Identified Question

1. Improper reveling of machine during installation causes

a .Cracking of machine covers and weldments.
b. Long life of moving parts.
C. Stable machine frame
d Even distribution of force
2. Which of the following is true about the properties of ferrous and nonferrous
metals?
a. Ferrous metals don’t show any magnetic feature.
b. Nonferrous metals contain more iron
C. Nonferrous metals are malleable than ferrous metal
d Ferrous metals are more resistant to corrosion
3 .An electrical device which is used to check the short circuit is called__
a. Thermistor b. Dial gauge
c. Thermocouple d. Multimeter
4.__is not the activity of Monitoring and controlling.
a. Supervising, supporting and motivating the people
b.Adjusting the operational plan if there is a need
C.Checking that resources will be available when needed
d.Force people to accomplish the task before the due date
5.__ is a type of pattern development that is used to develop parts with a simple taper
shape
a. Conical b. Parallel line development
c. Triangulation d. Radial line development
6.__is extinguished of torch plasma while cutting the contour of a part.
a. Standoff b. Loss of Position C. Tip-Ups d. Flame-out
7.Brazing is the process of __
a. Joining plastic sheets
b.Joining metals together by using brass splitter/ fillet wire
C. Making steel look like brass
d. Casing in brass
8.__ is a part of hydraulic or pneumatic cylinder that can be easily replaced.
a. Gland seal b . Cylinder C. Rod d. Hydraulic pump
9.One of the following is not a types of machine and plant commissioning.
a. Reconditioning b Retro-commissioning
C. Re-commissioning d. Continuous commissioning
10.Why review and evaluation of work plans and activities is important?
a. To establish new organization
b. To supervise, support and motivate the people
C. To checking that resources will be available when needed
d. To ensure the work plane and activities are as effective as they can be.
11. The safety precautions to be observed for Plasma Arc cutting does not includes
a. Explosion b. Toxic Fumes
C. Electric Shock d. Dross
12.__is a condition base analysis which detect failure in gear box and hydraulic
system.
a. Electrical monitoring b. Vibration analysis
c. Lubrication analysis d. Thermograph analysis
13.Maintenance cost reduced when Companies
a. Holding excess spare parts stock
b. Applying preventive maintenance
C. Applying breakdown maintenance
d. Rejecting maintenance expense
14.__ is a re-solidified ordzed molten metal that is not fully ejected from the kerf
during plasma cutting
a Stand of b To-Ups c Dross d. Ked
15.The purpose of using borax in brazing is to:
a. Dissolve oxides when heating the work
b. Prevent the spelter (fille material) from melting too quickly
c.Increase the temperature of brazing process
d.Accelerate the formation of oxides on the work
16.One-of the following is the advantage of CIM?
a. Reduction of Error b. Delay of operation
C. disintegration d. Rigidity
17.The ingredient of paints colorandihid is__
a Additives b Solvents (liquids) a Pigments d. Binders
18.__ is the manufacturing approach of using computers to control entire production
process.
a. Production Planning and Control (PPC)
b. Computer-Avided Quality Assurance (CAQA)
C. Computer-integrated manufacturing (CIM)
d. Computer aided engineering (CAE)
19.The selection of shielding gas for Gas Tungsten Are Welding (GTAW) and Gas
Metal Are Welding (GmAW)depends on:
a. The gas from where it come b. Efficacy of the machine
c. Speed of travel d. Type of Material being welded
20.Why distortion occurs mainly in oxy-acetylene welding process?
a Low heat input b. Concentrated heat input
C. Fast travel speed d. Slow travel speed
21. Identify the wrong idea about organization objective
a It should be set after the organization starts its operation
b It will play a large part in developing organizational policies
C. It is short-term and medium -term goals that an organization seeks to accomplish.
d. It helps to allocate organizational resources
22.A typos of machine layout in which all the processing, equipment and machines
are arranged according to the sequence of operations of the product is
a .Hybrid type of layout b. position type of layout
c. Process type of layout d. Product type of layout
23.__ is the breaking of unwanted sharp edges, or burns, which develop during the
manufacturing or plating process.
a. Cutting b. Cleaning C. Polishing d. Do burring
24.__ is the welding process which uses non consumable electrode.
a. Manual metal arc welding b. Gas tungsten arc welding
c. Gas metal arc welding d. Flux core arc welding
25. Which of the following is correct about hydraulic and pneumatic system?
a. Hydraulic systems are used for relatively lower forces faster motion
b. Hydraulic systems are used where higher force is necessary.
C. Hydraulic systems use air while pneumatic systems use liquids.
d. Pneumatic systems are used for where stiffness in position is necessary
26. The flow rate of shielding gas, in the case of Gas Tungsten Arc Welding (GTAW).
and Gas Metal Are Welding (GMAW) do not depends upon:
a. Position of the welded joint b. b. Thickness of the base metal
c. Type of the base metal being welded, d. Expected cost of shielding gas.
27. Which of the following is advantage of metal and non-metaled ape masking?
a. Comes in liquid form b. May be salvaged and reused
c. Able to work into hard-to-reach places d. May be cut into a variety of shapes
28. One of the following tasks indicates condition monitoring technique?
a. Checking the oil level of hydraulic reservoir
b. Collecting and testing the oil sample of the gear box oil
C. Heat treating the coupling of electric motor
d. Brazing leakages of pipes
29. Which type of failure commonly electric drive shaft?
a Housing seal and lip seal defect b Bending and worn -out of bearing seat
c. Chain and belt break d Teeth worn-out
30.One of the following is a wrong practice regarding to safety precaution in heat
treating process.
a. Follow the manufacturer’s instructions when lighting the furnace
b. Clean up oil spills and leaks immediately using a nonflammable absorbent
C. Do not cover quench tanks when not in use
d. Get first aid for all injuries , including cuts and abrasions
31.The flow rate of shielding gas, in the case of Gas Tungsten Arc Welding (GTAW).
and Gas Metal Arc Welding (GMAW) do not depends upon:
a. Position of the welded joint b. Thickness of the base metal
C. Type of the base metal being welded, d. Expected cost of shielding gas
32.Which tool is considered as an assembly tool?
a. Cut off machine b. Snip me
C. Electric Screwdrivers d. Anvil
33.Which of the following would most likely be included as part of manufacturing
overhead in the production of a metal table?
a. The cost of the sheet metal used in the table.
b. The amount paid to the individual who stains the table.
C. The commission paid to the salesperson who sold the table.
d. The cost of electrode used in the table.
34.All are the activities that the engineers will do while commissioning processing
plant except.
a. Performance evaluation b. Functional tests
C. Installation d. Cleaning,
35.The total permissible variation for any given size in order to achieve a proper
function of manufactured part is called__
a. Tolerances b. Fits C. Limits d. Datum Point
36.Stick out in GMAW process is referred as:
a.The distance between the tip of the nozzle and the work piece
b.The distance between the tip of electrode and the work piece
C. The distance between the tip of electrode and nozzle
d.The distance between the end of the contact tip and the end of the electrode
37.__ is a drawing showing the surface of an object unfolded or unrolled on one flat
surface (a plane).
a. Orthographic views b. Parallel line development
C. A pattern development d. Radial line development
38. Which of the following is not a manufacturing cost?
a. Administrative costs b. manufacturing overhead
C. Direct materials d. direct labor
39.__is correct about the advantage of manual drafting over CAD
a. Accelerate drawing speeds and save drafting time
b. Do actions with revision is simple
C. Low cost of drawing equipment
d. Represent virtual structure with 3D footage.
40. Checking component with voltmeter and infrared equipment indicates;
a. Breakdown maintenance b. Electrical monitoring
C. Vibration analysis d visual inspection
41.__is not the advantage of electroplating.
a. Minimizing Friction. b. Improve the thickness of the metal surface.
C. Improving surface uniformity. d. Decrease wears resistance.
42.__ is a method of identifying root cause failures.
a. Routine maintenance b. Servicing
C. Breakdown maintenance d. Condition base monitoring
43. The thickness and distribution of deposits of coating in electroplating is not
affected by:
a. Arrangement and shapes of shields
b. Arrangement and shapes of auxiliary cathodes
C. Arrangement and shapes of anodes
d. Arrangement and shapes of electrolyte
44. What is computer-aided process planning (CAPP)?
a. The use of computer technology to aid in the process planning of a part or
product in manufacturing
b. The use of methods to support basic error checking, analysis optimization and
manufacturability of a product design
c. The use of computer methods to develop the geometric model of the product in
three-dimensional form
d. The use of software used to develop the Computer Numerical Control part
programs for machining and other processing applications.
45.__ are output devices which convert energy from pressurized hydraulic oil or
compressed air into the required type of action or motion
a. Pump b. Cooler c. Compressor d. Actuator
46.One of the following indicates the advantages of belt drive?
a. Short service life compared to other mode power transmission
b. It is applicable at the presence of heat. Moisture and oil
C. Slipping effect occurred at driven shaft
d. they can transmit Power over a considerable distance.
47.__is a features of computer integrated manufacturing.
a. Addition of direct and indirect labor force.
b. Require more processing time
C. Reduction of productivity and quality.
d. Improved interface between design and manufacturing
48.__ is the result of poor planning.
a. Achieve the due date
b. Delay required outcomes
C. Customer Satisfaction
d. Increase production rate.
49.The manager who needs to plan and organize a job should consider
a. How long each task should take
b. Economic strength of his customer
C. People accomplish the tasks
d. The resources need to complete the task
50__are all in direct costs incurred during the production of goods.
a. Manufacturing overheads b. Direct material
C. Direct labor d. Manufacturing costs
51__is a hydraulic or pneumatic valve which sorves to releaso excess pressure when
the system pressure excoods its limit.
a Pressure relief valve b Directional valve
c Check valve d Pressure regulator
52.Which one is false about the purpose of transducer devices?
a. Pressure gauge indicates the amount of pressure in the pressure reservoir
b.Limit sensor able to transfer mechanical signal to electrical signal
C.RPM transducer convert the speed of rotating shaft in to electrical pulse
d. Thermocouple convert heat energy in to electrical voltage
53.Which metal is common coating material in the of electroplating?
a.Potassium b. Stainless c. Chromium d. Sodium
54.In the Selection of GTAW electrode the welder should not consider __
a. The process variation being used
b. Joint design
C. Composition of the metal being welded
d. The wire feed mechanism
55. Maintenance costs that correlate with a company is property and equipment
includes
a Manager salary b .Quality control professionals salary
c. Property maintenance costs d. Production line worker salary
56.__is used to force the fluid from the reservoir to rest of the hydraulic circuit by
converting mechanical energy into hydraulic energy
a. Hydraulic pump b. Hydraulic actuator
c. Pressure regulator d. External power supply
57 .Filler metal used for brazing is an alloy of;
a. Copper and lead b. Copper and tin C. Zinc and lead d. Copper and Zinc
58.__ is the process of coating a metal onto the other metal by hydrolysis mostly to
prevent corrosion of metal.
a. Electroplating b. Painting c. Electro polishing d. Electro painting
59.__ is the brazing technique performed manually.
a. Furnace brazing b. Induction brazing
C. Flame brazing d. Resistance brazing
60.__is the process of ensuring that all systems and components are designed
installed, tested, and operated according to the operational requirements.
a. Commissioning b. Leveling c. Manufacturing d. Layout
61.The property of sand which permits the steam and other gases to pass through the
sand mold is__
a. Adhesiveness b. Plasticity c. Cohesiveness d. Permeability
62.__is used to direct the flow of fluid through hydraulic system:
a. Pressure relief valve b. Check valve
C. Directional control valve d. Gate valve
63.__is a maintenance activity of hydraulic and pneumatic components that should
be done first.
a. Repairing component b. Reassembling component
C. Dismantling of component d. identifying failed component
64. All are factors which affect electro plating except:
a. The kind of metal and the electrolyte b. Cost of the process
C. The magnitude of the applied current d. The surface area of the electrodes
65. The commonly used flux for brazing is:
a. Resin b. Borax C. Soft iron d. NH4CL
66.A plasma torch body consists:
a. Contactor, insulator arrestor, electrode and Nozzle
b. A swirl ring, electrode nozzle, retaining cap, and shield cap.
C. Nozzle, retaining cap , shield cap, contactor and insulator
d. A swirl ring, electrode nozzle and insulator and arrestor
67. Which one of the following is an example of sorting activity in 5S continuous
improvement procedure
a. Color coding for waste segregation
b. Regular evaluation of activities
C. Place red tag for identifying of unnecessary items
d. Periodical maintenance and routine cleaning of equipment
68.A component of hydraulic or pneumatic system which conveys hydraulic fluid
between other hydraulic components is
a. Valve b. Hose C. Cylinder d. Filter
69. Rich statements wrong about advantages of plasma cutting?
a. Curves, odd shapes, and multiple intersecting cuts are possible.
b. Plasma Cutters also, cut quickly and efficiently.
c. Plasma cutting is noise and generates excess fumes.
d. Plasma cutting is versatile and compatible with a wide range of materials
70.__material shall not be coated unless otherwise specified:
a. Medium carbon steel b. Low carbon steel C. Aluminum d. Cast iron
71. Which materials selected for resistance temperature sensor?
a. Silicon and Gallium b. Sodium and Phosphorous
c. Lead and Zinc d .Copper and Nickel
72.__is a routine activities performed to prevent damage and prolong the life of
appliances, factures, and machines.
a. Maintenance b. Observation c. Testing and checking d. Repairs
74.In manufacturing, the Process of combining individual components/parts/together
to realize the finished product is known as__
a. Assembly b Bill of Materials C. Assembly Item d. Production
78. The following are the selection criteria for paints and coatings except.
a. Corrosion protective properties
b. Requirements to health Safety and environment
C. Color preference of the workers
d. Availability and economics of coating materials
79. is a device for determining the magnitude of quantity or variable:
a. Motor b. Tool c. Measuring Instrument d. Machine
80. Identify the wrong idea about organizational objective
 a. It should be set after the organization starts its operation
b. It will play a large part in developing organizational policies
C. It is short-term and medium-term goals that an organization seeks to accomplish
d. It helps to allocate organizational resources
81. Which of the following industrial sensor is applied for sensing presence and
positioning of objects?
a. Thermistor b. Tachometer C. Limit switch d. Piezoelectric