Fuels and Combustion Notes
Fuels and Combustion Notes
Definition:
It may be defined as a substance, which by oxidation is made a source of heat that can be used for
any desired purpose.
OR
Fuel is a combustible substance, containing carbon as main constituent, which on proper burning
gives large amount of heat which can be used economically for domestic and industrial purposes.
Fuel + O2 → Products + Heat.
OR
According to modern concept, fuel is any fissionable material which produces energy that can be
used for producing power.
Wood, charcoal, coal, kerosene, petrol, diesel, producer gas, oil gas etc. are some of the fuels.
Classification:
Fuels may be divided into two types,
i) Natural or primary fuels which are found in nature. Example wood, peat, coal, natural
gas, petroleum etc.
ii) Artificial or secondary fuels which are derived from primary fuels. Examples coke,
charcoal, kerosene, coal gas, producer gas, oil gas etc.
Calorie:
It is the amount of heat required to raise the temperature of one gram of water through one degree
centigrade.
1000 cal = 1Kcal.
Calorific value:
Q. 1 Define HCV or GCV and LCV or NCV.
Q.2 Why GCV is greater than NCV?
It is the amount of heat liberated during complete combustion of unit weight or volume of the fuel.
It is most important property because efficiency of fuel is judged by its calorific value.
Units of calorific value:
For solids and liquids – Kcal/Kg (MKS or SI units)
For gaseous fuel – Kcal/m3
The calorific value of a fuel can be considered in two ways, 1. High
calorific value (HCV) or gross calorific value (GCV):
It is defined as a total amount of heat produced when a unit mass of fuel is burned completely
and the products of combustion are cooled down to room temperature usually 60ºF or 15ºC.
Explanation: Hydrogen is present in almost all fuel and when the fuel burns, hydrogen
present in the fuel is converted into steam. Now, when the products of combustion are cooled
down to 60ºF or 15ºC, the steam gets condensed into water and the latent heat is evolved on
condensing the steam. This latent heat of condensation of the steam also gets included in the
total heat and as a result more amount of heat is available.
2. Low calorific value (LCV) or net calorific value (NCV):
It is defined as a net amount of heat produced when a unit mass of fuel is burned completely
and the products of combustion are allowed to escape into the atmosphere. In actual practice
water (steam) is not condensed but escapes into the atmosphere along with other hot
combustion gases and as a result lesser amount of heat is available.
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If a fuel does not contain hydrogen, then, HCV = LCV.
Dulong’s formula:
It is used for calculating gross value or HCV and net value or LCV from the chemical composition
of fuel in MKS system.
2
HCV or GCV = 1/100 [ 8080 C + 34500 ( H – O/8) + 2240 S] Kcal/Kg
Where, Where C, H, O and S are the percentage of carbon, hydrogen, oxygen and sulphur in the
fuel respectively.
Solved example:
The ultimate analysis of coal gave the following results, C = 84%, S = 1.5%, N = 0.6%, H =
5.5% and O = 8.4%. Calculate the gross and net calorific value of the coal using Dulong’s
formula. Solution:
HCV or GCV = 1/100 [8080 C + 34500 (H – O/8 ) + 2240 S] Kcal/Kg
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7. A sample of coal has the following percentage composition: C = 60%, H = 6%, O = 33%,
N = 0.3%, ash = 0.2%, S = 0.5%. Calculate the gross calorific value. [Ans. GCV =
5506.07Kcal/Kg]
8. A coal having the following composition by weight: C = 90%, O = 0.3%, N = 0.5%, ash =
2.5%, S = 0.5%. The net calorific value was found to be 8925.28Kcal/kg. Calculate the %H
and gross calorific value.
9. A coal sample contains C = 70%, H = 8%, O =20%, N = 0.2%, ash = 0.5%, S = 0.5%.
Calculate GCV and NCV. [Ans. GCV = 7564.70Kcal/Kg, NCV = 7142.06 Kcal/Kg]
Solid fuels
Solid fuels contain combustible organic material and incombustible or mineral part known as
ballast. The organic part of fuel consists of carbon, hydrogen and sulphur. The organic portion may
also include elements such as nitrogen and sulphur. The ratio of the various elements present in a
fuel determines its properties. The incombustible or mineral part of the fuel consists of moisture
and minerals. The mineral part of a fuel consists of carbonates, phosphates, sulphates, sulphides
of Fe, Ca, Mg, Al, K, Na etc.
Solid fuels form a quite substantial part of total fuels. Solid natural fuels are wood, peat, lignite,
anthracite coal, bituminous coal etc. and the most important artificial fuels are coke and charcoal,
which are derived from natural coal.
1. Coal:
Coal is highly carbonaceous matter that has been formed as a result of alteration of vegetable
matter (e. g. plants) under certain favorable conditions. It is mainly composed of C, H, N and
O, besides non-combustible inorganic matter. There are several different types of coal, which
have different properties depending upon their age and depth to which they have been buried
under the other rocks. The degree of coal development is referred to as a coals “rank”, with
peat being the lowest rank coal and anthracite being the highest. The ranks of coal from those
with the least carbon to those with high carbon content are lignite, sub-bituminous, bituminous
and anthracite.
Analysis of coal:
There are two types of analysis, 1) Proximate analysis and 2) Ultimate analysis.
1) Proximate analysis:
It deals with the determination of moisture, volatile matter, ash and fixed carbon.
a. Determination of moisture:
Presence of moisture in coal lowers its calorific value. Hence determination of moisture
content is important. It is carried out as below, Procedure:
• About 1g of powdered sample coal is weighed in a clean and dry silica crucible with lid.
• The crucible, after removing the lid is placed inside the electric hot air oven maintained
at 105-110ºC.
• The crucible is allowed to remain in oven for about an hour.
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• After one hour it is transferred to a desiccator by means of a pair of tongs and is allowed
to remain there till it acquires room temperature.
• When the crucible with its contents attains the room temperature, it is taken out of the
desiccator and weighed along with the lid.
• The process of heating followed by cooling to room temperature and weighing is
continued till the constant weight is obtained.
During the process of heating, the crucible in the electric oven to a temperature in the range of
105-110ºC, the moisture associated with the coal gets vaporized. Thus
Procedure:
• After the determination of volatile matter, the crucible with contents, but without lid, is
placed in the muffle furnace which is maintained at the temperature in the range of
725750 ºC for nearly one hour. Hence the coal burns to form ash.
• The crucible along with its contents (ash) is then transferred to desiccator and allowed to
attain room temperature.
• It is then taken out of the desiccator and weighed to know the weight of the ash formed.
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• The process of heating followed by cooling and weighing is continued till the constant
weight is obtained.
During the process of heating, the coal burns to form ash, which is the ultimate product of
combustion. Its determination is important in the selection of proper quality of coal for a
specific purpose, because the coal forming large amount of ash affects the calorific value and
hence quantity of heat obtained is less.
% of Ash = Weight of residue left in crucible x 100
Weight of coal taken
d. Determination of fixed carbon:
The percentage of fixed carbon in the given sample of coal is calculated by subtracting the
sum of percentage moisture, percentage volatile matter and percentage ash from 100.
C. Ash:
i) Ash is a non-combustible inorganic matter left after complete combustion of organic
matter in the coal. Ash reduces the calorific value of coal.
ii) Ash also causes hindrance in the burning of coal. Hence lower the ash content, better the
quality of coal.
iii) The presence of ash also increases the transporting, handling and storage costs. It also
involves additional cost in ash disposal.
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iv) The presence of ash also causes early wear of furnace walls, burning of apparatus and
feeding mechanism. D. Fixed carbon:
1. Higher the percentage of fixed carbon, greater is its calorific value and better will be the
quality of coal. Hence high percentage of carbon is desirable.
2. It also helps in designing the furnace and shape of fire box because it is the fixed carbon
that burns in solid state.
Numericals:
1. A coal sample was analyzed as follows:
Exactly 2.5g was weighed into silica crucible. After heating for 1 hour at 110ºC the residue
weighed 2.415g, the crucible was then covered with a vented lid and strongly heated for
exactly seven minutes at 950±20ºc. The residue weighed 1.528g. The crucible was then
heated without cover at 700ºC until a constant weight was obtained. The last residue was
found to weigh 0.245g. Calculate the percentage results of above analysis.
Solution:-
i) Determination of % moisture:
Weight of coal taken = 2.5g
Mass of moisture in coal sample =2.5- 2.415
= 0.085g
Therefore % of moisture = loss in weight of coal sample x 100
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2.5
= 9.8%
iv) Determination of % fixed carbon:
% of fixed carbon = 100 – (% of moisture + % of volatile matter + % of ash)
= 100 – (3.4+35.48+9.8)
= 100 – 48.68
= 51.32%
2. 2.5g of air dried coal sample was taken in a silica crucible, after heating it in an electric oven
at 105-110ºC for 1 hour; the residue was weighed 2.410g. The residue was heated in a silica
crucible covered with vented lid at a temperature 950±20ºC for exactly 7 minutes. After cooling
the weight of the residue was found to be 1.78g. The residue was then ignited at 700750ºC to
a constant weight of 0.2469g. Calculate the percentage of fixed carbon in a coal sample.
3. One gram of dried sample of coal on heating at 110ºC for 1 hour produced a residue 0.850g
and this residue on heating at 950 ºC for 7 minutes in absence of air left 0.72g mass which on
combustion left 0.1g of non-combustible matter. Calculate the result of proximate analysis.
4. A sample of coal was analyzed for content of moisture, volatile matter and ash. From the
following data, calculate the percentage of the above quantities.
i) Weight of coal taken = 2.5g ii) Weight of coal
after heating at 100ºC = 2.365g
iii) Weight of coal after heating in an covered crucible at 950±20ºC = 1.165g iv)
Constant weight obtained at the end of the experiment = 0.460g
5. 1.5g of coal was weighed into a silica crucible. After heating for 1 hour at 100ºC, the residue
weighed 1.415g. The crucible was then covered with lid and strongly heated for exactly 7
minutes at 950±20ºC. The residue weighed 0.528g. The crucible was then heated without
cover, until a constant weight was obtained. The residue was found to weigh 0.254g. Calculate
the percentage results.
6. An air dried coal sample weighing 2.9g was taken for volatile matter determination. After
losing volatile matter, the coal sample weighed 1.96 g. if it contains 4.5% moisture, find %
volatile matter in it.
Ultimate analysis:
This type of analysis deals with the determination of carbon, hydrogen, nitrogen, sulphur, oxygen
as follows,
a) Determination of percentage of carbon and hydrogen:
Here the carbon is oxidized to carbon monoxide which is then oxidized to carbon dioxide,
while the hydrogen is converted into water. From the weight of the products, percentage of
respective components is determined.
Principle: A known weight of powdered sample of dry coal is heated in a combustion tube in
a current of dry oxygen. Here carbon is oxidized to CO 2 while hydrogen is converted into
water.
Chemical reactions taking place are,
C + O2 → CO2
12 44
H2 + ½ O2 → H2O
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2 18
CaCl2 + 7 H2O → CaCl2. 7 H2O
OR
% of C = weight of CO2 formed x 12 x 100
Weight of coal taken x 44
Principle:
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• A known quantity of powdered sample of coal is heated with concentrated H 2SO4 in a
Kjeldhal’s flask, in presence of potassium sulphate and copper sulphate as a catalyst,
till the solution becomes clear.
• Nitrogen present in the coal gets converted into ammonium sulphate [(NH 4)2SO4]
hence the solution becomes colourless.
• The solution of ammonium sulphate is then boiled with KOH/NaOH solution to liberate
ammonia, which is absorbed in a known volume of standard acid solution (H 2SO4) with
few drops of methyl red till colour changes to faint pink.
• The acid solution (unreacted acid) is then back titrated with standard NaOH solution
(till the colour is completely discharged).
• Blank titration is carried out using same volume of H2SO4.
• From the volume of the acid consumed nitrogen present in the coal can be estimated.
c) Determination of sulphur:
The method consists of the conversion of sulphur present in the coal into BaSO 4. From the
weight of BaSO4 obtained, sulphur can be estimated.
Principle:
A known mass of powdered sample of coal is heated in current of dry oxygen in the bomb
calorimeter, where the sulphur present in the coal is oxidized to sulphates. These sulphates
are then treated with BaCl2 solution to obtain precipitate of BaSO4. From the weight of dry
BaSO4, sulphur can be estimated.
Procedure:
1. Weigh carefully and accurately some quantity of powdered sample of dried coal.
2. Heat the sample in the bomb calorimeter in the current of dry oxygen. Ash formed is
extracted with dil. HCl and extract is heated with solution of BaCl2 to obtain the precipitate
of BaSO4.
3. The precipitate is washed thoroughly with water and separated on a filter paper and dried
thoroughly.
4. The dry precipitate is weighed accurately. From the weight of dry BaSO 4, sulphur can be
estimated.
S + O2 → SO4-2 + BaCl2 → BaSO4.
32g 233g
d) Determination of oxygen:
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It is obtained by deducting the sum of the percentage of carbon, hydrogen, nitrogen and sulphur
from 100.
1. Determination of % of C and H
0.250g of coal sample was burned in steam of oxygen at 1290ºC in a combustion tube. There
was increase in weight of calcium chloride tube by 0.025g and that of KOH tube by 0.8g
after combustion. Find out the % of C and H of sample. Solution:-
% of H = Increase in weight of CaCl2 tube x 2 x 100
Weight of coal taken x 18
= 0.025 x 2 x 100
0.250 x 18
= 1.11%
% of C = Increase in weight of KOH tube x 12 x 100
Weight of coal taken x 44
=
0.8 x 12 x 100
0.250 x 44
= 87.27%
Problems for practice:
i) 0.2g of coal was burned in a combustion apparatus and the gaseous products of combustion
were absorbed in a KOH bulb and CaCl2 tube which were previously weighed. There was
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increase in weight of calcium chloride tube by 0.1g and that of KOH tube by 0.56g after
combustion. Find out the % of C and H of sample.
ii) A 0.5g of coal sample on ultimate analysis produced 1.60g of CO2 and 0.225g of H2O. Find
out the % of C and H of sample.
iii) 0.4g of coal sample was burned in a combustion tube. There was increase in weight of
calcium chloride tube by 0.2g and that of KOH tube by 0.88g after combustion. Find out
the % of C and H of sample. iv) A 0.5g of coal sample on ultimate analysis produced 1.35g
of CO2 and 0.225g of H2O. Find out the % of C and H of sample.
v) 0.2g of coal was burned in a combustion apparatus and the gaseous products of combustion
were absorbed in a potash bulb and CaCl2 tube which were previously weighed. There was
increase in weight of calcium chloride tube by 0.06g and that of potash bulb by 0.64g after
combustion. Find out the % of C and H of sample.
2. Determination of % of N and S:
1.4g of coal sample in Kjeldhal’s experiment liberated ammonia which was absorbed in
50ml N/10 H2SO4. The resultant solution required 10ml of N/10 NaOH solution for
complete neutralization. Find out % of Nitrogen.
Solution:
Volume of acid taken = 50ml
Volume of acid unreacted (in terms of NaOH) = 10ml Therefore
volume of acid consumed = (50-10) = 40ml.
% of N = Volume of acid used x normality of acid x 1.4
Weight of coal taken
% of N = 40 x 0.1 x 1.4
1.4
= 4%
0.5g coal sample was burned completely in a bomb calorimeter. The ash formed was
extracted with acid and the extract obtained was treated with barium chloride solution to
get barium sulphate precipitate. The weight of dry precipitate was 0.04g. Calculate the %
of S in the coal sample.
Solution:
% of S = weight of BaSO4 formed x 32 x 100
Weight of coal taken x 233
% of S = 0.04 x 32 x 100
0.5 x 233
= 1.09%
Problems for practice:
1. 1g of coal sample in Kjeldhal’s experiment liberated ammonia which was absorbed in 25ml
N/5 H2SO4. The excess of acid required 40ml of N/10 NaOH solution for back titration. Find
out % of Nitrogen.
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2. 0.5g coal sample was burned completely in a bomb calorimeter. The ash formed was
extracted with acid and the extract obtained was treated with barium chloride solution to get
barium sulphate precipitate. The weight of dry precipitate was 0.025g. Calculate the % of S
in the coal sample.
3. A coal sample on ultimate analysis gave following result:
a) 0.5g coal produces 1.35g CO2 and 0.225g H2O.
b) 0.4g coal in Kjeldhal’s experiment liberated ammonia which was absorbed in 50ml 0.5N
H2SO4. The resultant solution required 22ml of 1 N NaOH solution for complete
neutralization.
c) 0.5g coal on combustion in a bomb calorimeter followed by the treatment with BaCl 2
produces 0.04g BaSO4.Calculate the % of C, H, N,S and O assuming coal contents 3.6%
ash and also find GCV.
4. A coal sample on ultimate analysis gave following result:
a) 0.5g coal produces 1.3g CO2 and 0.2g H2O.
b) 0.4g coal in Kjeldhal’s experiment liberated ammonia which was absorbed in 50ml 0.5N
H2SO4. The resultant solution required 23ml of 1 N NaOH solution for complete neutralization.
c) 0.5g coal on combustion in a bomb calorimeter followed by the treatment with BaCl2 produces
0.06g BaSO4.Calculate the % of C, H, N, S and O assuming coal contents 4.5% ash and also
find GCV and NCV.
5. A coal sample on ultimate analysis gave following result:
a) 0.25g coal produces 0.782g CO2 and 0.021g H2O.
b) 1.4g coal in Kjeldhal’s experiment liberated ammonia which was absorbed in 50ml N/10 H 2SO4.
The resultant solution required 15ml of N/10 NaOH solution for complete neutralization.
c) 3.2g coal on combustion in a bomb calorimeter followed by the treatment with BaCl2 produces
0.233g BaSO4. Find GCV and NCV.
COMBUSTION:
Combustion is an exothermic chemical reaction, which is accompanied by development of heat
and light at a rapid rate, so that temperature rises considerably. For e.g. combustion of carbon
in oxygen.
C (s) + O2 (g) → CO2 (g) + 97Kcal
For proper combustion, the substance must be brought to its kindling or ignition temperature
which may be defined as “the minimum temperature at which the substance ignites and burns
without further addition of heat from outside”. Calculation of air quantities:
To find the amount of oxygen and hence the amount of air required for the combustion of a unit
quantity of a fuel, it is necessary to apply the following elementary principles:
1. Substances always combine in a definite proportion and these proportions are determined
by the molecular masses of the substances involved and the products formed. In order to
know the amount of oxygen required for combustion of an element or a gas, we must know
the combustion reaction.
For e.g. when carbon combines with oxygen to form carbon dioxide.
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C (s) + O2 (g) → CO2 (g)
Mass proportion 12 32 44
Volume proportion 1vol 1 vol 1vol
Thus 12 parts by weight of carbon required 32 parts by weight of oxygen and 44 parts
by weight of carbon dioxide produced by 12 parts by weight of carbon.
OR
One volume carbon requires one volume of oxygen and one volume carbon dioxide
produced by 1 volume of carbon.
The most commonly involved combustion reactions may be written as follows:
2H2 + O2 → 2H2O S + O2 → SO2
2CO + O2 → 2CO2 CH4 + 2O2 → CO2 + 2H2O
2C2H6 + 7O2 → 4CO2 + 6H2O C2H4 + 3O2 → 2CO2 + 2H2O
2C2H2 + 5O2 → 4CO2 + 2H2O C4H8 + 6O2 → 4CO2 + 4H2O
2C4H10 + 13O2 → 8CO2 + 10H2O 2C3H6 + 9O2 → 6CO2 + 6H2O
C3H8 + 5O2 → 3CO2 + 4H2O
Nitrogen, ash and carbon dioxide, if any, present in the fuel or air are incombustible matters
and hence they do not take oxygen during combustion reaction. The total amount of oxygen
required by the fuel can be given by sum of the amounts of oxygen required by individual
constituent present in the fuel and these calculations are shown below:
a) Combustion of carbon:
Combustion of carbon is expressed by the equation
2C + O2 → CO2
b) Combustion of hydrogen
Combustion of hydrogen is expressed by the equation
2H2 + O2 → 2H2O
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c) Combustion of sulphur:
Combustion of sulphur is expressed by the equation
S + O2 → SO2
32 Kg of sulphur requires for complete combustion 32 Kg of oxygen
Therefore, S Kg of sulphur requires for complete combustion S Kg of oxygen.
Thus the quantity of oxygen required for complete combustion of 1 Kg of fuel can be given
by,
(2.67C+8H+S)Kg
2. But some quantity of oxygen is already present in the fuel. Therefore the minimum corrected
quantity of oxygen required for complete combustion of 1 Kg of fuel will be ; (2.67C+8H+S-
O)
3. Air contains 23% oxygen by weight and 21% oxygen by volume
From the above total quantity of air required for combustion of 1 Kg of fuel can be calculated.
Since 23kg oxygen is present in100 Kg of air. Therefore (2.67C+8H+S-O) Kg is present in
(2.67C+8H+S-O) x 100/23 Kg.
4. Further it should be noted that weight can be converted into volume in the following ways: At
N.T.P. (i.e. at 0ºC and 760 mm pressure), 22.4 litre of any gas will weigh one gram molecule
i.e. its molecular weight in grams.
For example, 22.4 liters of CO2 at N.T.P. will weigh 44g of CO2 (44 being the molecular weight
of CO2)
OR
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22.4m of CO2 = 44Kg of CO2
5. The average molecular weight of air is taken as 28.94
6. For calculating the quantity of air required for combustion following formulae can be applied.
7. The mass of any gas can be converted to its volume at certain temperature and pressure by
using the gas equation
PV = nRT
Where P = pressure of gas in
atmosphere V = volume of gas in
liters n = number of moles of gas
T = Temperature on Kelvin scale.
8. To calculate the volume of gas at given temperature and pressure, following relation is used.
P0V0 = P1V1 (From Boyle’s and Charles law)
T0 T1
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Where P0, V0 and T0 are standard pressure, volume and temperature, P1 and T1 are the given
pressure and temperature. Thus, V1 volume at given pressure and temperature can be easily
calculated.
NOTE: students should read the numerical carefully. If only elemental composition of each
constituent of fuel is given, then it can be directly substituted in the formula, if not, then you
can find amount of oxygen and air, by writing down the combustion reactions and calculating
the total amount of oxygen and air. For this, students must write the correct combustion
reactions.
NUMERICALS:
Formula Based:
1. A liquid fuel has C =80%, H= 12%, O2= 8%. Find the minimum quantity of air needed for
complete combustion of 1 Kg of the above liquid fuel. (Ans: 13.11kg)
2. A coal sample was found to contain the following constituents: C =81%, H= 6%, O= 7%, S=
1%, N=1%, ash= 4%. Calculate the minimum amount of air required for complete combustion
of 1 kg of coal.(Ans: 11.2kg)
3. Calculate the weight and volume of air needed for complete combustion of 1 Kg of coal
containing has C =65%, H= 4%, O2= 7%, N= 3.0%, moisture= 15% and remaining is ash.
Molecular weight of air = 28.949g.
4. Calculate the volume of air by weight and volume for combustion of 2 Kg of carbon.
5. The percentage composition by mass of a sample of coal is as follows: C =75%, H= 10%, O 2=
10%, S= 1%, N=2% and remaining is ash. Calculate a) Amount of air required for complete
combustion of 1kg of fuel. b) GCV and NCV.
6. A sample of coal contains: C =65%, H= 15%, O2= 10%, S= 4%, N=2% and ash=4%. Calculate
the minimum amount of air required for complete combustion of 2kg of fuel.
7. A sample of coal contains: C =80%, H= 6%, O2= 8%, S= 2.5% and ash=3.5%. Calculate the
gross and net calorific value of coal. Also calculate the minimum amount of air required for
complete combustion of 1kg of above coal.
8. Calculate the weight and volume of air required for complete combustion of 5kg of coal with
following composition: C =85%, H= 10%, O2= 5%.
9. Calculate the weight and volume of air required for complete combustion of 1kg of coal with
following composition: C =54%, H= 6.5%, O2=3%, N=1.8%, moisture=17.3%, ash=17.4%.
(given molecular weight of air =28.949)
10. A coal sample has C =70%, H= 10%, O= 0.05%, S= 3%, N=2% and ash= 6.5%. Calculate the
minimum amount of air required for complete combustion of 1kg of coal.
11. Calculate the weight of air required for complete combustion of 5kg of coal with following
composition: C =80%, H= 15%, O= remaining.
12. Calculate volume of air containing 20% oxygen by volume at 27ºC and 760mm pressure which
will be required for complete combustion of 2 kg of fuel containing C=70%, H=25%, ash=
5%.
13. Calculate volume of air containing 20% oxygen by volume at 27ºC and 760mm pressure which
will be required for complete combustion of 4 kg of fuel containing C=80%, H=15% and
incombustible matter= 5%.
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14. The percentage composition of coal sample was C =88%, H= 3.5%, O2= 5%, S= 0.5%, N=1%.
Calculate the theoretical quantity of oxygen and air (in volume) required at 27ºC and 1 atm
pressure for the combustion of 2kg of coal.
Equation Based:
15. Calculate the volume of air required for complete combustion of 6m3 of gaseous fuel with
following composition. CO= 46%, C2H4=1%, CH4=8%, N2=3%, H2=6%, CO2= remaining.
16. Calculate the volume of air required for complete combustion of 1m3 of gaseous fuel, which
possess by volume CH4=35%, C2H4=4%, CO=10%, H2=45%, N2=2%, Water vapour=4%.
17. The composition of gas was found to be H 2=10%, CH4=15%, C2H6=25%, N2=5%, CO=20%,
and O2= 5%. Calculate the volume of oxygen and air required for complete combustion of 8m3
of this gas.
18. A gas has following composition by volume H2=20%, CH4=5%, CO=25%, CO2=10%, O2=
6%, N2=34%. If 20% excess air is used, find the weight of air supplied per m3 of gas.
19. A gaseous fuel has following composition by volume H 2=30%, CH4=40%, C2H6=10%,
CO=10%, N2=5%. Calculate volume of air required if 20% excess air is used for complete
combustion assuming air contains20% oxygen by volume.
Liquid fuels:
In the modern era, liquid fuels have become more popular for their use as domestic as well as
industrial fuels since they are better, more convenient for use, more economical than solid fuels.
Petroleum is one of the most important sources of liquid fuels.
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2. It is also a source of lubricating oils which reduces friction between the moving parts of
machines and thereby increases the life and efficiency of machines. Such machines may
either be of automobiles or those used in industries.
3. Commonly used products such as paints, cold creams, lotions, ointment, shampoos etc. are
obtained from petroleum products.
4. It is also used as a source of asphalt or pitch, which is commonly used for road making, in
the manufacture of paraffin wax, waterproofing compounds, waterproofing papers, in
making cheap candles etc.
Classification of petroleum:
According to its chemical nature, petroleum has been classified as:
• Paraffin base petroleum: It consists of a number of either straight chain or branched chain
saturated hydrocarbons thatA coal sample has C =70%, H= 10%, O= 0.05%, S= 3%, N=2%
and ash= 6.5%. Calculate the minimum amount of air required for complete combustion of
1kg of coal. is paraffin from CH4 to C35H72. The series of hydrocarbons from C18H38 to
C35H72 are semisolids hence they are known as waxes. When ignited they burn with a long
sooty flame. Hence, this type of petroleum is known as paraffin base petroleum.
• Naphthalene base petroleum: It consists of naphthalene or substituted naphthalene
product with little quantity of paraffin and aromatic hydrocarbons. It burns with a short,
non-sooty flame.
• Mixed base petroleum: It is a mixture of both, paraffin base and naphthalene base
petroleum. It generally contains large amount of semisolid waxes.
Mining of petroleum:
Mining of petroleum is done by drilling holes in the earth’s crusts and sinking pipes up to the
oil-bearing porous rocks. Oil, usually, comes out itself due to hydrostatic pressure of natural
gas. Alternatively it may be mechanically pumped up by using either lift pump or air-lift pump.
The latter consists of two co-axial pipes, lowered into the base of the oil bed. Compressed air
is forced through the outer pipe whereby oil comes out through the inner pipe. The oil is
conveyed to refinery by a system of pipelines.
Refining of petroleum:
The crude oil, itself, cannot be used directly as a fuel, since it contains lot of impurities,
which must be removed. The process in which petroleum is separated into different fractions
having different boiling points is called “refining of petroleum”. The plant set up for refining
is called refinery.
The crude oil is an emulsion having greenish red to black colour mixed with sandy oil and
water. It contains dissolved gases, liquids of low, medium and high boiling points, of widely
different viscosities and solids as well as semi-solids waxes. The steps involved in the process
of refining consist of:
Step- I) Separation of water or De-emulsification or Cottrell’s process:
The crude oil is as obtained from oil wells is an extremely stable emulsion of oil and salty
water. Such an oil and water mixture is allowed to flow through cylindrical tanks fitted with
charged electrodes. This causes the breaking of emulsion forming two different layers. The
layers are withdrawn separately. Dissolved salts that may be present in oil are removed by
thorough washing with water.
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Step- II) Removal of sulphur compounds :( desulphurization)
Sulphur present in crude causes corrosion, hence needs to be removed during refining of crude
petroleum. For this purpose the oil is treated with copper oxide, which forms insoluble
precipitate of copper sulphide that can be removed by simple filtration. Complete removal of
sulphur may be effected by the treatment of oil with alcoholic caustic soda and sodium
butyrate.
Step –III) Fractional distillation:
• The crude oil, after removal of sulphur and water, is heated in an iron retort to a temperature
of about 400ºC. In such heating volatile components of the crude oil gets evaporated.
• The vapours are then cooled by passing them up a tall cylindrical tower (bubble tower)
consisting of a number of horizontal stainless steel trays, called fractionating columns.
• Each tray is provided with a small chimney, which is covered with a loose cap.
• As the vapours move up the tower, condensation of different fractions takes place, as per their
boiling points i.e. high boiling fraction condenses first, followed by the one having somewhat
lower boiling point and so on, i.e. higher boiling fractions condenses at lower plates and lower
boiling fraction condenses at higher one.
• Each fraction is collected separately finally the residue left in the retort is black tarry mass
called asphalt or pitch.
Thus, the various fractions between the temperature range of 20ºC-350ºC and above are separated.
Gasoline or Petrol:
The fraction which is obtained between 40ºC to 120ºC is known as petrol or gasoline.
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It is associated with impurities of thiocompounds, colour and few unsaturated hydrocarbons which
are essential to be removed for further purification. In addition to this it also contains H 2S and
thioalcohols, which are responsible for the bad odour of the oil.Thus gasoline is first made free
from bad odour by washing with NaOH and adding salts such as sodium butyrate which mask the
undesirable odours. Sulphur can be removed by treatment with alcoholic caustic soda and sodium
butyrate.The colouring matter is removed by treating the fractions at about 450ºC, with bauxite or
liquid sulphur dioxide.
Knocking:
It is a term related to internal combustion engine working on petrol.
1. In an internal combustion engine, a mixture of air and petrol vapour is compressed and ignited
by an electric spark and the essential chemical reaction is the oxidation of hydrocarbon
molecules.
2. Due to combustion or oxidation , gases are produced which move the piston down the cylinder.
3. It is essential that the combustion of the fuel in the cylinder of an I.C. engine should proceed
in a smooth and regular way.
4. But sometimes, the rate of oxidation is so great that the mixture detonates (i.e. the mixture on
ignition produces a sudden increase in gaseous volume) which causes uneven moving of the
piston producing a sound called as engine ‘Knock’.
5. Thus knocking is defined as, ‘the rattling noise or sharp metallic noise produced in an
internal combustion engine (I.C. engine) and which results into the loss of energy. Thus
it is the abnormal type of combustion.’
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6. Knocking causes A) loss of large amount of energy.
B) Damage to piston and cylinder.
7. It is observed that straight chain saturated hydrocarbons have more knocking tendency than
straight chain unsaturated hydrocarbon.
With normal paraffin, the anti-knock properties decrease with increase in the length of
hydrocarbon chain (number of carbon atoms). E.g. n-propane, n-butane, n-pentane, n-hexane
and n-heptane have octane numbers 100, 92, 62, 26 and 0 respectively. Also cyclic compounds
have fewer tendencies to knock than straight chain compounds. Further Aromatic hydrocarbons
like benzene, toluene, naphthalene and alcohols show good anti-knock properties.
Straight chain paraffin > branched chain paraffin > olefins > cyclo-paraffin > aromatics.
High knocking low knocking
Low octane number High octane number
Low anti-knocking property High anti-knocking property
Thus knocking can be minimized by using fuel of high octane number and by adding a small
amount of anti-knocking agents like tetra ethyl lead to gasoline.
Anti-knocking agents:
1. Knocking can be decreased by addition of certain compounds to the fuels and these compounds
are known as anti-knocking agents and the process of adding these compounds is called
‘doping’.
2. Examples of anti-knocking agents are tetra ethyl lead (TEL), tetra methyl lead, diethyl zinc
(DEZ) etc.
3. Methyl tertiary butyl ether (MTBE): {same is the answer of unleaded petrol}
• Octane rating of petrol is increased by adding TEL. However, combustion of leaded
petrol causes formation of lead oxide which gets deposited on inner walls of cylinder
and jams the piston.
• Also leaded petrol cannot be used in automobiles equipped with catalytic converters (a
device which is used in motor vehicle exhaust systems which converters toxic
combustion by-products into less toxic substances), because lead present in exhaust gas
poisons the catalyst, thereby destroying its active sites.
• Alternative method of increasing octane number of petrol is to add high octane
compounds like iso-pentane, iso-octane, ethyl benzene, MTBE etc.
• Out of these MTBE is preferred because it contains oxygen in the form of ether group
which supplies oxygen for the combustion of petrol in I.C engines, thereby reducing
the extent of per-oxy compound formation.
• Thus petrol added with such compounds is called as ‘unleaded petrol’ where higher
octane rating is obtained without addition of lead compounds.
• An advantage of unleaded petrol is that it permits the use of catalytic converter attached
to the exhaust in automobiles.
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Octane value or octane number:
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8. Ignition delay depends upon engine design, type of the injector, size of oil droplets, the way
in which air and diesel are mixed and chemical nature of the fuel
9. In order to grade diesel fuels, Cetane number scale was introduced
10. Cetane (C16H34) is a saturated hydrocarbon which ignites very quickly (without delay).
11. While α- methyl naphthalene (C11H10), an aromatic hydrocarbon, does not ignite quickly (with
long delay).
12. Thus, Cetane is rated as 100 and α-methyl naphthalene is rated as zero.
13. Thus Cetane and α-methyl naphthalene are mixed in all proportions then a series of fuels
having Cetane number from 0-100 Cetane are obtained. Such mixtures are taken as standard
and the ignition quality of diesel are compared with them.
14. Definition: Thus Cetane number is defined as percentage by volume of Cetane in the
mixture Cetane and α-methyl naphthalene which has same ignition delay as fuel being
tested.
15. The Cetane number of diesel oil can be improved by using the additive like acetylene, ethyl
nitrite; ethyl nitrate, acetone, diethyl ether etc. (reduce the ignition delay by reducing flash
point).
• Catalytic converters
A catalytic converter is a device used to reduce the toxicity of emissions from an I.C engine.
Catalytic converters are most commonly used in motor vehicle exhaust systems. They are also
used on generator sets, mining equipments, trucks, buses, trains and other engine-equipped
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machines. A catalytic converter provides an environment for a chemical reaction wherein toxic
combustion by-products are converted to less toxic substances.
Catalytic converters are mainly of two types:
a) Three –way catalytic converter: It is used in spark ignition engines (petrol engine or I.C
engine). It performs three simultaneous tasks i.e. it converts three main pollutants- CO, HC
(hydrocarbon) and NOx (nitrogen oxides) to less toxic substances.
2NOX → X O2+N2
2CO + O2 → 2CO2
Hydrocarbon + O2 → CO2 + H2O
b) Two –way catalytic converter: It is used in compression ignition engines (diesel engine). It
performs two simultaneous tasks i.e. it converts two main pollutants- CO and HC
(hydrocarbon) to less toxic substances. This catalyst uses excess oxygen in the exhaust gas
stream to carry out following reactions.
2CO + O2 → 2CO2
Hydrocarbon + O2 → CO2 + H2O
• Here for NOx, Selective Catalytic or NOx traps are used.
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