Combustion Lecture 3. Spark Ignition Engine
Combustion Lecture 3. Spark Ignition Engine
Intake stroke: The piston moves down the cylinder (from TDC to BDC) and draws in an air-fuel
mixture.
Compression stroke: The piston moves up the cylinder (from BDC to TDC) compressing the
mixture. Spark ignition occur near the end of compression.
Power stroke: After combustion at almost constant volume near TDC, the high cylinder pressure
moves the piston down (from TDC to BDC) for expansion or power stroke.
Exhaust stroke: Prior exhaust stroke, exhaust blowdown when exhaust valve opens near end of
expansion stroke. The piston moves up again (from BDC to TDC) pushing the burned gases.
where:
▪ TDC or Top Dead Center – the highest position (furthest
point away from the crankshaft) of the piston in the
cylinder when the crankshaft rotates.
▪ BDC or Bottom Dead Center - the lowest position (point
closest to the crankshaft)of the piston when the crankshaft
rotates.
❑ FOUR-STROKE CYCLE GASOLINE ENGINE:
Compression Stroke
When the piston reaches BDC, the intake valve closes
and the piston travels back to TDC with all valves closed.
This compresses the air-fuel mixture raising both the
pressure and temperature in the cylinder. The finite time
required to close the intake valve means that actual
compression doesn’t start until sometime aBDC. Near the
end of the compression stroke, the spark plug is fired and
combustion is initiated.
where:
▪ A/F or A:F or Air-Fuel Ratio – the ratio of the amount of
air supplied to the amount of fuel burned during the
combustion process.
▪ Combustion - a chemical reaction (chemical combination) at
high temperature of the combustible elements in the fuel
with oxygen. Heat energy and light being released in the
process.
❑ FOUR-STROKE CYCLE GASOLINE ENGINE:
Combustion
Combustion of the air-fuel mixture occurs in a very
short but finite length of time with the piston near
TDC at nearly constant volume combustion. It starts
near the end of the compression stroke slightly bTDC
and lasts into the power stroke slightly aTDC.
Combustion changes the composition of the gas mixture
to that of exhaust products and increases the
temperature in the cylinder to a very high peak value.
This in turn, raises the pressure in the cylinder to a
very high peak value.
where:
▪ Exhaust or Flue Gas – the product of combustion
❑ FOUR-STROKE CYCLE GASOLINE ENGINE:
Exhaust Blowdown
Late in the power stroke, the exhaust valve is opened
and exhaust blowdown occurs. Pressure and temperature in
the cylinder are still high relative to the surroundings at
this point and a pressure differential is created through
the exhaust system which is open to atmospheric pressure.
This pressure differential causes much of the hot exhaust
gas to be pushed out of the cylinder and through the
exhaust system when the piston is near BDC. This exhaust
gas carries away a high amount of enthalpy which lowers the
cylinder thermal efficiency. Opening the exhaust valve
before BDC reduces the work obtained during power stroke
but is required because of the finite time needed for
exhaust blowdown.
❑ FOUR-STROKE CYCLE GASOLINE ENGINE:
Exhaust Stroke
By the time the piston reaches BDC, exhaust blowdown is
complete, but the cylinder is still full of exhaust gases
at approximately atmospheric pressure. With the exhaust
valve remaining open, the piston now travels from BDC to
TDC in the exhaust stroke. This pushes most of the
remaining exhaust gases out of the cylinder into the
exhaust system at about atmospheric pressure leaving only
the trapped in the clearance volume when the piston reaches
TDC. Near the end of the exhaust stroke bTDC, the intake
valve starts to open, so that it is fully open by TDC when
the new intake stroke starts the next cycle. Near TDC the
exhaust valve starts to close and finally is fully closed
sometime aTDC. This period when both the intake and exhaust
valves are open is called overlap.
❑ THEORETICAL ENGINE CYCLES:
Internal combustion engine cycles are considered air standard cycles, thus,
the value of the isentropic expansion ratio k is based on the following:
a. Cold-air standard, k = 1.4 Note: Standard atmospheric pressure is 14.7 psi.
b. Hot-air standard, k < 1.4 Standard atmospheric temperature is 60oF (from SAE and
US Bureau of Standards), 59oF (from NACA), and 68oF
(from ASME Code).
𝑊𝑁𝑒𝑡 = 𝑄𝐴 − 𝑄𝑅
6. Compression ratio, rk :
𝑣𝑜𝑙𝑢𝑚𝑒 𝑎𝑡 𝑡ℎ𝑒 𝑠𝑡𝑎𝑟𝑡 𝑜𝑓 𝑐𝑜𝑚𝑝𝑟𝑒𝑠𝑠𝑖𝑜𝑛
𝑟𝑘 =
𝑣𝑜𝑙𝑢𝑚𝑒 𝑎𝑡 𝑡ℎ𝑒 𝑒𝑛𝑑 𝑜𝑓 𝑐𝑜𝑚𝑝𝑟𝑒𝑠𝑖𝑠𝑜𝑛
𝑉1 𝑉𝑐 + 𝑉𝐷 where: V1 = V4 and
𝑟𝑘 = =
𝑉2 𝑉𝑐 V2 = V3 = Vc
1+𝑐
𝑟𝑘 =
𝑐
7. Percent clearance, c :
where: Clearance volume
𝑐𝑙𝑒𝑎𝑟𝑎𝑛𝑐𝑒 𝑣𝑜𝑙𝑢𝑚𝑒 𝑉𝑐 • minimum cylinder volume (the volume of the
𝑐= =
𝑣𝑜𝑙𝑢𝑚𝑒 𝑑𝑖𝑠𝑝𝑙𝑎𝑐𝑒𝑚𝑒𝑛𝑡 𝑉𝐷 cylinder when the piston is at the TDC)
• maximum cylinder volume less swept volume
• also equal to V2 and V3 (see p-v diagram)
Analysis of the Otto Cycle:
8. Volume displacement (Swept Volume), VD :
𝑉𝐷 = 𝑉1 − 𝑉2 where: L =
length of stroke (pistons displacement from TDC to BDC)
𝜋
A engine bore area = 𝐷2
=
4
𝑉𝐷 = 𝐿𝐴𝑁 D =
engine bore or diameter of the cylinder
𝑐𝑎𝑛
N =
𝑐𝑎𝑛 (for 2-stroke engine); N = (for 4-stroke engine)
2
𝑚3 𝑓𝑡 3 c =
no. of cylinders of an engine (1, 2, 4, 6, 8, etc.)
Unit: , , etc.
𝑠 𝑚𝑖𝑛 a =
action of cylinder (great majority of engines are built
single acting, a = 1)Double action cylinder (a = 2) is
9. Volumetric efficiency, 𝜂𝑣 : used only in very large engines of several hundreds of
horsepower per cylinder
𝑉𝑎 𝑚𝑎 /𝜌𝑎 n = engine speed (rotative or rotational speed), rpm or
𝜂𝑣 = = revolutions per minute
𝑉𝐷 𝑉𝐷
where: 𝑉𝑎 = volume flow rate of air into the engine
𝑚𝑎 = mass flow rate of air into the engine
10. Engine displacement , VE : 𝜌𝑎 = density of air evaluated at atmospheric condition
outside the engine
𝑉𝐸 = 𝐿𝐴𝑐 =
𝑃0
𝑅𝑎 𝑇0
Unit: 𝑐𝑚3 , 𝑖𝑛3 , etc. where: L = length of stroke (pistons displacement from TDC to BDC)
𝜋
A = engine bore area = 𝐷2
4
c = no. of cylinders of an engine (1, 2, 4, 6, 8, etc.)
Analysis of the Otto Cycle:
11. Expansion ratio, re :
𝑣𝑜𝑙𝑢𝑚𝑒 𝑎𝑡 𝑡ℎ𝑒 𝑒𝑛𝑑 𝑜𝑓 𝑒𝑥𝑝𝑎𝑛𝑠𝑖𝑜𝑛
𝑟𝑒 =
𝑣𝑜𝑙𝑢𝑚𝑒 𝑎𝑡 𝑡ℎ𝑒 𝑠𝑡𝑎𝑟𝑡 𝑜𝑓 𝑒𝑥𝑝𝑎𝑛𝑠𝑖𝑜𝑛
𝑉4
𝑟𝑒 = where: V4 = V1 and V3 = V2 = Vc
𝑉3
𝑊𝑁𝑒𝑡 𝑄𝐴 − 𝑄𝑅
𝑒𝑡 = =
𝑄𝐴 𝑄𝐴
1
𝑒𝑡 = 1 −
𝑟𝑘 𝑘−1
Note:
For theoretical Otto cycle:
• Thermal efficiency increased by increased in rk
• Thermal efficiency increased by increased in k
• Thermal efficiency is independent of the heat added
Analysis of the Otto Cycle:
13. Mean Effective Pressure, MEP :
- the average pressure in the engine cylinder during the cycle
𝑊𝑁𝑒𝑡 where: 𝑊𝑁𝑒𝑡 = cycle net work
𝑀𝐸𝑃 =
𝑉𝐷 𝑉𝐷 = volume displacement
𝐵𝑃 = brake power
▪ Other Mean Effective Pressure 𝐼𝑃 = indicated power
𝑏𝑀𝐸𝑃 = brake mean effective pressure
𝐵𝑃 𝐼𝑃 𝑖𝑀𝐸𝑃 = indicated mean effective pressure
𝑏𝑀𝐸𝑃 = 𝑖𝑀𝐸𝑃 =
𝑉𝐷 𝑉𝐷
where:
Engine Indicator – the device used to measure the actual
net work done by the system to complete the cycle of
events.
Indicator Card – a pictured record of the variation of
pressure and volume of the working substance in a
cylinder as the piston reciprocates.
Oscilloscope and Mechanical Plotter – example of devices
that plots the indicator diagram
ACTUAL ENGINE PERFORMANCE
Power Developed by the Engine:
2. Brake Power, BP :
– the power transmitted to the engine drive shaft as part of the indicated
power developed in the engine cylinder.
where:
𝐵𝑃 = 2𝜋𝑇𝑛 𝑇 = torque developed in the crankshaft
Unit: N-m, ft-lb, etc.
𝑇 =𝐹×𝑟 𝑛 = rotative or rotational speed
= 𝐹 − 𝑊𝑇𝑎𝑟𝑒 × 𝐿𝑎𝑟𝑚 𝐹 = resisting force on the brake
= 𝑊 − 𝑆𝑏𝑎𝑙𝑎𝑛𝑐𝑒 × 𝑅 𝑟 = radius of shaft
𝑊𝑡𝑎𝑟𝑒 = tare weight (actual weight of the brake)
where: 𝑊 = weight of the counter load
𝐿𝑎𝑟𝑚 = length of the lever arm
Dynamometers – instruments used to
𝑆𝑏𝑎𝑙𝑎𝑛𝑐𝑒 = reading of the spring balance
measure torque and brake power. 𝑅 = radius of the brake drum / brake wheel
ACTUAL ENGINE PERFORMANCE
Power Developed by the Engine:
2. Brake Power, BP :
– the power transmitted to the engine drive shaft as part of the indicated
power developed in the engine cylinder.
𝑃𝑜 𝑇𝑠 3.57℉ × 𝐻
𝑡𝑜 = 60℉ − if H < 35,332 ft
𝐵𝑃𝑜 = 𝐵𝑃𝑠 1000 𝑓𝑡
𝑃𝑠 𝑇𝑜
Morse Test:
In this test, individual cylinders in a multi-cylinder engine are cut out
from firing, and the reduction in brake torque is determined while
maintaining the same engine speed. The remaining cylinders drive the
cylinder cut out.
𝑛 𝑛 𝑛−1 𝑛
𝐼𝑃𝑑𝑖𝑠𝑎𝑏𝑙𝑒𝑑 𝑐𝑦𝑙𝑖𝑛𝑑𝑒𝑟 = 𝑟𝑒𝑑𝑢𝑐𝑡𝑖𝑜𝑛 𝑖𝑛 𝐵𝑃
𝐼𝑃 − 𝐹𝑃 = 𝐵𝑃𝑛 𝐼𝑃 − 𝐹𝑃 = 𝐵𝑃𝑛−1
𝐼𝑃𝑑𝑖𝑠𝑎𝑏𝑙𝑒𝑑 𝑐𝑦𝑙𝑖𝑛𝑑𝑒𝑟 = 𝐵𝑃𝑛 − 𝐵𝑃𝑛−1
(with all cylinders firing) (with one cylinder disabled) 𝑛 = total number of cylinders of an engine
MORSE TEST
In multi-cylinder internal combustion engines wherein all cylinders are of the same
cubic capacity, a reasonable estimate of the indicated power developed in each cylinder
can be made by the Morse test. This is most useful in small high speed engines where
indicator diagram cannot be taken satisfactorily by the standard mechanical indicator.
The test consist of measuring the brake power at the shaft when all cylinders are
firing and then measuring the brake power of the remaining cylinders when each one is cut
out in turn. Cutting the power of each cylinder is done in gasoline engines by shorting
the sparkplug and in the diesel engines by by-passing the cylinder fuel supply.
The speed of the engine and the fuel throttle or fuel pump setting is kept constant
during the test so that friction and pumping losses are approximately constant.
where:
𝐼𝑃𝑇𝑜𝑡𝑎𝑙 = 𝐼𝑃𝑝𝑒𝑟 𝑐𝑦𝑙𝑖𝑛𝑑𝑒𝑟 × 𝑛𝑜. 𝑜𝑓 𝑐𝑦𝑙𝑖𝑛𝑑𝑒𝑟𝑠
ACTUAL ENGINE PERFORMANCE
Efficiencies of the Engine:
1. Thermal Efficiency, et:
– the relationship between the quantity of heat energy that is converted into
useful work.
𝑊𝑜𝑟𝑘 𝑜𝑟 𝑃𝑜𝑤𝑒𝑟 𝑂𝑢𝑡𝑝𝑢𝑡 where: 𝐸𝐶 = energy charge from the fuel
𝑒𝑡 = = 𝑚𝑓 × 𝐻𝑉
𝐻𝑒𝑎𝑡 𝑜𝑟 𝑃𝑜𝑤𝑒𝑟 𝐼𝑛𝑝𝑢𝑡
𝑚𝑓 = fuel mass flow rate
a) Indicated Thermal Efficiency, 𝒆𝒊 : 𝐻𝑉 = heating value of the fuel
(lower heating value or LHV is used
𝐼𝑃 𝐼𝑃 𝐼𝑃 in engine analysis)
𝑒𝑖 = = =
𝑄𝐴 𝜂𝑐 𝐸𝐶 𝜂𝑐 (𝑚𝑓 × 𝐻𝑉) 𝜂𝑐 = combustion efficiency
b) Brake Thermal Efficiency, 𝒆𝑩 : 𝑄
𝐵𝑃 𝐵𝑃 𝐵𝑃
Note: 𝜂𝑐 = 𝐴
𝐸𝐶
𝑒𝑏 = = = ▪ 𝜂𝑐 ranges from 0.95 to 0.98 if engine
𝑄𝐴 𝜂𝑐 𝐸𝐶 𝜂𝑐 (𝑚𝑓 × 𝐻𝑉)
operates properly
▪ unless otherwise specified 𝜂𝑐 is
assumed 100%
ACTUAL ENGINE PERFORMANCE
Efficiencies of the Engine:
2. Engine Efficiency, 𝜼:
- the ratio of the work of an actual system to the work of an ideal system.
𝑎𝑐𝑡𝑢𝑎𝑙 𝑤𝑜𝑟𝑘 𝑝𝑜𝑤𝑒𝑟 𝑜𝑓 𝑎𝑛 𝑒𝑛𝑔𝑖𝑛𝑒
𝜂=
𝑖𝑑𝑒𝑎𝑙 𝑤𝑜𝑟𝑘 𝑝𝑜𝑤𝑒𝑟 𝑜𝑓 𝑎𝑛 𝑒𝑛𝑔𝑖𝑛𝑒
c) Mechanical Efficiency, 𝜼𝒎 :
𝐹𝑃
𝐵𝑃 where: % 𝐹𝑟𝑖𝑐𝑡𝑖𝑜𝑛 =
𝐼𝑃
η𝑚 = 𝐼𝑃
= 1 − % 𝐹𝑟𝑖𝑐𝑡𝑖𝑜𝑛
ACTUAL ENGINE PERFORMANCE
Specific Fuel Consumption:
- is defined as the amount of the fuel consumed in unit time per unit power
developed. Its other names are fuel economy or fuel rate.
1
𝐻𝑅 = If heat input is based on QA
𝑡ℎ𝑒𝑟𝑚𝑎𝑙 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
2. A 21cm by 26cm engine developed an output of 155 kW. This engine is a 4-stroke
type, single acting, with 6 cylinders and operates at 550 rpm. Find the brake
mean effective pressure in kPa.
Ans. 625.89 kPa
3. During a Morse test on a 4-cylinder, 4-stroke petrol engine, the throttle was
set in a fixed position and the speed maintained constant at 35 rps by
adjusting the brake, and the following powers in kW were measured at the brake:
With all cylinders firing, BP developed = 57 kW
With spark plug of cylinder no.1 shorted, BP = 38.5 kW
With spark plug of cylinder no.2 shorted, BP = 37 kW
With spark plug of cylinder no.3 shorted, BP = 37.5 kW
With spark plug of cylinder no.4 shorted, BP = 38 kW
Estimate the mechanical efficiency of the engine.
Ans. 74%
PRACTICE PROBLEMS
4. The compression ratio in an air-standard Otto cycle is 8. At the beginning of
the compression stroke, the pressure is 14.7 psia and the temperature is
60oF. The heat transferred to the air per cycle is 800 Btu/lb. Determine the
mean effective pressure of the cycle.
Ans. 213.5 psi