InnoWave Unity User Manual_EN
InnoWave Unity User Manual_EN
InnoWave Unity User Manual_EN
InnoWave™ Unity
Sonic Irrigator
User Manual
InnoWave™ Unity ®
Revision History
REPRODUCTION OF THIS MANUAL IN ANY MEDIUM WITHOUT THE EXPRESS PERMISSION OF STERIS IS
PROHIBITED.
Table of Contents
Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Safety Information
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Visual symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .x
1– General Information
1.1 Intended use of equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.2 Equipment description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Additional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Equipment identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.5 Manufacturer information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.6 Applied standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.8 RoHS requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.9 Disposal of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2– Specification
2.1 InnoWave™ Unity features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2 Performance specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.3 Typical water consumption per wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.4 Typical power consumption per wash. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.5 Physical dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.6 Tank dimensions and liquid capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.7 Basket internal dimensions and instrument capacity . . . . . . . . . . . . . . . .15
2.8 Working environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.9 Electrical power supply requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Table of Contents
3– Installation
3.1 Shipping information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.1.1 Shipping crate dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.1.2 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.1.3 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.1.4 Storage markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.1.5 Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.2 Removing unit from shipping crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.3 Enclosed items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.3.1 Enclosures check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4 Operating location requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.1 General and environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.2 Operating clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.4.3 Water supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.4.4 Site drain requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.5 Positioning the InnoWave™ Unity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.6 Connecting water inlet hoses and drain hose . . . . . . . . . . . . . . . . . . . . . .31
3.7 Connecting unit to electrical power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.7.1 Electrical connection for IW523036 (230 V AC 1P+N+PE) . . . . . . . . . . . . .33
3.7.2 Electrical connection for IW523046 (208 V AC 3P+PE) . . . . . . . . . . . . . . .33
3.8 Switching on electrical power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.9 Entering PIN code (if feature enabled). . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.10 Setting Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.10.1 View Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.10.2 Set the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.10.3 Set the date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
4– Operator Training
4.1 Recommended operator training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4.2 Maintaining training records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table of Contents
Table of Contents
7– Supervisor Menu
7.1 Functions available through Supervisor Menu. . . . . . . . . . . . . . . . . . . . . .74
7.2 Unlocking Supervisor Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
7.3 Changing Supervisor PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
7.4 Viewing or editing wash programs settings . . . . . . . . . . . . . . . . . . . . . . . .76
7.5 Setting up a Re-wash Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
7.5.1 Defining a Re-wash Cycle program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
7.6 Changing language used by display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
9– Routine Maintenance
9.1 Important safety information:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
9.2 Daily cleaning and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
9.3 Weekly checks and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
9.4 Additional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
9.5 Consumable items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
9.6 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
9.7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
9.8 Servicing by STERIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Table of Contents
10 – Full Decontamination
10.1 Performing full decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
10.2 Decontamination certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
12 – Service History
12.1 Maintaining servicing history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
12.2 Service history record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
13 – Operator Authorization
13.1 Operator authorization codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Safety Information
Important
Read this entire manual before attempting to
install, operate or perform any maintenance on WARNING - Breathing hazard
equipment. Make sure all personnel understand
the contents of this manual. Some cleaning solutions emit harmful vapors.
Only use cleaning solutions in well-ventilated
This manual contains important information on areas. Do not inhale vapors. Do not permit
proper use and maintenance of equipment. All solution vapors to exceed maximum allowable
personnel involved in use and maintenance of this concentrations in work area. Make sure area is
equipment must carefully review and comply with well ventilated.
warnings, cautions and instructions contained in
this manual. These instructions are important to
protect health and safety of personnel and should
be retained in conveniently accessible area for WARNING - Electric shock hazard
quick reference.
To avoid risk of electric shock, this equipment
Safety Precautions must be connected to a mains supply with a
protective earth.
The following Safety Precautions must be
Dangerously high voltages are present inside
observed when operating or servicing equipment.
unit. Do not remove any panel or attempt to gain
access to inside unit. Refer servicing and repair
WARNING indicates potential for personal injury.
to qualified personnel only.
CAUTION indicates potential for damage to It is expected that any person servicing or
equipment. repairing unit will be competent technician with
understanding of electrical safety, and risks of
For emphasis, certain Safety Precautions are working with electrical appliances that use
repeated throughout manual. It is important to water.
review ALL Safety Precautions before operating To prevent risk of fire or electric shock, do not
or servicing equipment. expose equipment to unnecessary moisture.
Always make sure all external surfaces are dried
after every cycle.
WARNING - Explosion hazard
When removing basket, allow fluid to drain into
tank before moving to next cleaning station.
Use only water or water-detergent mix in tank.
Excess water spillage may cause electrical
Never use flammable or combustible materials,
shock and serious injury.
gases, or cleaning liquids as such use could
cause fire or explosion. Before inspecting or replacing any part, switch
off and lock, or disconnect electrical supply at
external isolation point. Electrical shock can
cause serious injury.
Safety Information
Chemicals are caustic and can cause adverse To avoid slippery floors, immediately wipe up
effects to exposed tissues. Do not get in eyes, on any spilled liquid or condensation. If spills or
skin or attempt to consume orally. leaks contain detergents or other chemicals,
Read and follow precautions and instructions on follow safety precautions and handling
chemical label and in Safety Data Sheet (SDS) procedures set forth on detergent or chemical
prior to handling chemical, refilling chemical label and/or SDS.
containers or servicing chemical injection pumps
and lines.
Wear appropriate Personal Protective WARNING - Personal injury and/or
Equipment (PPE) whenever handling equipment damage
chemicals or servicing chemical injection pumps hazard
and lines. This should include plastic gloves, Only STERIS or service personnel approved by
goggles or full-face visor, and disposable plastic STERIS may make repairs and adjustments to
apron. Wear appropriate Personal Protective this unit. Maintenance performed by unqualified
Equipment (PPE) whenever removing baskets personnel, or installation of unauthorized parts
or parts from tank. could cause personal injury, result in improper
In instances of body contact with chemical, equipment performance, invalidate warranty, or
always follow emergency procedure given in that result in serious damage.
chemical's SDS or call emergency services. Scheduled preventive maintenance, as
Guidelines to be followed in case of emergency described within service manual, is required for
caused by chemical contact should be safe and reliable operation of this equipment.
prominently displayed near the equipment. Contact STERIS to schedule preventive
maintenance. Failure to perform periodic
inspections of unit could result in serious
personal injury or unit damage.
WARNING - Burn hazard Do not wear loose fitting clothing, neck ties, or
jewelry that could become entangled in moving
Since temperatures within unit can reach +60 °C parts.
(+140 °F) during and after operation, take care Never reach into wash tank when unit is in
when opening lid at end of cycle. Allow sufficient operation.
time for items to cool before handling, cleaning,
or maintenance procedures. Always use basket to reprocess instruments
within unit.
When removing basket from unit with full tank of
hot water, make sure gloves are suitably rated
for thermal protection. Alternatively, wait until
water temperature is below safe limit for PPE
used.
Safety Information
Since this equipment contains heating device, This equipment should not be used for any
use of substances or chemicals, other than purpose other than that defined by manufacturer
those specified by STERIS, may be hazardous. as an ultrasonic cleaner.
Therefore, always read manufacturer’s chemical Never place items or person(s) on lid as this may
safety information before use and never use result in damage to lid.
toxic, corrosive, or flammable liquids.
Do not drop items into wash tank as this could
damage ultrasonic transducers.
Other chemicals have to be validated by Do not place items directly into wash tank or
equipment owner and proven compatible with allow them to contact tank sides.
the equipment.
Never scratch tank walls. This can increase
cavitation erosion.
Always check expiry date on chemical Do not load basket with instruments pointing
containers before use. towards lid.
Do not overload basket. Basket maximum
Disposal of Chemical Containers weight capacity 11.3 kg (24.9 lb).
For correct disposal of chemical containers, When choosing detergent, select one with low
please refer to manufacturer’s instructions and chloride content. Detergents with high chloride
local regulations. content can be harmful to stainless steel.
Repeated fuse blows, or circuit breaker trips
indicate short circuit or overload. Have fully
trained technician diagnose and remedy
CAUTION - Instrument care situation.
Use non-abrasive cleaners when cleaning
Always confirm compatibility with instrument
equipment. Follow directions on container and
manufacturer.
rub in back and forth motion, in same direction
Always follow manufacturer instructions if as surface grain. Abrasive cleaners damage
processing instruments with special stainless steel. Cleaner rubbed in circular motion
characteristics, e.g. fiber optics or rigid optics. or applied with wire brush or steel wool will
Always follow manufacturer instructions when scratch and dull stainless steel.
pre-processing or post-processing instruments. Avoid impacting display with instruments or
Always open box-jointed instruments. basket during loading and unloading to prevent
damage to controls.
Always disassemble instruments that are
designed to be taken apart. Using non-recommended chemicals,
accessories, or replacement parts may cause
Visually inspect instruments after reprocessing. damage to equipment and could void both
If any instruments became detached from warranty and guarantee of performance.
connection tubing during processing, they
should be reprocessed after making sure luer
connection is firmly attached.
Safety Information
Visual symbols
Symbol Description
UL (Underwriters Laboratories)
An American safety consulting and
certification company
1 General Information
1 General Information
Instruments are loaded into basket with facility to connect to lumen flushing. The user
loads instruments into basket and places it into unit. There are three pre-defined wash
programs with pre-wash, wash, and rinse stages. An additional three wash programs
can be customized by authorized users. An optional Re-wash Program can be
configured to allow the wash water to be reused for up to 10 washes.
Tank filling and draining, and addition of detergent are automatically controlled
according to wash program settings. During wash cycle, parameters are reported at
key stages of process. The on-board cycle log can be downloaded via USB flash drive.
At end of wash cycle, instruments are removed from unit for disinfection and
sterilization.
A class AB weir overflow is incorporated into tank design to comply with water authority
back-flow regulations. The unit is designed to perform within strict and carefully
controlled tolerances. If unexpected condition occurs during wash cycle, system will
abort cycle and report error.
1 General Information
1 General Information
1 General Information
Manfactured for:
STERIS Corporation
5960 Heisley Rd
Mentor, OH 44060, USA
Manfactured by:
Medisafe UK Ltd.
Twyford Rd
Bishop’s Stortford
Hertfordshire, CM23 3LJ, UK
1 General Information
CFR 47 FCC Part 15 Tested and complies with FCC and ISED official limits.
Subpart B, Class A: 2016
ANSI C63.4:2014
1 General Information
1.7 Compliance
A stringent quality management system ensures that every unit is manufactured and
tested under controlled conditions to ensure that all products perform adequately.
1 General Information
2 Specification
2 Specification
Features include; sensors to prevent use with lid open, tank water level sensor,
temperature monitoring, program abort, and operation error reporting on display.
Lid Seal
Basket
Touch-screen
Display
Chemical
Enclosure
Air Cooling
Vent
Castors
2 Specification
Audio 1 W speaker
Internal data storage Micro SD flash card, >4 GB (storage of >10,000 cycles)
2 Specification
Wash 16 litres (4.2 gal) 24 litres (6.3 gal) 40 litres (10.6 gal)
Total water
136 litres (35.9 gal) 24 litres (6.3 gal) 160 litres (42.3 gal)
consumption
2 Specification
655 mm
(25.8 in.)
1495 mm
1079 mm (58.9 in.)
(42.5 in.)
881 mm
(34.7 in.) 655 mm
(25.8 in.)
Image 2.2: External dimensions
2 Specification
218 mm
(8.6 in.)
379 mm
(14.9 in.)
748 mm
(29.4 in.)
2 Specification
Maximum instrument size 617 x 260 x 129 mm 24.3 x 10.2 x 5.1 in.
103 mm
(4.1 in.)
711 mm
341 mm (28.0 in.)
(13.4 in.)
2 Specification
Heat output during operation 205 W (700 BTU/hr) during wash cycle
Electrical power
4.0 kW 3.0 kW
requirement
3 Installation
3 Installation
3.1.3 Lifting
Lifting and maneuvering the InnoWave™ Unity in shipping crate must be done with
pallet truck or forklift truck able to carry load in excess of 176 kg (388 lb).
3 Installation
+60 °C
Temperature range:
+2 ºC to 60 ºC (+36 ºF to 140 ºF)
+2 °C
106 kPa
Pressure range:
0.50 bar to 1.06 bar (50 kPa to 106 kPa)
50 kPa
90
Humidity range:
% 30% to 90% relative humidity
(non-condensing)
30
3 Installation
OPEN HERE
Image 3.1: Clear area required for removing unit from shipping crate
3 Installation
3. Remove top panel of shipping crate and put aside (Image 3.3).
Image 3.2: Removing screws from top of Image 3.3: Removing top of shipping crate
shipping crate
4. With one person holding the side to prevent it falling, remove screws from side of
shipping crate marked with words OPEN HERE (Image 3.4).
5. Remove side panel of shipping crate. Keep this panel as it is required for
unloading unit from shipping crate (Image 3.5).
Image 3.4: Removing screws from side of Image 3.5: Removing side of shipping crate
shipping crate
3 Installation
6. Put side panel removed in previous step on floor with packing foam facing up.
Remove one piece of loose packing foam (Image 3.6). The other piece of
packing foam does not need to be removed.
Image 3.6: Removing packing foam from side of Image 3.7: Turning panel over to make ramp
panel
3 Installation
8. Put ramp in position flush with open side of shipping crate (Image 3.8).
3 Installation
9. Make sure castors are unlocked and free to move. With at least 2 persons, pull
unit forward from shipping crate and guide it slowly down ramp until fully on floor
(Image 3.9).
10. Make sure no items remain in shipping crate. Shipping crate can now be
removed to storage area. It should be kept in case of unit needs to be returned to
supplier.
Image 3.9: Removing unit from shipping crate Image 3.10: Removing protective covering from
unit
12. Remove any protective packing and loose items from inside tank.
13. Retain all packing materials. If for any reason unit needs to be returned to
supplier, original crate and packing materials should be reused.
14. Inspect enclosed items and tick off on 3.3.1: Enclosures check list (page 26)
below.
3 Installation
2 3 4
5 6 7 8
9 10 11 12
pack of 8 pack of 10
3 Installation
1 Unity basket 1
4 Jubilee clip 50 - 70 mm 1
9 Jubilee clip 22 - 32 mm 1
3 Installation
Description Requirements
Operating surface On level floor, capable of supporting a weight of at least 195 kg (388 lb).
Maximum humidity 80% relative humidity for up to +31 ºC (+88 ºF) decreasing linearly to
50% relative humidity at +40 ºC (+104 ºF)
3 Installation
Lid Opening
535 mm (21 in.)
Minimum
Side Clearance
75 mm (3 in.)
Minimum
Rear Clearance
150 mm (6 in.)
Door Opening
410 mm (16 in.)
3 Installation
Water hardness (CaCO3), < 125 ppm with water quality and purity tested as per ANSI/AAMI
quality and purity ST15883-2:2013/(R)2015 (item 6.4.1 and 6.4.2) or AAMI TIR 34
* The unit is able to operate without hot water connection or with hot water supply
cooler than recommended minimum temperature of +50 ºC (+122 ºF). Using only
cold water or low-temperature hot water will result in longer cycle operation as
water takes longer to heat up in unit.
Position Drain entry and entire drain hose must be below tank overflow level.
Drain gully pipe internal diameter must be at least 100 mm (4 in.)
3 Installation
3. Make sure that minimum operating clearances have been achieved. See
Image 3.11 : Operating clearances (page 28).
5. Lock castors on unit so that unit cannot move freely from operating location.
3 Installation
2. Make sure site drain meets requirements stated in 3.4.4: Site drain requirements
(page 29)
3. Attach Hot Water Inlet Hose (HOSE007) to hot water inlet on unit. Hot water inlet
is located at rear of unit and is labeled HOT, 50 - 80 ºC, 2 - 5 BAR. Turn inlet
hose connector clockwise until hand tight on thread of inlet.
4. Attach Cold Water Inlet Hose (HOSE002) to cold water inlet on unit. Cold water
inlet is located at rear of unit and is labeled COLD, 5 - 30 ºC, 2 - 5 BAR. Turn inlet
hose connector clockwise until hand tight on thread of inlet.
6. Push drain hose fully onto drain outlet on unit. Drain outlet is located at rear of
unit and is labeled DRAIN.
7. Tighten jubilee clip with socket wrench or slotted screwdriver until water-tight.
3 Installation
The unit must be protected with Miniature Current Breaker (MCB). The MCB should
only be used to supply this equipment.
3 Installation
Live Black 1
Neutral Black 2
Live 1 Black 1
Live 2 Black 2
Live 3 Black 3
3 Installation
3 Installation
1. On display, touch repeatedly until Time Date screen is shown (Image 3.15).
2. Time and date are shown on display below clock icon. If time or date setting is
not correct it should be reset as described below.
1. On display, touch repeatedly until Time Date screen is shown (Image 3.15).
3 Installation
1. On display, touch repeatedly until Time Date screen is shown (Image 3.17).
4 Operator Training
The owner has responsibility for training and keeping training records
for all persons involved in operating and maintaining this equipment.
Training should be regularly reviewed.
Note
Section Description
Safety Information
9 Routine Maintenance
The table on next page can be used for keeping training records.
4 Operator Training
WARNING
Operators should read this section in it’s entirety before attempting to use
equipment described. Operators must, at all times, observe all warnings and
cautions described in Safety Information.
2. Inspect basket. Make sure basket manifolds, located in 2 corners of basket, are
undamaged and in good condition (Image 5.2). Make sure luer hoses have no
kinks or ruptures.
3. Make sure tank docking ports are clear of any debris or deposits (Image 5.3).
4. Inspect filter by removing from tank (Image 5.4). Clean filter if dirty or clogged.
5. Clean all internal surfaces above water level on tank. Make sure tank is clear of
any debris or deposits.
LID SE
SEAL
EAL
Image 5.1: Location of lid seal Image 5.2: Basket manifold (x2) on basket
1. L
LIFT
IFT
IFT
TANK
T
TA
A FILTER
TER
ER
DOCKING
DOC
DO C
PORT
TANK
NKK
DOCKING
KIN
NG
PORT
RTT 2. P
PULL
ULL
UL L AWAY
AWA
AWA
Image 5.3: Tank docking ports and filter Image 5.4: Removing filter
Chemicals are caustic and can cause adverse effects to exposed tissues. Do not
get in eyes, on skin or attempt to consume orally.
Read and follow precautions and instructions on detergent label and in Safety Data
Sheet (SDS) prior to handling chemical, refilling chemical containers or servicing
chemical injection pumps and lines.
Note: Certain products may not be available in your area. Contact STERIS for
product availability and ordering information.
2. Remove chemical intake hose from empty detergent bottle (Image 5.5).
6. Put chemical intake hose into new chemical bottle. Make sure chemical intake
hose reaches bottom of chemical bottle (Image 5.6).
Image 5.5: Removing chemical intake hose Image 5.6: Chemical intake hose in chemical
bottle
2. Touch Prime Chem. Pump. A measured quantity of chemical is pumped into unit
(Image 5.8).
3. Repeat step 2. until chemical from new bottle can be seen entering tank.
Image 5.7: Prime Chem. Pump screen Image 5.8: Chemical pump priming unit
Chemicals are caustic and can cause adverse effects to exposed tissues. Do not
get in eyes, on skin or attempt to consume orally.
Read and follow precautions and instructions on chemical label and in Safety Data
Sheet (SDS) prior to handling chemical, refilling chemical containers or servicing
chemical injection pumps and lines.
Since temperatures within unit can reach +60 °C (+140 °F) during and after
operation, take care when opening lid at end of cycle. Allow sufficient time for items
to cool before handling, cleaning, or maintenance procedures.
When removing basket from unit with full tank of hot water, make sure gloves are
suitably rated for thermal protection. Alternatively, wait until water temperature is
below safe limit for PPE used.
3. Pull both basket handles. Handles rotate about pivot and push side latches away
to release basket (Image 5.10).
Image 5.9: Grip basket handles Image 5.10: Pull handles up to release basket
4. Remove basket from tank by lifting up using basket handles. Keep basket level
until completely free from tank.
5. With basket above tank, tilt basket to allow fluid to drain into tank.
6. Remove basket from unit and take to a draining area away from the unit to allow
any residual fluid to drain out.
7. Disconnect luer hoses from basket manifold and remove distal connectors from
instruments.
7.1. Push retaining clip on flush port to release connection hose (Image 5.11).
7.2. Pull connection hose to disconnect from flush port (Image 5.12).
PUSH
SH PUL
PULL
Image 5.11: Push flush port retaining clip Image 5.12: Pull luer hose to disconnect from
flush port
2. Push end of luer hose with 3/16 in. connector attached into flush port
(Image 5.14). Make sure connector is fully inserted. A retaining clip will click to
lock connector in position.
1 TOP
2
3
4 BOTTOM P US
PUSH
Image 5.13: Flush port connection order Image 5.14: Connecting hose to flush
manifold
5. Attach free end of luer hose to distal connector by twisting blue luer lock
clockwise until tight (Image 5.15).
7. Put instrument in basket. Make sure instrument does not protrude through or
above basket (Image 5.17).
Image 5.15: Connecting luer hose to distal Image 5.16: Attaching instrument to distal
connector connector
1. Open lid.
3. Slowly lower basket into tank, keeping it level at all times (Image 5.18).
4. Make sure side latches engage on both sides of basket. Push down on basket
until the side latches are engaged (Image 5.19).
5. Make sure that no instruments protrude through or above basket and that no
instruments are pointing upwards.
Image 5.18: Lower basket into tank Image 5.19: Side latches engaged over basket
Operators should read this section in it’s entirety before attempting to operate
equipment described. Operators must, at all times, observe all warnings and
cautions described in Safety Information.
Wash Program Allows user to select the wash program from preset
P selection.
Prime Chemical Allows user to prime chemical pump with set dose
1 Pump of chemical.
Stage Setting P1 P2 P3 P4 P5 P6
(locked) (locked) (locked)
Program Name
Open
Open
Open
Decontamination
Complete Wash Cycle
Soak Cycle
Times performed 1 1 0 0 0 0
Duration (mins.) 1 30 5 5 5 30
Rinse Temperature 32 °F 32 °F 32 °F 32 °F 32 °F 32 °F
Duration (mins.) 1 5 0 0 0 1
Times performed 1 1 0 0 0 1
Duration (mins.) 1 0 0 0 0 0
Instruments go through pre-wash stage in which they are washed and flushed using
cold water to dislodge visible soil/blood particles. The use of cold water during this
stage avoids blood clotting or formation of protein prions.
The wash stage uses 100 ml (3.52 fl.oz) of chemical. Ultrasonics and lumen flushing
dislodge any remaining particles on instruments.
After wash stage, instruments are rinsed to remove chemical and any remaining soil.
On completion of rinsing, instruments are ready for disinfection processing.
Instruments go through pre-wash stage in which they are washed and flushed using
cold water to dislodge visible soil/blood particles. The use of cold water during this
stage avoids blood clotting or formation of protein prions.
The wash stage uses 150 ml (5.07 fl.oz) of chemical and soaks instruments for 30
minutes. Ultrasonics and lumen flushing dislodge any remaining particles on
instruments.
After wash stage, instruments are rinsed to remove chemical and any remaining soil.
On completion of rinsing, instruments are ready for disinfection processing.
5. Put loaded basket in tank. Follow instructions in 5.3.3: Putting loaded basket in
tank (page 51).
6. When instruments have been loaded, and lid is closed, wash cycle can begin.
7. Touch Start on Load Instruments - If all loaded screen (Image 6.6). The wash
cycle will start and progress through each stage as required.
Filling
Tank is filled from hot and/or cold water
supply Temperature of tank water is
shown on left. Time elapsed during filling
is shown on right.
Flushing
Lumen flushing for duration of set time.
Time remaining for stage is shown on
right.
Draining
Water is drained from tank. Time
elapsed during stage is shown on right.
Filling
Tank is filled from hot and/or cold water
supply. Temperature of tank water is
shown on left. Time elapsed is shown on
right.
Dispensing detergent
Chemical is added after bottom of tank
level is achieved. The volume of
chemical dispensed is shown lower
right. Time elapsed is shown middle
right.
Heating
Tank water is heated to set point. Water
is circulated through lumens to equalize
temperature. Temperature of water is
shown on left.
Degassing
Ultrasonics are pulsed on and off for set
time to remove dissolved gases in water.
This maximizes efficiency of ultrasonic
cavitation. Time remaining for stage is
shown on right.
Ultrasonics / Flushing
Alternates between ultrasonics and
lumen flushing for duration of set period.
Time remaining for stage is shown on
right.
Draining
Water is drained from tank. Time
elapsed is shown on right.
Filling
Tank is filled from hot and cold water
supply Temperature of tank water is
shown on left. Time elapsed is shown on
right.
Flushing
Lumen flushing for duration of set
period. Time remaining is shown on
right.
Drain
Water is drained from tank. Time
elapsed is shown on right.
Filling
Tank is filled from hot and/or cold water
supply Temperature of tank water is
shown on left. Time elapsed is shown on
right.
Flushing
Lumen flushing for duration of set time.
Time remaining is shown on right.
Drain
Water is drained from tank. Time
elapsed is shown on right.
re-wash counter
When number of re-wash cycles reaches maximum cycles allowed as set using
Supervisor Menu, tank will drain at end of cycle.
Since temperatures within unit can reach +60 °C (+140 °F) during and after
operation, take care when opening lid at end of cycle. Allow sufficient time
for items to cool before handling, cleaning, or maintenance procedures.
When removing basket from unit with full tank of hot water, make sure gloves
are suitably rated for thermal protection. Alternatively, wait until water
temperature is below safe limit for PPE used.
1.2. Open lid slowly and partially to allow hot vapors to escape from chamber.
When vapors have escaped, lid can be opened fully.
1.5. To re-use tank water, touch Yes on Wash End screen. Reload screen will
be shown (Image 6.11). (If you do not want to reuse tank water, touch No.
Tank water will automatically be drained. Next wash program is then
selected by operator from main menu.)
1.6. Slowly put basket loaded with instruments to be cleaned into tank full of
fluids. Be careful of hot water splashes.
1. When wash cycle finishes, unit makes sound (chime) and Cycle Complete
screen (Image 6.12) is shown.
2. Confirm cycle record is present and indicates cycle completed with no errors.
4. Remove basket from tank. Follow instructions in 5.3.1: Removing basket from
tank (page 46).
1. On display, touch icon at top left of screen. The wash cycle is paused and
Cycle Paused screen is shown (Image 6.14).
The wash cycle will also pause if lid is opened during operation. To resume wash cycle,
close lid and touch Resume on display.
The Cycle Paused screen allows two selections; Abort wash, Resume wash.
1. On Cycle Paused screen, touch Abort. The wash cycle is aborted and Program
Aborted screen (Image 6.15) is shown.
1. Touch OK on Program Aborted screen. The unit will reset. The Machine Reset
screen will be shown, shortly followed by Load Instruments screen (Image 6.16).
Image 6.15: Program Aborted screen Image 6.16: Load Instruments screen
If unexpected condition occurs, unit will abort wash cycle, emit audible alarm, and
display error message with reason for abort (Image 6.17). The cycle log will record
error code, description of error, and diagnostic information.
1. The reason for abort should be investigated. Use 11: Diagnosing Operation
Errors‚ page 95, to lookup error code and follow advice given.
2. After recording error code reported, touch OK on display to confirm error has
been recognized.
3. If tank was not empty when abort occurred, tank will empty automatically
(Image 6.18). The unit will then reset and return to main menu.
Image 6.17: Example of error display Image 6.18: Tank draining after wash cycle
abort
7 Supervisor Menu
7 Supervisor Menu
3. Use number pad on display to enter valid 6-digit supervisor PIN number
(Image 7.2).
Image 7.1: Supervisor Menu screen Image 7.2: Enter Supervisor PIN screen
7 Supervisor Menu
2. Touch or repeatedly until Enter New Pin screen is shown (Image 7.3).
4. Enter new supervisor PIN a second time to confirm change (Image 7.5).
5. If supervisor PIN entered first and second time do not match, supervisor PIN will
not be changed and you must try again (Image 7.6).
6. If supervisor PIN entered first and second time match, PIN is changed and
display will return to Supervisor Menu - Enter New Pin screen (Image 7.3).
Image 7.3: Supervisor Menu - Enter New Image 7.4: Enter new supervisor PIN
PIN screen
Image 7.5: Confirming new supervisor PIN Image 7.6: PIN entered first and second
time do not match
7 Supervisor Menu
Image 7.7: Locked wash cycle Image 7.8: Editable wash cycle
Display Settings
Program Name
Wash program name that is displayed
on user menu.
7 Supervisor Menu
Display Settings
Pre-wash
Duration setting for pre-wash stage is
shown on left. Range: 0 to 20 minutes.
Degassing
Duration setting for degassing is shown.
If set to zero degassing stage will be
skipped. Range: 0 to 10 minutes.
Washing
Quantity of chemical added during wash
is shown on left. Range: 0 to 67.62 fl.oz.
Rewash
If set, rewash holds wash water in tank
and does not drain. This allows tank
water to be reused for additional wash
cycles.
7 Supervisor Menu
Display Settings
Rinsing
Temperature setting of rinsing stage is
shown on left. Range: +32 to 140 °F.
Final Rinse
Temperature setting of rinsing stage is
shown on left. Range: +32 to 140 °F.
Save Changes
If wash program is locked, only option
displayed is Cancel. Display will exit
wash program settings and return to
Supervisor main menu.
7 Supervisor Menu
A Re-wash Cycle is intended for heavily soiled instruments only. On completion of re-
wash cycle, it is strongly recommended that instruments are further processed in
Complete Wash Cycle to rinse off any remaining soil and chemicals.
The Re-wash Cycle counts number of times same tank fluids are used. The re-use limit
can be set in Supervisor Menu up to maximum of 10 washes.
7 Supervisor Menu
4. Use keypad on display to enter name that identifies program as Re-wash Cycle.
This name will be shown on user main menu (Image 7.10).
7 Supervisor Menu
7. On Rewash screen, use and to set to number of times tank fluids can be
used.
8. Touch to move through all of wash program parameters and set desired
values.
9. When Save Changes screen (Image 7.12) is shown, touch OK to save wash
program, or touch Cancel to discard settings.
10. When Re-wash Cycle has been saved, it can be selected from Main Menu.
7 Supervisor Menu
Image 7.13: Supervisor Menu - Language Image 7.14: Language setting confirmation
screen
1 English 9 Italian
2 Danish 10 Polish
3 French 11 Russian
4 German 12 Portuguese
5 Japanese 13 Norwegian
6 Spanish 14 Lithuanian
7 Swedish 15 Latvian
8 Finnish back to 1
• Toshiba TransMemory
• Kingston DataTraveler
• SanDisk Cruzer Switch
USB
SB
DATA
ATA
PORT
3. All Logs downloads all wash cycles since unit was first operated.
6. Wait for logs to be copied to USB flash drive. The display will show number of
files being copied and progress bar (Image 8.3).
Image 8.2: Download Logs to USB screen Image 8.3: USB Logs Downloading screen
7. When download to USB flash drive is complete, display will show that copy is
complete and is safe to remove USB flash drive (Image 8.4).
9 Routine Maintenance
No user serviceable parts inside. Service and repair should be referred to trained
and qualified persons only - the product supplier (or STERIS) - to avoid personal
injury, improper equipment performance, invalidation of equipment warranty, or
Warning other costly damage.
9 General Information
9 General Information
2. Open lid and make sure lid seal is clean and undamaged.
5.1. All internal surfaces of tank if tank empty, otherwise all exposed internal
surfaces above water level.
7. With clean wet cloth, remove any trace of disinfectant from internal and external
surfaces of unit and lid.
8. Cleaning performance should be tested each day unit is used, and all test results
recorded.
9 General Information
9 General Information
MP22521 Filter
9.7 Accessories
Part Number Description
Hoses and luers are compatible with Si/S (MP22716) and Xi (MP22683) robotic
instruments.
9 General Information
10 Full Decontamination
Full Decontamination is defined as thorough cleaning and disinfection of the unit
and is vital to ensure unit is safe for operators and maintenance personnel.
7. If preparing unit for shipping, fill out STERIS Decontamination Certificate. See
.
10 General Information
DECONTAMINATION CERTIFICATE
I hereby certify that the unit referred to in this document by Model and
Serial Number, has been disinfected in accordance with hospital
procedure.
Model No.:
Serial No.:
Hospital:
Name:
Signature: Date:
11 General Information
Error
Error Message Probable cause(s) and remedy
Code
1 Mains power removed Mains supply to unit was interrupted during a cycle. Turn
unit back on any repeat cycle. If problem persists have
electrician or qualified technician inspect electrical
connection.
5 Chamber fill time-out Make sure water inlet hoses are connected and not kinked
or blocked.
Make sure site water supply is on.
Check unit and water connections for leaks.
10 Chamber water level low Make sure non-foaming chemical is being used.
Inspect unit for leaks. If unit is leaking, call for service
engineer.
14 Chamber start Chamber has not cooled sufficiently since last wash.
temperature too high Make sure cold water supply is below +35 °C (+95 °F).
Make sure cold water inlet hose is connected and not
kinked or blocked.
Make sure site cold water supply is on.
Leave more time between washes to allow unit to cool
down.
11 General Information
Error
Error Message Probable cause(s) and remedy
Code
23 Temperature set point Make sure hot water inlet temperature is no more than
exceeded +80 °C (+176 °F). Reduce hot water flow rate at source if
too hot.
Make sure cold water inlet hose is connected and not
kinked or blocked.
Make sure cold water flow rate is sufficient.
Repeat cycle.
39, 40, 41 Sonic generator fault Switch the unit off, then on again.
42 Maximum cycle time Make sure hot and cold water inlet hoses are connected
expired and not kinked or blocked.
Make sure hot and cold water inlet flow rates are sufficient.
Make sure drain filter is not clogged.
Make sure instruments are not blocking drain.
Repeat cycle.
44 Sonic cleaning water Inspect unit for leaks. If unit is leaking, call for service
level low engineer.
45, 46, 47 Sonic generator fault Switch unit off, then on again.
50 Internal ambient Make sure room temperature is below +40 °C (+104 °F).
temperature too high Make sure cooling fan air intake is not blocked or
restricted.
Turn unit off and leave for 1 hour to cool down.
11 General Information
Error
Error Message Probable cause(s) and remedy
Code
11 General Information
Unit does not power-up • Make sure electrical power is supplied to unit.
• Make sure main disconnect switch is in ON position.
• Facility power may be incorrect for unit. Check that facility power
meets unit requirements.
• If facility power is incorrect for unit, internal circuit breaker may
have tripped. Contact STERIS.
Instruments not clean • Make sure chemical used is recommended by STERIS and is
after wash cycle being used according to manufacturer instruction.
• Instruments may be excessively soiled or have been left soiled for
more than 2 hours.
• Basket may be overloaded. Do not load more than recommend
number of instruments for cleaning.
• Perform wash cycle without luer connection to bottom flush port.
This aids water circulation.
• Supply power may not be sufficient for correct unit performance.
Make sure supply power meets specified requirements.
Water leaking from lid • Make sure all instruments in basket are below water level, and no
area instruments are pointing towards lid.
• Inspect lid seal for damage. If damaged, seal will need to be
replaced by service technician.
Instrument channels and • Make sure luer hoses are fully connected to flush port.
inside surfaces not • Make sure connections on luer hoses are firmly attached.
cleaned.
Unit not flushing • Make sure luer hoses are not split, ruptured, or kinked.
instruments sufficiently. • Make sure basket is fully docked in tank.
• Make sure filter is not clogged.
• Make sure instruments are not blocking drain.
• Perform wash cycle without luer connection to bottom flush port.
This aids water circulation.
• Facility power may be incorrect for unit. Check that facility power
meets unit requirements.
11 General Information
Excessive fill time • Make sure site water connections are sufficient and have
pressure above 2.0 bar (29 psi).
• Make sure water inlet hoses are not kinked or constricted.
• Make sure water inlets are not blocked.
11 General Information
1. Check chemical bottle. Make sure there is sufficient chemical in bottle and
replace bottle if insufficient chemical.
3. Make sure chemical intake hose is not kinked or blocked between connections to
chemical bottle and chemical connector on unit.
4. Touch OK on screen after making sure chemical bottle and chemical intake hose
are in satisfactory condition. Wash program resumes.
11 General Information
Calling for Service: First, investigate issue using diagnostic tables in Table 11.1 on
page 96 and Table 11.2 on page 99 and follow any recommended remedy actions. If
issue persists and cannot be remedied, call STERIS and provide following information:
USA
(Sales, Customer Service & Technical Support)
STERIS
5960 Heisley Road
Mentor, OH 44060
Tel: 001-800-548-4873
www.steris.com
11 General Information
11 General Information
12 Service History
trained and qualified persons only - the product supplier (or STERIS) to
avoid personal injury, improper equipment performance, invalidation of
Note equipment warranty or other costly damage.
12 Service History
Cycles since last service Number of cycles Cycles since last service Number of cycles
Next service due Cycles & Date Next service due Cycles & Date
Cycles since last service Number of cycles Cycles since last service Number of cycles
Next service due Cycles & Date Next service due Cycles & Date
Cycles since last service Number of cycles Cycles since last service Number of cycles
Next service due Cycles & Date Next service due Cycles & Date
Cycles since last service Number of cycles Cycles since last service Number of cycles
Next service due Cycles & Date Next service due Cycles & Date
Cycles since last service Number of cycles Cycles since last service Number of cycles
Next service due Cycles & Date Next service due Cycles & Date
13 Operator Authorization
This is an optional feature, which can be enabled by STERIS service technician. When
enabled, operator is required to enter four-digit PIN number to unlock user control
panel.
A valid PIN entry identifies user and their operator number is shown on data export.
13 Operator Authorization