenter - heated high capa
8NK
city
7XK Anti-erosion spec.
80D KD package - Colombia
7YN Generator 24V80A
80E KD package - Venezuela Var.5
72E KD package - Ukraine (Bus)
800 Body color - In white
729 Body color - Arc white
LGGEN-WE-0871_7th.book 11 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-11

Option Option
Option Description Option Description
Code Code
807 Body color - Woodland green 951 Body color - Arc white
812 Body color - Wheatland yellow 96H Tire - front & rear 7-16-12
Disc wheel - 16x5.5F-115
829 Body color - Sahara beige
97D KD package - Colombia Var.6
81D KD package - Colombia Var.3
97V Tire - front & rear 7.5-16-10
81E KD package - Ukraine (Truck)
Disc wheel - 6.00GSx16-127
82D KD package - Venezuela
99D KD package - United Kingdom
82E KD package - Uzbekistan (Bus)
944 Body color - Highway orange
83D KD package - Venezuela
989 Body color - Sunbelt green
83E KD package - Russia
998 Body color - Quick silver metallic
Tire - front & rear 7.50R-16-10
83V 999 Body color - Trans blue
Disc wheel - 16x6.00GS-127
84D KD package - Colombia Var.2
Vehicle Identification Number (VIN)
890 Body color - Marine blue
The ID plate indicates the vehicle identification number
904 Body color - Golden yellow (VIN).
r
916 Body color - Highway yellow This single number contains multiple pieces of
ka
information including the vehicle and engine model
94D KD package - Colombia Var.4 codes as shown below.
95D KD package - Ireland
ni
ha

Type 1
ec
m

J A A N L R 8 5 E 8 7 0 0 0 0 0 1
1 2 3 4 5 6

LNW80ASF000101

Legend
1. World manufacturer identifier (WMI) 4. Wheel base code
2. Vehicle model code 5. Model year code
3. Engine code 6. Production sequential number
LGGEN-WE-0871_7th.book 12 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-12 General Information

1. World manufacturer identifier (WMI) Code
Code 82 4HV1 Engine
ISUZU BRAND 85 4JJ1 Engine
JAA Light Duty
Complete Vehicle
4. Wheel base code

2. Vehicle model code Code

Code 2,451 - 2,600 mm

E
(96.50 - 102.36 in)
NHR 4x2 Truck NHR model
2,601 - 2,900 mm
NLR 4x2 Truck NLR model F
(102.40 - 114.17 in)
NMR 4x2 Truck NMR model 3,201 - 3,500 mm
H
NNR 4x2 Truck NNR model (126.02 - 137.80 in)

NPR 4x2 Truck NPR model 3,801 - 4,100 mm

K
(149.65 - 161.42 in)
N1R 4x2 Truck NQR model
4,101 - 4,400 mm
NLS 4x4 Truck NLS model L
(161.46 - 173.23 in)
NPS 4x4 Truck NPS model 4,401 - 4,700 mm
M
r (173.27 - 185.04 in)
3. Engine code
ka
Code 5. Model year code

55 4JB1 Engine Code

ni

71 4HG1 Engine 8 2008MY

75 4HK1 Engine 9 2009MY

ha
ec

Type 2
m

J A A K P 3 4 5 8 7 P 0 0 0 0 1
1 2 3 4 5 6 7 8 9 10 11

LNW80ASF000201

Legend
1. World manufacturer identifier (WMI) 6. Engine code
2. Gross vehicle weight (GVW) and brake system 7. Check digit
3. Chassis code 8. Model year code
4. Series code 9. Plant code
5. Body style code 10. Model code
LGGEN-WE-0871_7th.book 13 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-13

11. Production sequential number

1. World manufacturer identifier (WMI) 6. Engine code

Code Code
ISUZU BRAND H 4HG1 engine
JAA Light Duty
T 4JJ1 engine
Complete Vehicle
5 4HK1 engine
ISUZU BRAND
JAM Light Duty
Incomplete Vehicle 8. Model year code
Code
2. Gross vehicle weight (GVW) and brake system
8 2008MY
Code
9 2009MY
3,176 - 3,629 kg
F (7,001 - 8,000 lb) 9. Plant code
Hydraulic brake system
Code
3,630 - 4,082 kg
G (8,001 - 9,000 lb) 7 Fujisawa
Hydraulic brake system
4,083 - 4,536 kg 10. Model code
H (9,001 - 10,000 lb)
rCode
ka
Hydraulic brake system
H NLR model
4,537 - 6,350 kg
K NMR model
ni

J (10,001 - 14,000 lb)

Hydraulic brake system P NPR/NQR model
ha

6,351 - 7,257 kg
K (14,001 - 16,000 lb)
Hydraulic brake system
ec

7,258 - 8,845 kg
L (16,001 - 19,500 lb)
m

Hydraulic brake system

3. Chassis code
Code
P 4x2

4. Series code
Code
1 NLR
2 NMR
3 NPR
4 NQR

5. Body style code

Code
3 Crew cab
4 Single cab
LGGEN-WE-0871_7th.book 14 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-14 General Information

General Precaution
General Precautions

r
ka
ni

3
ha

LNW70AMF000101
ec

Legend
1. Clean and safe costume 3. Support by stand after jack up
m

2. Installation of Chock blocks

Work preparations • When lifting up the vehicle using a lift, make sure
• Prepare the tools, instruments, and special tools in to set the safety device.
advance. • When performing a procedure with two or more
• Prepare the parts that require replacement and people, make sure to ensure each other's safety
parts that cannot be re-used in advance. before performing an action.
• Do not leave the engine running for an extended
Clothing period of time or perform painting in a poorly
ventilated working environment.
• The service technician must wear a clean service
technician uniform, hat, and safety footwear. • Make sure to use only the special tools if the
procedure requires them for the work. Performing
Protect the vehicle the procedure using other tools may cause
damage to parts or personal injury.
• Make sure to use a seat cover, etc.
• Do not use tools such as a wrench that has lost its
• Disconnect the terminal of the battery (–) in
edges, a hammer with frayed edges, or a chipped
advance.
chisel.
Always focus on safety • When performing work using a device such as a
grinder, crane, or welder, make sure that a
• Make sure to use chock block when the vehicle is qualified technician performs the procedure while
jacked up. paying sufficient attention to the handling
• After jacking up, make sure to support the precautions.
specified position using a stand.
LGGEN-WE-0871_7th.book 15 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-15

• When performing maintenance on fuel systems,
make sure that there is no fuel leakage. (may
possibly catch fire)
• When handling volatile materials, take care that
they do not catch fire.
Also make sure to wipe away any oil that sticks to
rubber parts, as it can cause deterioration.

Work precaution
• Arrange removed parts in the correct order and
ensure they do not get mixed up with parts that
cannot be re-used.
• Perform sufficient cleaning and washing when
performing assembly / installation.
Also perform sufficient grease removal for areas to
apply liquid gasket, etc.

After-procedure check
• After completing the procedure, perform a final
check to confirm that the problem has been solved.
• Check that there is no fuel, oil, or engine coolant
leakage.
r
ka
ni
ha
ec
m
LGGEN-WE-0871_7th.book 16 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-16 General Information

Lifting Instruction
Lifting Instruction Lifting point and supportable point location - front
wishbone suspension model
If it necessary to use a lifting device other than the
original equipment jack, see illustration for acceptable
lifting points.
Lifting should only be done at the positions indicated to
prevent possible damage to the vehicle.
1 2
CAUTION:
Failure to observe the acceptable lift points may result
in unsatisfactory vehicle performance or a durability
failure which may result in loss of control of the vehicle.

Garage jack and safety stand

Lifting point and supportable point location - front
rigid suspension model 3

LNW80ASH000501

Legend
r
1. Suspension cross member
3 1 2 4
ka
2. Rear axle center
3. Side member rear side
ni

Lifting point positions - font side

ha

CAUTION:
Do not lift or support on engine oil pan.
ec

Rigid suspension model (2WD)

m

MFW70ASH000201

Legend
1. Front axle
2. Rear axle center
3. Side member front side
4. Side member rear side

Front of vehicle

LNW80ASH000601
LGGEN-WE-0871_7th.book 17 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-17

Wishbone suspension model Lifting point positions - rear side
CAUTION:
Do not lift or support on rear axle tube.

Over-slung leaf spring suspension model

Jacking point
Front of vehicle Leaf spring

Front of
vehicle
LNW80ASH000701

Rigid suspension model (4WD)

LNW80ASH000801
r
Under-slung leaf spring suspension model
ka
ni

Leaf spring
ha

Front of vehicle
ec

Band
Axle
section
m

LNU8Z0SH016801
Front of vehicle

LNW80ASH000901
LGGEN-WE-0871_7th.book 18 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-18 General Information

Caution for The Maintenance of Electrical Parts

Battery Cable With the male and female connectors disconnected
Disconnecting the battery cables • Check that no foreign material or water has
entered the inside of the connectors.
1. Turn all the switches "OFF". Remove any foreign material or water that has
2. Disconnect the battery ground cable (2). entered the connector using an air brush, etc. If the
3. Disconnect the battery plus cable (1). material cannot be removed, replace them.
4. Disconnect the battery cable (3). • Check that no foreign material is stuck to the
terminals, and there is no corrosion or
CAUTION: deformation.
Make sure to disconnect the battery ground cable first. Remove any foreign material by cleaning with an
Disconnecting the plus cable first may cause a short air brush, or clean rag, etc. If the material cannot
circuit. be removed by cleaning, or there is corrosion or
deformation, replace them.
• Gently pull the wires to check that no terminals are
missing from the connector and there is no
breakage in the terminal area.
If a terminal is missing, reinsert it until it locks into
place. If you find a disconnection, replace them.
• Insert the male connector into the same female
3 connector, and check that there is no abnormality
r
in the terminal contact pressure.
If you find an abnormality, replace them.
ka
• For waterproof connectors, check that there is no
1 damage or foreign material stuck to the seal parts
ni

(wire seal of wiring, O-ring or waterproofing seal of

2
connector, etc.) or seal area of the connector
ha

housing.
Remove any foreign material by cleaning with an
air brush, or clean rag, etc. If the material cannot
ec

be removed by cleaning, or there is damage,

LNW90ASH001301
replace them.
m

Connecting the battery cables CAUTION:

Connect the battery cables in the reverse order of the • Do not perform polishing that would remove the
disconnection procedure. plating of the terminals, nor wash the inside of the
connector. If there is dirt that requires washing,
CAUTION: replace them.
Clean the area surrounding the battery terminal, and
• Be careful when attaching the seal areas of
apply a thin layer of grease to the terminal to prevent
waterproof connectors, as some have specific
corrosion.
positions and directions they must be attached.
Also do not attach them in a twisted state.
Connector Handling Requirements
Regarding vehicle washing
Visual inspection
Even for electric parts that are installed outside the cab
With the male and female connectors connected and are waterproofed, try to avoid exposing them
• Gently pull the connector and check whether the directly to high pressure water when washing the
connector becomes disconnected or partially vehicle (cover them with plastic sheets, etc.) as much
disconnected, and that the lock is properly set. as possible.
If a problem is found, reconnect the connectors.
• Check that there is no damage to the connector
housing.
If a problem is found, perform replacement.
LGGEN-WE-0871_7th.book 19 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-19

Disconnecting the connector Connecting the connector
Many connectors have a lock to ensure secure Securely grasp the female side and male side of the
connections. connector, and align them correctly.
The two types of locks generally used are those that Firmly push them together until both sides click into
open by lifting the release area of the lock (1), and place.
those that open by pressing the release area (2).
Before disconnecting the connector, determine in
advance which type of lock the connector is using. OK

NO

1 2

r LNW20ASH001401
ka
Connector circuit inspection requirements
HCW90ASH000201
Check the continuity of the connector using a circuit
ni

tester. Insert the probes (1) of the tester from the

When disconnecting the connector, first securely grasp
harness side of the connector, as indicated in the
the male side and female side of the connector.
ha

diagram.
Release the lock, and carefully disconnect the
connector.
Do not pull the harness when disconnecting the
ec

connector, as this may cause wires to come out or

break. OK
m

OK

NO
1

LNW20ASH001501

LNW20ASH001301
LGGEN-WE-0871_7th.book 20 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-20 General Information

Never insert the probes (1) from the connection closure 2. Push the lock (2) up in the direction of the arrow
area of the connector, as this will cause the connector using the metal rod to release the lock. In that
terminals to break. state, pull out the harness (3) together with the
terminal (4).

NO
1 2

5 4 3

LNW20ASH001601
LNW20ASH001801

Inspection requirements for waterproof connector

circuit
r
—Terminal lock type
ka
For waterproof connectors, the probes of the tester 1. Insert a metal rod (1) from the connector closure
cannot be inserted from the wiring side, due to the area (5).
ni

structure of the connectors. 2. As indicated in the diagram, release the terminal

Therefore, perform the continuity inspection as lock (2) by pushing it to the harness side, pull out
indicated in the diagram, by connecting a testing the harness (3) together with the terminal (4).
ha

connector (1) prepared in advance to the connector (2)

to test, and connect the probes (3) of the tester to the
ec

harness of the testing connector.

1
2
m

1
2

5 4

LNW20ASH001901
3

Connecting connector terminals

LNW20ASH001701
1. Check that the terminal lock (1) area is raised fully
and can be locked.
Disconnecting connector terminals
2. Insert the terminal (3) from the harness (2) side of
—Built-in lock type the connector, and push it in until the lock area
1. As indicated in the diagram, insert a thin clicks.
screwdriver-shaped metal rod (1) from the
connector closure area (5).
LGGEN-WE-0871_7th.book 21 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-21

3. Gently pull the harness and check whether the Handling Electronic Parts
terminal is completely locked inside the connector.
Handle electronic parts with sufficient care, and do not
damage the parts by dropping or throwing them.

LNW20ASH002001

LNW20ASH002201
Replacing the fuse r
WARNING:
If a fuse melts down, make sure to replace it with a non- Cable Harness
ka
defective fuse of the same capacity, after identifying the 1. When installing electronic parts, take care to
cause of the melt down. ensure the harness does not get stuck and do not
ni

If you use a fuse with high capacity, the fuse will not forcibly push the harness in.
perform its function when excess current flows. This
may cause parts or wires, etc. to burn, and can result in
ha

a vehicle fire.
ec
m

30A 60A
10

15

LNW20ASH002301

2. Make sure that all connections are clean and

LNW20ASH002101 secure.
LGGEN-WE-0871_7th.book 22 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-22 General Information

3. When the harness will be contacting sharp edges 5. For wiring between the engine and chassis, give
or surfaces of other parts, protect the harness the wiring sufficient free length to prevent wear and
using a grommet or tube to prevent damage due to damage caused by vibrations.
the contact.

NO

OK

NO
OK

LNW20ASH002601
LNW20ASH002401 r
4. When wiring the harness by diverting it around
other parts, give the harness a sufficient amount of
ka
free length, and use a protective tube (2) and clip
(1) to ensure it does not contact surrounding parts.
ni
ha

NO
ec
m

1 2

OK

LNW20ASH002501
LGGEN-WE-0871_7th.book 23 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-23

Regarding the Scan Tool

Trouble Diagnosis Using the Scan Tool
Regarding the scan tool (Tech2) / Tech2 24 volt
adaptor 2 /CAN-di module [Euro4 specification]
This tool is effective for diagnosing electrical failures in
electronic control units and performing system checks.
If you connect the Tech2 to the DLC installed in the
vehicle, it performs communication with the control
units of the vehicle, and enables various diagnoses and
tests to be performed.

r 2
ka
ni
ha
ec

3
m

HCW35ALF001301

Legend
1. PCMCIA card (dedicated) 3. DLC cable
2. Tech2 (body)
LGGEN-WE-0871_7th.book 24 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-24 General Information

1 2

3
LNW7Z0SF000101

Legend
1. Tech2 24V adaptor 2 (body) 3. Tech2 connection cable
2. Signal change switch 4. DLC connection cable
r
[Euro4 specification]
ka
1
ni
ha
ec
m

3
LNW7Z0SF000401

Legend
1. CAN-di module (body) 3. DLC connection cable
2. Tech2 connection cable

Features and cautions regarding the scan tool • The Tech2 is able to draw graphs of snapshots.
(Tech2) / Tech2 24 volt adaptor 2 / CAN-di module • To select a menu, press the selection key or
[Euro4 specification] choose a menu with a function key and press the
• The Tech2 has a 12 V power system. Do not ENTER key.
directly use 24 V power. Do not directly supply • You can return to the main menu at any time by
power from the cigar lighter. pressing the EXIT key.
• Remove/install the PCMCIA card after turning the • To clear the diagnostic trouble codes (DTC), open
power off. the application menu and select "Clear DTC
• The Tech2 has the capacity for two snapshots. Information".
• As the PCMCIA card is sensitive to magnetism and • The Tech2 adaptor 2 has a built-in DC to DC
static electricity, take care when handling it. converter (that converts 24 V to 12 V).
LGGEN-WE-0871_7th.book 25 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-25

• The Tech2 adaptor 2 has a selector for switching • The CAN-di module has a built-in signal converter
signals (the signals for each electronic control unit (that converts CAN serial data to keyword serial
(ECU)). data) [Euro4 specification]

Parts of the Tech2

2
3
13

4
8
14
r 3
ka
ni

5 6
ha

15
ec

16
m

7 12

11

9
10
HCW35ALF001401

Legend
1. Soft key 10. VCI module fastening bar
2. Selection key (arrow key) 11. DLC cable connection connector
3. Action key (YES, NO, ENTER, EXIT) 12. AC adaptor connector
4. Function key (F0 – F9) 13. PCMCIA card insertion opening (with cover)
5. Help key (?) 14. PCMCIA card release (removal) button
6. Control key (PWR or SHIFT) 15. Connector for external communication (RS-485
7. Wide stand port)
8. Display (liquid crystal display) 16. Connector for external communication (RS-232
9. Vehicle communication interface (VCI) Module port)

1. Soft key displayed on the screen.

When operating the Tech2, the selection box is 2. Selection key (arrow key)
displayed on the top of the screen. The soft keys Selects menu items on the Tech2 screen, and
correspond to that selection box. The soft keys switches the display. The highlighted area of the
cannot be used unless the selection box is screen display indicates what is being selected.
LGGEN-WE-0871_7th.book 26 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-26 General Information

3. Action key (YES, NO, ENTER, EXIT) 10. VCI module fastening bar
Confirm Tech2 operations, respond to screen Operate the bar to attach/fix, or remove the VCI.
instructions/questions, switch/move to the various 11. DLC cable connection connector
menu screens. Connector for using (connecting) the Tech2 with
4. Function key (F0 - F9) the vehicle. Connect the DLC cable.
Confirm menu functions displayed on the screen. 12. AC adaptor connector
Also when "F0" etc., is displayed on the menus on Connector for connecting the included AC adaptor.
the screen, the keys correspond to that display. Enables the Tech2 to be used away from the
5. Help key (?) vehicle.
Displays a screen explaining the Tech2 function 13. PCMCIA card insertion opening (with cover)
being used. Open the cover to insert a PCMCIA card into the
6. Control key (PWR or SHIFT) Tech2. Insert the PCMCIA card with the cover
The PWR key turns the power of the Tech2 ON/ opened. Never insert/remove the PCMCIA card
OFF. The SHIFT key is used when adjusting the with the Tech2 turned ON.
screen contrast. The LED (orange) lights up when 14. PCMCIA card release (removal) button
the SHIFT key is available. At this time, the key Used when removing the PCMCIA card from the
and functions other than the selection key are Tech2. The PCMCIA card can be removed when
locked. The LED (green) lights up when the power the button is pressed. Never remove the PCMCIA
is turned ON. card with the Tech2 turned ON.
7. Wide stand 15. Connector for external communication (RS-485
Used as a stand. The operating angle of the stand port)
is 0 to 180°. This port is for connecting to a telephone line, but
r
8. Display (liquid crystal display) is currently not used for the Tech2. Do not connect
ka
The liquid crystal display has a contrast a telephone line, etc., to this port.
adjustment function. Displays the ECM information 16. Connector for external communication (RS-232
and the various instruction screens. port)
ni

9. Vehicle communication interface (VCI) module This port is for connecting the Tech2 to another
The module that enables communication between computer.
ha

the vehicle and Tech2.

Parts of the Tech2 24 V adaptor 2

ec
m

2
3

LNW7Z0SF000301

1. Signal change switch 3. Tech2 connection cable

The Tech2 adaptor 2 has a selector for switching Connects the Tech2 adaptor 2 to the Tech2.
signals (the signals for each electronic control unit
(ECU)).
(The position of the switch is free for which device)
2. DLC connection cable
Connects the Tech2 adaptor 2 to the vehicle DLC
(pole 16, blue).
LGGEN-WE-0871_7th.book 27 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-27

Parts of the CAN-di module [Euro4 specification]

2
LNW7Z0SF000501

1. Tech2 connection cable LHD model

Connects the CAN-di module to the Tech2.
2. DLC connection cable
Connects the CAN-di module to the Tech2 adaptor
r
ka
2.

Connection method
ni

1. Insert the ISUZU system PCMCIA card into the

Tech2 unit.
ha

2. Connect the DLC cable to the Tech2 unit.

3. Connect the CAN-di module to the DLC cable.
ec

[Euro4 specification]
4. Connect the Tech2 24 V adaptor 2 to the CAN-di
m

16 15 14 13 12 11 10 9
module. [Euro4 specification]
Connect the Tech2 24 V adaptor 2 to the DLC
cable. [Except Euro4 specification] 8 7 6 5 4 3 2 1

5. Confirm that the ignition is turned "OFF".

LNW84CSH001201
6. Connect the Tech2 24 V adaptor 2 to the vehicle
side DLC connector (pole 16, blue).
NOTE:
RHD model
The CNG engine becomes sensitive to fluctuation of
the power voltage when the temperature of ECM unit is
high while or after driving, and communication failures
may occur.
To avoid this situation, input 12 V power supply from a
12 V battery using a battery power cable, separately
from the power for the Tech2 24 V adaptor 2.
• Do not input 24 V battery power supply to the Tech2
unit. Do not use the cigar lighter power supply on
the vehicle side, which is also 24 V.

16 15 14 13 12 11 10 9

8 7 6 5 4 3 2 1

LNA7Z0SH003101
LGGEN-WE-0871_7th.book 28 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-28 General Information

2
3
4

MFW90ASH000401

Legend
1. Tech2
2. Battery power cable
3. 3 A fuse r
4. Clip (black)
5. Clip (red)
ka
• If the power supply is not input, check the 3 A fuse.
ni

7. Turn the ignition "ON", and press the "PWR" key of

the Tech2.
ha

8. Confirm the display of the Tech2.

ec
m

Press (ENTER) To Continue

HCW46ESH001901

CAUTION:
Remove/install the PCMCIA card after confirming that
power is not being supplied to the Tech2.
LGGEN-WE-0871_7th.book 29 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-29

Recommended Liquid Gasket

Recommended Liquid Gasket

Type Product name Manufacturer name Area used (reference)

ThreeBond 1207B ThreeBond Engine oil seal retainer
Silicon type ThreeBond 1207C ThreeBond Engine oil pan
(Room temperature ThreeBond 1215 ThreeBond Timing gear case
vulcanization process) ThreeBond 1216 ThreeBond Cylinder head cover
ThreeBond 1281 ThreeBond Fuel pump
Water pump
Water Base ThreeBond 1141E ThreeBond
Rear axle
ThreeBond 1102 ThreeBond Etc.
ThreeBond 1104 ThreeBond
Solvent BelcoBond 4 Isuzu
BelcoBond 401 Isuzu
BelcoBond 402 Isuzu
LOCTITE 515 LOCTITE Engine oil seal retainer
LOCTITE 518 LOCTITE Water pump
Anaerobic
LOCTITE 17430 LOCTITE Transaxle
FMD127 LOCTITE r Etc.
ka
• Make sure to use a liquid gasket with the above
product name or equivalent.
• Do not use LOCTITE 515, 518 or FMD 127, as
ni

they are anaerobic, and do not provide sufficient

effect when there is a gap larger than 0.25 mm
ha

(0.01 in) between the contact surfaces of metals.

• Use an appropriate amount of liquid gasket. Follow
the handling precautions for the product.
ec

Application method
m

1. Wipe any water or oil from the contact surface.

Make sure the contact surface is dry.
2. Apply liquid gasket of the specified bead width to
one side of the contact surface. Make sure there
are no cuts in the beads.
LGGEN-WE-0871_7th.book 30 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-30 General Information

1. Completely remove lubricant and moisture from the connecting surfaces.

The surfaces must be perfectly dry.
2. Apply specified bead width of liquid gasket to one of the connecting surfaces.
There must be no gaps in the bead.

mm (in)
SCREW DEPRESSION JUDGE
HOLE MENT
1 ˜3
(0.04˜0.12)
OK

1 ˜3 More than
(0.04˜0.12) 2 (0.08)
OK
Depression Apply liquid gasket to
the bolt hole interior
Specified
r bead width
NG
ka
Example
Anaerobic Type :2-3 mm (0.08-0.12 in)
Others :2-6 mm (0.08-0.24 in)
ni

MFW70AMF000101
ha

NOTE:
If the repair manual specifies an application method,
follow that method.
ec
m
LGGEN-WE-0871_7th.book 31 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-31

Recommended Thread Locking Agent

Recommended Thread Locking Agent

Type Color
LOCTITE 242 Blue
LOCTITE 262 Red
LOCTITE 271 Red

Work procedure
1. Completely wipe off any water or oil from the
contact surface of the bolt and bolt hole, and the
threaded portion of nut. Make sure the contact
surface is dry.
2. Apply LOCTITE to the end 1/3 of the screw.

r
ka
ni
ha
ec
m

LNW20ASH003201

3. Tighten the bolt at the specified torque.

CAUTION:
After tightening, do not apply excessive torque or
vibrations for at least an hour until the Loctite hardens.
LGGEN-WE-0871_7th.book 32 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-32 General Information

Maintenance Schedule
Introduction
When performing the checks on the following items,
regular inspection items should also be checked.
Abbreviations used in this manual
I: Inspect, clean, or repair or replace as required
A: Adjust
R: Replace
T: Tighten to the specified torque
L: Lubricate

r
ka
ni
ha
ec
m
 I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate
LGGEN-WE-0871_7th.book

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

* Engine oil - - - R - - R - - R - - R - - R - - R - - R or every 12 months

* Engine oil filter - - - R - - R - - R - - R - - R - - R - - R or every 12 months

Fuel filter - - - - - - - - R - - - - - - - R - - - - - or every 12 months

Maintenance Schedule

Pre-fuel filter (if so equipped) - - - - - - - - R - - - - - - - R - - - - - or every 12 months

* Air cleaner element - - I - I - I - R - I - I - I - R - I - I - or every 24 months

Idle speed and acceleration - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Valve clearance - - - - - - - - A - - - - - - - A - - - - - or every 24 months

33 ページ ２００９年１０月１日

Looseness in or damage to fuel tank cap

- - - - - - - - I - - - - - - - I - - - I - or every 24 months
and fuel line

Drive belt tension and damage I - I - I - I - I - I - I - I - I - I - I - or every 6 months

m
木曜日

Engine coolant - - - - - - - - R - - - - - - - R - - - - - or every 24 months

Damage to or looseness in exhaust pipe, exhaust

* - - - - - - I - - - - - I - - - - - I - - - or every 18 months
brake, exhaust throttle, and their mounting

Cooling system - - - - - - I - - - - - I - - - - - I - - - or every 12 months

ec
Intake system - - - - - - I - - - - - I - - - - - I - - - or every 12 months
NHR85, NLR85, NMR85, NNR85, NPR85 models (1/2)

Engine operation conditions - - - I - - I - - I - - I - - I - - I - - I or every 9 months

午後３時２６分

Clutch fluid (Manual transmission model) - - - I - - I - - R - - I - - I - - R - - I or every 27 months

ha
Clutch pedal stroke and free play
- I I I I I I I I I I I I I I I I I I I I I or every 3 months
(Manual transmission model)

* Transmission oil - - - I - - I - - R - - I - - I - - R - - I or every 24 months

ni
Smoother clutch oil
* (Vehicle equipped with the Smoother system) - - - I - - I - - R - - I - - I - - R - - I or every 24 months

Gear control mechanism looseness - - - - - - - - - - - - I - - - - - - - - - or every 36 months

ka
Gear control cable - - - - - - A - - - - - A -
r - - - - A - - - or every 18 months

* Propeller shaft, universal joints and sliding sleeves - - - L - - L - - - - - L - - - - - L - - - or every 12 months

Loose propeller shaft joints - - - I - - I - - I - - I - - I - - I - - I or every 6 months

Propeller shaft spline wear - - - - - - I - - - - - I - - - - - I - - - or every 24 months

Looseness in propeller shaft bearings and related

- - - - - - I - - - - - I - - - - - I - - - or every 24 months
components

Propeller shaft center bearing - - - L - - L - - - - - L - - - - - L - - - or every 12 months

* Differential gear oil - - - I - - I - - R - - I - - I - - R - - I or every 24 months

* King pin (model with rigid front suspension) - - - L - - L - - L - - L - - L - - L - - L or every 9 months

Oil leaks from power steering system - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Power steering fluid - - - - - - - - R - - - - - - - R - - - - - or every 24 months

Looseness in or damage to power steering system

* - - I - I - I - I - I - I - I - I - I - I - or every 6 months
mounting
General Information

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF002701
0A-33
 0A-34
I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate
LGGEN-WE-0871_7th.book

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

Looseness in connection between knuckle

- - I - I - I - I - I - I - I - I - I - I - or every 6 months
and front axle

Looseness in or damage to steering mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Steering wheel free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months

Steering mechanism functionality - I I I I I I I I I I I I I I I I I I I I I or every 3 months

General Information

Wheel alignment - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Power steering hose - - - - - - - - - - - - - - - - R - - - - - or every 48 months

34 ページ ２００９年１０月１日

Brake fluid - - - I - - I - - R - - I - - I - - R - - I or every 27 months

Brake system oil leaks - - - m I - - I - - I - - I - - I - - I - - I or every 9 months

* Brake shoe lining and drum wear - - - I - - I - - I - - I - - I - - I - - I or every 9 months

木曜日

* Disc brake pad and disc wear - - - I - - I - - I - - I - - I - - I - - I or every 9 months

Brake pedal stroke and free play - - - I - - I - - I - - I - - I - - I - - I or every 9 months

Looseness in or damage to brake pipe and brake

- - - I - - I - - I - - I - - I - - I - - I or every 9 months
ec
hose connections
NHR85, NLR85, NMR85, NNR85, NPR85 models (2/2)

Parking brake cable - - - I - - I - - I - - I - - I - - I - - I or every 9 months

Parking brake functionality - - - I - - I - - I - - I - - I - - I - - I or every 9 months

午後３時２６分

ha
Parking brake lever stroke - - - I - - I - - I - - I - - I - - I - - I or every 9 months

Parking brake shoe lining wear - - - - - - - - - - - - I - - - - - - - - - or every 36 months

Wear of or damage to parking brake drum - - - - - - - - - - - - I - - - - - - - - - or every 36 months

ni
Damage to parking brake ratchet mechanism - - - - - - - - - - - - I - - - - - - - - - or every 36 months

Leaf spring damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Looseness in or damage to suspension mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ka
Shock absorber oil leaks - - I - I - I - I - I - r I - I - I - I - I - or every 6 months

Shock absorber mounting looseness - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Wheel nuts and wheel bolts T - - T - - T - - T - - T - - T - - T - - T or every 12 months

Disc wheel damage - - - I - - I - - I - - I - - I - - I - - I or every 12 months

Wheel hub bearing grease - - - - - - - - R - - - - - - - R - - - - - or every 24 months

Tire air pressure and damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Battery fluid specific gravity - - - I - - I - - I - - I - - I - - I - - I or every 9 months

Exhaust pressure check or filter cleaning - - - - - - - - - - - - - - - - - - - - - I or every 12 months

Differential pressure sensor rubber element - - - - - - - - R - - - - - - - R - - - - - or every 12 months

Inspection of lights, horn, windshield wiper and

- - - I - - I - - I - - I - - I - - I - - I or every 9 months
washer

Inspection of nuts and bolts on chassis and body - - - - - - - - - - - - I - - - - - - - - - or every 36 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF002801
 I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate
LGGEN-WE-0871_7th.book

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first
* Engine oil - - R - R - R - R - R - R - R - R - R - R - or every 6 months
* Engine oil filter - - R - R - R - R - R - R - R - R - R - R - or every 6 months
Discharge the oil every 5,000 Km (3,100 miles)
Fuel filter
Every 10,000Km (6,200 miles) : R
Spark plug - - - - - - - - - - - - - - - - - - - - R -
* Air cleaner element - - I - I - I - R - I - I - I - R - I - I - or every 24 months
Valve clearance - - - - - - - - A - - - - - - - A - - - - - or every 24 months
35 ページ ２００９年１０月１日

Drive belt tension and damage I - I - I - I - I - I - I - I - I - I - I - or every 6 months

Engine coolant - - - m - - - - - R - - - - - - - R - - - - - or every 24 months
Every 5 years : I
CNG container (CNG cylinder)
木曜日

NMR82, NPR82 models (For Thailand) (1/2)

Every 20 years : R
Fuel pipes Every 12 months : I
Fuel hose Every 24 months : R
ec
Damage to or looseness in exhaust pipe, exhaust
* brake, and their mounting - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Cooling system - - - - I - - - I - - - I - - - I - - - I - or every 12 months

午後３時２６分

Intake system
ha
- - - - - - I - - - - - I - - - - - I - - - or every 12 months
Engine operating conditions - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Clutch fluid - - I - I - I - R - I - I - I - R - I - I - or every 24 months
ni
Clutch pedal stroke and free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months
* Transmission oil - - - I - - I - - R - - I - - I - - R - - I or every 24 months
Gear control mechanism looseness - - - - - - - - I - - - - - - - I - - - - - or every 24 months
ka
Gear control cable - - - - A - - - A - - - A - - - A - - - A - or every 12 months
- - - - L - - - L - - - L - - - L - - - L - or every 12 months
* Propeller shaft, universal joints and sliding sleeves
Loose propeller shaft joints - - I - I - I - I - I -
r I - I - I - I - I - or every 6 months
Propeller shaft spline wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Looseness in propeller shaft bearings and related - - - - - - - - I - - - - - - - I - - - - - or every 24 months
components
Propeller shaft center bearing - - - - L - - - L - - - L - - - L - - - L - or every 12 months
* Differential gear oil - - I - I - I - R - I - I - I - R - I - I - or every 24 months
* King pin - - L - L - L - L - L - L - L - L - L - L - or every 6 months
Oil leaks from power steering system - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Power steering fluid - - - - - - - - R - - - - - - - R - - - - - or every 24 months
Looseness in or damage to power steering system
* mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months
General Information

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF005101
0A-35
 0A-36
LGGEN-WE-0871_7th.book

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first
Looseness in connection between knuckle and
- - I - I - I - I - I - I - I - I - I - I - or every 6 months
front axle
Looseness in or damage to steering mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Steering wheel free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months
General Information

Steering mechanism functionality - I I I I I I I I I I I I I I I I I I I I I or every 3 months

Wheel alignment - - - - - - - - I - - - - - - - I - - - - - or every 24 months
36 ページ ２００９年１０月１日

Power steering hose - - - - - - - - - - - - - - - - R - - - - - or every 48 months

Brake fluid - - I - I - I - R - I - I - I - R - I - I - or every 24 months
Brake system oil leaks - - I
m - I - I - I - I - I - I - I - I - I - or every 6 months
木曜日

NMR82, NPR82 models (For Thailand) (2/2)

* Brake shoe lining and drum wear - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Brake pedal stroke and free play I I I I I I I I I I I I I I I I I I I I I I or every 3 months
Looseness in or damage to brake pipe and brake
ec
- - I - I - I - I - I - I - I - I - I - I - or every 6 months
hose connections
Parking brake cable - - I - I - I - I - I - I - I - I - I - I - or every 6 months
午後３時２６分

Parking brake functionality - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ha
Parking brake lever stroke - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Parking brake shoe lining wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Wear or damage to parking brake drum - - - - - - - - I - - - - - - - I - - - - - or every 24 months
ni
Damage to parking brake ratchet mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Leaf spring damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months
ka
Looseness in or damage to suspension mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Shock absorber oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Looseness in shock absorber mounting - - I - I - I - I - I -
r I - I - I - I - I - or every 6 months
Wheel nuts and wheel bolts T - - - T - - - T - - - T - - - T - - - T - or every 12 months
Disc wheel damage - - - - I - - - I - - - I - - - I - - - I - or every 12 months
Wheel hub bearing grease - - - - - - - - R - - - - - - - R - - - - - or every 24 months
Tire air pressure and damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Specific gravity of battery fluid - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Inspection of lights, horn, windshield wiper
- - I - I - I - I - I - I - I - I - I - I - or every 6 months
and washer
Inspection of nuts and bolts on chassis and body I - - - - - - - I - - - - - - - I - - - - - or every 24 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF005201
 I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate
LGGEN-WE-0871_7th.book

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

* Engine oil (When using ISUZU genuine) - - - - R - - - R - - - R - - - R - - - R - or every 12 months

* Engine oil (When using FUCHS) - - R - R - R - R - R - R - R - R - R - R - or every 6 months

* Engine oil filter (When using ISUZU genuine engine

- - - - R - - - R - - - R - - - R - - - R - or every 12 months
oil)

* Engine oil filter (When using FUCHS engine oil) - - R - R - R - R - R - R - R - R - R - R - or every 6 months

Spark plug - - - - - - - - - - - - - - - - - - - - R -

* Air cleaner element - - I - I - I - R - I - I - I - R - I - I - or every 24 months

Valve clearance - - - - - - - - A - - - - - - - A - - - - - or every 24 months

37 ページ ２００９年１０月１日

Drive belt tension and damage I - I - I - I - I - I - I - I - I - I - I - or every 6 months

Engine coolant Every 24 months : R

m Every 3 years : I
NLR82, NPR82 models (For Australia) (1/2)
木曜日

CNG container (CNG cylinder)

Every 15 years : R

Leaks from, damage to rigid fuel line,

Every 3 months : I
flexible fuel line and fitting
ec
Loose or damaged CNG container mounting Every 12 months : I

Damage to or looseness in exhaust pipe, exhaust

* - - - - I - - - I - - - I - - - I - - - I - or every 12 months
brake, and their mounting
午後３時２６分

ha
Cooling system - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Damage to air intake ducts and hoses - - - - - - I - - - - - I - - - - - I - - - or every 12 months

Engine operating conditions - - I - I - I - I - I - I - I - I - I - I - or every 6 months

- - - I - - I - - R - - I - - I - - R - - I or every 24 months
ni
* Transmission oil

* Smoother clutch oil - - I - I - I - R - I - I - I - R - I - I - or every 24 months

Gear control mechanism looseness - - - - - - - - I - - - - - - - I - - - - - or every 24 months

ka
Gear control cable - - - - A - - - A - - - A - - - A - - - A - or every 12 months

- - - - L - - - L - - - L - - - L - - - L - or every 12 months
* Propeller shaft, universal joints and sliding sleeves
Loose propeller shaft joints - - I - I - I - I - I -
r I - I - I - I - I - or every 6 months

Propeller shaft spline wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Loose propeller shaft bearing and related parts - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Propeller shaft center bearing - - - - L - - - L - - - L - - - L - - - L - or every 12 months

* Differential gear oil - - I - I - I - R - I - I - I - R - I - I - or every 24 months

* King pin - - L - L - L - L - L - L - L - L - L - L - or every 6 months

Oil leaks from power steering system - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Power steering fluid - - - - - - - - R - - - - - - - R - - - - - or every 24 months

Looseness in or damage to power steering system

* - - I - I - I - I - I - I - I - I - I - I - or every 6 months
mounting

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.
General Information

LNW90AXF006601
0A-37
 0A-38
LGGEN-WE-0871_7th.book

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

Looseness in connection between knuckle and

- - I - I - I - I - I - I - I - I - I - I - or every 6 months
front axle

Looseness in or damage to steering mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Steering wheel free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months

General Information

Steering mechanism functionality - I I I I I I I I I I I I I I I I I I I I I or every 3 months

Wheel alignment - - - - - - - - I - - - - - - - I - - - - - or every 24 months

38 ページ ２００９年１０月１日

Power steering hose - - - - - - - - - - - - - - - - R - - - - - or every 48 months

Brake fluid - - I - I - I - R - I - I - I - R - I - I - or every 24 months

m
NLR82, NPR82 models (For Australia) (2/2)

Brake system oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months

木曜日

* Brake shoe lining and drum wear - - - - I - - - I - - - I - - - I - - - I - or every 12 months

* Disc brake pad and disc wear - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Brake pedal stroke and free play I I I I I I I I I I I I I I I I I I I I I I or every 3 months

ec
Looseness in or damage to brake pipe and brake
- - I - I - I - I - I - I - I - I - I - I - or every 6 months
hose connections
午後３時２６分

Parking brake cable - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ha
Parking brake functionality - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Parking brake lever stroke - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Parking brake shoe lining wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months

ni
Wear or damage to parking brake drum - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Damage to parking brake ratchet mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months

ka
Leaf spring damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Looseness or damage to suspension mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Shock absorber oil leaks - - I - I - I - I - I -

r I - I - I - I - I - or every 6 months

Shock absorber mounting looseness - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Wheel nuts and wheel bolts T - - - T - - - T - - - T - - - T - - - T - or every 12 months

Disc wheel damage - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Wheel hub bearing grease - - - - - - - - R - - - - - - - R - - - - - or every 24 months

Tire air pressure and damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Specific gravity of battery fluid - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Inspection of lights, horn, windshield wiper

- - I - I - I - I - I - I - I - I - I - I - or every 6 months
and washer

Inspection of nuts and bolts on chassis and body I - - - - - - - I - - - - - - - I - - - - - or every 24 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF005501
 LGGEN-WE-0871_7th.book

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

* Engine oil - - - - R - - - R - - - R - - - R - - - R - or every 12 months

* Engine oil filter - - - - R - - - R - - - R - - - R - - - R - or every 12 months

Fuel filter - - - - R - - - R - - - R - - - R - - - R - or every 12 months

Pre-fuel filter (if so equipped) - - - - - - - - R - - - - - - - R - - - - - or every 12 months

* Air cleaner element - - I - I - I - R - I - I - I - R - I - I - or every 24 months

NPR75, NPS75, NQR75 models (1/3)

Idle speed and acceleration - - - - I - - - I - - - I - - - I - - - I - or every 12 months

39 ページ ２００９年１０月１日

Valve clearance - - - - - - - - A - - - - - - - A - - - - - or every 24 months

Looseness in or damage to fuel tank cap

and fuel line
- - -
m - - - - - I - - - - - - - I - - - - - or every 24 months
木曜日

Drive belt tension and damage I - I - I - I - I - I - I - I - I - I - I - or every 6 months

Engine coolant - - - - - - - - R - - - - - - - R - - - - - or every 24 months

* Damage to or looseness in exhaust pipe, exhaust

ec
- - - - I - - - I - - - I - - - I - - - I - or every 12 months
brake, exhaust throttle, and their mounting

Cooling system - - - - I - - - I - - - I - - - I - - - I - or every 12 months

午後３時２６分

Intake system - - - - - - I - - - - - I - - - - - I - - - or every 12 months

ha
Engine operating conditions - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Clutch fluid (Manual transmission model) - - I - I - I - R - I - I - I - R - I - I - or every 24 months

Clutch pedal stroke and free play

- I I I I I I I I I I I I I I I I I I I I I or every 3 months
ni
(Manual transmission model)

* Transmission oil (2WD model) - - - I - - I - - R - - I - - I - - R - - I or every 24 months

* Smoother clutch oil

- - I - I - I - R - I - I - I - R - I - I - or every 24 months
ka
(Vehicle equipped with the Smoother system)

Gear control mechanism looseness - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Gear control cable - - - - A - - - A - - -

r A - - - A - - - A - or every 12 months

* Transmission and transfer case oil (4WD model) - - - I - - I - - R - - I - - I - - R - - I or every 24 months

Looseness in transmission and transfer case gear

- - - - - - - - I - - - - - - - I - - - - - or every 24 months
control mechanism (4WD model)

Transmission and transfer case gear control cables

- - - - A - - - A - - - A - - - A - - - A - or every 12 months
(4WD model)

* Propeller shaft, universal joints and sliding sleeves - - - - L - - - L - - - L - - - L - - - L - or every 12 months

Loose propeller shaft joints - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Propeller shaft spline wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Looseness in propeller shaft bearings and related

- - - - - - - - I - - - - - - - I - - - - - or every 24 months
components
General Information

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF000701
0A-39
 0A-40
LGGEN-WE-0871_7th.book

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first
Propeller shaft center bearing - - - - L - - - L - - - L - - - L - - - L - or every 12 months
Front propeller shaft, double cardan joints and
* sliding sleeves (4WD model) - - L - L - L - L - L - L - L - L - L - L - or every 6 months

Looseness in front propeller shaft joints

General Information

- - I - I - I - I - I - I - I - I - I - I - or every 6 months
(4WD model)
Front propeller shaft spline wear (4WD model) - - - - - - - - I - - - - - - - I - - - - - or every 24 months
NPR75, NPS75, NQR75 models (2/3)
40 ページ ２００９年１０月１日

* Differential gear oil - - I - I - I - R - I - I - I - R - I - I - or every 24 months

* Front differential gear oil (4WD model) - - I m - I - I - R - I - I - I - R - I - I - or every 24 months
* King pin (model with rigid front suspension) - - L - L - L - L - L - L - L - L - L - L - or every 6 months
木曜日

Oil leaks from power steering system - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Power steering fluid - - - - - - - - R - - - - - - - R - - - - - or every 24 months
Looseness in or damage to power steering system
ec
* mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Looseness in connection between knuckle

- - I - I - I - I - I - I - I - I - I - I - or every 6 months
and front axle
午後３時２６分

ha
Looseness in or damage to steering mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Steering wheel free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months
Steering mechanism functionality - I I I I I I I I I I I I I I I I I I I I I or every 3 months
ni
Wheel alignment - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Power steering hose - - - - - - - - - - - - - - - - R - - - - - or every 48 months
Brake fluid - - I - I - I - R - I - I - I - R - I - I - or every 24 months
ka
HBB fluid (Vehicle equipped with HBB) - - I - I - I - R - I - r I - I - R - I - I - or every 24 months
Brake system oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months
* Brake shoe lining and drum wear - - - - I - - - I - - - I - - - I - - - I - or every 12 months
* Disc brake pad and disc wear - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Brake pedal stroke and free play I I I I I I I I I I I I I I I I I I I I I I or every 3 months
Looseness in or damage to brake pipe and brake
- - I - I - I - I - I - I - I - I - I - I - or every 6 months
hose connections
Parking brake cable - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Parking brake functionality - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Parking brake lever stroke - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Parking brake shoe lining wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF002401
 LGGEN-WE-0871_7th.book

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

NPR75, NPS75, NQR75 models (3/3)

105 Odometer reading or months,

41 ページ ２００９年１０月１日

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

Wear of or damage to parking brake drum - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Damage to parking brake ratchet mechanism - - -

m - - - - - I - - - - - - - I - - - - - or every 24 months
木曜日

Leaf spring damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Looseness in or damage to suspension mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Shock absorber oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ec
Shock absorber mounting looseness - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Wheel nuts and wheel bolts T - - - T - - - T - - - T - - - T - - - T - or every 12 months

午後３時２６分

Disc wheel damage - - - - I - - - I - - - I - - - I - - - I - or every 12 months

ha
Wheel hub bearing grease - - - - - - - - R - - - - - - - R - - - - - or every 24 months

Tire air pressure and damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Battery fluid specific gravity - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ni
Exhaust pressure check or filter cleaning
- - - - - - - - - - - - - - - - - - - - I - or every 12 months
(model conforming to Euro4 specification)

Differential pressure sensor rubber element

ka
- - - - - - - - R - - - - - - - R - - - - - or every 12 months
(model conforming to Euro4 specification) r
Inspection of lights, horn, windshield wiper and
- - I - I - I - I - I - I - I - I - I - I - or every 6 months
washer

Damage to drive shaft dust boot (4WD model) - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Inspection of nuts and bolts on chassis and body I - - - - - - - I - - - - - - - I - - - - - or every 24 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.
General Information

LNW90AXF005801
0A-41
 I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate

0A-42
LGGEN-WE-0871_7th.book

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first
* Engine oil - - R - R - R - R - R - R - R - R - R - R - or every 6 months
* Engine oil filter - - R - R - R - R - R - R - R - R - R - R - or every 6 months
Fuel filter (main) - - - - R - - - R - - - R - - - R - - - R - or every 12 months
* Sub fuel filter (Vehicle equipped with the sub fuel filter) - - - - - - - - R - - - - - - - R - - - - - or every 24 months
* Air cleaner element - - I - I - I - R - I - I - I - R - I - I - or every 24 months
Idle speed and acceleration - - - - I - - - I - - - I - - - I - - - I - or every 12 months
Valve clearance
General Information

I - - - - - - - A - - - - - - - A - - - - - or every 24 months
Looseness in or damage to fuel tank cap and fuel line - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Drive belt tension and damage I - I - I - I - I - I - or every 6 months
42 ページ ２００９年１０月１日

I - I - I - I - I -
Engine coolant - - - m - - - - - R - - - - - - - R - - - - - or every 24 months
* Damage to or looseness in exhaust pipe, exhaust - - I - - - I - - - I - - - I - - - I - or every 12 months
- -
木曜日

brake, exhaust throttle, and their mounting

NMR71, NPR71, NPS71, NQR71 models (1/2)

Cooling system - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Intake system - - - - - - I - - - - - I - - - - - I - - - or every 12 months
ec
Engine operating conditions - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Clutch fluid - - I - I - I - R - I - I - I - R - I - I - or every 24 months
Clutch pedal stroke and free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months
午後３時２６分

ha
* Transmission oil (2WD model) - - - I - - I - - R - - I - - I - - R - - I or every 24 months
Gear control mechanism looseness - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Gear control cable - - - - A - - - A - - - A - - - A - - - A - or every 12 months
ni
* Transmission and transfer case oil (4WD model) - - - I - - I - - R - - I - - I - - R - - I or every 24 months
Looseness in transmission and transfer case gear
- - - - - - - - I - - - - - - - I - - - - - or every 24 months
control mechanism (4WD model)
ka
Transmission and transfer case gear control cables
- - - - A - - - A - - - A - - - A - - - A - or every 12 months
(4WD model) r
* Propeller shaft, universal joints and sliding sleeves - - - - L - - - L - - - L - - - L - - - L - or every 12 months
Loose propeller shaft joints - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Propeller shaft spline wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Looseness in propeller shaft bearings and related
- - - - - - - - I - - - - - - - I - - - - - or every 24 months
components
Propeller shaft center bearing - - - - L - - - L - - - L - - - L - - - L - or every 12 months
* Front propeller shaft, double cardan joints and sliding L - L - L - L - L - L - L - L - L - or every 6 months
sleeves (4WD model) - - L -

Looseness in front propeller shaft joints (4WD model) - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Front propeller shaft spline wear (4WD model) - - - - - - - - I - - - - - - - I - - - - - or every 24 months
* Differential gear oil - - I - I - I - R - I - I - I - R - I - I - or every 24 months
* Front differential gear oil (4WD model) - - I - I - I - R - I - I - I - R - I - I - or every 24 months
* King pin (model with rigid front suspension) - - L - L - L - L - L - L - L - L - L - L - or every 6 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF001201
 I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate
LGGEN-WE-0871_7th.book

Service Interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

Oil leaks from power steering system - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Power steering fluid - - - - - - - - R - - - - - - - R - - - - - or every 24 months

* Looseness in or damage to power steering system I - I - I -

- - I - I - I - I - I - I - I - or every 6 months
mounting

Looseness in connection between knuckle and front

- - I - I - I - I - I - I - I - I - I - I - or every 6 months
axle

Looseness in or damage to steering mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Steering wheel free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months

Steering mechanism functionality - I I I I I I I I I I I I I I I I I I I I I or every 3 months

43 ページ ２００９年１０月１日

Wheel alignment - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Power steering hose - - - - - - - - - - - - - - - - R - - - - - or every 48 months

Brake fluid - - I
m - I - I - R - I - I - I - R - I - I - or every 24 months
木曜日

NMR71, NPR71, NPS71, NQR71 models (2/2)

Hydraulic brake booster (HBB) fluid

- - I - I - I - R - I - I - I - R - I - I - or every 24 months
(Vehicle equipped with the HBB)

Brake system oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ec
* Brake shoe lining and drum wear - - - - I - - - I - - - I - - - I - - - I - or every 12 months

* Disc brake pad and disc wear - - I - I - I - I - I - I - I - I - I - I - or every 6 months

午後３時２６分

Brake pedal stroke and free play I I I I I I I I I I I I I I I I I I I I I I or every 3 months

ha
Looseness in or damage to brake pipe and brake hose
- - I - I - I - I - I - I - I - I - I - I - or every 6 months
connections

Parking brake cable - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ni
Parking brake functionality - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Parking brake lever stroke - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Parking brake shoe lining wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months

ka
Wear of or damage to parking brake drum - - - - - - - - I - - - r - - - - I - - - - - or every 24 months

Damage to parking brake ratchet mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Leaf spring damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Looseness in or damage to suspension mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Shock absorber oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Shock absorber mounting looseness - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Wheel nuts and wheel bolts T - - - T - - - T - - - T - - - T - - - T - or every 12 months

Disc wheel damage - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Wheel hub bearing grease - - - - - - - - R - - - - - - - R - - - - - or every 24 months

Tire air pressure and damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Battery fluid specific gravity - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Inspection of lights, horn, windshield wiper, and washer - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Damage to drive shaft dust boot (4WD model) - - - - I - - - I - - - I - - - I - - - I - or every 12 months

General Information

Inspection of nuts and bolts on chassis and body I - - - - - - - I - - - - - - - I - - - - - or every 24 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF001301
0A-43
 0A-44
I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate
LGGEN-WE-0871_7th.book

Service interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first
* Engine oil - R R R R R R R R R R R R R R R R R R R R R or every 3 months
* Engine oil filter - - R - R - R - R - R - R - R - R - R - R - or every 6 months
Fuel filter - - - - R - - - R - - - R - - - R - - - R - or every 12 months
* Air cleaner element - - I - I - I - R - I - I - I - R - I - I - or every 24 months
NLR55, NMR55 models (1/2)

Idle speed and acceleration - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Valve clearance I - - - - - - - A - - - - - - - A - - - - - or every 24 months
General Information

Looseness in or damage to fuel tank cap and fuel line - - - - - - - - I - - - - - - - I - - - I - or every 24 months
Drive belt tension and damage I - I - I - I - I - I - I - I - I - I - I - or every 6 months
44 ページ ２００９年１０月１日

Engine coolant - - - - - - - - R - - - - - - - R - - - - - or every 24 months

* Damage to or looseness in exhaust pipe, exhaust - - - - I - - - I - - - I - - - I - - - I - or every 12 months
brake, exhaust throttle, and their mounting
m
木曜日

Cooling system - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Intake system - - - - - - I - - - - - I - - - - - I - - - or every 12 months
Engine operating conditions - - I - I - I - I - I - I - I - I - I - I - or every 6 months
ec
Clutch fluid - - I - I - I - R - I - I - I - R - I - I - or every 24 months
Clutch pedal stroke and free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months
午後３時２６分

* Transmission oil - - - I - - I - - R - - I - - I - - R - - I or every 24 months

ha
Gear control mechanism looseness - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Gear control cable - - - - A - - - A - - - A - - - A - - - A - or every 12 months
* Propeller shaft, universal joints and sliding sleeves - - - - L - - - L - - - L - - - L - - - L - or every 12 months
ni
Loose propeller shaft joints - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Propeller shaft spline wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Looseness in propeller shaft bearings and related
- - - - - - - - I - - - - - - - I - - - - - or every 24 months
ka
components
Propeller shaft center bearing - - - - L - - - L - - - L - - - L - - - L - or every 12 months
* Differential gear oil - - I - I - I - R - I -
rI - I - R - I - I - or every 24 months
* King pin (model with rigid front suspension) - - L - L - L - L - L - L - L - L - L - L - or every 6 months
Oil leaks from power steering system - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Power steering fluid - - - - - - - - R - - - - - - - R - - - - - or every 24 months
* Looseness in or damage to power steering system - - I - I - I - I - I - I - I - I - I - I - or every 6 months
mounting
Looseness in connection between knuckle and front axle - - I - I - I - I - I - I - I - I - I - I - or every 6 months
Looseness in or damage to steering mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Steering wheel free play - I I I I I I I I I I I I I I I I I I I I I or every 3 months
Steering mechanism functionality - I I I I I I I I I I I I I I I I I I I I I or every 3 months
Wheel alignment - - - - - - - - I - - - - - - - I - - - - - or every 24 months
Power steering hose - - - - - - - - - - - - - - - - R - - - - - or every 48 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.

LNW90AXF000801
 LGGEN-WE-0871_7th.book

I : Inspect, clean, or repair or replace as required A : Adjust R : Replace T : Tighten to the specified torque L : Lubricate
NLR55, NMR55 models (2/2)

Service interval x1,000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Odometer reading or months,

x1,000 miles 0.6 3 6 9 12 15 18 21 24 27 31 34 37 40 43 46 49 52 55 59 62 65 whichever comes first

Brake fluid - - I - I - I - R - I - I - I - R - I - I - or every 24 months

Brake system oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months

45 ページ ２００９年１０月１日

* Brake shoe lining and drum wear - - - - I - - - I - - - I - - - I - - - I - or every 12 months

* Disc brake pad and disc wear - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Brake pedal stroke and free play I I I

m I I I I I I I I I I I I I I I I I I I or every 3 months
木曜日

Looseness in or damage to brake pipe and brake

- - I - I - I - I - I - I - I - I - I - I - or every 6 months
hose connections
Parking brake cable - - I - I - I - I - I - I - I - I - I - I - or every 6 months
ec
Parking brake functionality - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Parking brake lever stroke - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Parking brake shoe lining wear - - - - - - - - I - - - - - - - I - - - - - or every 24 months

午後３時２６分

ha
Wear of or damage to parking brake drum - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Damage to parking brake ratchet mechanism - - - - - - - - I - - - - - - - I - - - - - or every 24 months

Leaf spring damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ni
Looseness in or damage to suspension mounting - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Shock absorber oil leaks - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Shock absorber mounting looseness - - I - I - I - I - I - I - I - I - I - I - or every 6 months

ka
Wheel nuts and wheel bolts T - - - T - - - T - - - T - - - T - - - T - or every 12 months

Disc wheel damage - - - - I - - - I - - - I - - - I - - - I - or every 12 months

Wheel hub bearing grease - - - - - - - - R - - -

r
- - - - R - - - - - or every 24 months

Tire air pressure and damage - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Battery fluid specific gravity - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Inspection of lights, horn, windshield wiper and washer - - I - I - I - I - I - I - I - I - I - I - or every 6 months

Inspection of nuts and bolts on chassis and body I - - - - - - - I - - - - - - - I - - - - - or every 24 months

* : The vehicle needs to be maintained more often if it is driven in severe condition. Refer to "Maintenance Schedule for Severe-condition" in this section.
General Information

LNW90AXF001901
0A-45
LGGEN-WE-0871_7th.book 46 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-46 General Information

Maintenance Schedule for Severe-condition

Introduction
The vehicle needs to be maintained more often if it is
driven in severe condition.

A: Operations involving frequent starts and stops

B: Driving on rough roads, mountain roads or uphill
roads
C : Driving in dusty areas
D : Driving on snow-covered or seashore roads

Maintenance Schedule for Severe-condition

Condition
Item Distance covered
A B C D A+D
Replace
NHR85, NLR85, NMR85,
every 7,500 km { {
NNR85, NPR85 models
(4,500 miles)
r
ka
Replace
NMR82, NPR82 models
every 5,000 km { {
(For Thailand)
(3,000 miles)
ni

NLR82, NPR82 models Replace

(When using ISUZU genuine for every 10,000 km { {
ha

Australia) (6,000 miles)

NLR82, NPR82 models Replace
ec

Engine Oil (When using FUCHS for every 5,000 km { {

Australia) (3,000 miles)
m

Replace
NPR75, NPS75, NQR75 models every 10,000 km { {
(6,000 miles)
Replace
NMR71, NPR71, NPS71,
every 5,000 km { {
NQR71 models
(3,000 miles)
Replace
NLR55, NMR55 models every 2,500 km { {
(1,500 miles)
LGGEN-WE-0871_7th.book 47 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-47

Condition
Item Distance covered
A B C D A+D
Replace
NHR85, NLR85, NMR85,
every 7,500 km { {
NNR85, NPR85 models
(4,500 miles)
Replace
NMR82, NPR82 models
every 5,000 km { {
(For Thailand)
(3,000 miles)
NLR82, NPR82 models Replace
(When using ISUZU genuine every 10,000 km { {
engine oil for Australia) (6,000 miles)
NLR82, NPR82 models Replace
Engine Oil
(When using FUCHS engine oil every 5,000 km { {
Filter
for Australia) (3,000 miles)
Replace
NPR75, NPS75, NQR75 models every 10,000 km { {
(6,000 miles)
Replace
NMR71, NPR71,NPS71,
every 5,000 km { {
NQR71 models
r
(3,000 miles)
ka
Replace
NLR55, NMR55 models every 5,000 km { {
(3,000 miles)
ni

Replace
Air Cleaner Element every 20,000 km {
ha

(12,000 miles)
Damage to or Looseness in Exhaust Pipe, Inspect
ec

Exhaust Brake, Exhaust Throttle (exc. 4HV1 engine) every 10,000 km { { {

and Their Mounting (6,000 miles)
m

Replace
Transmission Oil 2WD model every 20,000 km {
(12,000 miles)
Replace
Transmission and
4WD model every 20,000 km {
Transfer Case Oil
(12,000 miles)
Replace
Vehicle equipped with
Smoother Clutch Oil every 20,000 km {
the Smoother System
(12,000 miles)
Grease
Propeller Shaft Universal Joints
every 10,000 km {
and Sliding Sleeves
(6,000 miles)
Grease
Front Propeller Shaft, Double Cardan Joints
every 5,000 km {
and Sliding Sleeves (4WD model)
(3,000 miles)
Replace
Differential Gear Oil every 20,000 km {
(12,000 miles)
Grease
King Pin every 5,000 km { { {
(3,000 miles)
LGGEN-WE-0871_7th.book 48 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-48 General Information

Condition
Item Distance covered
A B C D A+D
Inspect
Looseness in or Damage to
every 5,000 km {
Power Steering System Mounting
(3,000 miles)
Inspect
Brake Shoe Lining and Drum Wear every 10,000 km { { {
(6,000 miles)
Inspect
Disc Brake Pad and Disc Wear every 5,000 km { { {
(3,000 miles)

r
ka
ni
ha
ec
m
LGGEN-WE-0871_7th.book 49 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-49

Recommended Fluids, Lubricants and Diesel Fuels

Introduction
In order to obtain the maximum performance and the
longest service life from your ISUZU vehicles, it is very
important to select and use correctly best lubricant and
diesel fuels.
When lubricating, be sure to use ISUZU genuine
lubricants or recommended lubricants listed below,
according to the maintenance schedule for each
vehicle model.
The lubrication intervals in the maintenance schedule
and the coverage and period of new vehicle warranty
are based on the use of ISUZU genuine lubricants or
recommended lubricants as given in the chart which
will serve as a guide for selecting lubricants of proper
brand name.

Diesel Engine Crankcase with DPD (Low Ash Oil)

GRADE
MAKE BRAND
r
API ACEA JASO
ka
ISUZU GENUINE BESCO CLEAN SUPER (10W-40) DH-2
ISUZU GENUINE BESCO CLEAN (10W-30, 40) DH-2
ni

Shell Signa (10W-40) E6

ha

ExxonMobil Delvac XHPLE (10W-40) E6

Texaco Ulsa Ultra (10W-40) E6
ec

Texaco Havoline Ultra S (5W-40) C3

m

NOTE:
For the vehicle equipped with DPD, ISUZU
recommends engine oil that supports DPD (Low ash
oil).
The oil specified in the bottom row “Diesel engine
crankcase” can be also used for the vehicle equipped
with DPD.
Use of low ash oil, however, lengthens the
maintenance interval of the DPD filter.
LGGEN-WE-0871_7th.book 50 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-50 General Information

Diesel Engine Crankcase without DPD

GRADE
MAKE BRAND
API ACEA JASO
ISUZU GENUINE BESCO MULTI-Z TYPE CF-4 (10W-30) CF-4
ISUZU GENUINE BESCO CLEAN SUPER (10W-40) DH-2
ISUZU GENUINE BESCO CLEAN (10W-30, 40) DH-2
Caltex/Chevron Delo CXJ (15W-40), (20W-50), (40) CF DH-1
Caltex/Chevron Delo 400 Multigrade (15W-40) CE/CF/CI-4 E3/E5 DH-1
Shell Rimula X (15W-40) CH-4 E5 DH-1
Shell Rimula D (15W-40), (30), (40) CF
Castrol RX Super Plus (15W-40) CH-4 E3 DH-1
Castrol Tection J Plus (15W-40) CH-4 E3/B3 DH-1
BP BP Vanellus C6 (15W-40) CH-4 E3
ExxonMobil Essolube XTJ (15W-40) CF-4 DH-1
ExxonMobil Exxon/Essolube XD-3 (15W-40) CI-4
r
ExxonMobil Mobil Delvac MX (15W-40) CI-4
ka

CNG Engine Crankcase (For Thailand)

ni
ha

GRADE
MAKE BRAND
API ACEA JASO
ec

ISUZU GENUINE BESCO CNG ENGINE OIL (10W-30)

m

PTT PTT Dynamic LA

CNG Engine Crankcase (For Australia)

GRADE
MAKE BRAND
API ACEA JASO
ISUZU GENUINE BESCO CNG ENGINE OIL (10W-30)
FUCHS TITAN CNG MC (10W-40)
LGGEN-WE-0871_7th.book 51 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-51

Manual Transmission, Transfer Case

GRADE
MAKE BRAND
API ACEA JASO
ISUZU GENUINE BESCO GEAR OIL TRANSAXLE (5W-30) SG
CD/CE/CF/
Caltex/Chevron Delo 400 Multigrade (15W-40) E3/E5 DH-1
CI-4
Shell Rimula X (15W-40) CH-4 E5 DH-1
Castrol RX Super Plus (15W-40) CD/CE/CF
BP BP Vanellus C6 (15W-40) CD/CE/CF
ExxonMobil Exxon/Essolube XD-3 (15W-40) CI-4
ExxonMobil Mobil Delvac MX (15W-40) CI-4

Clutch Oil (Smoother)

GRADE
MAKE BRAND
r API ACEA JASO
ka
ISUZU GENUINE BESCO ATF III
ni

Differential (without LSD)

ha

GRADE
MAKE BRAND
ec

API ACEA JASO

ISUZU GENUINE BESCO GEAR OIL SH (80W-90, 90, 140) GL-5
m

Caltex Thuban GL-5 EP (80W-90), (85W-140) GL-5

Shell Spirax A (140) GL-5
Castrol EPX 90 (90) GL-5
Castrol Dynadrive (80W-90) GL-5
BP Energear Hypo (90) GL-5
BP Energear EP (80W-90) GL-5
ExxonMobil Mobilube HD (80W-90) GL-5
LGGEN-WE-0871_7th.book 52 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-52 General Information

Differential (with LSD)

GRADE
MAKE BRAND
API ACEA JASO
ISUZU GENUINE BESCO GEAR OIL LSD (140) *GL-5
Caltex Gear Oil LSD (90) GL-5
Shell Spirax A LS 90 (90) GL-5
Castrol Hypoy LSX (90) GL-5
BP Energear LS-M (90) GL-5
ExxonMobil Mobilube LS (85W-90) GL-5

NOTE:
* : If API GL-5 limited slip differential gear oil is not
abailable, use API GL-5 differential gear oil together
with limited slip differential gear oil additive (Part No. 8-
01052-358-0) or an equivalent additive.

Power Steering, Hydro Brake Booster

r
ka
GRADE
MAKE BRAND
API ACEA JASO
ni

ISUZU GENUINE BESCO ATF III

ha

Caltex/Texaco Texamatic 1888 (Dexron III)

Shell Donax TG (Dexron III)
ec

Castrol TQ Dexron III (Dexron III)

BP Autoran DX3 (Dexron III)
m

Center Bearing, Kingpins

• Multi purpose grease.

GRADE
MAKE BRAND
API ACEA JASO
ISUZU GENUINE BESCO L-2 GREASE (No.2)
ISUZU GENUINE BESCO L-3 GREASE (No.3)
Caltex/Texaco Starplex-2 (No.2)
Shell Retinax LX2 (No.2)
Castrol LM Grease (No.2), (No.3)
BP Energrease LS (No.2), (No.3)
ExxonMobil Mobilgrease XHP 222/223 (No.2), (No.3)
LGGEN-WE-0871_7th.book 53 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-53

Propeller Shaft Sliding Yoke, Universal
Joint
• Multi purpose grease containing molybdenum
disulfide.

GRADE
MAKE BRAND
API ACEA JASO
ISUZU GENUINE ONE LUBER MO GREASE
Caltex Molytex Grease EP2 (No.2)
Shell Retinax HDX2 (No.2)

Engine Cooling System

MAKE BRAND
ISUZU GENUINE BESCO LLC SUPER TYPE E, AS
Caltex/Texaco/Chevron Extended Life Coolant
Caltex/Texaco/Chevron Havoline XLC
r
ka
Caltex/Texaco/Chevron Delo XLC

When using Isuzu genuine long-life coolant (LLC), the Select the mixture ratio for a freezing temperature that
ni

percentage of LLC in the coolant should be 30 to 60%. is about 10°C (50°F) lower than the expected outside
If it is more than 60%, overheating is likely to occur, temperature.
ha

while if it is less than 30%, the coolant’s anti corrosion

performance will be inadequate. When using an anti-freeze solution other than the Isuzu
Use a 30% LLC and 60% water mixture for moderate genuine LLC (Isuzu specified product), use the
ec

outside temperatures. following mixture ratios;

Anti-freeze solution concentration and freezing When the outside temperature is above -40°C (-40°F):
temperature 50% anti-freeze solution and 50% tap water
m

When the outside temperature is -40°C (-40°F) or

lower: 60% anti-freeze solution and 40% tap water

(°F)(°C)
32 0
14 -10
Freezing temperature

-4 -20
-22 -30
-40 -40
-58 -50 0 20 40 60 80 100
Anti-freeze solution
concentration(%)

MFU8Z0SH042501
LGGEN-WE-0871_7th.book 54 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-54 General Information

Clutch and Brake Fluid Reservoir

MAKE BRAND GRADE*

ISUZU GENUINE BESCO brake fluid super DOT 3
AC DelcoTM Delco supreme 11 DOT 3

*:This material meets GENERAL MOTORS

ENGINEERING STANDARDS GM4653M, FMVSS 116
or SAE J1703 reguirements.

Diesel Fuel / Applicable Standard

Japanese Industrial Standards (JIS) Based on K2204 Diesel Fuel

Deutsche Industrie Normen (DIN) Based on EN590 : 2004
American Society for Testing and Materials (ASTM) Based on D975-04c NO.1-D S15 or NO.2-D S15
(below 15 ppm)
British Standards (BS) Based on EN590 : 2004
r
NOTE:
ka
Only use fuels listed above. Do not use other fuels as
they may adversely affect the engine.
ni
ha
ec
m
LGGEN-WE-0871_7th.book 55 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-55

Oil Viscosity Chart

Oil Viscosity Chart

ENGINE OIL VISCOSITY CHART

ENGINE OIL VISCOSITY GRADE - AMBIENT TEMPERATURE

[Single grade] SAE 40, 50

SAE 30

SAE 20, 20W

*
SAE 10W

-30 C -25 C -15 C 0 C 15 C 25 C 30 C

-22 F -13 F 5 F 32 F 59 F 77 F 86 F

SAE 10W-30

SAE 10W-40

*
SAE 5W-40
r
ka
SAE 15W-40, 20W-40, 20W-50

DO NOT USE SYNTHETIC OILS.

* At ambient temperatures below-25 C (-13 F), starting aids (oil pan

ni

heater, block heater, etc.) are recommended to prevent hard starting

and other engine problems.
[Multi grade]
ha

MFW80AMF000101
ec
m

TRANSMISSION OIL VISCOSITY CHART

TRANSMISSION OIL VISCOSITY GRADE - AMBIENT TEMPERATURE

[Single grade] SAE 40, 50

SAE 30

SAE 20, 20W

SAE 10W

-25 C -15 C -10 C 0 C 15 C 35 C

-13 F 5 F 14 F 32 F 59 F 95 F

SAE 5W-30

SAE 10W-30

SAE 15W-40, 20W-40, 20W-50

[Multi grade]

LNW80AMF000101
LGGEN-WE-0871_7th.book 56 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-56 General Information

GEAR OIL(front and rear axle/transfer case) VISCOSITY CHART

GEAR OIL(front and rear axle/transfer case) VISCOSITY GRADE - AMBIENT TEMPERATURE
[Single grade]

SAE 140

SAE 90

SAE 80W

SAE 75W

-25 C -10 C 0 C 15 C 30 C 35 C

-13 F 14 F 32 F 59 F 86 F 95 F

SAE 75W-90

SAE 80W-90

SAE 80W-140
r
[Multi grade]
ka
ni

LNW80AMF000201
ha
ec
m
LGGEN-WE-0871_7th.book 57 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-57

Lubrication Chart
Lubrication Chart

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

Brake and B
clutch fluid
C Kingpin

Kingpin C
r W Front hub bearing
ka
A Power steering
ni

fluid
Front hub W
bearing
A Smoother clutch
fluid SA
ha

Engine E E Transmission
ec

M Prop.shaft
universal joint

M Prop.shaft
Prop.shaft M universal joint
m

center bearing
M Prop.shaft
Rear hub bearing W sliding sleeve

Differential gear G

W Rear hub bearing

M Prop.shaft
universal joint

Every 9 months or 15,000 km (9,000 miles)

Every 12 months or 15,000 km (9,000 miles)

Initial 15,000 km (9,000 miles)
Every 12 months or 30,000 km (18,000 miles)
Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

Every 27 months or 45,000 km (27,000 miles)

SA : Vehicle equipped with the Smoother system

LNW90AXF005901
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0A-58 General Information

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

Brake and B
clutch fluid

W Front hub bearing

Front hub W
bearing
A Power steering

Engine
r A
fluid

Smoother clutch
E
ka
fluid SA

E Transmission
ni

M Prop.shaft
ha

Prop.shaft M universal joint

center bearing
M Prop.shaft
universal joint
ec

M Prop.shaft
sliding sleeve
Rear hub W
m

bearing

Differential gear G
W Rear hub bearing

M Prop.shaft
universal joint

Every 12 months or 15,000 km (9,000 miles)

Initial 15,000 km (9,000 miles)
Every 12 months or 30,000 km (18,000 miles)
Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

Every 27 months or 45,000 km (27,000 miles)

SA : Vehicle equipped with the Smoother system

LNW90AXF006001
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General Information 0A-59

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

B Brake and
clutch fluid

C Kingpin

W Front hub bearing

Kingpin C

Front hub bearing W r A Power steering

fluid

Engine E
ka
E Transmission
ni

M Prop.shaft
universal joint
ha

M Prop.shaft
Prop.shaft M universal joint
center bearing
M Prop.shaft
ec

sliding sleeve

Rear hub bearing W

m

Differential gear G W Rear hub bearing

M Prop.shaft
universal joint

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)

Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

LNW90AXF005301
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0A-60 General Information

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

B Brake fluid

W Front hub bearing

Front hub bearing W A Power steering

fluid
Engine (When using E
r A Smoother clutch
ISUZU genuine) fluid SA
ka
Engine (When using
FUCHS)
E E Transmission
ni

M Prop.shaft
universal joint
M
ha

Prop.shaft
Prop.shaft
center bearing
M universal joint
M Prop.shaft
sliding sleeve
ec

Rear hub bearing W

m

Differential gear G W Rear hub bearing

M Prop.shaft
universal joint

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)
Every 24 months or 40,000 km (24,000 miles)
Every 24 months or 45,000 km (27,000 miles)
SA : Vehicle equipped with the Smoother system

LNW90AXF006701
LGGEN-WE-0871_7th.book 61 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-61

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

B Hydraulic assist brake

(HAB) fluid reservoir

B Brake fluid

C Kingpin

W Front hub bearing

Kingpin C

Front hub bearing W r A Power steering

fluid

Engine (When using E A Smoother clutch

ka
ISUZU genuine) fluid SA

Engine (When using E E Transmission

FUCHS)
ni

M Prop.shaft
universal joint
ha

M Prop.shaft
Prop.shaft M universal joint
center bearing
M Prop.shaft
ec

sliding sleeve

Rear hub bearing W

m

Differential gear G W Rear hub bearing

M Prop.shaft
universal joint

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)

Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

SA : Vehicle equipped with the Smoother system

LNW90AXF006801
LGGEN-WE-0871_7th.book 62 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-62 General Information

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

Brake and B C Kingpin

clutch fluid
W Front hub bearing
Kingpin C

Front hub bearing W r A Power steering

fluid

Engine E A Smoother clutch

ka
fluid SA

E Transmission

Hydro booster fluid

ni

A
M Prop.shaft
universal joint
ha

M Prop.shaft
Prop.shaft M universal joint
center bearing
M Prop.shaft
ec

sliding sleeve

Rear hub bearing W

m

Differential gear G W Rear hub bearing

M Prop.shaft
universal joint

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)

Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

SA : Vehicle equipped with the Smoother system

LNW90AXF006101
LGGEN-WE-0871_7th.book 63 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-63

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

Differential gear G B Brake and clutch fluid

C Kingpin
Kingpin C
W Front hub bearing

Front hub bearing W M Prop.shaft

r universal joint
ka
M Prop.shaft
Engine sliding sleeve
E
A Power steering fluid

M
ni

Prop.shaft double
cardan joint

E Transmission with
ha

transfer case
M Prop.shaft
universal joint
M Prop.shaft
ec

universal joint
Prop.shaft M
center bearing M Prop.shaft
sliding sleeve
m

M Prop.shaft
Rear hub bearing W universal joint

W Rear hub bearing

Differential gear G

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)

Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

LNW90AXF006201
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0A-64 General Information

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

B Brake and
clutch fluid

C Kingpin

W Front hub bearing

Kingpin C

Front hub bearing W r A Power steering

fluid

Engine E
ka
E Transmission
ni

M Prop.shaft
universal joint
ha

M Prop.shaft
Prop.shaft M universal joint
center bearing
M Prop.shaft
ec

sliding sleeve

Rear hub bearing W

m

Differential gear G W Rear hub bearing

M Prop.shaft
universal joint

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)

Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

LNW90AXF006301
LGGEN-WE-0871_7th.book 65 ページ ２００９年１０月１日 木曜日 午後３時２６分

General Information 0A-65

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

Differential gear G B Brake and clutch fluid

C Kingpin
Kingpin C
W Front hub bearing

Front hub bearing W M Prop.shaft

r universal joint
ka
M Prop.shaft
Engine sliding sleeve
E
A Power steering fluid

M
ni

Prop.shaft double
cardan joint

E Transmission with
ha

transfer case
M Prop.shaft
universal joint
M Prop.shaft
ec

universal joint
Prop.shaft M
center bearing M Prop.shaft
sliding sleeve
m

M Prop.shaft
Rear hub bearing W universal joint

W Rear hub bearing

Differential gear G

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)

Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

LNW90AXF006401
LGGEN-WE-0871_7th.book 66 ページ ２００９年１０月１日 木曜日 午後３時２６分

0A-66 General Information

: Change
: Check and Replenish or Lubricate
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
W : Wheel bearing grease A : Automatic transmission fluid
C : Multipurpose type grease

Brake and B
clutch fluid
C Kingpin

Kingpin C W Front hub bearing

A Power steering

Front hub W
r fluid
ka
bearing

Engine E E Transmission
ni

M Prop.shaft
universal joint
ha

M Prop.shaft
Prop.shaft M universal joint
center bearing
M Prop.shaft
ec

Rear hub bearing W sliding sleeve

Differential gear G
m

W Rear hub bearing

M Prop.shaft
universal joint

Every 3 months or 5,000 km (3,000 miles)

Every 6 months or 10,000 km (6,000 miles)

Every 12 months or 20,000 km (12,000 miles)

Every 24 months or 40,000 km (24,000 miles)

Every 24 months or 45,000 km (27,000 miles)

LNW90AXF006501
 r
ka
ni
ha
ec
m

Published: Sep., 2009 All rights reserved.

Seventh Edition

WORKSHOP MANUAL
GENERAL INFORMATION

Issued by ISUZU MOTORS LIMITED

E-Solutions & Service Marketing Dept.
Shinagawa-ku, Tokyo, 140-8722 Japan
0-XXXKI
m
ec
ha
ni
ka
r
 WORKSHOP MANUAL
r
ka
GENERAL INFORMATION
ni
ha
ec
m

No.LGGEN-WE-0871